00096893 protective device coordination - ideal and practical.pdf

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PROTECTIM DEVICE COORDINATION - IDEAL AND PRACTICAL J. C. Das, Senior Member IEEE Simons-Eastern Consultants, Inc. Atlanta, Georgia Abstract: The objectives of protective device coordination in a radial system of distribution is to achieve selectivity without sacrificing sensitivity and fast fault clearance times. An ideal time-current coordination is, however, rarely achieved. Though the setting ranges and characteristics of the protective devices selected may be as flexible as practicable, yet compromises may be required. In case these compromises are not acceptable, additional protective devices , changes i n the type and characteristics of the protective devices or the specifications of the equipment being protected may be needed. Coordination of protective devices is undertaken towards the comnissioning stage of an electrical distribution system, however a proper selection of protective devices in the design stage itself is important to ensure a properly coordinated protective system. lhe paper examines protective device coordination in an industrial distribution system, covering both low and medium voltage distribution with in-plant generation and a utility tie. The coordination of protective devices for transformers, motors, in-plant generator, and feeder cables is examined. The compromises necessary in each situation and the possible improvements that could be made are discussed. I. INTRODUCTION The elements in a protective system include relays, direct acting solid-state trip devices and fuses. Low voltage power circuit breakers and insulated case circuit breakers are generally provided with solid-state trip devices. For medium and high voltage systems, relays are exclusively used. A time current coordination of these devices should ensure selectivity and back-up protection to unit protective devices so that a minimum of unfaulted load is interrupted. A downstream device must operate faster as compared to the next upstream device, though the magnitude of fault current flowing through these series connected devices may be the same. While maximizing protection and minimizing the area of shutdown, it should be ensured that all the system components like transformers, cables, switching and rotating equipment are protected with respect t o continuous overloads, fault withstand capabilities and thermal damage curves according to applicable ASNIIIEEE Standards [l, 2, 3, 4, 51. Enactment of the Federal Occupational Safety and Health Act of 1970 (OSHA) has made strict compliance with National Electric Code [l] a legal requirement on all new construction after March 1972. Retroactive requirements were introduced by OSHA for all electrical installations and for installations after April 16, 1981. The coordination of protective devices should meet the specific requirements of the operating processes. There may be situations where protection can be sacrificed for continuity of operations, e.g. a fire fighting punp. While nuisance tripping of a protective device may result in a loss of production, an equipment damage due to lack of protection can lead to more serious loss of production due t o a prolonged shutdown. Coordination of protective devices in a given situation is not a substitute for proper system planning and adequacy of the system protection to perform the required functions. 11. DATA FOR COORDINATION STUDY Depending upon the extent of coordination study t o be undertaken, the following data may be needed: A) A single line diagram of the distribution system. As a minimum, this should show all protective devices which will be coordinated on a time-current basis. It is desirable to include unit protection and a l l other protective device functions i n accordance with Reference [SI. The switching conditions of breakers, alternative routes of power flow, and which breakers or switching devices will be opened on occurrence of a fault condition can also be shown. B) The equipment current ratings and magnitude of current flow under normal and emergency loading conditions. C) Current transformers ratios, burdens, secondary resistance and relaying accuracies. D) Time current characteristics of all protective devices to be coordinated. Total clearing and minimum melting time-current characteristics of fuses, let-through characteristics of fuses, and current limiters. Time-current characteristics of solid-state trip devices and relays. Relay burdens, current setting ranges for time delay, and instantaneous functions. E) Short-circuit currents at the point of application of the protective devices. First-cycle, interrupting, and 30 cycles currents may be required. The calculated fault current decrement curves of in-plant generators. F) Full load current, locked rotor current, starting time and safe locked rotor withstand time of the medium voltage motors. The thermal damage curves of I the motors. G) Power transformers impedances, primary and secondary winding connections and through fault withstand capability curves constructed according t o Reference [71. H) Short-circuit withstand capability curves of the cables, depending upon the initial conductor temperature and allowable conductor temperature rise on short-circuit [SI. 111. INITIAL ANALYSIS Initial considerations to be applied to a distribution system protection analysis before proceeding with actual coordination of the protective devices are: A) The coordination for phase faults is carried out for a three-phase bolted type of fault. This gives the maximum available fault current at a point in the distribution system. The flow of this current can widely change when the plant is operated a t minimum g e n e r a t i o n or outage of a source. In some rare cases, the fault current magnitude may sink below the load current presenting special relaying and coordination considerations. Majority of electrical circuit faults originate as a phase to ground fault. The flow of ground fault current is dependent upon system grounding and can vary over large values. Future system expansion of motor loads will contribute to the short-circuit currents. An increase in the fault availability can occur from a utility tie source. The short-circuit duties of the high voltage switchgear a t primary distribution will 89CH27920/89/~1861$01 .OO 0 1989 IEEE

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  • PROTECTIM DEVICE COORDINATION - IDEAL AND PRACTICAL J. C. Das, Senior Member IEEE

    Simons-Eastern Consultants, Inc. Atlanta, Georgia

    Abstract: The object ives o f protect ive device coordination i n a r a d i a l system o f dis t r ibu t ion is t o achieve s e l e c t i v i t y without sacr i f ic ing s e n s i t i v i t y and f a s t f a u l t c learance times. An ideal time-current coordination is, however, ra re ly achieved. Though the s e t t i n g ranges and characteristics o f the pro tec t ive devices selected may be as f l e x i b l e a s practicable, y e t compromises may be required. In case these compromises a r e not acceptable, addi t ional pro tec t ive devices , changes i n t h e type and characteristics o f the protect ive devices or the spec i f ica t ions o f the equipment being protected may be needed. Coordination o f protec t ive devices is undertaken towards the comnissioning s tage o f an e l e c t r i c a l d i s t r i b u t i o n system, however a proper se lec t ion o f protec t ive devices i n the design s tage itself is important t o ensure a properly coordinated protect ive system. lhe paper examines pro tec t ive device coordination i n an i n d u s t r i a l d i s t r i b u t i o n system, covering both low and medium voltage d is t r ibu t ion wi th in-plant generation and a u t i l i t y tie. The coordination o f protect ive devices for transformers, motors, in-plant generator, and feeder cables is examined. The compromises necessary i n each s i t u a t i o n and the possible improvements t h a t could be made are discussed.

    I. INTRODUCTION

    The elements i n a pro tec t ive system include relays, direct act ing so l id-s ta te t r i p devices and fuses . Low voltage power c i r c u i t breakers and insu la ted case c i r c u i t breakers are general ly provided with sol id-s ta te t r i p devices. For medium and high voltage systems, re lays a r e exclusively used. A time current coordination o f these devices should ensure s e l e c t i v i t y and back-up protect ion t o u n i t p ro tec t ive devices so that a minimum of unfaulted load is interrupted. A downstream device must operate f a s t e r a s compared t o the next upstream device, though the magnitude o f f a u l t current flowing through these series connected devices may be t h e same. While maximizing protect ion and minimizing the area o f shutdown, it should be ensured t h a t a l l t h e system components l i k e transformers, cables , switching and ro ta t ing equipment a r e protected w i t h respect t o continuous overloads, f a u l t withstand c a p a b i l i t i e s and thermal damage curves according to applicable ASNIIIEEE Standards [l, 2, 3, 4, 51.

    Enactment of the Federal Occupational Safety and Health Act o f 1970 (OSHA) has made strict compliance with National Electric Code [l] a l e g a l requirement on a l l new construct ion a f t e r March 1972. Retroact ive requirements were introduced by OSHA for a l l e l e c t r i c a l i n s t a l l a t i o n s and for i n s t a l l a t i o n s after April 16, 1981.

    The coordination o f protec t ive devices should meet the specific requirements o f the operating processes. There may be s i t u a t i o n s where protect ion can be sacrificed for cont inui ty o f operations, e.g. a f i r e f igh t ing punp. While nuisance t r ipp ing o f a pro tec t ive device may r e s u l t i n a loss o f production, an equipment damage due to lack o f protect ion can lead t o more ser ious l o s s o f production due t o a prolonged shutdown. Coordination o f protect ive devices i n a given s i t u a t i o n is not a s u b s t i t u t e for proper system planning and adequacy o f the system protect ion t o perform the required functions.

    11. DATA FOR COORDINATION STUDY

    Depending upon the extent o f coordination study t o be undertaken, the following data may be needed:

    A ) A s i n g l e line diagram o f the d is t r ibu t ion system. A s a minimum, t h i s should show a l l protect ive devices which w i l l be coordinated on a time-current basis. It is desirable t o include u n i t protect ion and a l l o ther protect ive device funct ions i n accordance with Reference [SI. The switching condi t ions o f breakers, a l t e r n a t i v e routes o f power flow, and which breakers or switching devices w i l l be opened on occurrence o f a f a u l t condi t ion can also be shown.

    B) The equipment current ra t ings and magnitude o f current flow under normal and emergency loading conditions.

    C) Current transformers r a t i o s , burdens, secondary res i s tance and relaying accuracies.

    D) Time cur ren t c h a r a c t e r i s t i c s o f a l l protect ive devices t o be coordinated. Total c lear ing and minimum melting time-current c h a r a c t e r i s t i c s o f fuses , let-through c h a r a c t e r i s t i c s o f fuses , and current limiters. Time-current characteristics o f sol id-s ta te t r i p devices and relays. Relay burdens, current s e t t i n g ranges for time delay, and instantaneous functions.

    E ) Short-circui t cur ren ts a t the point o f appl icat ion o f t h e pro tec t ive devices. Firs t -cycle , in te r rupt ing , and 30 cycles cur ren ts may be required. The ca lcu la ted f a u l t cur ren t decrement curves o f in-plant generators.

    F) F u l l load current , locked r o t o r cur ren t , s t a r t i n g time and s a f e locked rotor withstand t ime o f the medium voltage motors. The thermal damage curves o f I the motors.

    G ) Power transformers impedances, primary and secondary winding connections and through f a u l t withstand capabi l i ty curves constructed according t o Reference [71.

    H) Short-circui t withstand capabi l i ty curves of t h e cables, depending upon t h e i n i t i a l conductor temperature and allowable conductor temperature rise on short-circui t [SI.

    111. INITIAL ANALYSIS

    I n i t i a l considerat ions t o be appl ied t o a d i s t r i b u t i o n system protect ion ana lys i s before proceeding with a c t u a l coordination o f the protect ive devices are:

    A) The coordination for phase f a u l t s is carried out for a three-phase bolted type o f f a u l t . This gives the maximum avai lab le f a u l t current a t a point i n the d i s t r i b u t i o n system. The flow o f this current can widely change when the p lan t is operated a t minimum generation or outage o f a source. In some r a r e cases, the f a u l t cur ren t magnitude may s ink below t h e load cur ren t presenting s p e c i a l re laying and coordination considerations.

    Majority o f e l e c t r i c a l c i r c u i t f a u l t s or ig ina te as a phase t o ground f a u l t . The flow o f ground f a u l t cur ren t is dependent upon system grounding and can vary over la rge values.

    Future system expansion o f motor loads w i l l contr ibute t o the short-circui t currents . An increase i n the f a u l t a v a i l a b i l i t y can occur from a u t i l i t y t i e source. The short-circui t d u t i e s o f the high voltage switchgear a t primary d i s t r i b u t i o n w i l l

    89CH27920/89/~1861$01 .OO 0 1989 IEEE

  • be selected with a sa fe margin with respect t o calculated short-circui t du t ies . These switchgear ra t ings may be a more acceptable basis o f calculat ion o f f a u l t currents on downstream equipment f o r protect ive device coordination.

    B) Recommendations o f Reference [l] should be followed for se lec t ion of protect ive devices and their s e t t i n g s on transformers, feeder cables , and f o r ground f a u l t s . Power transformer's neut ra l grounding and winding connections impact the flow o f primary short-circui t current on a secondary f a u l t 181. The ANSI through f a u l t c h a r a c t e r i s t i c s [7] should be accordingly modified.

    C) The tolerances on relay and fuse time-current c h a r a c t e r i s t i c s should be considered. Due t o ambient temperature var ia t ions, pre-loading and manufacturing tolerances, the time-current c h a r a c t e r i s t i c s o f power fuses may s h i f t . One approach employs a 25 percent sa fe ty zone i n time f o r a given value o f current , and the other uses a 10 percent sa fe ty zone i n current f o r a given value o f time. me operating time o f induction pat tern overcurrent re lays within a range o f 1 t o 1.5 o f the pick-up current s e t t i n g is not defined .

    D ) The saturat ion of the current transformers under f a u l t condition can a l t e r the relay operating times and much higher primary currents may be required f o r operation than the chosen s e t t i n g s [91. Considerations o f ANSI accuracy c l a s s i f i c a t i o n s [ lo] should be applied. Saturat ion o f current transformers can a f f e c t even the operation o f induction pat tern current re lays 1111.

    E) An i n i t i a l analysis o f the protect ive functions should reveal t h a t none o f the system components is exposed t o damaging overloads or shor t -c i rcu i t currents which w i l l go undetected under various conditions o f operations o f the system. A l l switching devices, i.e. c i r c u i t breakers and s t a t i c equipment (such as bus bars and cables ) , a r e applied within t h e i r assigned continuous current ra t ings and shor t -c i rcu i t ra t ings.

    F) The s t a b i l i t y l i m i t o f in-plant generators t o feed i n t o an external f a u l t should be considered. I f these external f a u l t s a re not c leared selectively and f a s t enough, the s t a b i l i t y may be l o s t , in te r rupt ing the very e s s e n t i a l loads which should have continued operating.

    G) The coordination o f protect ive devices on co-generation and u t i l i t y t i e should receive spec ia l considerations. These have been br ie f ly discussed i n Section I X o f the paper.

    I V . COORDINATING TIME INTERVAL (CTI)

    The sequent ia l operation o f the series-connected protect ive devices depends upon maintaining a c e r t a i n minimum coordinating time i n t e r v a l throughout the operating range. A graphical representation o f t h e time-current c h a r a c t e r i s t i c s o f the protect ive devices is an accepted method, though it is possible t o determine s e l e c t i v i t y by comparing a t the most th ree c r i t i c a l values o f the f a u l t currents and ascer ta ining the associated relay operating times.

    The C T I takes i n t o account the c i r c u i t breaker opening time, relay over-travel, and an a rb i t ra ry safe ty f a c t o r t o take i n t o account the current transformer sa tura t ion and s e t t i n g e r r o r s [SI. Table 1 shows the C T I ' s normally used.

    Low voltage c i r c u i t breakers a r e ra ted and applied i n accordance with Reference [12]. These breakers may operate rapidly t o p a r t t h e i r contacts during f i r s t cycle o f short-circui t current . Low voltage power c i r c u i t breakers have a short-time ra t ing o f 30 cycles and s tored energy moulded case breakers have short-time r a t i n g s o f 18 cycles t o 30 cycles. Fuses a r e f a s t act ing devices which operate i n the f i r s t cycle o f f a u l t current . Instantaneous

    TABLE 1 Commonly Used C o o r d i n m i m e In te rva ls ( C T I ' s )

    Switching Device

    Relayed Medium Voltage Breakers

    Relayed Weaker and )ownstream

    Fuses

    .ow Voltage C i r c u i t

    Breakers ri th Solid- i tate Trip

    Devices

    t- uses

    Coordinatina Time In te rva l ( c'ir )

    Very inverse and extremely inverse electromagnetic re lays:

    0.4 sec. 5 cycle breakers 0.45 sec. 8 cycle breakers

    (pre 1964 basis) Inverse t ime c h a r a c t e r i s t i c s electromagnetic re lays:

    0.43 sec. 5 cycle breakers 0.48 sec. 8 cycle breakers

    (The relay over-travel or impulsation time is longer for inverse c h a r a c t e r i s t i c re lays a s compared t o very inverse relays) .

    Sol id-s ta te re lays:

    (Relay over-travel is eliminated)

    Above times can be reduced by 0.5 sec. for properly ca l ibra ted and f i e l d tes ted relays.

    0.3 sec. 5 cycle breakers 0.35 sec. 8 cycle breaker

    Electromagnetic re lays: 0.20 sec.

    Sol id-s ta te re lays:

    Relay over-travel and breaker opening time is eliminated. t o coordinate w i t h a s low a s 0.1 sec. C T I f o r opening times below 1 sec.

