· wvsp r25 22 25 190 240 wvsp r70 70 85 730 800 wvsp 2r70 140 170 1460 1600 msv 800 wvsp 2r70...

www.martin-systems.com

Life is good - with clean water

Advanced Wastewater Treatment Technologies for Vessels & Offshore Installations

Cities andmunicipalities

Ocean cruiser

Water Backpack "PAUL"

portable water for disaster

areas

Industry

Polar-stations

Wastewater treatment

in Alpine areas

Vacuum systemsand Toilets

River cruiser

Drilling rig

Navy cruiser

Waste handling and Incinerators

MARTIN Membrane Systems is an international wastewa-ter treatment company that offers complete on-board sys-tems for maritime applications, including

• Vacuum systems & toilets,• Galley water treatment, • Waste handling and incineration,• Tank equipment,• Mechanical pre-treatment units,• High-efficiency biological treatment systems,• Membrane filtration systems MBR, • Sludge handling equipment,• Food waste systems,• Exhaust air treatment and• Reverse osmosis systems.

All MARTIN Membrane Systems have a compact design, requiring small tank capacities and spaces and are bespoke solutions, tailored to the individual requirement of each ship.

Our range of German-engineered and manufactured waste-water treatment systems provides a superb effluent quality, reducing suspended solids to effectively zero and fulfilling the latest international and local requirements without chemicals consumption. Our project teams support you throughout the entire pro-cess lifecycle: from pre-planning, during the construction and building phase through to commissioning. We offer in-dividual customized solutions for refit and new buildings. MARTIN Membrane Systems is also your partner for world-wide service and maintenance.


Riverside

Leading in MBR maritime wastewater treatment for river cruise vessels

MARTIN Membrane Systems solutions for new build and refit

Vacuum systems & toilets

Food waste systems

Membrane filtration systems MBR

Maintenance and remote services

Exhaust air treatment Reverse osmosis systems

Galley water treatment

Mechanical pre-treatment units

Waste handling and incineration

Transfer pump units

Biological treatment systems

Sludge handling equipment(silo, dryer, desintergration)

Certified according to CDNI (Rheinschiffsuntersuchungs-verordnung).

The ultra-filtration membrane used for wastewater treat-ment physically separates smallest particles down to colloids from liquids on the basis of its defined pore size (<0.1 µm). The membrane holds these substances back without chang-ing them either physically or chemically. This means that dangerous substances cannot even be produced. We uti-lise user-friendly flat membranes made of organic polymers which, in combination with the sophisticated filter design, effectively prevent clogging of the filter due to hairs, fibres or other unhygienic coarse matter.

The proven membrane technology is available in different configurations based on the necessary systems capacity.

Single filters to be implemented into an existing system are as well possible as highly complex filtration tank systems with connected aeration and filtration system.

The mean pore diameter of the membranes is only thirty- five millionths of a millimetre (0.000035 mm).

In comparison, the diameter of an enteric bacteria (E-Coli) is approx. one thousandth of a millimetre (0.001 mm), so that the siClaro® membrane repre-sents an impassable barrier for these bacteria.

siClaro® membrane filters

4

6

7

8

9

10

10

Single FM6 module

Activated sludge + air mixture

Aeration system

S/S Frame

Streaming-up foot with aeration system

Scouring air connection

Filtrate outlet

Shut-off valves filter

Filter FM 622

Rack

1

2

3

5

4

6

7

Example:4× FM 622 with 100 m² filter surface

1

2

3

5

9

8


Across the Ocean

MBR supply for cruise vessels, special vessels, navy vessels and super yachts

Certified according to IMO Marpol MEPC.227(64) with nutrient removal (nitrogen an phosphorus).

Outbord

Galley grey water

Laundry water

Accommodation grey water

Sewage pump

Discharge pump

Shore

Circulation pump

Flotation | Grease separator Vacuum plant

Grey water tank

Grey water pump

Grease storage

BMA bioreactorbiological

treatment

Filtration tankCUBE FM

(ultrafiltration)

Aeration option

Black water

Sludge tank

Mixing tank

Denitrification

M

Mechanical pre-treatment

Aeration

Aeration option

Biologicalaeration

Dosing pumps

Membrane aeration

Filtrate pump

MM

Option

Option

OutbordMEPC.227(64) §4.2, with nitrogen and phosphorous removal

Acc. to CDNI not permitted

Acc. to CDNI disposal ashore

3

3

3

1

1

32

2

2

Typical arrangement of a MBR system acc. to MEPC.227(64), CDNI

BMA® 150

The BMA® N-line treats all wastewater streams onboard, such as black water, accommodation grey, galley grey and laundry water. Effluent quality of our BMA N-Line solution allows global ships operation ensuring reliable compliance with the stringent worldwide sewage standard MEPC.227 (64), USCG and Alaska Standard.

