ˍ outstanding flexibility and performance · – shaftless or shafted duplex winders with...
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MASTER RS 6003GRAVURE PRINTING
Outstanding flexibility and performance
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
At a glance
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Highly configurable and innovative
Sustainability and faster time-to-market
Exclusive automation and connectivity
ˍ Advancing flexibility
The MASTER RS 6003 is a highly flexible platform of gravure printing solutions. Available with either shafted or shaftless print cylinders and different levels of automation, it offers a further choice of exclusive options that deliver the highest productivity and print quality at high speeds. Highly modular, it can be configured into a multi-functional production line by easily adding complementary converting operations inline with printing to address a very broad spectrum of diverse product requirements and applications.
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003 Creating valueBOBST innovations are driven by customer and brand owner needs.
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Packaging market – Labels & flexible materials
SafetyFood safety and brand protection are major requirements. Anti-counterfeiting and traceability are required across the entire supply chain.
Customization, versioning, personalizationPackaging needs to reach all segments of society taking almost any shape and size across multiple job lengths across the globe.
Color control and brand imageColor consistency and control across all substrates needs to be guaranteed for brands to look good across the globe.
SustainabilityPackaging production needs to reduce its environmental carbon footprint – less waste across the entire supply chain. New and thinner substrates. Recycling and re-use are the new rules.
Faster time-to-marketA growing number of products need to reach consumers faster. Product lifetime is shorter. From product design to the consumer experience, the supply chain has to be more agile.
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
Benefits and features 1 – 3
– Wide range of customization possibilities to cater for a broad spectrum of applications and market segments
– Choice of trolleys, inking systems and automation levels
– Complementary finishing applications inline with printing: lamination, in-register cold seal, hot melt coating, coating of lacquers (solvent-based, water-based, UV, EB)
– Conventional interchangeable trolley system or Twin Trolley solution
– High Speed Meter (HSM) inking roller or Multi-Purpose Inking (MPI) systems
– Shaftless or shafted duplex winders with automatic splicing
– Printing unit with shaftless or shafted printing cylinders
– On-board washing system
– Quick job makeready and changeovers – Machine in production with only
two operators – Fast and easy removal of air nozzles for
easy cleaning – Tool-less change of impression
roller sleeve – Quick release mechanism for doctor
blade replacement – Twin Trolley solution to change the
printing cylinder without changing the ink, minimizing colour matching time
– TAPS system for fast and error-free pre-registration at the touch of a button
– Faster register correction at speed variations
A host of choices Exceptional productivityHighly configurable
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
Benefits and features 4 – 6
– Unique twin flow dryer for higher efficiency drying (impingement and floatation nozzles)
– