contents · the lt series compressors can be applied in the high pressure ratio environment, such...

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Contents 1. GENERAL.................................................................................................................................................. 1 2. SPECIFICATIONS .................................................................................................................................... 2 2.1 NOMENCLATURE ..................................................................................................................................... 2 2.2 LT SERIES ............................................................................................................................................... 2 2.3 SPECIFICATIONS....................................................................................................................................... 3 2.4 APPLICATION LIMITS ............................................................................................................................... 4 3. CONSTRUCTION & FUNCTIONS .......................................................................................................... 6 3.1 DESIGN FEATURES ................................................................................................................................... 6 3.2 CAPACITY MODULATION ......................................................................................................................... 7 3.2.1 Step-type Control ............................................................................................................................... 8 3.2.2 Stepless Type Control ...................................................................................................................... 11 3.2.3 The Positions of Solenoid Valves .................................................................................................... 15 3.3 COMPRESSOR UNLOADING FOR STARTUP, AND STOP .............................................................................. 16 4. LUBRICANT ........................................................................................................................................... 17 4.1 LUBRICANT TABLE ................................................................................................................................ 17 4.2 OIL CHARGING ...................................................................................................................................... 17 4.3 OIL CHANGE ............................................................................................................................................ 18 4.3.1 Change Oil Periodically: .............................................................................................................. 18 4.3.2 Pre-cautions of Changing Oil ....................................................................................................... 18 5. SYSTEM APPLICATION ....................................................................................................................... 19 5.1 PIPING DESIGN....................................................................................................................................... 19 5.1.1 Suction and Discharge Piping Layout .......................................................................................... 19 5.1.2 Economizer Piping Layout ........................................................................................................... 21 5.1.3 Minimum Pressure Valve ............................................................................................................. 21 5.1.4 Liquid Line Filter Dryer ............................................................................................................... 22 5.1.5 Sight Glass with Moisture Indicator ............................................................................................. 22 5.2 OIL LINE ................................................................................................................................................ 23 5.2.1 Oil Supply..................................................................................................................................... 23 5.2.2 Lubrication and Capacity Control Modulation............................................................................. 23 5.2.3 Liquid Injection to Chamber System ............................................................................................ 24 5.2.4 Protection in Oil Line ................................................................................................................... 26 5.2.5 Oil Cooling System ...................................................................................................................... 27 5.3 LIQUID INJECTION TO MOTOR ............................................................................................................... 28 5.4 ECONOMIZER SYSTEM ................................................................................................................................... 29 5.4.1 Economizer Application .................................................................................................................. 29 5.4.2 Sub Cooler ....................................................................................................................................... 29 5.4.3 Flash Tank ....................................................................................................................................... 30 5.5 EXAMPLE OF SYSTEM LAYOUT ................................................................................................................ 31

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Contents

1. GENERAL.................................................................................................................................................. 1

2. SPECIFICATIONS .................................................................................................................................... 2

2.1 NOMENCLATURE ..................................................................................................................................... 2

2.2 LT SERIES ............................................................................................................................................... 2

2.3 SPECIFICATIONS ....................................................................................................................................... 3

2.4 APPLICATION LIMITS ............................................................................................................................... 4

3. CONSTRUCTION & FUNCTIONS .......................................................................................................... 6

3.1 DESIGN FEATURES ................................................................................................................................... 6

3.2 CAPACITY MODULATION ......................................................................................................................... 7

3.2.1 Step-type Control ............................................................................................................................... 8

3.2.2 Stepless Type Control ...................................................................................................................... 11

3.2.3 The Positions of Solenoid Valves .................................................................................................... 15

3.3 COMPRESSOR UNLOADING FOR STARTUP, AND STOP .............................................................................. 16

4. LUBRICANT ........................................................................................................................................... 17

4.1 LUBRICANT TABLE ................................................................................................................................ 17

4.2 OIL CHARGING ...................................................................................................................................... 17

4.3 OIL CHANGE ............................................................................................................................................ 18

4.3.1 Change Oil Periodically: .............................................................................................................. 18

4.3.2 Pre-cautions of Changing Oil ....................................................................................................... 18

5. SYSTEM APPLICATION ....................................................................................................................... 19

5.1 PIPING DESIGN....................................................................................................................................... 19

5.1.1 Suction and Discharge Piping Layout .......................................................................................... 19

5.1.2 Economizer Piping Layout ........................................................................................................... 21

5.1.3 Minimum Pressure Valve ............................................................................................................. 21

5.1.4 Liquid Line Filter Dryer ............................................................................................................... 22

5.1.5 Sight Glass with Moisture Indicator ............................................................................................. 22

5.2 OIL LINE ................................................................................................................................................ 23

5.2.1 Oil Supply ..................................................................................................................................... 23

5.2.2 Lubrication and Capacity Control Modulation ............................................................................. 23

5.2.3 Liquid Injection to Chamber System ............................................................................................ 24

5.2.4 Protection in Oil Line ................................................................................................................... 26

5.2.5 Oil Cooling System ...................................................................................................................... 27

5.3 LIQUID INJECTION TO MOTOR ............................................................................................................... 28

5.4 ECONOMIZER SYSTEM ................................................................................................................................... 29

5.4.1 Economizer Application .................................................................................................................. 29

5.4.2 Sub Cooler ....................................................................................................................................... 29

5.4.3 Flash Tank ....................................................................................................................................... 30

5.5 EXAMPLE OF SYSTEM LAYOUT ................................................................................................................ 31

1

6. MOTOR DESIGN .................................................................................................................................... 32

6.1 MOTOR PARAMETERS AND DESIGN ....................................................................................................... 32

6.1.1 Y-Δ Start ....................................................................................................................................... 32

6.1.2 Power source requirement ............................................................................................................ 33

6.1.3 MCC&LRA .................................................................................................................................. 34

6.1.4 Terminal cover plate. .................................................................................................................... 35

6.1.5 Terminal box................................................................................................................................. 36

7. COMPRESSOR INSTALLATION .......................................................................................................... 37

7.1 OPEN COMPRESSOR WOODEN CRATE ...................................................................................................... 37

7.2 COMPRESSOR LIFTING ........................................................................................................................... 37

7.3 COMPRESSOR INSTALLATION ................................................................................................................. 38

8. OPERATION AND MAINTENANCE.................................................................................................... 39

8.1 COMPRESSOR COMMISSIONING CHECK................................................................................................... 39

8.1.1 Check list before Start up ............................................................................................................. 39

8.1.2 Check list during operation........................................................................................................... 40

8.2 TROUBLE SHOUTING TABLE ................................................................................................................... 41

9. DIMENSIONS............................................................................................................................................ 0

10. ACCESSORIES.......................................................................................................................................... 0

10.1 ACCESSORY LIST ................................................................................................................................. 0

10.2 ACCESSORY FOR GAS REFRIGERANT LINE ............................................................................................ 1

10.2.1 Stop valve ....................................................................................................................................... 1

10.2.2 Flange bushing ................................................................................................................................ 3

10.2.3 Check valve .................................................................................................................................... 5

10.2.4 Minimum pressure valve ................................................................................................................ 7

10.3 OIL LINE ACCESSORY ........................................................................................................................... 9

10.3.1 Oil flow switch ............................................................................................................................. 9

10.3.2 External oil filter ........................................................................................................................... 10

10.3.3 Oil line solenoid valve .................................................................................................................. 11

10.3.4 Oil pressure differential switch ..................................................................................................... 11

10.4 ELECTRICAL ACCESSORY ................................................................................................................... 12

10.4.1 INT-69HBY motor protector ........................................................................................................ 12

10.4.2 Pt100 temperature controller ........................................................................................................ 14

10.4.3 300W Oil heater ............................................................................................................................ 14

10.5 OTHER ACCESSORY ............................................................................................................................ 15

10.5.1 Mounting pad ................................................................................................................................ 15

11. PERFORMANCE ....................................................................................................................................... 0

11.1 R22...................................................................................................................................................... 0

11.2 R404A ................................................................................................................................................. 6

1

1. General

A single stage screw compressor can achieve -40℃~-50℃ as the lowest SST (saturated

suction temperature). If SST -60℃~-65℃ is required, a compound two stage compressor or

multi unit of single stage compressors are necessary. Multi unit of single stage compressors

can be applied in low temperature application, but the system control is more complicated

and they occupy more space. In low temperature application such as 60℃~-65℃, a

compound two stage compressor is a better choice. In this kind of high pressure ratio

condition, the compound two stage compressor has better performance in internal leakage

(compression efficiency), high discharge temperature and reliability.

With more than 20 years of experience in design and manufacturing screw compressors,

Hanbell launched compound two stage screw compressors – LT series compressors which

have two types: LT-S series (semi-hermetic type) and LT-G series (open-type) to meet

customers’ need.

The LT series compressors can be applied in the high pressure ratio environment, such as

frozen products, tunnel freezers, cold storage, industrial cooling, process cooling, heat-pump

applications, etc.

2

2. Specifications

2.1 Nomenclature

Figure 1.

★Note: LT-G is dedicated to R717

2.2 LT Series

Figure 2.

★Note:

1) Developed model:LT-20/12, LT-30/12, LT-83/41

2) Under-developed model:LT-41/20;LT-62/20;LT-128/41;LT-235/83

0

500

1000

1500

2000

2500

LT-20/10 LT-30/12 LT-41/20 LT-62/20 LT-83/41 LT-128/41 LT-235/83

Displacement m

3/h

3

2.3 Specifications

Model

Descriptions

Low

Stage

Hi

Stage

Rated

Speed

Vi

(Low

Stage)

Vi

(High

Stage)

Capacity Control

(Step type: ST)

(Stepless type: SL) Lubrication

Type

Noise

Level Displacement 50/60Hz

50Hz 50Hz rpm

m3/h m

3/h ST SL dB

LT-20/10 201.1 99 2950

3.0

3.0

10%/50%

100% 10%

~

100%

Pressure

differential

81

LT-30/12 308 123 83

3550 LT-83/41 803.6 396

10%/50%

75%/100

%

85

Model

Weight Motor

Pressure

Test

Type Starting Voltage Insulation Protection LT-S LT-S-H LT-G

Kg Kg Kg bar

LT-20/10 598 / 560

3

phase

2 pole

Y-D 380 Class F PTC +

PT100 35 LT-30/12 620 / 570

LT-83/41 1430 1490 1280

Figure 3.

4

2.4 Application Limits

Figure 4.

5

R404A

Figure 5

6

3. Construction & Functions

3.1 Design Features

1) Unloading-type slide valve in high stage

Patented unloading-type slide valve is in high stage of LT compressors. It’s no need to

install additional external parts and unloading-type slide valve can work mechanically.

This design makes the compressor work under minimum load easily and effectively.

2) Built-in suction check valve

The built-in suction check valve saves installation space for customers’

convenience.

3) Optimal motor cooling path

Excellent design of the motor cooling path cools down the motor coil reliably

and efficiently even under serious working condition.

4) Built-in filter for economizer

The built-in filter for economizer provides further protection to compressor and

makes the system layout simpler.

7

3.2 Capacity Modulation

The capacity modulation of LT series compressors has step type (3-step / 4-step) and

stepless type. Both of these two different capacity modulations work with the slide valve,

piston rod, cylinder, and piston.

When the slide valve is at the suction side completely, the screw rotors work with full

displacement under full load. When the slide valve moves to the discharge side, the bypass

occurs between the slide valve and the suction side then the displacement and cooling

capacity decrease.

The lubricant comes from the external oil separator and passes through the oil filter then

enters into the oil inlet port of the compressor. The lubricant of the two path ways enters into

the cylinder and high-pressure lubricant flows out to the suction side by energizing the

solenoid valve to make piston move then the slide valve moves as well. Because of the

moving of the slide valve, volume of compressed refrigerant will increase or decrease to

achieve capacity modulation.

The purpose of the piston spring is to push the piston to the initial position (min. load

position). It not only alleviates the mechanical impact on compressor moving parts, but also

reduces the electrical current during compressor start up.

Figure 6

8

3.2.1 Step-type Control

1) Step-type table

Y: Energize the solenoid valve N: Do not energize the solenoid valve

LT-83/41 SV1:

(NC)

SV2:10%

(NC)

SV3:50%

(NC)

SV4:75%

(NC)

SV5:100%

(NC)

100% N N N N Y

75% Y N N Y N

50% Y N Y N N

10%

(Start/Stop) Y Y N N N

LT-20/10

&30/12

SV1:

(NC)

SV2:10%

(NC)

SV3:50%

(NC) /

SV5:100%

(NC)

100% N N N / Y

50% Y N Y / N

10%

(Start/Stop) Y Y N / N

Table 1

2) Description of Step-type control

10% load

Figure 7

When starting up the compressor, SV1(unloading) & SV2 (10%) need to be energized to

make the piston keep at the 10% position(Left side)

Under this situation, the high pressure oil passes through SV1 then goes to the right side

of the piston. At the same time, the oil in left side of the piston passes through SV2 (10%)

9

then going out to the low pressure side. In doing so, the piston can be held at the 10%

position.

★Note: 10% load is for start up only. Running the compressor at 10% load for a long time is not

recommended.

50% load

Figure 8

Under 50% load, SV1&SV3 (50%) need to be energized. Under this situation, the high

pressure oil passes to the left side of the piston continuously. At the same time, the oil passes

through SV1 then goes to the right side of the piston.

If the piston position is at the left side of the 50% hole (the loading is lower than 50%),

the oil in the right side of the piston will pass through SV3 (50%) and go out to the low

pressure side then the piston will move to right side until the position of 50% hole. It’s called

loading to the 50% position.

Vice versa, if the piston position is at the right side of the 50% hole (the loading is higher

than 50%), the oil in the left side of the piston will pass through SV3 (50%) and go out to the

low pressure side then the piston will move to left until the position of 50% hole. It’s called

unloading to the 50% position.

10

75% load

Figure 9

Under 75% load, SV1&SV4 (75%) need to be energized.

The logic of 75% load is similar to those of 50%. The piston can be held at the 75% position

by 75% hole to make the compressor run under 75% position.

100% load

Figure 10

Under 100% load, SV5 (100%) needs to be energized. Under this situation, the high

pressure oil passes to the left side of the piston continuously. At the same time, the oil in the

right side of the piston passes through SV5 (100%) then goes to the low pressure side to make

the piston be held at 100% position.

11

3) The control of the water temperature with step type

Figure 11

★Note: T & T' should be adjusted by system designer’s experience and practical application.

3.2.2 Stepless Type Control

1) Stepless-type table

Y: Energize the solenoid valve N: Do not energize the solenoid valve

SV1:

(NC)

SV2:10%

(NC)

SV5:100%

(NC)

Loading N N Y

Unloading Y Y N

Holding N N N

10% load

(Start/Stop) Y Y N

Table 2

2) Description of Stepless-type control

In stepless type control, the oil keeps going to the left side of the piston. The oil bypass

in the left side of the piston is controlled by SV2 (10%). The oil charging in the right side of

50%

Time

Start

Set point + 2T

Set point + T

Set point

Set point– T'

Stop

50% 75% 100%

t1 t2

75% 10%

1~3

min

10%

60~90 sec

Condensing water temp.

12

the piston is controlled by SV1 and oil bypass in the right side of the piston is controlled by

SV5 (100%). These three solenoid valves are controlled by temperature controller or PLC.

Loading

Figure 12

The SV5 (100%) needs to be energized and the high pressure oil goes into the left side

of the piston continuously and the oil in the right side of the piston bypasses through SV5

(100%) to the low pressure side. The piston moves to the right side and the compressor load

increases.

Unloading

Figure 13

13

The SV1 & SV2(10%) need to be energized and the high pressure oil passes through

SV1 and goes into the right side of the piston continuously. At the same time, the oil in the

left side of piston bypasses through SV2 (10%) to the low pressure side. The piston moves to

the left side and compressor load decrease.

Holding

Figure 14

Under this situation, all S/V are not energized. Although the oil from the left side of

piston goes into the cylinder continuously, the oil in the right side of the piston is not

bypassed. Therefore, the piston does not move and keeps at same position. The compressor

load is constant.

The control of the water temperature with stepless type

Figure 15

★Note:X′Top line;X〞Bottom line;X set point;H Control range;Y real value

Time

Chilled water temp.

14

Description

The real value is larger than the top line between A & B. It means the required cooling

capacity is increasing and the compressor needs to be loaded until the real value returns to

the control range.

The real value is smaller than the bottom line between C & D. It means the required

cooling capacity is decreasing and the compressor needs to be unloaded until the real

value returns to the control range.

Figure 16

Open means S/V is energized

Close means S.V is not energized

T1,T3:Pulse time 0.5~1.5seconds

T2,T4:Pause time 10~20seconds

Time

SV5(100%) Open

SV1 Close

Load

Unload Hold

t1

t2

t3

t4

SV2(10%) Close

SV1 Open

SV2(10%) Open

SV5(100%) Close

15

3.2.3 The Positions of Solenoid Valves

1. LT-83/41

Figure 17

2. LT-20/10&LT-30/12

Figure 18

16

3.3 Compressor unloading for startup, and stop

To lower the mechanical loading to compressor’s parts and lower the starting current

during start up. Hanbell designs for LT compressor the function of unloading startup. To

ensure compressor loads steadily, please follow Figure 37 to load step by step during the

whole loading process.

When compressor is about to shut down, it is also required to unload. Therefore ensure

the slide valve is at lowest loading position during next startup and compressor could have an

unloading startup. No matter which load it is, the compressor should unload step by step to

minimum loading before stop.

Figure 37 Compressor startup and shut down procedure

Caution:

1) Hanbell strongly suggest the control logic of startup and shut down following Figure

37

2) t>60 seconds.

3) After startup, keep the minimum load for 1~3 minutes. Before shut down, keep the

minimum load for 60~90 seconds.

4) After the compressor shut down, the SV1 & SV2(10%) need to be still energized , so as

to ensure the slide valve be in the lowest loading position, and the next startup will be

easy.

Time

Load%

17

4. Lubricant

4.1 Lubricant Table

Refrigerant R22 R404A

Saturated Condensing Temp./℃ +30 ~ +55 +30 ~ +55

Saturated Suction Temp./℃ -60 ~ -30 -65 ~ -30

Discharge Temp.Protection/℃ 110 110

Recommended Lubricant HBR-B03 HBR-B05

Specific Gravity 1.01 0.957

Specific Heat 40℃(Kcal/kg K) 0.43 0.43

Table 3

Note:

1) Please refer to the table above to select the suitable lubricant and the refrigerant and its

operation range need to be taken into consideration as well.

2) Hanbell strongly recommends do not use the lubricant which isn’t certified by Hanbell

since it may damage the compressor seriously.

3) This table is for LT series compressors only

4) The allowable lowest oil temperature is 20℃

5) After compressor stops, please turn on the oil heater. If the compressor shuts down for a

long time, the oil heater doesn’t need to be turned on. Please turn on the oil heater for

more than 2 hours before next start up.

4.2 Oil Charging

1) Make sure the system is clean and free of welding debris before charging the oil.

2) In order to ensure no moisture in the system, Hanbell suggests cleaning the system by

charging dry Nitrogen and vacuuming for several times. Try to make vacuuming time as

longer as possible to eliminate moisture in the system.

Note:

a. Hanbell strongly recommends do not use the lubricant which isn’t certified by Hanbell

since it may damage the compressor seriously.

b. Hanbell strongly recommends do not mix up different lubricant since it may damage the

compressor seriously. Please pay attention to this issue in all future maintenance.

18

4.3 Oil Change

4.3.1 Change Oil Periodically:

1)Check lubricant every 10,000 hours of continuous running. For the first operation of

the compressor, it is recommended to change the oil and clean the external oil filter

after running 2,000 hours. Check the system whether clean or not and then change oil

every 20,000 hours or after 4 years continuous running while the system operates in

good condition.

2)The oil will deteriorate if the compressor runs at high discharging temperature (Above

95℃) in the long term. Please avoid this situation, but if it’s necessary to run in this

condition, please shorten the intervals of oil changing.

4.3.2 Pre-cautions of Changing Oil

1) It is recommended to double check the quality of oil periodically in order to

maintain the lubrication performance.

2) The lubricant absorbs moisture in the air. Avoid the situation that oil expose to

air for a long time

3) It is a must to change the oil in motor burned out case, because acid material and

debris may still remain inside the system. Please follow the procedures mentioned

above to change the oil in the system. Check acidity of oil after 72 hours of

operation and then change it again until acidity of oil returns to normal value.

4) The foreign body of the oil will block up the oil line, so it is necessary to install

the oil filter in oil line. It is necessary to install the pressure sensor before and after

the oil filter. If the pressure difference between these two sensors reaches 1.5 bar,

the oil filter need to be changed.

5) The acidity of oil will affect directly the life of the motor, and it is recommended

to change the oil when PH≤6. (Please also change the filter drier at the same time

to make sure the system is in dry condition.)

6) In case of motor burned out, please not only change the compressor, but also

change the oil and check the condition of the oil periodically. If the acidity

excesses the standard, please change it immediately and always be aware of the

cleanliness and moisture content in the system.

19

5. System Application

★Note:Please consult Hanbell for parallel application and heat pump application.

5.1 Piping Design

5.1.1 Suction and Discharge Piping Layout

1) Material and structure of suction and discharge pipe

The vibration is low when the compressor is in operation so it is not

necessary to use flexible joint materials for suction and discharge tubes. However,

piping in other places must be flexible enough without causing any inner stress

for the compressor. It is recommended to use copper tube for the suction and

discharge piping in order to lower the piping vibration when the compressor is in

operation.

2) The dimensions of suction and discharge piping:

It is recommended to design the dimension of suction and discharge piping

according to Hanbell’s suggestion.(refer to 10.2.2)

3) Piping for the parallel system

To improve the system operation efficiency, it’s necessary to reduce the gas-

flow resistance and consider the oil return of suction piping.

The recommended piping of suction and discharge side for parallel system is shown

below:

Be aware of the dimension of the main pipe should not be less than the dimensions of the

other pipes to make sure the pressure drops could be controlled in reasonable ranges.

20

Recommended discharge piping

Figure 19: Discharging piping for parallel system

Recommended suction piping

Picture 20: Suction piping for parallel system

x x x

x x x

Refrigerant to oil separator

Refrigerant from

evaporator

21

4) Suction Filter

There is a built in suction filter in compressor, but it only functions as a final

protection. Please install another suction filter(25μm)for periodically cleaning.

It might be necessary to clean the suction filter for several times in initial

commissioning. If the pressure drop is higher than 0.5bar, it’s necessary to

change the filter or clean it until the system is clean. When dismantling the filter,

if the filter is damaged, please change it immediately and clean the debris left in

the piping. When installation, please confirm the direction of suction filter is

correct, and it is highly recommended to install service valves before and after

the filter chamber for easy maintenance. Hanbell recommended suction filter

layout as shown below

5.1.2 Economizer Piping Layout

1) Dimension of Economizer

A stop valve of the economizer is the standard accessory. It’s recommended

to design the dimension of the piping according to Hanbell’s suggested value.

(Refer to 10.2.2)

2) Check valve for the economizer

Parts of oil and refrigerant will flow back when the working condition is not

stable or when economizer route is closed. In order to avoid this situation, the

check valve should be installed in the economizer piping.(Refer to 10.2.3)

3) Filter for economizer

There is a built in economizer filter for protecting the compressor from

debris penetration in initial commissioning. A filter for periodical maintenance is

suggested in economizer piping.

5.1.3 Minimum Pressure Valve

The oil pressure difference between oil inlet and middle pressure

chamber/suction pressure must reach 2.5 bar in 30 seconds after start up. When the oil

Filter core

22

pressure difference is too low, the oil supply is not sufficient and may cause damage

to compressor.

So, we provide a minimum pressure valve for LT series compressor, as to

achieve high enough pressure difference quickly. The minimum pressure valve should

be mounted after the external oil filter. And the valve and the compressor middle

pressure connector should be connected by a pipe. (As shown in the Figure below)

★Note:The standard minimum pressure valve size we provide to you is the same as the discharge

valve.

★Note:Besides the standard size, other sizes are optional (refer to 10.2.4)

★Note:LT series compressor must operate with minimum pressure valve.

5.1.4 Liquid Line Filter Dryer

It will cause damage to the compressor and system even a low moisture content

left in the system. It’s a must to install filter drier on liquid line to keep the system

dry.

5.1.5 Sight Glass with Moisture Indicator

It is strongly recommended to install the sight glass with moisture indicator in

order to observe the moisture content in the system. When the moisture content is

high, it is necessary to change the filter dryer.

23

5.2 Oil Line

5.2.1 Oil Supply

The oil is supplied by the pressure difference which equals to the pressure

difference between oil separator and oil injection point. The oil is injected into the

bearings and compression casing, and then carried out of the compressor with

discharging gas. The oil will enter the oil separator again and complete the oil

circulation.

5.2.2 Lubrication and Capacity Control Modulation

The oil will be injected from two oil injection connectors which supply the oil

to suction and discharge bearings respectively as shown below. Besides, the

connector for the lubrication of suction side bearings is also used for oil supply to

capacity control system.

Figure 21 Oil supply connector of discharge bearing & suction bearing

Connector for suction

bearing lubrication and

capacity control

Connector for discharge bearing lubrication

24

5.2.3 Liquid Injection to Chamber System

In certain working condition, the compressor might need liquid injection to

chamber to lower the discharge temperature and make sure the compressor will be

operated properly. There are two ports for liquid injection to chamber. (As shown in

the Figure 22 below)

Figure 22 Connectors for Liquid injection to chamber

1) Suction side(Low stage) liquid injection to chamber

For two-stage compressor, the pressure difference in low stage is not so high in

low temperature working condition so the heat is relatively less. It is not necessary to

apply the liquid injection to low stage chamber.

In heat pump working condition, there will be a higher pressure difference even in

low stage. According to the practical working condition, it might be necessary to

apply liquid injection to chamber in low stage to make sure the compressor is in good

operation condition.

★Remark: Hanbell recommends to use oil for liquid injection to chamber.

2) Discharge side(High stage) liquid injection to chamber

It is recommended to apply liquid injection to high stage chamber in any kind of

working condition. The heat generated in low stage and motor was carried to the high

stage. Therefore, it is necessary to apply liquid injection in high stage for cooling.

★Remark: Hanbell recommends to use oil for liquid injection to chamber.

Liquid injection to chamber (high stage) Liquid injection to chamber ( low stage)

25

Suggestions for oil line layout

Figure 23

26

5.2.4 Protection in Oil Line

The normal operation of line system is critical to the reliability of compressor。

To ensure the capacity modulation, reliability of bearing and cooling effect, please

pay attention to the point below:

1) Oil temperature

The temperature of oil needs to be strictly maintained.

When temperature of oil is too low:

The viscosity is high and it would cause insufficient oil supply and abnormal capacity

control.

It would cause high liquid refrigerant content in the oil and results in oil carry over.

The lubrication effect will be influenced as well.

When temperature of oil is too high:

The viscosity will reduce and lubrication effect is bad.

Cooling effect is bad and results in high discharge temperature. In strict condition,

the compressor may be damaged.

High temperature will deteriorate the lubrication and influence the service life of

bearing. When temperature of oil is too low:

Note

1) When compressor is running the temperature of oil should be kept between20℃~60℃

2) When compressor stops, the oil heater needs to be switched on and keep the oil

temperature above 20℃

3) When compressor is stopped for a long time, the oil heater can be switched off.

However, the refrigerant will be dissolved in oil in long term stop and the oil can’t

perform properly. Before start up, the oil heater needs to be switched on to heat up the

oil up to 20℃

★Note:Hanbell can provide the oil heater(Refer to 10.4.4)

2) Oil filter

The cleanliness of the oil is very important to screw compressor. If the welding

debris or other debris enters the compressor with oil, it would cause damage in

bearings or screw rotors. It is necessary to install an oil filter in oil line. It is suggested

to install the oil filter after the oil

It is suggested to install pressure sensor before and after the oil filter or apply

pressure difference switch to detect the pressure drop after the oil filter. If the pressure

drop reaches 1.5 bar, the compressor must be stopped for cleaning or replacing the oil

filter.

★Note:Refer to Figure 23 for layout of oil filter and pressure difference switch.

3) Oil pressure difference

The oil supply to compressor is depending on the oil pressure difference. To

27

ensure the oil supply, it is necessary to keep the pressure difference between oil inlet

and middle pressure chamber/suction pressure above 2.5 bar.

4) Oil level protection

It is suggested to install an oil level switch in oil tank or oil sump to ensure the oil

supply.

5) Oil flow protection

To ensure the oil supply and increase the reliability, an oil flow switch is also

suggested.

★Note:1)Refer to Figure 23 for oil flow switch installation

2)Hanbell provides oil flow switch(refer to 10.3.1)

5.2.5 Oil Cooling System

In high pressure ratio working condition, a lot of heat will be generated. Part of the

heat will be moved by the oil, so it is necessary to cool down the oil. Otherwise, the oil

will deteriorate and can’t function well.

An oil cooler can keep the temperature of oil in reasonable range and the

compressor can work properly even in strict working condition.

★Note:

1) It is suggested to install the oil cooler near compressor.

2.) To avoid the oil enters oil separator or compressor after compressor is stopped, it is suggested to

3.) It is necessary to control the temperature of retuned oil between 40℃~60℃

4.) A bypass way is suggested to for ease of oil temperature control. Refer to Figure 23~25

Two suggested oil cooler layout

1) Air cooled type

Figure 24 air cooled oil cooler

28

2) Water cooled type

Figure 25 water cooled oil cooler

5.3 Liquid Injection to Motor

The motor is cooled down by the gas refrigerant from low stage and economizer.

However, in strict working condition, the cooling effect of gas refrigerant is not sufficient.

The liquid refrigerant can be applied through the liquid injection port. When liquid refrigerant

enters the chamber, it is spread by gas flow and cools down the motor evenly.

Figure 26 Liquid injection to motor

★Note:

1)Refer to 2.4 for the working condition that liquid injection to motor is necessary.

2)PT 100 motor temperature sensor is a standard accessory for controlling the liquid injection solenoid

valve.

liquid injection to motor port

29

5.4 Economizer System

5.4.1 Economizer Application

Cooling capacity and efficiency will increase by applying an economizer in front of

expansion valve to get sub cool effect. Economizer has significant effect especially in high

pressure ratio working condition.

For a compound two stage compressor, the economizer is even more required. Due to its

two stage design, the economizer effect is magnified. Both cooling capacity and COP

increase are more significant in two stage than those of single stage compressor. The gas

supplied by the economizer could reduce the discharge temperature of low stage therefore the

discharge temperature at high stage can be maintained. This increases the compressor

performance, reliability and widens the application limit.

Two typical economizer systems:

5.4.2 Sub Cooler

With this form of operation, a heat exchanger (refrigerant sub-cooler) is used to sub-

cooled liquid refrigerant. The sub-cooling is achieved by injecting a part of the refrigerant

from the condenser through an expansion device in counter flow into the sub-cooler,

which then evaporates due to the absorption of heat. The superheated vapor is pulled into

the compressor at the economizer connection and mixed with the vapor, which is already

compressed in low stage.

The sub-cooled liquid is at condensing pressure with this form of operation, the pipeline

to the evaporator does not therefore require any special features, aside from insulation.

The system can be generally applied. Figure 27 shows the system with economizer, sub-

cooler.

Figure 27 Sub cooling economizer system

30

5.4.3 Flash Tank

The liquid sub-cooling is achieved with this form of operation by reducing the boiling

point pressure in an intermediate pressure vessel (flash type sub-cooler) arranged between

condenser and evaporator. This physical effect leads to the cooling of the liquid down to

the boiling point, due to evaporation of part of the liquid. To stabilize the pressure of the

vessel, a regulator is used which at the same time controls the quantity of vapor flowing to

economizer connection of the compressor.

This form of operation gives the most economical thermodynamic performance due to

direct heat exchanging. As the intermediate pressure is reduced to the boiling point

temperature this system should only be used with flooded evaporators. Figure 28 shows

the system with economizer, flash type sub-cooler.

Figure 28. Flash tank economizer system

31

5.5 Example of System Layout

Figure 29 Example of system layout

32

6. Motor Design

6.1 Motor Parameters and Design

Motor design

Standard starting method of Hanbell LT series screw compressor is Y-Δ start.

6.1.1 Y-Δ Start

Y-Δ motor connects motor coil by Y connection during starting therefore reducing

voltage on coils to 1/3 of input voltage and reconnects motor coil by △ connection after

starting. By doing so, we can decrease starting current thorough voltage drop, i.e., so-

called voltage-drop starting.

Y-Δ motor connection method is shown in the following motor wiring diagram:

In Y connection, MCM, MCS are inductive while motor leads Z,X,Y are tied together as a

neutral connecting as Y fashion. A few seconds later (3~5 sec is recommended), MCM,

MCS become deductive. Around 0.25 sec later, MCM, MCD are inductive, it turns out △

run connection.

Figure 30 Y-Δ connection

Caution:

After Y start, MCM & MCS are deductive for 0.25 sec and then MCM & MCD are

inductive for Δ run. Within as transient as 0.25 sec, pseudo short circuit might occur due to

inappropriate action of contactors, causing trip of compressors. When it occurs, we

recommend usage of adjustable Y-Δ dedicated timer or slightly lengthen span of time for

MCM, MCS deduction - MCM, MCD re-induction from 0.25 sec to 0.5 sec max directly in

micro controller or PLC program. Please refer to Y-Δ shift time diagram for details. Because

33

motor is not powered during Y-Δ shift, shorter Y-Δ shift span is suggested to prevent second

start due to decreased rotation speed. However, if Y-Δ shift span is too short,

aforementioned pseudo short circuit might occur.

Full load Amper

Starting

Current

Time

I (AMP)

Y- shift time 0.25~0.5sec

Figure 31. Y-△ transaction time diagram

Y-Δ start features

1. Starting current in Y connection is 1/3 of lock rotor ampere.

2. Starting torque in Y connection is 1/3 of lock rotor torque.

3. Acceleration of motor rotor becomes smaller at full-load starting, therefore compressors

require starting at partial load.

Except for Y-Δ start, concerning soft start or reactance start, please kindly contact

Hanbell for further information.

6.1.2 Power source requirement

Power limitation

Voltage limitation

Long term operation:within ±5% of rated voltage

Instant operation:within ±10% of rated voltage

Frequency:within ±2% of rated frequency

Caution:

Note: In the region where the electricity power is unstable, install an additional hi-low

voltage protector with ± 5% tolerance of normal voltage to ensure safe operating of the

compressor.

Unbalanced voltage

Unbalanced voltages usually occur because of variations in the load. When the load

on one or more of the phases are different from the other(s), unbalanced voltages will

34

appear. This can be due to different impedances, or type and value of loading in each

phase. Unbalanced voltages can cause serious problems, particularly to the motor.

NEMA defines voltage unbalance as follows :

Percent voltage unbalance = 100 x

NEMA states that poly-phase motors shall operate successfully under running conditions at

rated load when voltage unbalance at the motor terminals does not exceed 1%. Furthermore,

operation of a motor with over 5% unbalance is not recommended for it probably results in

motor damage.

Unbalanced voltages at motor terminals cause phase current unbalance ranging from 6 to 10

times the percent of voltage unbalance for a fully loaded motor. This causes motor over

current resulting in excessive heat that shortens motor life, and hence, eventual motor burnout.

If the voltage unbalance is great enough, the reduced torque capability might not be adequate

for the application and the motor will not attain rated speed.

Some of the more common causes of unbalance voltages are :

●Unbalanced incoming utility supply

●Open delta connected transformer banks

●Large single phase distribution transformer in the system

●Open phase on the primary 3-phase transformer in the distribution system

●Blow fuse on 3 phase bank of power factor improvement capacitors

●Unequal impedance in conductors of power supply wiring

●Unbalanced distribution of single phase loads such as lighting

●Unequal transformer tap settings

●Faults or grounds in power transformer

●Heavy reactive single phase loads such as welders

6.1.3 MCC&LRA

Model Start current LRA(A)△ △ /△ Maximum continues current

MCC(A)

LT-S-20/10 420/140 115

LT-S-30/12 620/206 170

LT-S-83/41 1430/477 404

LT-H-83/41 2625/875 620

Table 4. MCC&LRA

1) Above data based on 380V, 50Hz power supply.

2) The LRA&MCC data above has nothing to do with the refrigerant or working

condition.

(maximum voltage deviation from average voltage)

(average voltage)

35

Temperature

display module

Warning Light

Power Light

Control relay connection

Connection to discharge PTC

Connection to 3 phase main

power supply

Motor protector power

Motor embedded PTC temperature

sensor terminal

Motor embedded Pt100

temperature sensor terminal

Control output to liquid

injection solenoid valve

6.1.4 Terminal cover plate.

Figure 32 Terminal cover plate connection diagram

Table 5. Nuts specifications for bolt on terminal cover plate

Model Specs Torque (N.m)

LT-S-20/10 M12 Nut 28

LT-S-30/12 M12 Nut 28

LT-S-83/41 M12 Nut 28

LT-H-83/41 M16 Nut 30

36

6.1.5 Terminal box

An IP54 terminal box is provided as standard accessory. Please refer to below diagrams for

dimensions.

Figure 33 Terminal box dimension

37

7. Compressor installation

7.1 Open compressor wooden crate

Upon receiving the compressor, please check if the crate is intact, and compressor is in

good condition. Please also check accessories and documents to be consistent with order.

Caution:compressor is charged with 0.5~1 bar of nitrogen before delivery. Please

release the interior pressure before dismantling any parts on compressor.

7.2 Compressor Lifting

When lifting the compressor, it is recommended to use a steel chain or steel cable.

Make sure that chains, cables or other lifting equipments are properly positioned as shown

below to protect the compressor and its accessories from damaging. Keep the compressor

in horizontal position when lifting, and prevent it from crashing or falling on the ground,

hitting the wall or any other accident that may damage it or its accessories.

Caution:

1) Please ensure the steel cable weight load is sufficient.

2) Check the steel cable and hook before lifting, making sure there is no deform or crack

to avoid accident.

3) Ensure sufficient space for lifting.

Figure 34 compressor lifting

38

7.3 Compressor installation

The installation of the compressor in the refrigeration system should be accessible and

make sure that the compressor is away from the heat source to prevent heat radiation. The

compressor should also be installed as close as possible to the electrical power supply for

easier connection. It is necessary to keep good ventilation and low humidity condition in

the site. Make sure that the frame or supporter is strong enough to prevent excessive

vibration and noise while the compressor is running and must reserve enough space for

compressors’ future maintenance work.

Compressor should be installed horizontally. Meanwhile, it is recommended to install

mounting pad to avoid the compressor from delivering vibrations to the piping.

1. LT-83/41

1

Figure 35 mounting of LT-83/41

2. LT-20/10&LT-30/12

Figure 36 mounting of LT-20/10&LT-30/12

39

8. Operation and maintenance

8.1 Compressor commissioning check

8.1.1 Check list before Start up

Items Check point States or standard values

1.Compressor

and

accessories

1. Oil level of external oil

separator

2.Oil temperature

3.Open stop valves

4.Open motor liquid

injection port(angle valve)

1. High oil level window filled.

2. Before start up, heat up the oil to 40℃/

heating time is around 8Hrs.

3. Open caps of stop valves to check.

4. Open cap of angle valve cap to check.

2.Power

system

1. Voltage of main power

2. Voltage of control circuit

3. Insulation resistance

value of the motor

between phase to phase

and phase to ground.

4. Power terminals and

connection.

5. Grounded

6. Settings of switches,

sensors and controllers.

1. Main power voltage fluctuation range

within ±5%. Instant voltage drop during

start up is less than 10%;

2. Voltage of auxiliary power is 220V±10%.

3. Resistance value should exceed 50MΩ.

4. Power terminals are firmly fixed on

terminal block and well insulated. Keep

wire cables away from heat source and

sharpened metal. Power terminals are fixed

firmly and well insulated. Terminal screw

and block are both required.

5. Installation confirmation.

6. Check original value of design.

3.Piping

system

1. Check the piping is

firmed.

2. Check if there is any

leakage.

1. Observation or manual check.

2. Apply leakage test liquid to check

especially on connections and welding

junctions.

4.Protection

devices

1. Winding temperature

2. Discharge temperature

3. Oil level switch

4. PT100 motor

temperature sensor

1. Not active(close circuit)

2. Not active(close circuit)

3. Oil is full(close circuit)

4. Same or close to environment

temperature.

Table 6 Start up check list

40

8.1.2 Check list during operation

1)Start up compressor for 0.5~1 second. Confirm the rotation direction through

monitoring suction and discharge pressure.(correct rotation direction: suction pressure

goes down and discharge pressure goes up at the same time)

2)Check if the oil sight glass on external oil line is full of lubricant after start up. In case

of abnormal, please check pressure difference (oil pressure differential supply), oil

filter and oil line solenoid valve.

3)There will be some oil foams in the oil separator during start up but only in a short

time. When working under rated working condition, the foam will disappear.

Otherwise it means the system is without sufficient oil or there is oil carryover

problem.

4)Compressor’s operating working condition adjustment as follows: discharge

temperature is 30K above condensing temperature and suction superheat within 15K.

5)The whole system should pass vibration test, especially the piping. If there is

abnormal vibration and noise from compressor, please contact HANBELL.

6)Below items need to be checked every day, when compressor is operating in a long

time: Compressor running data such as 3 phase voltage, current, etc. Oil temperature,

oil level, all the sensors, wiring junctions, and oil line window.

7)When condensing unit operates in job site, we should beware of its complementary

devices and the maintenance schedule after first commissioning.

8)To keep the lubricant viscosity normal at low ambient temperature and to ensure the

function of bearing lubrication, it is suggested to keep the oil heater in the external oil

separator “on” after compressor is turned off. This is to prepare for the next start up.

41

8.2 Trouble shouting table

Issue Possible Reason

Motor temperature

sensor trip

1. Motor over load, liquid injection solenoid valve malfunctions.

2. Motor temperature sensor switch malfunction.

3. Power system malfunction

4. Defective motor coil.

5. Liquid injection expansion valve malfunctions.

Defective Motor

Insulation

1. Power bolts condenses.

2. Defective Motor.

3. Defective power bolts.

4. Defective magnet contactor.

5. Acid in the system deteriorates the insulation

6. Long term running at high temperature cause motor insulation

deterioration.

7. Frequent start up.

8. Too much water content in the refrigerant.

Unable to start up

the motor or

switch

1. Compressor start up at full load

2. Voltage is too low or wrong.

3. Too much voltage drop, and the magnet contactor s can’t induct.

4. Motor malfunction

5. Phase loss or phase reverse

6. Motor protection switch is active.

7. Wrong connection of motor terminals.

8. Timer of Y△ starting malfunctions.

9. Capacity of over load relay is too small.

10. Magnet contactors malfunction.

Abnormal

vibration or noise

1. Bearings are damaged.

2. Liquid compression.

3. Overheated rotors touch each other or touched the chamber

4. Oil loss causes bad lubrication effect.

5. Inner parts are loose.

6. Defective piping causes resonance.

7. Objects enter the compression chamber

Discharge

temperature is too

high

1. Suction superheat is too high. (less refrigerant volume or

expansion valve malfunctions)

2. High pressure side is abnormal. (bad cooling effect, air

penetrates in the system, temp. of cooling water is too high,

cooling water flow is too less, heat exchange capability of

condenser is bad.)

