00 gas treatment foreni 2016.pdf

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    GAS TREATMENT STEPS

    Introduction

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    MISKAR GAS

    Introduction

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    1.In transmission multiphase

    lines supplying the plant

    slugging is common. The

    arrival of “slugs” at

    production or processing

    equipment impacts the

    operation of productionfacilities negatively, causing

    both mechanical problems

    and process problems.

    2. Slug catchers are used to dissipate the energy of the liquid slugs, tominimize turbulence, to ensure that the gas and liquid flow rates are

    low enough so that the stratified flow regime and subsequentlygravity segregation can occur. 

    Introduction

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    3. Separation of the distinct phases, in 3-phase separator.

    4.  Overhead gas from the three-phase separator is recompressed where necessary for use as fuel gas.

    5. Hydrocarbon condensate recovered from natural gas may beshipped without further processing but is typically stabilized to

    produce a safe transportable liquid. Unstabilized condensates

    contain a large percentage of methane and ethane, which willvaporize easily in storage tanks.

    Introduction

    6. Stabilization is the full removal of light fractions from thecondensate, usually achieved by distillation. Stabilized liquid will

    generally have a vapor pressure specification (Reid vapor

    pressure of

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    8. Depending on the pressure at the plant gate, the next step inprocessing will either be inlet compression to an “interstage”pressure, typically 300 – 400 psig, or be dew point control and

    natural gas liquid recovery.

    9. Water dew point control is required to meet specifications and to

    control hydrate formation. Gas hydrate formation is a majorconcern in pipeline and natural gas transportation industries as it

    causes choking/plugging of pipelines and other related problems.

    10.Hydrocarbon dew point or hydrocarbon liquid recovery involvescooling the gas and condensing out the liquids.

    11.Refrigeration is performed either by auto-refrigeration due to apressure drop across a valve or by an external mechanical

    refrigeration process.

    Introduction

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    14.Where there is no available gas pipeline, separated associatedgas may be conserved by compression and re-injection into

    producing formations for eventual recovery and sales.

    15.Also, in gas condensate reservoirs, the gas is often re-injected,or “cycled,” to enable higher net recovery of valuable liquid

    hydrocarbons from the reservoir. 

    Introduction

    12.The temperature to which the gas is cooled depends onwhether it is necessary to meet a sales gas hydrocarbon dewpoint specification or  whether substantial liquid recovery is

    desired.

    13.Sales gas pressure is approximately 1000 psig in Tunisia. If

    gas is produced at lower pressures, it is compressed

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    Key parameters to be respected

    Introduction

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      The temperature at which water vapor starts to condense from a gasmixture (water dew point), or at which hydrocarbons start to condense

    (hydrocarbon dew point).

      Heavy hydrocarbons are removed to control the hydrocarbon dew point

    of the gas and prevent liquid from condensing in pipeline transmissionand fuel systems.

    Introduction

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    Carbon dioxide (CO2), hydrogen sulfide (H2S), andother sulfur-containing species such as mercaptans

    are compounds that require complete or partial

    removal. These compounds are collectively known as

    “acid gases.” H2S when combined with water forms a weak sulfuric

    acid, whereas CO2 and water form carbonic acid, thus

    the term “acid gas.”

    Natural gas with H2S or other sulfur compounds

    present is called “sour gas,” Both H2S and CO2 are very undesirable, as theycause corrosion and present a major safety risk.

    Introduction

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    Introduction

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    Introduction

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    END