The combination of a high-efficient pre-treatment solution and a sufficient mixing area together with a high biomass concentration in the aeration and filtration tank allows for compact systems design with a guaranteed superb effluent quality at all time.

Low investment costs:Compact design requiring small tank capacities and spaces.

Low operation costs:Minimal energy demand | Long membrane lifecycle |Simple maintenance | No risk of blocking or clogging |Fully automatic operation.

BMA® N-Line

TypeADF PHF BOD5 Load

nom. m³/d max. m³/h kg/d

BMA® 15 N 2,8 0,16 1,5

BMA® 20 N 3,7 0,21 2,0

BMA® 29 N 5,4 0,31 2,9

BMA® 45 N 8,3 0,48 4,4

BMA® 63 N 11,7 0,67 6,2

BMA® 90 N 16,7 0,96 8,9

BMA® 120 N 22,2 1,28 11,8

BMA® 160 N 29,6 1,70 15,7

BMA® 250 N 46,3 2,66 24,6

BMA® 300 N 55,5 3,19 29,5

BMA® 540 N 99,9 5,74 53,1

BMA® N-LineSolutions for Standard applications according MEPC.227(64)


Our BMA® S-Line is certified and fulfils the requirements of passenger ships and ferries operating in MARPOL Annex IV special areas (including the Baltic Sea) according to the IMO MEPC resolution 227 (64) §4.2.

The S-Line wastewater treatment plants meet the advanced nutrient requirements for nitrogen and phosphorus removal based on the integration of the anoxic treatment process and selected phosphate elimination.

All S-Line treatment plants are available in different sizes depended on the necessary capacity to be treated. Interme-diate sizes are available on request. Sizing is done for the in-dividual application. More detailed information on available sizes can be found on our website!

Split arrangementWe also provide pre-assembled filtration units for all capaci-ties. The biological treatment stages are integrated in the structural tanks. Please ask for a detailed offer.

BMA® S-LineSolutions for Advanced Treatment in Special areas according MEPC.227(64) §4.2

BMA® N-Line

TypeADF PHF BOD5 Load

nom. m³/d max. m³/h kg/d

BMA 30 S 5,6 0,32 4,5

BMA 40 S 7,4 0,43 6,0

BMA 50 S 9,3 0,53 7,5

BMA 60 S 11,1 0,64 9,0

BMA 90 S 16,7 0,96 13,5

BMA 100 S 18,5 1,06 15,0

BMA 150 S 27,8 1,60 22,5

BMA 300 S 55,5 3,19 45,0

BMA 600 S 111,0 6,38 90,0

BMA 1000 S 185,0 10,64 150,0

BMA 1500 S 277,5 15,96 225,0

BMA 2000 S 370,0 21,28 300,0

BMA® 100 S with vacuum and grey water pumps

BMA® C-LineHigher organic loading and hydraulic flows on board Cruise ships require adapted solutions for wastewater treatment systems. Martin Membrane Systems provides complete sewage solutions for your project of any size!

The scope of supply mainly consists of the delivery of pre-fabricated, factory tested sewage and filtration systems, as well as equipment for mechanical pre-treatment, mixing, aeration and sludge tanks. Martin Membrane Systems also

supplies equipment for sludge processing and waste treat-ment. We also offer turnkey solutions inclusive of intercon-necting cabling and piping.

Exemplary project: Cruise Ship2.000 persons, 350 m3/d, 10 d sludge storage, process vol-ume 100 m3, treatment of ALL waste water streams, no ad-ditional tanks, exhaust air treatment, solids compaction, 1–2 membrane cleanings per year.

BMA® CEquipment for Cruise Ships

The BMA® C-Line is certified according to the current requirements.

Upgrades from existing wastewater treatment plants to S-Line are applicable for existing IMO registered pas-senger ships operating in Baltic Sea, up to 1 June 2021.

BMA® 10 C

Total foot print: 20 x 6 x 2,5m


BMA® 50 R

BMA® R-LineThe BMA® R-Line is customized for River Cruise/Long Ships used on the Rhine, Main, Danube and other European inland waterways. These plants are preferably integrated in the ship’s structural tanks or installed as pre-assembled contain-erized systems.

The BMA® R-Line complies with the requirements of CDNI and the Danube Commission’s recommendation on the or-ganisation of the collection of ship-borne waste. The plants are certified according to the 3rd BinSchUO Abweichung VI (technical requirements for inland waterway vessels). The following standard sizes are available:

BMA® R-Line (5) (6)

TypeAverage daily flow BOD5 Load

m³/d kg/d

BMA® 5 R 5 4,8

BMA® 13 R 13 12,6

BMA® 20 R 20 19,4

BMA® 35 R 35 34

BMA® 50 R 50 48,6

BMA® 75 R 75 72,9

BMA® R-LineSolutions for River Cruise Vesselsaccording CDNI

Wastewater CollectionVacuum Toilets

Vacuum ToiletsRimless vacuum toilets with an integrated silencer and vacu-um buffer enable a weight reduction up to 50% due to a new ceramic material.

Stainless steel solutions are also available. The toilets can be integrated into a full bathroom series.

Vacuum Toilet

Vacuum Systems MSV & WVSPMartin Membrane Systems offers two types of vacuum sys-tems as well as equipment for the collection of black and partly grey water.

MSV systems are based on vacuum collection tank includ-ing mainly dual vacuum and discharge pumps providing an excellent vacuum performance, especially at simultaneous use. Various sizes and designs are available.

WVSP system consists of one or more screw type vacuum pumps with an integrated macerator on the same shaft generating vacuum. Applications require less space as only a small holding tank with no vacuum is included for each pump. Protection of the pumps is enabled with an integrated metal/solids trap.

Wastewater CollectionVacuum Systems and Grey Water Lifting Units

TypeMSV

Tank volume

Liter

Vacuum capacity

m³/h

Active Volume

m³

Discharge Capacity m³/h; bar

50 Hz 60 Hz 50 Hz 60 Hz

MSV 600 600 220 270 200 20; 1,4 21; 2

MSV 700 770 280 350 250 30; 1,5 35; 2

MSV 1300 1300 280 350 400 30; 1,5 35; 2

MSV 1300+1 1300 420 525 400 30; 1,5 35; 2

MSV 1500 1500 220 270 800 20; 1,4 21; 2

Grey Water Lifting UnitsOur Grey Water Lifting Units are designed according to the available space and weight limitations as well as the connected grey water drains. Depending on the necessary transfer capacity either one or two pumps can be connected to the respective unit. The units are made from stain-less steel or plastic.

TypeWVSP

Suction capacityair max.

m³/h

Flushing capacity flushes/h

50 Hz 60 Hz 50 Hz 60 Hz

WVSP R25 22 25 190 240

WVSP R70 70 85 730 800

WVSP 2R70 140 170 1460 1600

MSV 800 WVSP 2R70

Grey Water Lifting Units


Fine Screen RAHairs, fibrous materials, etc. can form unwanted agglomera-tions and block/clog equipment and the membrane bioreac-tor and therefore have to be separated from the receiving wastewater to ensure the plant‘s safe and low-maintenance operation. The fine screen combines a vertical strainer with screenings washer that returns the organic contents of the screenings to the biologic treatment as carbon source.

The separated solid matter can be sucked off directly from the tank with a suction vehicle. As option the solids can be dewa-tered in a screw press and packed.

Mechanical Pre-treatment RABFor bigger applications MARTIN is working together with well-known and experienced companies for highly efficient pre-treatment solutions.Separation of the solids is done by a filter mesh which is trans-porting the screenings and enabling a thickening process within the fully enclosed system.The free-standing and fully closed system allows for an easy integration for refit projects without any smell pollution dur-ing operation. The separated solids can be bagged or trans-ferred for further processing.