3. Compression ratio is high without liquid injection.

42

4. Bearings are damaged. Rotors friction.

5. Oil loss or oil level is too low.

6. Suction check valve malfunctions.

Time of reverse

rotation is too long

1. Stop action is not set in control logic.

2. Piston of suction check valve is blocked, and can’t close.

System low

pressure alarm

1. Lack of refrigerant

2. Evaporator frosts seriously, and affects the heat exchange.

3. Opening of expansion valve is too small.

4. Suction filter is blocked by ice or debris.

5. Capacity of evaporator is too small.

6. Wrong setting of the low pressure protection.

System high

pressure alarm

1. Too much refrigerant.

2. Condenser is blocked by debris, dust or penetrated by air.

3. Discharge temperature is too high.

4. Expansion valve is blocked by ice or debris.

5. The capacity of condenser is too small.

6. Wrong setting of high pressure protection.

Oil flow alarm

1. Oil flow switch malfunctions.

2. The condensing pressure is not built up.

3. Oil line blocked.

4. Oil line solenoid valve malfunctions.

Discharge

temperature is too

low

1. Liquid compression.

2. Temperature of returned oil is too low.

3. Opening of liquid line expansion valve is too large.

4. Opening of economizer expansion valve is too large.

Oil carry over

1. Discharge temperature is too low.

2. Demister of oil separator malfunctions.

3. Oil temperature is too low(oil heater is not switched on)

4. Liquid compression.

5. Opening of economizer expansion valve is too large.

9. Dimensions

9.1 LT-S-20/10

No.No. SPECIFICATIONNAME

75% SV4

10% SV1

100% SV2

8

1

7

6

5

4

3

2

2"

3"

1 1/2"

9

11

10

50% SV3

1/4"Flare

12

1/4"Flare

16

15

14

13 1/4"Flare

17

1/4"Flare

1/2"

3

24

5

3/8"Flare

18 1/4"Flare

Oil hydraulic cylinder

Solenoid valve

Solenoid valve

Cable box

Solenoid valve

ECO shut-off valve

Suction shut-off valve

Discharge shut-off valve

Solenoid valve

Liquid injectionconnector

Oil inlet connector

Oil inlet connector

Three-warAngle valve

Angle valve

Safety Valve

Suction filter

Check Valve

Liquid(oil or refrigerant)

injection connector

3

Item1

2

Date

5

4

7

6

Modification Changer

3

1

2

5

4

7

6

Approver

LT-S-2010Model

Name Compressor outline

上 海 漢 鐘 精 機 股 份 有 限 公 司

SPECIFICATIONNAME

1

9.2 LT-S-30/12

3

2

4

5

No.No.

75% SV4

10% SV1

100% SV2

8

1

7

6

5

4

3

2

2"

3"

1 1/2"

9

11

10

50% SV3

1/4"Flare

12

1/4"Flare

16

15

14

13 1/4"Flare

17

1/4"Flare

1/2"

3/8"Flare

18 1/4"Flare

Oil hydraulic cylinder

Solenoid valve

Solenoid valve

Cable box

Solenoid valve

ECO shut-off valve

Suction shut-off valve

Discharge shut-off valve

Solenoid valve

Liquid injectionconnector

Oil inlet connector

Oil inlet connector

Three-warAngle valve

Angle valve

Safety Valve

Suction filter

Check Valve

Liquid(oil or refrigerant)

injection connector

3

Item1

2

Date

5

4

7

6

Modification Changer

3

1

2

5

4

7

6

Approver

LT-S-3012Model

Name Compressor outline

上 海 漢 鐘 精 機 股 份 有 限 公 司

SPECIFICATIONNAME SPECIFICATIONNAME

2

9.3 LT-S-83/41

No.No.

75% SV4

10% SV1

100% SV2

8

1

7

6

5

4

3

2

2-1/2"

5"

2"

9

11

10

50% SV3

3/8"Flare

5/8"Flare

13 3/8"Flare

17

16

15

14 3/8"Flare

19

18

20

1/4"Flare

1/4"Flare

2"

1"

21 2 1/2"

2

12

1/4"Flare

5/8"Flare,motor cooling

2

connector

Oil hydraulic cylinder

Solenoid valve

Solenoid valve

Cable box

Solenoid valve

ECO shut-off valve

Suction shut-off valve

Discharge shut-off valve

Solenoid valve

Liquid injection

Oil inlet connector

Oil inlet connector

Oil inlet connector

Liquid (oil or refrigerant)

Three-way Angle valve

Angle valve

Nut

connectorLiquid injection

ECO check valve

injection connector

3

Item1

2

Date

5

4

7

6

Modification Changer

3

1

2

5

4

7

6

Approver

LT-S-8341Model

Name Compressor outline

Discharge check valve

上 海 漢 鐘 精 機 股 份 有 限 公 司

Refrigerant service valve

1/4"

SPECIFICATIONNAME SPECIFICATIONNAME

3

9.4 LT-G-20/10

3

24

5

No.No.

Oil hydraulic cylinder

Solenoid valve

Solenoid valve

75% SV4

10% SV1

Cable box

Solenoid valve 100% SV2

8

1

7

6

5

4

3

2

2"

ECO shut-off valve

Suction shut-off valve 3"

Discharge shut-off valve

1 1/2"

Solenoid valve9

11

10

50% SV3

1/4"Flare

12

1/4"Flare

16

15

14

13 Angle valve 1/4"Flare

17

Angle valve

Safety Valve

1/4"Flare

1/2" (optional)

3/8"FlareLiquid injection

Suction filter

Check Valve

18Liquid(oil or refrigerant) 1/4"Flareinjection connector

connector Motor-assistant cooling

Oil inlet connector

Oil inlet connector

3

Item1

2

Date

5

4

7

6

Modification Changer

3

1

2

5

4

7

6

Approver

LT-G-2010Model

Name Compressor outline

SPECIFICATIONNAME SPECIFICATIONNAME

上 海 漢 鐘 精 機 股 份 有 限 公 司

4

9.5 LT-G-30/12

3

2

4

5

No.No.

Oil hydraulic cylinder

Solenoid valve

Solenoid valve

75% SV4

10% SV1

Cable box

Solenoid valve 100% SV2

8

1

7

6

5

4

3

2

2"

ECO shut-off valve

Suction shut-off valve 3"

Discharge shut-off valve

1 1/2"

Solenoid valve9

11

10

50% SV3

1/4"Flare

12

1/4"Flare

16

15

14

13 Angle valve 1/4"Flare

17

Angle valve

Safety Valve

1/4"Flare

1/2" (optional)

3/8"FlareLiquid injection

Suction filter

Check Valve

18Liquid(oil or refrigerant) 1/4"Flareinjection connector

connector Motor-assistant cooling

Oil inlet connector

Oil inlet connector

3

Item1

2

Date

5

4

7

6

Modification Changer

3

1

2

5

4

7

6

Approver

Model

Name

LT-G-3012

Compressor outline

SPECIFICATIONNAME SPECIFICATIONNAME

上 海 漢 鐘 精 機 股 份 有 限 公 司

5

9.6 LT-G-83/41

No.No.

Oil hydraulic cylinder

8

1

7

6

5

4

3

2

2-1/2"

5"

2"

9

11

10

Oil inlet connector 5/8"Flare

12

3/8"Flare

16

15

14

13

3/8"Flare

1/4"Flare

17

1/4"Flare

1/4"Flare

1/4"Flare

75% SV4

10% SV1

100% SV2

50% SV3

3/8"Flare

1"

Suction shut-off valve flage

ECO shut-off valve flage

Discharge shut-off valve flage

Solenoid valve

Solenoid valve

Solenoid valve

Solenoid valve

Oil inlet connector

Liquid(oil or refrigerant)

injection connector

Liquid(oil or refrigerant)

injection connector

Angle valve

Nut

Angle valve

Connect

Connect

3

Item1

2

Date

5

4

7

6

Modification Changer

3

1

2

5

4

7

6

Approver

上 海 漢 鐘 精 機 股 份 有 限 公 司

Model

Name

LT-G-8341

Compressor outline

SPECIFICATIONNAME SPECIFICATIONNAME

6

9.7 LT-S-83/41-H

No.No.

75% SV4

10% SV1

100% SV2

8

1

7

6

5

4

3

2

2-1/2"

5"

2",经济器接口

9

11

10

50% SV3

3/8"Flare

5/8"Flare

12 3/8"Flare

16

15

14

13

5/8"Flare

3/8"Flare

1/4"Flare

19

18

17

20

1/4"Flare

1/4"Flare

1/4"Flare

2"

1"

connector

Oil hydraulic cylinder

Solenoid valve

Solenoid valve

Cable box

Solenoid valve

ECO shut-off valve

Suction shut-off valve

Discharge shut-off valve

Solenoid valve

Liquid injection

Oil inlet connector

Oil inlet connector

Oil inlet connector

connectorLiquid injection

Angle valve

Angle valve

Nut

connectorLiquid injection

Refrigerant service valve

ECO check valve

3

Item1

2

Date

5

4

7

6

Modification Changer

3

1

2

5

4

7

6

Approver

上 海 漢 鐘 精 機 股 份 有 限 公 司

LT-S-8341-HModel

Name Compressor outline

SPECIFICATIONNAME SPECIFICATIONNAME

10. Accessories

Hanbell provides or designs standard or optional accessories for various kind of

applications.

10.1 Accessory list

Accessory list ● Standard

△ Optional

Item Description Q’ty Standard/optional

1. Motor protector-INT69HBY 1 ●

2. Suction stop valve 1 ●

3. Discharge stop valve 1 ●

4. Economizer stop valve 1 ●

5. Suction flange bushing 1 ●

6. Discharge flange bushing 1 ●

7. Economizer flange bushing 1 ●

8. Suction check valve 1 △

9. Discharge check valve 1 △

10. Economizer check valve 1 △

14. Suction filter(suction side) 1 ●

14. Suction filter(middle pressure

side) 1 ●

11. Pressure difference switch(manual

reset) 1 ●

12. Mounting pad 8 ●

13. Economizer muffler 1 △

15. Minimum pressure valve 1 △

16. HBR-B03 Oil △

17. Flow switch 1 △

1

10.2 Accessory for gas refrigerant line

10.2.1 Stop valve

For ease of maintenance, it is suggested to install suction, discharge, and economizer

stop valve. Dimension and spec are shown below:

Dimension (mm) Spec

2

5” stop valve

*Parameters of stop valve

Maximum working

pressure

Pressure test(air pressure) Temperature range

28 bar 35 bar -70~150℃

*Application reference

Model Size

Suction Discharge economizer

LT-20/10 3" 2" 1 1/2"

LT-30/12 3" 2" 1 1/2"

LT-83/41 5" 2 1/2" 2"

Dimension (mm) Spec

3

10.2.2 Flange bushing

Standard flange bushing

Model Discharge Suction Economizer

Steel Copper Steel Copper Steel Copper

LT-

20/10 2” 2 1/8” 3” 3 1/8” 1 1/2” 1 5/8”

LT-

30/12 2” 2 1/8” 3” 3 1/8” 1 1/2” 1 5/8”

LT-

83/41 2 1/2” 2 5/8” 5” 5 1/8” 2“ 2 1/8”

Note :If the specs of flange bushings are not specified in order, Hanbell will provide standard parts.

Please refer to the table below for other specs.

Model Position Material of piping Dimension

A B C D E

LT-

20/10

LT-

30/12

Discharge

Copper

1 5/8"

50 90 30

41.6 55

1 3/4" 44.8 55

2" 51.1 62

2 1/8" 54.3 65

2 1/2" 63.8 74

2 5/8" 67 74

Steel 1 1/2" 49.3 60

2" 61.3 74

Suction Copper

2'

66 120 45

51.1 62

2 1/8" 54.3 65

2 3/8" 60.7 71

2 1/2" 63.8 74

4

2 5/8" 67 77

3" 76.6 87

3 1/8" 79.8 90

Steel

2" 61.3 76

2 1/2" 77.2 92

3" 90.2 103

Economizer

Copper

1 1/2"

52 75 35

38.3 49

1 5/8" 41.6 52

1 3/4" 44.8 55

2" 51.1 62

2 1/8" 54.3 65

Steel 1 1/4" 43.3 58

1 1/2" 49.3 64

LT-

83/41

Discharge

Copper

1 5/8"

60 110 35

41.6 52

1 3/4" 44.8 55

2" 51.1 62

2 1/8" 54.3 65

2 1/2" 63.8 74

2 5/8" 67 77

3 1/8" 79.8 90

Steel

1 1/2" 49.3 64

2" 61.3 76

2 1/2" 77.2 90

Suction

Copper

4 1/8" 80

174 35

105.1 121.2

5 1/8" 75 130.5 146.5

5" 75 127.5 146.5

Steel 4" 80 115.6 134

5" 75 141.3 154

Economizer

Copper

1 5/8"

50 90 30

41.6 55

1 3/4" 44.8 55

2" 51.1 62

2 1/8" 54.3 65

2 1/2" 63.8 74

2 5/8" 67 74

steel 1 1/2" 49.3 60

2" 61.3 74

5

10.2.3 Check valve

Horizontal type check valve is provided in discharge side and economizer. When

compressor is stopped, the teflon valve plate will be pushed by spring force to close the

opening. This reduces the time of reverse rotation to protect the compressor.

1)Economizer check valve(Horizontal type)

Spec Dimension: mm

A B C D E F G H I

2” 102 6 53 69 91 65 90 85 5

2 1/2 122 6 69 89 111 85 110 97 5

3 138 6 80 99 121 95 120 108 5

4 163 6 96 124 146 120 145 123 5

Item 1 2 3 4 5 6 7 8

Description body clip spring valve

plate plate nut

Lead

plate rod

6

2)Discharge check valve(Horizontal type)

Spec Dimension: mm

A B C D E F G H I J

1 1/2 86 4 55 59 76 42 60 75 80.5 6

2” 102 4 65 69 91 53 70 90 85 6

2 1/2 122 4 85 89 111 67 90 110 97 6

3 138 4 95 99 121 80 100 120 108 6

4 163 4 120 124 146 96 125 145 123 6

6” 238 5 190 195 216 146 190 215 160 6

Note: the size of check valve correspond to those of stop valve. Refer to 10.2.1

Item 1 2 3 4 5 6 7 8

Description body clip spring valve

plate gasket nut

Lead

plate rod

7

10.2.4 Minimum pressure valve

Minimum pressure valve is useful in cold start condition. During the cold start

period, because the system’s condensing temperature is still low, the discharge pressure

will stay at a quite low level which means the pressure differential between discharge and

suction side will not be enough for compressor to act normally. Under such working

condition, compressor might have difficulties to load itself. Oil supply to bearings and

internal cooling might be not enough which will cause severe damage to those moving

parts in the end. With minimum pressure valve, the pressure differential can be built

shortly after the start up, so the capacity control and oil supply to those moving parts

won’t be a problem. Therefore, the compressor protection can be achieved. In addition to

protection function, it can also act as check valve to reduce the reverse running time after

compressor’s stopping.

Spec Pressure difference

to open

Maximum working

pressure

Temperature

range Pressure drop

1.5"

3.6±0.3Bar 28Bar <120℃ <0.1Bar

2"

2.5"

3"

4"

5"

6"

To condenser

From oil separator outlet

Connect to compressor

middle pressure side

Pressure before valve

Pressure after valve

8

规格尺寸

1-1/2" 2"

2-1/2" 3"

4"

A B C D E F G H I J K

底部视图

L

235 213 109 55 44 44 109 M16*2 105 109 18 105247 231 122 68 55 55 122 M16*2 120 122 18 120

300 242 134 84 70 70 134 M16*2 140 134 18 140

364 264 153 98 84 84 153 M20*2.5 160 153 22 160

413 345 230 113 100 100 171 185 171 22 185M20*2.5

底部视图

规格尺寸

5"

6"

A B C D E F G H I J

503 399 270 142 125 125 270 225 225 270

531 435 305 170 150 150 305 260 260 305

Spec Dimension: mm

Dimension: mm Spec

9

10.3 Oil line accessory

10.3.1 Oil flow switch

An oil flow switch should be installed in the oil returned line from external oil

separator to protect compressor.

Spec:

Type Dimension Connector

3/8” flow switch DN10 3/8〃

5/8” flow switch DN16 5/8〃

1” flow switch DN25 1〃

Outline of oil flow switch

Parameters:

Maximum working pressure: 25bar Maximum voltage: 250VAC

Maximum working temperature:100℃ Minimum protection flow:0.7L/min

Protection class: IP65 Maximum pressure drop at maximum

flow: 0.01bar

Maximum current: 5A

10

10.3.2 External oil filter

The oil filter is 300 mesh and can be reused by cleaning.

Outline of external oil filter

Spec A

(mm)

B

(mm)

C

(mm)

D

(mm) 3/8”

(Φ10)

89 340 200 55

5/8”

(Φ16)

89 345 200 69

1”

(Φ25.5)

140 370 218 110

Spec of external oil filter

Structure

1.bolts 2.cover plate 3.gasket 4.spring 5.filter core

6.O-ring 7.oil inlet 8.body 9.oil outlet 10.angel valve

11

Maximum working pressure: 35bar

Maximum working temperature:105℃

Power source:220V/ 50Hz

10.3.3 Oil line solenoid valve

Arrow on the bottom shows the correct direction

10.3.4 Oil pressure differential switch

Function:Detect the pressure drop before and after the oil filter. If the pressure difference

reaches trip point the switch will be active to prevent the debris from blocking the filter and

cause oil supply problem.

Spec:Standard trip value is 1.5 bar and manual reset.

Description:Connect the pressure sensor before and after the external oil filter. When it

is active, clean or change the oil filter.

(低压端)

(高压端)

item:diff.pressure controls

Model:HB-DPS-1.5

1 2

3 4

In normal case 1-2 is connected.

When pressure difference reaches set

point, 3-4 are connected.

When pressure difference is under

set point, push the manual reset

button and 1-2 will be connected.

12

10.4 Electrical accessory

10.4.1 INT-69HBY motor protector

In order to protect compressor, each RC2 series compressor has been installed three

PTC temperature sensors inside motor coil and another one at the discharge side of

compressor. These sensors are connected to an INT69HBY control module to monitor the

motor and discharge temperature. If the temperature in one of the positions monitored

exceeds the nominal response temperature of the respective PTC thermistor, the sensor

resistance increases and the INT69HBY control module output relay trips. The module

resets when the temperature drops below the response temperature by approx. 5K. The

output replay provides a potential-free change-over contact and is energized as long as the

nominal response temperature is not exceeded.

V/2

W/3

U/1

X/8

Y/9

Z/7

A B

B Set:Pt100Ω/Pt1000Ω(Optional)

A Set:PTC

V/2

W/3

U/1

X/8

Y/9

Z/7

A B

B Set:Pt100Ω/Pt1000Ω(Optional)

A Set:PTC

13

Other major functional descriptions are as follow:

1. After the supply voltage has been connected, a three second initialization period follows.

Provide the PTC chain resistance is below the reset threshold (2.75kΩ), the relay trips after

these 3 seconds have expired.

2. 1 to 9 PTC thermistors with different nominal response temperature may be connected

serially to the PTC input.

3. If any thermistor resistance increases above trip level the relay drops out. This failure

results in a lockout. (5 minutes delay for 1st PTC failure, 60 minutes delay for 2nd failure,

lockout for 3rd failure.)

4. If a rapid temperature increase is detected (locked rotor condition), the output relay drops

out. This failure results in a lockout.

5. The phase monitoring of the three phase motor voltage becomes active 1 second after

motor has started, for duration of 10 seconds. In case of a wrong phase sequence or a phase

failure, the relay switches of and locks.

6. The Lock-out and delay time may be lifted by cycling the power off for approx. 5 seconds.

7. To avoid nuisance tripping due to reverse running after shutdown (pressure equalization),

the phase monitoring function is only re-enabled approx. 20 seconds after motor stop.

8. A dual LED (red / green) provides additional information about the motor protector and

compressor status.

9. The relay is fed out as a N/O dry contact, which is closed under good conditions.

10. Sensor and supply circuits are galvanic isolated.

11. The motor protector is not suitable for application of frequency converters.

Technical data:

●Supply voltage ●Relay output

AC 50/60 Hz 115/120V-15 …+10% 3VA max. AC 240V, max. 2.5A, C300

AC 50/60 Hz 230/240V-15…+10% 3VA min. > 24V AC/DC, >20 mA

●Ambient temperature ●Phase monitor

-30 … +70 ℃ 3 AC, 50/60Hz, 200 ~ 575 V ± 10%

Blink code display& diagram:

A Set: Motor PTC Terminal

Motor protector connection diagram

indicates PTC sensor exceeds

its response temperature

Power

Power

Motor

Supply

Button

Press

(NC)

Temp. PTC

Temp. PTC

Discharge

Oil

Relay

Output

Error Blink Codes

PTC Temperature Error

1st: 5min time delay after PTC < R reset

3rd: Lockout after three consecutive PTC

2nd: 60min time delay after PTC < R reset

Timer delay active (PTC < R reset)

Short

interruption

Phase failure

Internal error

temp errors within 24hrs

Phase sequence

Long

interruption

Auto reset for INT69HBY

,but not for M-PI-S28

14

10.4.2 Pt100 temperature controller

接线图尺寸外观图

10.4.3 300W Oil heater

Before start up after a long term stop, please switch on the oil for 8 hours to make sure

the temperature inside compressor is higher than ambient temperature to ensure the

lubrication effect.

Spec:300W;220V;IP54;UL certificate.

Parameters:

Power source:220 VAC±10% 50/60Hz

tolerance:±0.5℃

Environment temperature:-10~+60℃

RH:20%~90%(not condense)

Current:1.5VA

Capacity of relay:8A 250VAC/30VDC

Protection class:Front cover IP54

Rear IP20

Weight:0.34kg

15

10.5 Other accessory

10.5.1 Mounting pad

To reduce the vibration level, mounting pads are suggested for installation. The torque

value to tighten the mounting pad:20~30N·m。

Spec:

压缩机减振垫

Item A(mm) B(mm) C(mm) D(mm) E(mm) Model

1 50 55 20 20 20 LT-20/10&LT-30/12

2 80 100 20 25 25 LT-83/41

11. Performance

11.1 R22

LT-S-83/41 for R22 WITH ECO(380V 50HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 74.80 98.50 133.13 171.90 229.20 300.10 328.20

P(kW) 92.20 98.10 100.10 106.10 113.50 120.10 127.20

I(A) 164.30 172.80 178.60 184.90 195.20 203.70 214.60

COP 0.81 1.00 1.33 1.62 2.02 2.50 2.58

35.0

Q(kW) 70.00 95.06 123.01 160.00 207.63 267.20 289.99

P(kW) 100.00 102.07 107.33 114.50 120.72 129.06 138.64

I(A) 130.07 172.32 181.19 193.30 203.79 217.88 234.05

COP 0.70 0.93 1.15 1.40 1.72 2.07 2.09

40.0

Q(kW) 63.90 94.35 122.09 154.94 193.19 237.35 260.40

P(kW) 106.50 111.03 116.39 122.78 130.09 138.54 148.22

I(A) 179.80 187.45 196.49 207.27 219.62 233.88 250.22

COP 0.60 0.85 1.05 1.26 1.49 1.71 1.76

45.0

Q(kW) 62.80 85.90 121.07 153.61 191.56 235.31 254.50

P(kW) 116.29 120.92 126.38 132.87 140.39 148.94 158.72

I(A) 196.32 204.14 213.36 224.31 237.01 251.44 267.96

COP 0.54 0.71 0.96 1.16 1.36 1.58 1.60

50.0

Q(kW) 66.40 82.90 113.10 154.20 181.60 221.30 258.20

P(kW) 137.40 138.10 143.40 150.10 158.00 167.40 175.30

I(A) 230.80 235.40 244.50 254.40 240.10 254.30 266.30

COP 0.50 0.60 0.79 1.03 1.15 1.32 1.47

1

LT-S-83/41 for R22 WITH ECO(380V 60HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 90.51 119.19 161.09 208.00 277.33 363.12 397.12

P(kW) 109.72 116.74 119.12 126.26 135.07 142.92 151.37

I(A) 195.52 205.63 212.53 220.03 232.29 242.40 255.37

COP 0.82 1.02 1.35 1.65 2.05 2.54 2.62

35.0

Q(kW) 84.70 115.03 148.84 193.60 251.23 323.31 350.88

P(kW) 119.00 121.47 127.72 136.26 143.65 153.58 164.98

I(A) 154.78 205.06 215.61 230.03 242.51 259.28 278.52

COP 0.71 0.95 1.17 1.42 1.75 2.11 2.13

40.0

Q(kW) 77.32 114.16 147.73 187.47 233.76 287.20 315.08

P(kW) 126.74 132.13 138.50 146.10 154.81 164.86 176.38

I(A) 213.96 223.06 233.82 246.65 261.34 278.31 297.76

COP 0.61 0.86 1.07 1.28 1.51 1.74 1.79

45.0

Q(kW) 75.99 103.94 146.50 185.87 231.78 284.73 307.95

P(kW) 138.38 143.90 150.39 158.12 167.06 177.24 188.88

I(A) 233.62 242.93 253.90 266.93 282.04 299.21 318.87

COP 0.55 0.72 0.97 1.18 1.39 1.61 1.63

50.0

Q(kW) 80.34 100.31 136.85 186.58 219.74 267.77 312.42

P(kW) 163.51 164.34 170.65 178.62 188.02 199.21 208.61

I(A) 274.65 280.13 290.96 302.74 285.72 302.62 316.90

COP 0.49 0.61 0.80 1.04 1.17 1.34 1.50

2

LT-S-30/12 for R22 WITH ECO(380V 50HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 32.13 39.93 49.94 63.56 78.46 99.16 116.99

P(kW) 31.88 34.83 34.94 36.46 38.48 39.51 45.56

I(A) 53.82 58.80 58.99 61.55 64.95 66.71 76.91

COP 1.01 1.15 1.43 1.74 2.04 2.51 2.57

35.0

Q(kW) 30.14 38.33 48.30 61.74 75.08 93.45 110.25

P(kW) 34.70 36.80 37.70 40.08 43.10 45.10 52.00

I(A) 58.58 62.13 63.65 67.66 72.76 76.14 87.79

COP 0.87 1.04 1.28 1.54 1.74 2.07 2.12

40.0

Q(kW) 28.26 36.78 46.71 59.98 71.83 88.07 103.90

P(kW) 37.77 38.88 40.68 44.06 48.28 51.48 59.35

I(A) 63.76 65.64 68.67 74.39 81.51 86.90 100.20

COP 0.75 0.95 1.15 1.36 1.49 1.71 1.75

45.0

Q(kW) 27.41 34.02 43.82 56.73 68.44 83.11 98.05

P(kW) 41.09 42.99 43.79 46.30 50.81 54.25 62.55

I(A) 69.36 72.58 73.92 78.17 85.77 91.58 105.59

COP 0.67 0.79 1.00 1.23 1.35 1.53 1.57

50.0

Q(kW) 26.59 31.46 41.10 53.65 63.78 74.20 92.53

P(kW) 44.70 47.54 47.14 48.66 53.47 57.17 65.91

I(A) 75.46 80.25 79.58 82.14 90.26 96.51 111.27

COP 0.59 0.66 0.87 1.10 1.19 1.30 1.40

3

LT-S-30/12 for R22 WITH ECO(380V 60HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 38.88 48.32 60.43 76.90 94.94 119.98 141.55

P(kW) 37.94 41.45 41.58 43.38 45.79 47.02 54.21

I(A) 64.05 69.97 70.20 73.24 77.30 79.38 91.52

COP 1.02 1.17 1.45 1.77 2.07 2.55 2.61

35.0

Q(kW) 36.46 46.37 58.44 74.71 90.84 113.07 133.40

P(kW) 41.29 43.79 44.86 47.70 51.29 53.67 61.88

I(A) 69.71 73.93 75.74 80.52 86.59 90.60 104.47

COP 0.88 1.06 1.30 1.57 1.77 2.11 2.16

40.0

Q(kW) 34.20 44.51 56.52 72.57 86.92 106.56 125.72

P(kW) 44.94 46.27 48.40 52.44 57.45 61.26 70.63

I(A) 75.87 78.11 81.72 88.52 96.99 103.42 119.24

COP 0.76 0.96 1.17 1.38 1.51 1.74 1.78

45.0

Q(kW) 33.17 41.16 53.02 68.64 82.81 100.56 118.64

P(kW) 48.89 51.16 52.11 55.10 60.46 64.55 74.43

I(A) 82.54 86.37 87.97 93.02 102.07 108.98 125.65

COP 0.68 0.80 1.02 1.25 1.37 1.56 1.59

50.0

Q(kW) 32.17 38.07 49.74 64.92 77.18 89.78 111.96

P(kW) 53.19 56.57 56.09 57.90 63.62 68.03 78.43

I(A) 89.80 95.50 94.70 97.75 107.41 114.84 132.41

COP 0.60 0.67 0.89 1.12 1.21 1.32 1.43

4

LT-S-20/10 for R22 With ECO(50HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 19.81 27.24 36.32 45.40 57.87 73.78 83.69

P(kW) 25.36 27.79 28.53 29.29 30.07 30.87 34.02

I(A) 42.81 46.91 48.16 49.45 50.77 52.12 57.43

COP 0.78 0.98 1.27 1.55 1.92 2.39 2.46

35.0

Q(kW) 18.58 26.14 35.12 44.10 55.37 69.53 78.87

P(kW) 27.60 29.36 30.78 32.20 33.69 35.24 38.83

I(A) 46.59 49.57 51.96 54.36 56.87 59.49 65.55

COP 0.67 0.89 1.14 1.37 1.64 1.97 2.03

40.0

Q(kW) 17.43 25.09 33.97 42.84 52.98 65.53 74.33

P(kW) 30.04 31.02 33.21 35.40 37.73 40.22 44.32

I(A) 50.71 52.37 56.07 59.76 63.70 67.90 74.82

COP 0.58 0.81 1.02 1.21 1.40 1.63 1.68

45.0

Q(kW) 16.90 23.21 31.86 40.52 50.48 61.84 70.14

P(kW) 32.68 34.30 35.75 37.20 39.71 42.39 46.71

I(A) 55.17 57.91 60.35 62.80 67.04 71.56 78.85

COP 0.52 0.68 0.89 1.09 1.27 1.46 1.50

50.0

Q(kW) 16.40 21.46 29.89 38.32 47.04 55.20 66.19

P(kW) 35.55 37.93 38.48 39.09 41.79 44.67 49.22

I(A) 60.02 64.03 64.97 65.99 70.54 75.41 83.09

COP 0.46 0.57 0.78 0.98 1.13 1.24 1.34

5

LT-S-20/10 for R22 With ECO(60HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 23.98 32.96 43.94 54.93 70.03 89.27 101.26

P(kW) 30.18 33.07 33.95 34.85 35.78 36.74 40.48

I(A) 50.94 55.83 57.31 58.84 60.41 62.02 68.34

COP 0.79 1.00 1.29 1.58 1.96 2.43 2.50

35.0

Q(kW) 22.49 31.63 42.50 53.36 67.00 84.13 95.43

P(kW) 32.84 34.94 36.63 38.32 40.09 41.94 46.21

I(A) 55.45 58.98 61.84 64.69 67.67 70.80 78.01

COP 0.68 0.91 1.16 1.39 1.67 2.01 2.07

40.0

Q(kW) 21.09 30.36 41.10 51.84 64.11 79.29 89.93

P(kW) 35.75 36.91 39.52 42.13 44.90 47.87 52.74

I(A) 60.35 62.32 66.72 71.12 75.81 80.81 89.04

COP 0.59 0.82 1.04 1.23 1.43 1.66 1.71

45.0

Q(kW) 20.45 28.08 38.55 49.03 61.08 74.82 84.87

P(kW) 38.89 40.82 42.54 44.27 47.25 50.44 55.58

I(A) 65.65 68.91 71.82 74.73 79.77 85.15 93.83

COP 0.53 0.69 0.91 1.11 1.29 1.48 1.53

50.0

Q(kW) 19.84 25.97 36.17 46.37 56.92 66.80 80.09

P(kW) 42.31 45.13 45.80 46.52 49.73 53.15 58.57

I(A) 71.42 76.19 77.31 78.53 83.95 89.74 98.88

COP 0.47 0.58 0.79 1.00 1.14 1.26 1.37

6

11.2 R404A

LT-S-83/41 for R404A WITH ECO(380V 50HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 88.26 114.26 151.28 192.53 252.12 324.11 350.19