    The s l i g h t time margin provided between operating time bands w i l l provide required coordination. Moulded c i r c u i t breakers which do not have short-time ra t ings should have instantaneous t r i p s .

    Coordination between fuses for a time duration l e s s than 0.1 sec. should not be evaluated on a time-current basis. Two s e r i e s connected fuses which see the same maanitude of f a u l t current

    0.1 sec.

    It is possible

    I w i l l coordinate, i f the maximum 1% I let through o f the downstream fuse is I below the minimum 1% l e t through o f I the upstream fuse. I

    hstantaneous Se t t ings must recognize p o s s i b i l i t y o f Relays I asymmtricity on f a u l t , a s these relays

    (Electro- I operate equally well on ac and dc

    Type) magnetic I currents . Coordination without an

    I in tervening impedance should not be I attempted.

    devices operate i n 2 t o 3 cycles. F i r s t cycle shor t -c i rcu i t cur ren ts should be considered for operation o f these devices, though there may be some decrement due t o ac and dc decay o f shor t -c i rcu i t current components [131.

    The time current coordination o f instantaneous devices below 0.1 second when these may see the same magnitude o f asymmetrical current is generally not attempted. o f protect ive devices extended down t o lr4 second. For such a coordination the maximun let-through current excursion o f a downstream device under a l l condi t ions should be below the '*no operate" boundary o f the upstream protect ive device.

    Reference [14] shows time-current p l o t s

    1862

  • For appl icat ion o f t ime delay relays beyond s i x cycles, the motor cont r ibu t ion t o f a u l t current can be omitted. The generators are represented by t rans ien t or l a rger impedance re la ted t o the magnitude o f decaying shor t -c i rcu i t current a t the speci f ied ca lcu la t ion time [ 5 1.

    V. DISTRIBUTION SYSTEM STUDIED

    Figure 1 shows a s ing le l i n e diagram o f an a rb i t ra ry d i s t r i bu t i on with a u t i l i t y t i e and in-plant generation. The ANSI p ro tec t ive device nunbers are shown; however, the coordination discussed i n the paper i s l i m i t e d t o the device nunbers shown i n bold types. A discussion o f the philosophy o f select ion o f p ro tec t ive device

    V I . 2000 KVA 480 VOLT UNIT SUBSTATION, LOW VOLTAGE SWITCHGEAR AND LOW VOLTAGE

    MOTOR PROTECTION COORDINATION

    The pro tec t ive device coordination f o r phase and ground f a u l t s f o r the low voltage system is shown i n Figures 2, 3 and 4. Figure 3 shows the possible improvements i n the pro tec t ion and coordination over tha t o f Figure 2. Referr ing t o Figure 2, which shows coordination fo r phase overcurrent devices , the fol lowing observations can be made:

    A) A complete p ro tec t ion with respect t o ANSI through f a u l t withstand charac ter is t i cs o f 2000 kVA transformer phase and ground f a u l t s i s no t provided by the transformer primary fuses. These fuses provide pro tec t ion for three-phase f a u l t s exceeding

    Fig. 1. S i n g l e l i n e d i a g r a m o f t h e a r b i t r a r y d i s t r i b u t i o n sys tem s t u d i e d fo r p r o t e c t i v e d e v i c e coordination

    funct ions i s excluded. The modifications t o the re lay ing required on coordination attempts are a lso not shown i n Figure 1. These modifications appear on the time-current coordination p l o t s i n Figures 2 through 10.

    The system normally operates with bus t i e breaker B between 13.8 kV buses A and B and the reactor t i e breaker C closed. The reactor t i e normally car r ies a load o f 6 MVA; however, i t can suddenly increase t o 25 MVA, which the system can support without excessive voltage drops. The essent ia l service load i s connected t o p lan t generation bus B. The d i s t r i bu t i on connected t o breaker H i s studied for coordination o f p ro tec t ive devices. This load i s an essent ia l service load and should remain i n service when load shedding has i so la ted the u t i l i t y t i e and dropped other loads connected t o bus B. The magnitude o f shor t -c i rcu i t currents are not shown i n Figure 1, but i n the i nd i v idua l t ime-current coordination p l o t s i n Figures 1 through 10.

    approximately 45% o f the maximun f a u l t current. Hardly any pro tec t ion i s provided by the primary fuses for secondary ground-faults. This i s an o f ten drawn conclusion tha t the primary fuses cannot provide complete through f a u l t p ro tec t ion o f the transformer.

    The pro tec t ion f o r the phase and ground f a u l t s on 480 v o l t switchgear bus i s provided by the sol id-state t r i p devices on 4000 ampere main secondary breaker. The secondary phase and ground f a u l t s tha t may occur ins ide the transformer or interconnecting feeder cables between the transformer and the 480 v o l t switchgear are o f concern. I f these cables are longer than 25 feet, i t i s necessary t o provide overcurrent feeder protect ion as required i n Reference 113. A ground-fault i n t h i s region may be sustained with a probable damage t o the transformer. I f a r a t e o f pressure r i s e relay, device No. 63, i s provided on the transformer, i t may a f fo rd some protection. Ul t imately, the f a u l t may be cleared by opening o f one or two o f the primary fuses.

    1863

  • I U ld 4 5 &

    0

    a, U ..i 3

    5

    m e U .d

    a,c E 3 a 0 > e o m a C E O H .d

    m

    D .d E

    1864

  • This may give r i s e t o a ferroresonant condi t ion fu r ther discussed below i n paragraph B.

    The possible improvements tha t can be considered are :

    i) Add medium inverse time overcurrent re lays connected t o phase current transformers located i n the transformer tank. These provide requ is i t e sho r t - c i r cu i t p ro tec t ion as shown i n Figure 3, and must t r i p the 13.8 kV breaker H. A medium inverse charac ter is t i cs allows primary fuses t o se lec t ive ly c lear higher magnitude o f secondary phase f a u l t currents.

    ii) Add a very inverse time charac ter is t i c ground f a u l t relay, device 51G, connected t o a current transformer i n the transformer neutral . Figure 4 shows tha t with the add i t ion o f t h i s relay, the transformer i s protected with respect t o ANSI through-fault charac ter is t i c f o r ground fau l ts .

    When devices 63 and 51G are provided, these w i l l be required t o t r i p a remotely located breaker. The voltage drop tha t may occur i n the extended t r i p c i r c u i t due t o inrush currents? as w e l l as i t s p ro tec t ion and f a u l t supervision should be considered. A 63 device i s generally used with a spec ia l aux i l ia ry re lay t o prevent nuisance t r ipp ing . I n addition, a high-speed lockout relay, device No. 86, w i l l normally be used. The extended t r i p c i r c u i t can be separately fused and the fuse f a i l u r e monitored.

    iii) It i s unusual t o consider d i f f e r e n t i a l p ro tec t ion f o r a transformer o f the s ize under review; however, a 7500 kVA, 13.8 - 2.4 kV transformer connected t o the same 13.8 kV feeder breaker H i s provided w i th d i f f e r e n t i a l re lay ing (Fig. 1). It i s easy t o extend t h i s d i f f e r e n t i a l re lay ing t o 2500 kVA 13.8 - 0.48 kV transformer by select ing a three-winding type d i f f e r e n t i a l re lay connected t o the secondaries o f both the 7500 kVA, as we l l as 2500 kVA transformers. For a s o l i d l y grounded 0.48 kV system, t h i s relay w i l l be responsive t o ground fau l ts also and the transformer neut ra l connected 51N re lay may no t be required. This a l te rna t ive w i l l require add i t ion o f only three current transformers, preferably on the bus side o f the main 4000 ampere transformer secondary breaker, so tha t the feeder cables, as w e l l as transformer w i l l be covered i n the d i f f e r e n t i a l zone o f protection, as shown i n Figure 5. A disadvantage o f t h i s a l te rna t ive i s t ha t select ive t r i pp ing cannot be obtained.

