file0005...report no.: 410-1-5889-gdrl crack in gear box housing note: official results ofthese...
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DETNORSKE VERlTAS
SURVEY REPORT
Report No. 410-1-5889-GDRl
P.O. Number: 014660-00 Date: 30 July, 2003
Main Vendor: Valve Technologies Location: San Antonio, TX
Sub Vendor: SW Research lnstitute Vendor Contact: Robert Hart
Sub Vendor Ref: 9-945 Vendor Phone: 210-522-2350
Req. No: N/A Quantity: 1 I Week No: 32
Part No: N/A Serial No: N/A
EQUIPMENT DESCRIPTION:
8" 1500# Class, Floating Sail Valve
Survey Comments:
Purpose of survey: Witness Fire Test
Reference & Acceptance Document: API Standard 607
FAX #: Ves Date: 10 August, 2003
Distribution: Attn: Original to Client: Valve Technologies Tracey Hammick Copy 10 File: 410-1-5889
Signature: G. Rektorik
FAX#: 713-860-0454
1 .. ......, NI ..... a$�_OoI_v_lIS....,..,.., fIOda .--... �_ogents __ ... �""-'I ...... __ or_�_ornLqaD\' .... _ ... �_or�.or...,._lIClorrissic:nor_D\' ....... �IJtISI� ......... _D\'...,. ___ .... _oIlJtISI�or ...... _D\''''�_ or_ ........ _alOoI __ "'*�..-d_ .... -. ..... or_ ..... ____ ......... OoI_v.. ...... _or._PI'I1 ........ _ ... _on ....... _oI�giYwlo, ... onoehafalOel ___ .'...,. __ .... _oIOeI_v_orllS_or_ .... ...,.OOCiIsbn_or"*""-giYwlo,or .... oehafol ...... _ �_"-"'-.1cSI, .,.,..or_�"DI_"""�orrissic:norOll""''''''OoI_v.u. ... Pf')'o,�oI�'' __ .IUII�''P'Oo'Id _�"' ..... OoI_v_orllS"""""�DlhIIII_� __ "' ___ ""_al ___ ","""-_ .... _al"'''''''''''.",",,",,'''''''' �-, -" __ or--"U-", ______ ""-"or"""""" __ """"""'_"'_""''''_DlhIIII __ �N'''''''''-'I''''''''''� .. __ Dl.....,_ .... lJwol...,.� .... �d"'��_ncoI�...,._Dle/IecIICI.
OET NORSKE VERITAS AS. VERITASVEIEN 1. 1322 H0VlK. NORWAV Form No.: 40.91a Issue: September 93
TEL.INT� '�7 &7 $7 9900. TElEFAX: ·47 67 57 99 11
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Report No.: 410-1-5889-GDR1
Scope of Activity:
A. Attending surveyor witnessed a fire test of the referenced Ball Valve with the following results:
Fire Test Test setup was per figure 2 of API 607. Test valve was filled with water and tested in the closed position. valve stem and bore were in the horizontal position. Valve was pressurized to 2779 minimum (75% of the cold working pressure) prior to the stan of the test. No visible leaks were noted. Valve was enveloped in flame throughout the test. The flame temperature reached I 400°F prior to lapse of 2 minutes. Temperature readings of thennocouplcs were maintained between 1400-1800° for 30 minutes. No measurable through leakage was noted during burn. After 30 minute bum test, valve was sprayed with water to achieve a rapid cool down to below 212°F within 10 minutes. (Note during this cool down the gear box housing cracked. This did not affect the operation of the valve)
Operation Test After cool down the valve was operated open and then closed under test pressure. The downstream drain valve was opened and the system was allowed to stabilize for 5 minutes. Through leakage and packing leakage was collected for the next 5 minutes. Leakage collected: 5011. - at packing; 12011. - through leakage
Test Setup
OET NORSKE VERITAS AS. VERlTASVEIEN 1. 1322 IiOViK. NOfmAV Form No.: 40.911 Issuo: Seplember93
Valve After Burn and Cool Down
TELINT .'787579900. TELEFA.X: "767 57 99 II
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Report No.: 410-1-5889-GDRl
Crack in Gear Box Housing
Note: Official results ofthese tests will be generated by SW Research Institute.
DET NORSKE VERITAS AS. VERITASVEJEJ<lI. 1322 H0111K. NIORWAY Form No.: 4O.91a Issue: 5e-ptember 93
Signature: Gary Rektorik Senior Surveyor
� .. . � .
• HOUST�"
TELIHT.: •• 161 �1I19OQ. TElEfAK: •• 161 �1119 I I Page 3 0/ 3