P(kW) 103.69 110.33 112.58 119.33 127.65 135.07 142.88

I(A) 184.78 194.34 200.86 207.95 219.53 229.09 241.05

COP 0.85 1.04 1.34 1.61 1.98 2.40 2.45

35.0

Q(kW) 77.70 104.57 134.61 172.32 221.01 281.65 303.34

P(kW) 113.00 115.34 120.79 124.52 135.93 145.38 155.97

I(A) 146.97 194.72 203.92 217.66 229.47 245.44 263.31

COP 0.69 0.91 1.11 1.34 1.63 1.94 1.94

40.0

Q(kW) 70.29 102.84 131.86 163.56 201.33 244.77 266.36

P(kW) 120.52 125.65 131.71 138.93 147.34 156.82 167.76

I(A) 203.46 212.12 222.35 234.55 248.73 264.75 283.22

COP 0.58 0.82 1.00 1.18 1.37 1.56 1.59

45.0

Q(kW) 66.57 90.20 125.92 157.84 194.49 236.38 258.92

P(kW) 132.61 137.89 144.38 151.52 160.39 170.29 181.55

I(A) 223.87 232.79 243.75 255.79 270.77 287.49 306.50

COP 0.50 0.65 0.87 1.04 1.21 1.39 1.42

50.0

Q(kW) 67.73 83.72 113.11 152.66 178.10 215.16 248.87

P(kW) 158.89 165.47 165.83 174.03 183.50 194.09 203.59

I(A) 266.89 272.93 282.74 294.96 278.85 294.84 309.28

COP 0.44 0.51 0.68 0.88 0.97 1.11 1.22

7

LT-S-83/41 for R404A WITH ECO(380V 60HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 106.80 138.25 183.05 232.96 305.07 392.17 423.73

P(kW) 123.39 131.29 133.97 142.00 151.90 160.73 170.02

I(A) 219.89 231.26 239.03 247.46 261.24 272.62 286.85

COP 0.87 1.05 1.37 1.64 2.01 2.44 2.49

35.0

Q(kW) 94.02 126.53 162.88 208.51 267.42 340.79 367.04

P(kW) 134.47 137.26 143.74 148.18 161.75 173.01 185.60

I(A) 174.90 231.72 242.67 259.02 273.07 292.07 313.33

COP 0.70 0.92 1.13 1.41 1.65 1.97 1.98

40.0

Q(kW) 85.05 124.44 159.55 197.90 243.60 296.17 322.29

P(kW) 143.42 149.52 156.73 165.33 175.33 186.62 199.64

I(A) 242.12 252.42 264.60 279.11 295.99 315.06 337.03

COP 0.59 0.83 1.02 1.20 1.39 1.59 1.61

45.0

Q(kW) 80.55 109.14 152.36 190.99 235.34 286.02 313.30

P(kW) 157.80 164.09 171.82 180.30 190.86 202.65 216.05

I(A) 266.40 277.02 290.06 304.39 322.22 342.11 364.73

COP 0.51 0.67 0.89 1.06 1.23 1.41 1.45

50.0

Q(kW) 81.96 101.31 136.86 184.72 215.50 260.35 301.14

P(kW) 189.08 196.91 197.33 207.09 218.36 230.96 242.27

I(A) 317.60 324.78 336.46 351.00 331.83 350.86 368.04

COP 0.43 0.51 0.69 0.89 0.99 1.13 1.24

8

LT-S-30/12 for R404A WITH ECO(380V 50HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 37.92 46.32 56.75 71.18 86.31 107.09 124.82

P(kW) 35.86 39.17 39.30 41.00 43.27 44.44 51.17

I(A) 60.53 66.13 66.34 69.22 73.05 75.02 86.39

COP 1.06 1.18 1.44 1.74 1.99 2.41 2.44

35.0

Q(kW) 33.45 42.16 52.86 66.49 79.91 98.50 115.33

P(kW) 39.21 41.58 42.43 45.13 48.53 50.81 58.50

I(A) 66.20 70.20 71.63 76.19 81.93 85.77 98.76

COP 0.85 1.01 1.25 1.47 1.65 1.94 1.97

40.0

Q(kW) 31.09 40.09 50.45 63.31 74.86 90.82 106.28

P(kW) 42.74 44.00 46.03 49.86 54.68 58.27 67.18

I(A) 72.15 74.28 77.71 84.18 92.31 98.38 113.42

COP 0.73 0.91 1.10 1.27 1.37 1.56 1.58

45.0

Q(kW) 29.06 35.72 45.57 58.29 69.49 83.49 99.76

P(kW) 46.85 49.03 50.03 52.80 58.04 62.02 71.54

I(A) 79.10 82.76 84.45 89.14 97.99 104.71 120.78

COP 0.62 0.73 0.91 1.10 1.20 1.35 1.39

50.0

Q(kW) 27.12 31.77 41.11 53.12 62.55 72.14 89.19

P(kW) 51.69 55.12 54.51 56.42 62.09 66.28 76.55

I(A) 87.26 93.05 92.02 95.24 104.83 111.89 129.23

COP 0.52 0.58 0.75 0.94 1.01 1.09 1.17

9

LT-S-30/12 for R404A WITH ECO(380V 60HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 45.88 56.05 68.67 86.13 104.43 129.58 151.04

P(kW) 42.67 46.62 46.76 48.79 51.49 52.88 60.90

I(A) 72.03 78.70 78.95 82.37 86.93 89.27 102.80

COP 1.08 1.20 1.47 1.77 2.03 2.45 2.48

35.0

Q(kW) 40.47 51.01 63.95 80.46 96.69 119.19 139.55

P(kW) 46.66 49.48 50.49 53.71 57.75 60.46 69.62

I(A) 78.77 83.54 85.24 90.67 97.50 102.07 117.52

COP 0.87 1.03 1.27 1.50 1.67 1.97 2.00

40.0

Q(kW) 37.62 48.51 61.04 76.61 90.58 109.89 128.60

P(kW) 50.86 52.36 54.78 59.34 65.07 69.35 79.95

I(A) 85.86 88.39 92.47 100.17 109.85 117.07 134.96

COP 0.74 0.93 1.11 1.29 1.39 1.58 1.61

45.0

Q(kW) 35.16 43.22 55.14 70.53 84.08 101.02 120.70

P(kW) 55.75 58.34 59.53 62.83 69.07 73.81 85.14

I(A) 94.13 98.49 100.50 106.08 116.61 124.60 143.73

COP 0.63 0.74 0.93 1.12 1.22 1.37 1.42

50.0

Q(kW) 32.82 38.45 49.74 64.27 75.69 87.29 107.92

P(kW) 61.51 65.59 64.86 67.13 73.89 78.87 91.09

I(A) 103.84 110.73 109.50 113.34 124.74 133.15 153.78

COP 0.53 0.59 0.77 0.96 1.02 1.11 1.18

10

LT-S-20/10 for R404A WITH ECO(50HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 23.38 31.60 41.27 50.84 63.66 79.68 89.29

P(kW) 28.52 31.25 32.08 32.94 33.82 34.72 38.21

I(A) 48.15 52.76 54.16 55.61 57.09 58.62 64.51

COP 0.82 1.01 1.29 1.54 1.88 2.29 2.34

35.0

Q(kW) 20.63 28.76 38.43 47.50 58.94 73.29 82.50

P(kW) 31.19 33.18 34.64 36.26 37.93 39.70 43.68

I(A) 52.65 56.01 58.48 61.21 64.03 67.02 73.75

COP 0.66 0.87 1.11 1.31 1.55 1.85 1.89

40.0

Q(kW) 19.17 27.35 36.68 45.22 55.21 67.57 76.03

P(kW) 33.99 35.10 37.58 40.06 42.74 45.53 50.17

I(A) 57.39 59.26 63.44 67.63 72.15 76.87 84.69

COP 0.56 0.78 0.98 1.13 1.29 1.48 1.52

45.0

Q(kW) 17.92 24.37 33.14 41.64 51.25 62.12 71.36

P(kW) 37.27 39.11 40.84 42.42 45.37 48.46 53.42

I(A) 62.91 66.03 68.95 71.61 76.59 81.82 90.19

COP 0.48 0.62 0.81 0.98 1.13 1.28 1.34

50.0

Q(kW) 16.72 21.67 29.89 37.94 46.14 53.67 63.80

P(kW) 41.11 43.97 44.50 45.32 48.53 51.79 57.16

I(A) 69.41 74.24 75.13 76.52 81.93 87.43 96.50

COP 0.41 0.49 0.67 0.84 0.95 1.04 1.12

11

LT-S-20/10 for R404A WITH ECO(60HZ)

CT ℃ ET ℃ -60 -55 -50 -45 -40 -35 -30

30.0

Q(kW) 28.29 38.23 49.93 61.52 77.03 96.41 108.04

P(kW) 33.94 37.19 38.18 39.20 40.25 41.32 45.47

I(A) 57.29 62.79 64.46 66.18 67.94 69.76 76.77

COP 0.83 1.03 1.31 1.57 1.91 2.33 2.38

35.0

Q(kW) 24.96 34.80 46.50 57.47 71.32 88.68 99.82

P(kW) 37.11 39.48 41.22 43.15 45.14 47.24 51.98

I(A) 62.66 66.65 69.59 72.84 76.20 79.75 87.76

COP 0.67 0.88 1.13 1.33 1.58 1.88 1.92

40.0

Q(kW) 23.20 33.09 44.39 54.72 66.81 81.76 91.99

P(kW) 40.45 41.77 44.72 47.67 50.86 54.18 59.70

I(A) 68.29 70.52 75.50 80.48 85.86 91.47 100.78

COP 0.57 0.79 0.99 1.15 1.31 1.51 1.54

45.0

Q(kW) 21.68 29.48 40.10 50.38 62.02 75.16 86.34

P(kW) 44.35 46.54 48.60 50.48 53.99 57.67 63.57

I(A) 74.87 78.58 82.05 85.22 91.14 97.36 107.33

COP 0.49 0.63 0.82 1.00 1.15 1.30 1.36

50.0

Q(kW) 20.24 26.23 36.17 45.91 55.82 64.94 77.20

P(kW) 48.92 52.33 52.96 53.93 57.75 61.63 68.02

I(A) 82.59 88.34 89.40 91.05 97.50 104.04 114.84

COP 0.41 0.50 0.68 0.85 0.97 1.05 1.13