    B) Opening o f one or two o f the primary fuses on a transformer secondary f a u l t resu l t s i n energization o f a transformer phase through the cable capacitance. This c i r c u i t i s o f ferroresonance, as i t involves exc i ta t ion o f one or more saturable reactors (transformer windings) through cable capacitance [151. When ferroresonance occurs, h igh peak voltages, i r regu la r voltage and current waveforms and loud noises i n transformer due t o magneto-striction can be produced. Phase-to-phase and phase-to-ground capacitance o f the l a t e r a l c i r c u i t and transformer i n t e r n a l capacitance are important parameters t o be considered. There are other fac to rs l i k e transformer connections, grounding arrangements and transformer secondary loads which inf luence ferroresonance C163. Reference C173 indicates tha t ferroresonance i s un l i ke ly under the s i t ua t i on being studied as small length o f primary cables are involved and transformer s ize i s f a i r l y large. Thus the r i s k o f a ferroresonant condi t ion due t o operation o f a primary fuse seems t o be a minimum. A negative sequence voltage balance relay, ANSI device number 604, can be used t o detect t h i s condition.

    In a s o l i d l y grounded system, the magnitude o f ground f a u l t current can be higher than a three-phase shor t -c i rcu i t current. The fuse l i m i t e r s

    IJd KV IUS B I

    FIGURE 5

    D i f f e r e n t i a l re laying for 13.8 kV feeders and transformers

    provided on 480 v o l t feeder breakers and the fuses i n the motor s ta r te r c i r c u i t s a t each o f the 480 v o l t motor con t ro l centers can also create single-phasing. The 480 v o l t power c i r c u i t breakers can open a l l the poles on operation o f a l im i te r . This f a c i l i t y w i l l not be avai lable for the motor c i r c u i t fuses. Three-pole thermal relays required by Reference [11 may a f fo rd only a p a r t i a l p ro tec t ion on s ing le phasing. The motor negative sequence impedance i s much lower as compared t o i t s pos i t i ve sequence impedance; and for a motor drawing 6 times the f u l l load s ta r t i ng current, a mere 5% voltage unbalance can give r i s e t o 3OW: negative sequence current. 118, 191 Recent a v a i l a b i l i t y o f molded case c i r c u i t breakers and motor c i r c u i t protectors without fuses i n in te r rup t i ng ra t ings up t o 100 k A (current l i m i t i n g type) can obviate the necessity o f fuses i n 480 v o l t motor cont ro l centers.

    C) Referr ing t o Figure 2, the solid-state p ro tec t ive devices of the 4000 ampere main secondary breaker do not coordinate with transformer primary fuses. A la tolerance on the fuse minimum melt ing time charac ter is t i cs and a fu r the r 16% s h i f t due t o secondary phaseto-phase f a u l t s should be considered.

    i) A transformer primary cur ren t - l im i t ing fuse of 200 amperes i s selected i n Figure 3, instead o f 150 amperes shown i n Figure 2. This p u l l s the fuse charac ter is t i cs away from the 4000 amperes c i r c u i t breaker sol id-state t r i p device short-time operating delay band.

    ii) A fu r the r advantage o f the divergent fuse charac ter is t i cs i s taken by lowering the short-time delay band o f 4OOO amperes c i r c u i t breaker sol id-state t r i p device. This, however, requires tha t short-time delay band o f 800 ampere feeder breaker t r i p device should also be lowered. This device must be equipped with a 12t func t ion t o c lea r the 200 hp motor s ta r te r fuse.

    Figure 3 shows tha t the f a u l t clearance times are reduced and the pro tec t ive device coordinat ion i s improved.

    D) Coordination o f p ro tec t ive devices i n s o l i d l y grounded system requires due considerations. The phase f a u l t as w e l l as the ground f a u l t devices w i l l

    The improvements are shown i n Figure 3.

    1865

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  • be operative, a s t he ground-faul t current can approach or even exceed three-phase short-circui t current . Coordination is thus required not only w i t h respect. t .0 ground-fault devices, but a l s o w i t h t h e phase-fault devices. The phase-fault o r ground-fault devices on the main secondary breaker should not operate f a s t e r than s imilar protect ive devices on the feeder breaker t o prevent a shutdown o f t he t o t a l load served from the main 480 vo l t dis t r ibut ion.

    The arc f a u l t damage t h a t can occur on a ground f a u l t i n 480 vol t d i s t r ibu t ion has been invest igated and limits o f the acceptable damage t o bus mater ia l on release of a rc f a u l t energy have been establ ished [20, U ] . A s m a r y o f t he recent f indings i s given i n Appendix I, These form a bas i s o f s e t t i n g s adopted on ground - f a u l t protect ive devices 151. Reference [l] gives the maximum limits o f the acceptable ground - f a u l t cu r ren t s e t t i n g s and time delays. Lower s e t t i n g s should always be provided, where possible, t o l i m i t t he a r c f a u l t damage. Figure 4 shows ground - f a u l t coordination. The s e t t i n g s chosen w i l l r e s u l t i n t he following arc f a u l t damages:

    i ) 4000 amperes main secondary breaker ground f a u l t pickup s e t t i n g i s 800 ampere, ground f a u l t delay is 0.33 second and clear ing time is 0.05 seconds. The p rac t i ca l damage l i m i t is 1.0 x 1 U 6 (amperes)l. seconds. Thus the maximum to l e rab le arcing current w i l l be 1 9 070 amperes and acceptable damage t o copper 0.72 in3. Figure 4 shows t h a t f a u l t s above 2000 amperes are cleared with a time delay o f 0.38 seconds and thus maximum a r c f a u l t damage t o copper is .0245 in3. Appendix I may be seen f o r fu r the r de t a i l s .

    i i ) 800 amperes secondary breaker ground f a u l t pickup s e t t i n g i s 120 ampere, ground-faul t delay 0.18 second and clear ing time is .05 second. The p rac t i ca l damage l i m i t is 0.2 x lo6 (amperes)l.5 seconds. Thus the maximum to l e rab le arcing current w i l l be 9114 amperes and acceptable damage t o copper w i l l be 0.144 in3. Figure 4 shows t h a t f a u l t s above 500 amperes w i l l be c leared i n 0.23 seconds and thus maximum arc f a u l t damage t o copper is 0.0018 in3.

    The 480 vol t motor con t ro l center ( K C ) i s not provided wi th ground - f a u l t protection on each motor starter. Qnsider t h a t t he smallest disconnect i n the MCC is rated a t 100 amperes. The p r a c t i c a l damage l i m i t i s .025 x 106 (ampere)ls5 second. Reference [U] indicates t h a t an arcing ground-fault protect ion w i l l not be required t o protect against arcing f a u l t s through a i r , i f t h e avai lable ground f a u l t current a t every point on branch or feeder c i r c u i t is a t least 263% o f instantaneous t r i p se t t i ng . In pract ice , it is d i f f i c u l t t o ca l cu la t e the magnitude of bolted ground-fault current . If i t i s above 3000 amperes, addi t ional arcing f a u l t protect ion is not required for 100 ampere disconnect, a s shown i n Figure 4. Appendix I may be seen fo r fu r the r de t a i l s .

    The above analysis shows t h a t the calculated ac tua l damage is much lower than the permissible damage on a r c f a u l t s and the system is adequately protected. The ground- f a u l t t r i p s e t t i n g s on 480 vol t feeder breaker connected t o the motor con t ro l cen te r w i l l operate i n 0.18 seconds for a ground f a u l t current o f approximately 500 amperes. This shows t h a t conductors up t o 10 amperes can be protected without exceeding the permissible damage limits. It is, however, evident from Figure 4 t h a t t he ground-fault s e t t i n g s on feeder breaker w i l l not coordinate with overcurrent devices on the motor starter feeders i n the MCC. If t h i s is unacceptable, an instantaneous ground-fault protect ion, coordinated with the 0.18 second ground-faul t band o f t he 480 v o l t feeder breaker device, should be added t o each MCC feeder. The pick-up s e t t i n g s on the

    motor-starter and feeder ground-fault devices should a l so be coordinated.

    V I I . 7500 KVA TRANSFORMR, 2.4 KV SWITCHGEAR AND 2500 HP MOTOR PROTECTION

    The protect ive device coordination is shown i n Figures 6 and 7, which a re analyzed as follows:

    A ) Vacuun contactors have a lesser interrupt ing r a t ing than the a i r break contactors. Though the interrupt ing r a t ing o f 50 MVA fo r t h e 700 ampere vacuum contactor shown i n Figure 6 is higher than the crossover point (where the thermal re lay curve crosses over t he fuse cha rac t e r i s t i c s ) , the fuse clear ing time exceeds the dropout time o f the contactor. Thus a poss ib i l i t y o f a contactor interrupt ing a short-circui t current exceeding i t s interrupt ing r a t ing does e x i s t . Figure 6 shows a dropout time o f 0.02 seconds f o r t h e vacuum contactor [22]. It is, however, real ized t h a t t he contactor dropout time is not very consis tent and is dependent upon the magnetic energy s tored i n t h e contactor magnetic c i r c u i t . In order t o prevent multiple re igni t ions, microprocessor based devices a r e avai lable which w i l l delay the opening o f the contactor and prevent opening near a current zero [22, 231. It is, however, seen from Figure 6 t h a t even with a delay o f 5 cycles, a complete coordination i s not achieved with the contactor interrupt ing rat ing.

    If an a i r break contactor o f 75 MVA interrupt ing r a t ing i s used, the s i tua t ion is much improved, a s shown i n Figure 6, though a s l i g h t lack o f coordination s t i l l ex i s t s . A dropout time o f 0.04 seconds is assumed for the a i r break contactor.

    The remedial measures can be: ( a ) delayed opening o f the vacuum contactor or latched contactors with undervoltage protection, (b) c i r c u i t breaker con t ro l , ( c ) connecting the 2500 hp motor t o a 4.16 kV system, (d) spec ia l design o f 2500 hp motor t o reduce s t a r t i n g inrush current so t h a t a lower s i z e o f motor fuse could be used.

    Considerations should a l s o be applied t o the select ion o f an appropriate fuse s i z e fo r motor protection. The fuse selected should be t h e smallest fu se whose minimum melting time cha rac t e r i s t i c s does not c ros s the motor overload relay curve fo r currents less than the adjusted locked ro to r current withstand time o f t he motor [51. The adjusted locked ro to r current is taken 10% higher than the ac tua l locked r o t o r current t o account for system voltage var ia t ions and manufacturing tolerances a s shown i n Figure 6. For the case under review, a smaller fuse s i z e could not have been used t o provide a b e t t e r coordination with the interrupt ing capab i l i t y o f the vacuum contactor.

    B) In order t o coordinate with the 2500 hp motor fuse, t he phase overcurrent r e l ays connected t o 1200 amperes breaker L feeding the line-up o f motor s t a r t e r s have been set a t a pick-up o f 1920 amperes, a s shown i n Figure 6. This can expose the 1200 amperes breaker and its associated current transformer t o 160% o f their rated continuous current ra t ings.

    The poss ib i l i t y o f a 160% overload on breaker feeding the line-up o f 2.4 kV motor s t a r t e r s i s examined: The motor protection w i l l not permit such an overload on a sustained basis . It is unlikely that a l l motors w i l l experience a simultaneous overload condition due t o driven load. A poss ib i l i t y o f overload does e x i s t due t o sustained voltage dips, which w i l l r e s u l t i n a proportional increase i n the l i n e currents . Again it is unlikely t h a t plant operations can be sustained a t f u l l load i f t he voltage remains below 5 t o 1R% o f i t s ra t ed value. Thus p rac t i ca l ly a 16cB6 overload on breaker L w i l l not occur due t o operating conditions o f t he connected

    1867

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  • load. The p o s s i b i l i t y o f a sustained high resistance phase fau l t , when the current w i l l remain l i m i t e d t o 160% o f pick-up se t t i ng o f the relays f o r a considerable period o f time, i s next examined: It i s un l i ke l y tha t f a u l t w i l l remain sustained a t t h i s value. The f a u l t w i l l "burn through" and the overload protect ion should operate. Reference E11 allows long time current se t t i ng o f 6 times the f u l l load current f o r systems above 600 vo l t s f o r shor t -c i rcu i t protect ion o f the feeders. I t i s , however, always desirable t o achieve overload pro tec t ion without exceeding the thermal l i m i t s o f the protected apparatus.

    Two phase overcurrent relays set t o operate a t the maximum operating load current o f the 2.4 kV motor cont ro l center can be added and connected f o r alarm only. Undervoltage relays can be used t o p ro tec t against sustained voltage depressions. These should, however, remain inoperat ive f o r motor s ta r t i ng voltage drops and momentary voltage depressions due t o system fau l ts .

    A s im i la r s i tua t ion ex is ts f o r coordination o f main 2000 ampere breaker K overcurrent relays with the 1200 ampere feeder breaker relays. Figure 6 shows tha t these relays must be set a t 2800 amperes t o coordinate with the feeder breaker L relays.

    The instantaneous elements on feeder and main secondary breaker relays are bypassed as these w i l l not coordinate with the motor fuse (Figures 6 and 7 ) .

    C) Figure 7 shows the coordination of phase overcurrent relays o f 13.8 kV breaker H w i th the 2000 ampere, 2.4 kV breaker K overcurrent relays. I n order t o provide required C T I o f 0.4 second a t the maximum avai lable f a u l t current on secondary o f 2.4 kV, 7500 kVA transformer, the 13.8 kV feeder breaker H relay operating time w i l l be approximately 1.0 second. (The decrement in 13.8 kV sho r t - c i r cu i t current due t o presence o f generator i s neglected f o r the present discussion). Though 13.8 kV buses are provided with d i f f e r e n t i a l protect ion, a short c i r c u i t i n the feeder c i r c u i t may cause i n s t a b i l i t y o f in-plant generator, and i t i s desirable t o have faster f a u l t clearance time [241. The fol lowing considerations apply:

    i) D i f f e r e n t i a l p ro tec t ion f o r 7500 kVA transformer can be extended t o include 13.8 kV feeder cables from breaker H.

    ii) A lack o f coordination can be accepted between 2000 ampere, 2.4 kV secondary breaker. K and 13.8 kV feeder breaker H overcurrent relays. This lack o f coordination w i l l r esu l t i n t r i pp ing o f the 13.8 kV feeder breaker fo r a bus f a u l t on 2.4 kV switchgear. However, the probab i l i t y o f such a f a u l t i n metalclad switchgear i s low. I f t h i s s i t ua t i on i s not acceptable, d i f f e r e n t i a l protect ion can be added t o 2.4 kV switchgear. Al ternat ively, a lack o f coordination between 2.4 kV feeder breaker L and main 2.4 kV 2000 amperes breaker K overcurrent relays may be acceptable. I n each o f these a l te rna t ives the 13.8 kV feeder breaker overcurrent relays (o f very inverse type) need not be se t higher than 0.7 seconds a t the maximm coordinating point . This i s shown i n Figure 7.

    0) Figure 7 shows the thermal withstand charac ter is t i cs o f 500 kcmil, 13.8 kV feeder cables. I t i s seen tha t the cables are not f u l l y protected by the feeder overcurrent relays. An advantage of accepting a lack o f coordination between 13.8 kV feeder breaker 4 re lays and 2.4 kV main 2000 ampere breaker K relays i s tha t 13.8 kV feeder relays can be set low and a be t te r p ro tec t ion o f the 13.8 kV feeder cables can be obtained. A n increase i n pick-up se t t i ng o f re lays a t L, K, and H and decrease i n the time d i a l se t t i ng can be t r i ed . This w i l l , however, fu r ther compromise the pos i t i on described above i n paragraphs 0 and C.

    This i s shown i n Figure 5.

    V I I I . 13.8 KV GENERATOR AND FEEDER OVERCURRENT RELAY COORDINATION

    This time-current cooraination i s shown i n Figure 8. The fol lowing observations are o f in te res t :

    A) The calculated three-phase f a u l t decrement curve o f 24 MVA in-plant generator i s shown i n Figure 8. This i s calculated based upon the calculat ions described i n Reference E53 f o r a stuck regulator condition, which gives the minimum f a u l t current f o r re lay operation. Appendix 11 may be seen f o r de ta i l s .