RA 350-1000

Medium Wastewater containing solid matter

Type Fine screen RA

RA 200 RA 350-600 RA 350-1000

Max. flow rate [l/s] 3 5 7

Screen openings [mm] 0,5 / 1 / 3

Mechanical Pre-treatmentMechanical Pre-treatment Units

RAB 40

Medium Wastewater containing solid matter

Type Fine screen RAB

RAB 20 RAB 40

Max. flow rate [l/s] 20 40

Screen openings [mm] 0,35

BMA® 45N with RA350-600

Food Waste SystemsFeeding Stations

MFWS

Food Shredder (Food Preparation)The food shredder is designed for the disposal of food waste from the preparation area.The food residues from preparation are fed into a filling opening and shredded by means of a twin-shaft grinder. The residues are not macerated! Thanks to cutting units of differ-ent sizes and speeds, the cutterbar rotors are self-cleaning. The shredded waste falls into the discharge tank and is trans-ferred to the food waste collecting tank (MFWS) by means of compressed air or vacuum.

Disposer (Leftovers)Disposers are used in galley areas for the leftovers from the plates. Food waste will be pulped to small parts and enters by passing through an electric actuated valve to the slurry pipe. Easy handling is saving time and space in the galley areas, as the waste is transported via vacuum to the waste area. No need to transport waste by hand.

Food Waste Vacuum Systems MFWSFood waste treatment is a very important task onboard of cruise vessels. A daily input of 0,8–2 kg per person and day have to be processed, but high food waste quantities affect the performance of the wastewater system. Our food waste systems are easy to use and require minimal maintenance. The food waste systems consist of one or more feeding stations (food shredder and disposer) and a holding tank (capacity 3, 5, 10 or 15 m³). The food waste is macerated and transferred to the holding tank via vacuum or compressed air, requiring only small pipe diameter and less flushing water. Optional a skimmer for dewatering can be installed if sewage systems has sufficient capacity. The holding tank can also be used as an upstream stage for further bio waste processing.

Food Shredder

Food Waste Vacuum Systems

Disposer (Leftovers)

MFWS – Food waste tank 5 m³ with vacuum pumps and discharge or circulation pumps.


MSF 600

Flotation Systems MSF The Flotation System is designed for the quick removal of fats, oil and grease from the galley water. Finest air bubbles float the grease to the top of the Flotator, while the treated water is dischared from the bottom of the unit. The flotation systems work fully automated and achieve much higher re-moval rates than static grease separators. Different system designs are available with the flotation based on batch op-eration, continuous flow and with flocculant dosing.

Grease Separator (MGS)Grease can lead to blockages in piping systems and aggre-gates and can even lead to plant failures. Therefore the use of grease separators or flotation systems is essential. The grease separator is designed for smaller application, such as yachts and offshore platforms, removing fats, oil and grease statically. Automatic sludge removal from the grease separator is included in our systems as well as heating ele-ments.

Type ADF Persons

m3/d Approx.

MSF 450 9,0 180

MSF 600 11,0 220

MSF 700 13,0 260

MSF 1000 20,0 400

Grease separators MGS

Type Capacity ADF Persons

m3/d Approx.

MS 1 350 ltr 3,0 60

MS 1,5 550 ltr 4,0 80

MS 2 500 ltr 6,0 120

Galley Water TreatmentGrease traps and Flotation units

MGS 500

Sorting Table

Waste Shredder

Bale Press

BriquettingSystem

Glass Crusher

TinDensifier

Dry Waste Handling for maximum compaction/volume reduction

Sorting TableFor the optimum collection and sorting of all wastes occur-ing on board. Design according to USPH regulations.

Glass CrusherFor the heavy handling and collection of empty bottles and other glass containers by gringing them into small particles such as gravel and sand. Reduction of the volume by 80 % means a significant reduction of storage space and less fre-quent collections.

Tin DensifierFor the maximum compaction of tins & cans. Several sizes and designs can be offered.

Glass CrusherSorting Table


Bale Press, Tin Densifier, Glass Crusher, Briquetting System, Waste Shredder & Sorting Table

Waste ShredderBriquetting System

Briquetting SystemFor the briquetting of paper and plastic flakes. A hopper enables continuous operation without binder to achieve maximum compaction of the material. Size of the briquettes is variable.