    The ca lcu la t ion o f the operating .time o f overcurrent relays on delaying currents i s a cu t and t r y process [251. The ana ly t i ca l procedure described i n reference [261 has been used i n Figure 8. I t recommends ca lcu la t ion o f operating time based on ismr, the square roo t o f the mean roo t current. The curve o f ismr i s also p lo t ted i n Figure 8. Appendix 111 may be seen f o r deta i l s . The calculated sett ings of the 13.8 kV feeder breaker H overcurrent relays, as shown i n Figure 7, are rep lo t ted i n Figure 8. It i s seen tha t feeder relays w i l l operate instantaneously f o r f a u l t currents exceeding 11 kA, when 13.8 kV bus t i e breaker B and the reactor t i e breaker C are closed. However, when the d i s t r i bu t i on system i s operating only with in-plant generator, with bus t i e breaker B open, the 13.8 kV feeder H re lay takes 7 seconds t o operate. S t a b i l i t y o f generator should be checked f o r t h i s operating time. The operating times of overcurrent devices i n 2400 v o l t and 480 v o l t system should also be examined when only in-plant generator i s i n operation.

    Figures 2, 3 and 4 show tha t on 480 v o l t d is t r ibu t ion , the f a u l t clearance time w i l l not appreciably change; however, from Figures 6 and 7 , on the 2400 v o l t system, a feeder f a u l t w i l l be cleared i n 1.2 seconds, while a bus f a u l t may pe rs i s t f o r approximately 3 seconds. These operating times must be coordinated with respect t o generator s t a b i l i t y l i m i t s . A study may reveal t ha t the generator w i l l be stable f o r f a u l t s on the 2.4 kV and 480 V d i s t r i b u t i o n f o r the durat ion o f f a u l t clearance times involved. However, fas te r f a u l t clearance times on 13.8 kV system are required.

    The above discussion shows tha t add i t iona l p ro tec t ion w i l l be required on the 13.8 kV d i s t r i b u t i o n when the generator alone i s supplying the essent ia l loads connected t o i t s bus B.

    One obvious so lu t ion w i l l be t o add d i f f e r e n t i a l re lays t o p ro tec t a l l 13.8 kV feeder cables. As shown i n Figure 5, these relays can be used t o include transformers also i n the d i f f e r e n t i a l zone o f protect ion.

    The operating time of the pro tec t ive devices on 13.8 kV bus A, w i th bus t i e breaker B open, should a lso be s im i la r l y examined.

    I X . UTILITY TIE TRANSFORMER RELAY COOROINATION

    Figure 9 shows the coordination o f phase overcurrent relays. The maximum set t ings on feeder relays on buses A and B should be considered for coordination with u t i l i t y t i e transformer.

    The overcurrent re lay set t ings on 13.8 kV feeder breaker H were calculated i n Section V I I I . Feeder breaker C on bus A car r ies the maximum load and i t s assumed overcurrent re lay se t t i ng i s shown i n Figure 9. This does not seem t o coordinate with the generator voltage res t ra in t overcurrent device 51V. A study o f Figure 8, however, shows tha t coordination has been achieved f o r the f a u l t s on the load terminals o f feeder breaker C close t o the pick-up sett ing.

    The se t t ings on the primary and secondary sides of 25 MVA transformer overcurrent relays coordinate

    1869

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  • with the transformer through f a u l t character is t ics and provide se lect ive t r ipp ing.

    The set t ings on 67 re lay on breaker A are provided t o coordinate with the u t i l i t y re lays f o r a f a u l t i n the u t i l i t y system. This re lay w i l l see a rap id ly decaying f a u l t current. Assuming t h a t the motor contr ibutions on buses A and B w i l l decay i n 6 cycles, and a 30% decay i n the f a u l t current cont r ibut ion from the reactor t i e , the shor t -c i rcu i t currents seen by 67 re lay w i l l be as shown i n Figure 9. A f a u l t decrement curve can be constructed and response o f the re lay examined by constructing e f f e c t i v e current curves as described i n Appendix 111. The momentary power swings t h a t may occur on sudden loading and synchronizing should receive consideration. There i s a p o s s i b i l i t y o f a sustained low magnitude o f ground-fault current on 115 kV side o f 25 MVA transformer being fed from the in-p lant generator, i n case the transformer 115 kV side breaker i s open. A sens i t ive reverse power relay, device 32, with a time delay can he provided or i n t e r t r i p p i n g channels between primary and secondary breakers can be ins ta l led . Distance relays, device Zl, can also replace 67 re lays f o r coordination with the u t i l i t y re lay ing [41.

    Figure 10 shows the coordination o f the ground-fault protect ive devices. The del ta primary windings o f the u t i l i t y t i e transformer and the p lan t u n i t transformers r e s t r i c t the primary ground-faults t o primary re lay ing only. The u t i l i t y transformer and the generator are each grounded through res is to rs l i m i t i n g the ground-fault current t o 400 amperes. The coordination shown i n Figure 10 assumes t h a t the reactor t i e , breaker C , contr ibutes 200 amperes ground-fault current t o the system. The 50N/51N devices on the primary side o f 25 MVA u t i l i t y t i e transformer can have low sett ings, long enough t o r i d e through transformer inrush currents. The instantaneous ground relay, device 50N, i s set above the transformer inrush current.

    Though the ground-faults i n the zone between the secondary o f the 25 MVA u t i l i t y t i e transformer and bus A w i l l be se lect ive ly cleared by devices 51N and 51G shown i n Figure 10, yet a d i f f e r e n t i a l ground-fault relay, device 87TG, i s added t o provide more sensi t ive ground-fault protect ion i n t h i s zone. The transformer d i f f e r e n t i a l relay, device 87T, w i l l not be responsive t o low magnitudes o f ground-fault current. Device 87TG i s po lar ized by the current i n transformer neutra l c i r c u i t and has a product range o f 0.25 t o 4 amperes. A s e n s i t i v i t y o f 20 amperes can be obtained, though the re lay burdens and current

    . transformer saturat ion may increase the actual pick-up. So l id s ta te type 51N, 51G and 87TG devices can be used t o reduce burden.

    I n order t o provide se lect ive ground-fault clearance on 13.8 kV buses A and B devices 67N are added on each side o f the bus breaker B. Device 67N on feeder breaker C i s by-passed when bus t i e breaker i s closed.

    The voltage dips tha t may occur on the p lan t load buses on occurrence o f a f a u l t i n the u t i l i t y system requi re care fu l considerations. The vacuum o r a i r break contactors may drop out i n 2 t o 8 cycles on a 20% t o 70% o f the supply voltage. Thus motors contro l led through NEMA E-1 and E-2 s ta r te rs w i l l a l l drop out, though these may be able t o r i d e through the momentary voltage dip. Stabl izat ion o f the contactors, latched contactors, or c i r c u i t breaker c o n t r o l may be required. The SCR loads and dc dr ive loads w i l l be more sensi t ive t o voltage dips.

    Figure 1 shows a phase sequence and undervoltage device No. 47 connected t o the 13.8 kV bus A. I t s operation is blocked by device No. 60 f o r a p o t e n t i a l transformer fuse f a i l u r e . The coordination o f undervoltage devices i s not discussed i n the paper.

    An autoclosing operation on the u t i l i t y l i n e s t o

    c lear t rans ient f a u l t s may subject the motors t o current and torque surges, which may be damaging t o the motors. Such operation, or a f a s t bus transfer, shoulQ be care fu l l y analyzed before implementation. Location o f surge protect ive devices, t h e i r coordination with system grounding and current l i m i t i n g fuses, load shedding on loss o f u t i l i t y or in -p lant generation are some other re la tea concerns not addressed i n the paper.

    X. CONCLUSIONS

    A re lay coordination study should ensure maximum protect ion o f the system components with minimum load removed from the service. Compromises w i l l be necessary i n t h i s ob ject ive and each compromise should receive c r i t i c a l considerations i n terms o f spec i f i c requirements o f the p lan t operations, a v a i l a b i l i t y o f the equipment f o r r e s t a r t and the possible damages. The paper demonstrates that protect ive device coordination i s no t only a fag-end a c t i v i t y , bu t also a front-end a c t i v i t y too. I t impacts the system design and performance. A coordination engineer can manipulate w i th d i f f e r e n t re lay character is t ics , se t t ing ranges, addit ion/subtraction o f re lay ing and sometimes a l t e r i n g the equipment speci f icat ions t o achieve the desired objectives. Many p o s s i b i l i t i e s ?ay be present, and imp l ica t ion o f each a l te rna t ive i s required t o oe examined. The paper goes through a step-by-step analysis o f coordination o f protect ive devices i n an arb i t ra ry mult i-voltage l e v e l d i s t r i b u t i o n system wi th in-p lant generation and a u t i l i t y t i e . Coordination a t 180 vo l t , 2400 v o l t and 13.8 kV d i s t r i b u t i o n i s examined under f u l l p lan t operations and when the shor t -c i rcu i t l e v e l s on the system are considerably reduced, with only in-p lant generator i n operation.

    The paper shows how the i n i t i a l coordination study f o r 480 v o l t phase and ground f a u l t re lay ing could be improved by:

    A) Addit ion o f phase overcurrent re lays on transformer secondary feeders. The impact o f the re lay character is t ics and set t ings with respect t o transformer primary fuses f o r coordination has been examined.

    B ) Addit ion o f a ground f a u l t re lay on the transformer neut ra l t o provide ground f a u l t protection.

    C) Manipulation o f short-time charac ter is t i cs on the main and feeder breakers so l id-s tate t r i p devices and use o f 12t ramp funct ion t o provide fas te r f a u l t clearance times.

    D) Philosophy o f ground f a u l t re lay ing i n s o l i d l y grounded system t o l i m i t the f a u l t damage and provide an optimum protection.

    E) P o s s i b i l i t y of s ing le phasing tha t can be caused by shor t -c i rcu i t current l im i te rs , motor s t a r t e r and transformer primary fuses and the remedial measures.

    For 2400 v o l t d i s t r i b u t i o n system, the

    A ) Problems o f coordinating with fuses and i n t e r r u p t i n g rat ings of the motor contactor. Possible solutions, c i r c u i t breaker and latched contactor controls, and d i s t r i b u t i o n system design changes.

    B ) Coordination o f feeder protect ive re lays with 2500 hp motor fuses. Problems due t o h igh set t ings tha t have t o be adopted on these relays.

    C> E l iminat ing a coordinating time i n t e r v a l f o r 2.4 kV bus f a u l t re lay ing and discussions o f the impact o f t h i s compromise.

    coordination of p ro tec t ive devices discusses:

    1871

  • For the 13.8 kV system the coordination problems discussed are:

    The generator decrement curve and calculat ions o f operating time o f re lays on decrement. Lack of protect ion on 13.8 kV feeder cables from shor t -c i rcu i t considerations. The generator i n s t a b i l i t y due t o excessive operating relay times f o r a 13.8 kV feeder fau l t . Reduction o f shor t -c i rcu i t currents with only in-plant generation i n service, e f fec t on relaying and the add i t iona i feeder d i f f e r e n t i a l re lays tha t w i l l be required f o r fas te r f a u l t clearance times. Coordination f o r phase and ground f a u l t s on 25 MVA u t i l i t y t i e transformer.

    APPENDIX I

    Arcing Faul ts on 480 Volt So l id ly Grounded Systems

    Single-phase 277 v o l t arc ing f a u l t tes ts using spacings o f one t o four inches from bus bars t o ground a t current leve ls o f 3000 t o 26000 amperes indicates tha t f a u l t damage i s proport ional t o (I)1.5t [U]. The damaged volume o f mater ia l , VD i s given by the expression:

    VD = ks ( I ) l S 5 t (in3 /A1s5S) ------ (1) where k, = 0.72 x 1(r6 f o r copper

    k5 = 1.52 x 1F6 f o r aluminum k s = 0.66 x 1F6 f o r s tee l

    For coordinated sho r t - c i r cu i t and ground-fault protection, an arb i t ra ry p rac t i ca l l i m i t i s assumed i n NEMA PB1.2 [271, so tha t ( I ) 1 * 5 t i s not numerically greater than 250 times the ampere ra t i ng o f the conductor, bus or disconnect t o be protected. This gives:

    (2) (1)1.5t = 250 I~ ---_--

    VD = 250 k 5 b ------

    where IR = current ra t i ng

    The acceptable damage then becomes: (3)

    The ground-fault se t t ings on the s o l i d s ta te t r i p device o f 4000 ampere breaker shown i n Figure 4 are evaluated i n terms o f equations (11, (2) and ( 3 ) . The ground-fault pick-up i s set a t 800 amperes, and ground-fault currents exceeding 2000 amperes w i l l be cleared i n 0.33 seconds. Assuming a breaker c lear ing time o f .05 second, the maximum tolerable arcing current can be calculated from equation (2). This gives (I)l.5(0.38) = 1.0 x l o 6 and I = 19 070 amperes. Thus the g r o m b f a u l t p ro tec t ive device se t t i ng a t 0.33 sec. should not exceed 20134 amperes t o l i m i t damage t o as acceptable leve l . The acceptable damage i s calculated from equation (l), giv ing V = 0.72 in3 f o r copper. As lower ground f a u l t current set t ings are provided, the ac tua l damage w i l l be .0245 in3, approximately 3.4% o f the permissible arc f a u l t damage.

    The avai lable ground-fault current w i l l be given by the fo l lowing expression:

    - If = 3E, amperes ( 4 ) 3Rg+Rf+(R1+R2+Ro)+J(X1''+X2+Xo) -----

    where E,, = phase-to-neutral po ten t i a l i n vo l t s Rg = resistance o f the ground g r i d Rf = minimun f a u l t resistance

    X l " , x2, xo 1 reactances = Sequence resistancesand R1, Rz, Ro

    Reference E211 shows tha t 277 vo l t s t o ground arcing fau l ts , having arcing currents less than 36% of the avai lable bol ted f a u l t current, w i l l be self-extinguishing . Reference [ 281 gives arcing f a u l t currents i n percentage o f bol ted L-G f a u l t s f o r various f a u l t c i r c u i t X/R ra t ios . The arc f a u l t current varies from 30-41%, w i th arc durations o f 38-70% of a cycle.

    This sel f -ext inguishing property can be very he lp fu l fo r the system design and se t t i ng o f ground f a u l t p ro tec t ive devices. I n case the instantaneous devices are set t o operate, say a t X amperes, a ground f a u l t p ro tec t ion i s not necessary i f the bol ted L-G fau l t current i s a t leas t 2.63X amperes. Figure 4 shows the sel f -ext inguishing zone o f a 100 ampere fuse w i th 3000 ampere L-G f a u l t current.

    APPENDIX I1

    Calculation o f Generator Fau l t Decrement Curve

    The generator par t i cu la rs are: output = 24 MVA, = 26.25%, rated power fac to r = 0.85, X ' k = 17.5%, X k

    .012 sec., and TA = 0.19 sec. , a n d T k = 0 . 3 4 sec.

    Xx = subtransient reactance, saturated valve Xl, = t ransient reactance, saturated valve X d = synchronous reactance I F g = f i e l d current a t no load, rated vo l t s IF = f i e l d current a t given load condi t ion T% = subtransient shor t -c i rcu i t time constant

    T & = t ransient shor t -c i rcu i t time constant

    TA = armature shor t -c i rcu i t time constant i n

    A sudden shor t -c i rcu i t o f a generator w i l l r esu l t i n a changes i n the f l u x l inkages i n d i rec t and quadrature axes. A change i n the d i rec t ax is tends t o change the f l u x l i n k i n g w i th main f i e l d , which i s res is ted by an induced current i n the ro to r . As the magnetic f lux represents a considerable amount o f stored energy, i t s decay i s dependent upon the time constant associated with e lec t r i c c i r cu i t s . A t instance o f shor t -c i rcu i t subtransient reactances and time constants are considered, a f te r a few cycles when the e f fec ts o f damper windings and eddy currents i n pole faces disappear, the t ransient conditions prevai l . These s e t t l e down t o a steady-state shor t -c i rcu i t current a f t e r a l l damping currents i n the f i e l d windings have decayed.

    The decay w i l l also be dependent upon exc i te r c e i l i n g voltage, pre-loading and regulator response. The ins tan t of f a u l t on the voltage wave w i l l determine the presence o f a decaying dc component. Reference [51 gives the fol lowing expression f o r the t o t a l ac component o f armature current:

    x d = 13%, fg = 1 Pu, IF = 3 Pu, T"d =

    i n sec.

    sec.

    sec.

    . // L d a n d ib- are ?c decaying components o f the c u r r e n t and Ld i s the steady-state component.

    I

    ------ 2 = e f t x k s ~ w e ,, (7) = m a h i n e i n t e r n a l v o l t a g e b e h i n d X d

    ( 8 ) ------ I

    ( 9 ) e'= et+ %&Sine ------ I

    = m a c h i n e i n t e r n a l v o l t a g e b e h i n d X&

    1872

  • (14) ----- The dc component i s given by

    .4 i& = C L & e

    e t = machine i n t e r n a l voltage 0 = load power fac to r angle

    For the decrement curve shown i n Figure 8, the generator i s assuned unloaded. A stuck regulator condi t ion i s considered as no load f i e l d current resu l ts i n the longest re lay operating times. Thus f o r the 24 MVA generator under consideration 8 = 0; I ~3 = I t = , id = 803 amperes. The generator s h o r t - c i r c u i t decrement curve i s as shown i n Figure 8.

    = 6057 amperes, i& = 4038 amperes,

    APPENDIX I11

    Set t ing o f Generator 51V Device

    The set t ings of a voltage r e s t r a i n t overcurrent re lay and other induct ion re lays on decaying shor t -c i rcu i t currents can be calculated by one o f the fo l lowing three methods:

    Step-byzstep method: The percentage o f the t o t a l t r a v e l that the re lay d isc w i l l move when subjected t o an a r i t h n e t i c average o f each incremental i n t e r v a l o f the decrement curve i s calculated. The t o t a l distance traveled i n successive increments i s summed up. T r i a l and er ro r method [25]: For a given re lay set t ing, an operating time i s assuned. For t h i s operating time, the average current i s calculated and a new approximation o f the operating time made from the re lay curve. The method i s recommended f o r the saturated por t ion o f the curve.

    Mathematical solut ion: Reference [261 re la tes various calculat ions o f e f f e c t i v e current t o the d i f f e r e n t types o f re lay operating characteri- s t i c s and t h e i r slopes. The e f fec t i ve currents considered are:

    Decrement From Generator Decrement

    Curve

    Time t Current i Average Current are i a v

    0 0.01 0.04 0.08 a. 12

    6057 -- 4831 5444 3751 4291 3362 3557 3076 3219

    The resu l ts o f the f ind ings can be summarizea i n

    TABLE 2 Ef fec t i ve Current w a t i o n s f o r Various

    Table 2.

    Relay Types and Sett ings

    Relay Type Sett ings I

    Voltage r e s t r a i n t 1 ismr (5-20 a t 25% tap set t ing) I i a v (2-5)

    I

    I Inverse re lays I ismr (above 4) and i a v (2-4)

    I

    I irms (2-4) Very inverse re lays I ismr (above e), i a v (4-81,

    I

    Extremely inverse I i a v (above 8), irms (2-8) I irms (2-4) 1

    Table 2 shows tha t a s ing le curve o f operation f o r the e f f e c t i v e current w i l l requi re in te rpo la t ion between various e f f e c t i v e current types.

    Reference C261 recommends construction o f a "composite curve" f o r generator 51V re lay operation. Between ismr and the generator 3-phase f a u l t decrement curve, i t fo l lows the 51V zero r e s t r a i n t character is t ics . Below steady-state 3-phase f a u l t current, i t breaks from zero r e s t r a i n t curve upwards and crosses each curve f o r higher r e s t r a i n t a t a current given by:

    (15) I" = i & X d --v ----- XCL

    V = r e s t r a i n t i n p.u. o f generator voltage lv = steady s tate 3-phase current a t which

    i d dr X d are as defined i n Appendix I1

    Table 3 shows a step-by-step ca lcu la t ion o f ismr f o r 24 MVA generator. The resu l t ing ismr curve i s shown i n Figure 8.

    According t o Table 2, i a v should be used f o r the operating range o f 51V device i n Figure 8. However, the ca lcu lat ions do not show much d i f ference between the two character is t ics a t the operating times shown i n Figure 8.

    r e s t r a i n t equals V

    TABLE 3

    Calculations o f ismr

    Square Root Average

    Current J E T --

    73.78 65.50 59.64 56.74

    -- -- -- 0.738 0.738 73.80 1.9651 2.703 67.57 2.386 5.089 63.62 2.260 7.454 62.00

    1873

    ismr = ( & . I F S --

    5446 4566 4096 3844

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    ANSI/IEEE C37.91 - 1985, IEEE Guide f o r Protect ive Relay Applications t o Power Transformers.

    ANSUIEEE C37.95 - 1973, IEEE Guide f o r Protect ive Relaying o f Utility-Consumer Interconnections.

    ANSI/IEEE Std. 242 - 1986, IEEE Recommended Pract ice fo r Protect ive and Coordination o f I n d u s t r i a l Power Systems.

    ANSUIEEE C37.2 - 1979, IEEE Standard E l e c t r i c a l Power System Device Function Numbers.

    ANSI/IEEE C57.12.00 - 1980, IEEE Standard General Requirements f o r Liquid-Immersed Dis t r ibut ion, Power and Regulating Transformers.

    John C. Dutton, Frank J. McCunn and Robert L. Smith, Jr., "Transformer protect ion then and now," I n d u s t r i a l Power System, March 81.

    Applied Protect ive Relaying. Coral Springs, Flor ida, Westinghouse E l e c t r i c Corporation, 1982.

    [ l o ] ANSI/IEEE C57.13 - 1978, IEEE Standard

    [U] Alex Wu, "The analysis o f current transformer t rans ient response and i t s e f fec t on current re lay performance," Trans. IEEE lAS, Vol. I A - 2 1 , No. 4, pp. 793-862, May/&ne 1985.

    [12] ANSUIEEE C37 - 1981, IEEE Standard f o r Low Voltage AC Power C i r c u i t Breakers used i n enclosures.

    [131 B. K. Mathur. "A c loser look a t the aml i ca t i ons

    Requirements f o r Instrument Transformers.

    . . and se t t i ng o f instantaneous devices," i n Conf. Rec. 1979, Seattle, WA, IEEE ICPdrs Technical Conf., pp. 107-118.

    [141 R. H. Kaufman, R. 0. Ohlson, J. R. Linders, R. L. Smith, "Coordinating ra t i ng structure": In ter im Report, IEEE Task Force 111.

    [ 151 R. H. Hopkinson, "Ferroresonance dur ing single-phase switching o f three-phase d i s t r i bu t i on transformer banks," IEEE Trans.

    [16] R. H. bpkinson, "Ferroresonant overvoltage

    - PAS, Vol. PAS-86, pp. 1258-1265, Oct. 1967.

    con t ro l based on TNA tes ts on three-ohase de l ta wye transformer banks,It IEEE Trans. PAS, Vol. PAS-87, pp. 352-361, Feb. 1968.

    [17] ANSI/IEEE C57.105 - 1978, IEEE Standard Guide f o r Application o f Transformer Connections i n Three-phase D is t r i bu t i on Systems.

    [18] L. L. Gleason, W. A. Elmore, *IProtection o f three-phase motors against single-phase operation," AIEE Trans. Part 111, Vol. 77, pp. 1112-1119, Dec. 1958.

    [19] P. G. Cummings, J. R. Dunki-Jacobs, R. H. Kerr, "Protect ion o f induct ion motors against unbalanced voltage operation," i n Conf. Rec. 1984, Canada, IEEE Fulp & Paper Industry, pp. 56-69.

    E201 J. R. Dunki-Jacobs, "The e f fec ts o f arc ing around f a u l t s on low voltaae svstem design." YEEE Trans. E, Vol. IA-8, pp. 223-230, May/June 19/2.

    [U] H. J. Stanback, "Predicting damage from 277 v o l t single-phase t o ground arcing- faul ts," IEEE Trans. lAS, Vol. IA-13, No. 4, pp. 3 0 7 - r n &ly/Aug. 1977.

    E221 Charles A. L is ter , 'Vacuum, SF6 and a i r break contactors f o r mediun voltaae control lers." IEEE Trans. PAS, Vol. PAS-103, No. 10, pp. 3 0 2 i - 3 m Oct. 1984.

    [23] E. A. Long, "An e lect ron ic method o f con t ro l l i ng mu l t i p le r e i g n i t i o n switching transients i n vacuum contactors", i n Conf. Rec. 1988, Chicago, TAPPI Eng. Conf.

    r241 David H. Smith. "Problems involv ing i n d u s t r i a l - - p l a n t - u t i l i t y bower system enti