Waste ShredderDesigned to shred various materials with a single shaft grinder into uniform flakes; the product final particle size can be changed. Several sizes are available and include a large feed hopper. Discharge is done into bags or a waste silo or briquetting system. Change of the blades, which are made from sinter metal, can be done easily.

Bale PressUnicameral and multi chamber system for different waste materials, such as cardboard boxes, plastic, paper and tins are available. Variable Options from 60 – 600 kN and bale dimensions from 700 x 550 x 700 to 1200 x 800 x 1100 can be supplied.

Bale Press

Sludge SiloDesigned for the storage of dewatered bio sludge with a DS of 15 to 25%. Size is based on the necessary sea endurance and storage time. Moving bottom and divided feeding so-lution installed to achieve the maximum storage capacity avoiding building of bridges. Discharge of the sludge is done via pressure pump or screw conveyor to shore connection or to drying system.

Dewatering unitFor the dewatering of sewage sludge (primary and excess sludge) and/or sludge from the food waste processing, MAR-TIN Membrane Systems offers various dewatering processes for thickening. Decanters or screw presses with dewatering degrees of up 25% DS are preferred. The sludge can be col-lected in containers/barrels or in a Sludge silo. The transfer and discharge takes place with pressure pumps.

Sludge Handling EquipmentSludge Silo, Dewatering Unit, Disintegration, Dryer

Sludge Silo

Dewatering Unit


Disintegration Press dryer type 508 with 500 kg/d DS

DisintegrationWith our sewage sludge disintegration, the excess sludge can be dewatered. In addition, stabilizing and degrading processes lead to further minimization of sewage sludge. The sludge remains pumpable for delivery ashore. The sys-tem is scalable in size and flow.It is availabe as prefabricated skid. Alternatively, the equip-ment can also be installed in ship tanks. Long discharge in-tervals can be achieved by using the disintegration system.

DryerPress-dryer for dewatering and drying from wastewater treatment sludge, consist of a dewatering unit (decanter or screw press type) and a condensate belt dryer built in a very compact design. Our dryers operate continuously at a low-temperature of less than 40°C and consequently have a small energy consumption and no high back load to the wastewater treatment system. Beyond that, the system does not emit any odor nuisance. The drying capacity can be easily adapted to different sizes. The dryers do not require any steam for processing. Inlet concentration only needs to be higher than 0,5 % DS to achieve a product of 90 % DS. The systems are easily scalable and can therefore be adapt-ed to any system size.

Sludge Handling EquipmentIncinerator

Exemplary Activated Carbon filters

IncineratorFor the supply of incinerator combustion systems we work together with well-known manufacturers such as Atlas In-cinerators. We use certified and long term approved sys-tems. We also offer complete solutions with upstream silo tank and fully automatic loading. A complete system can be installed in one or more deck arrangement. Besides a classic combustion system, we can also supply a pyrolysis system. Please contact us, we will find the best solution for your ap-plication!

Exemplary Incinerator type Atlas 600 SL B WS P

Exhaust Air TreatmentHigher standards in terms of exhaust air treatment are nec-essary in the area of river cruise vessels and international cruise vessels. Martin delivers smell killer systems based on the scrubber technology, activaed carbon, ozone and UV ilumination for the optimum treatment of the occuring ex-haust air.

Exhaust Air Treatment


Maritime wastewater treatment for merchant & offshore vessels

Maritime wastewater treatment for super yachts

Maritime wastewater treatment for Explorer cruise ships

Maritime wastewater treatment for Explorer cruise ships

Maritime wastewater treatment for cruise vessels

Maritime wastewater treatment for RoPax Ferries

Maritime Wastewater treatment for navy vessels

Maritime wastewater treatment for river cruise vessels

References

Shipboard-wastewater treatment plants and offshore applications

Des

ign:

don

nera

ndfr

iend

s.de

Life is good – with clean water

Mating (Shanghai) Membrane Technology System Co., Ltd.No. 2148 Zhudai Road,Jiading District, Shanghai, China, 201806T +86 21 [email protected]

MARTIN Systems AGFriedrichstr. 9510117 Berlin, GermanyT +49 30 2005 970 [email protected]

· wvsp r25 22 25 190 240 wvsp r70 70 85 730 800 wvsp 2r70 140 170 1460 1600 msv 800 wvsp 2r70...

Documents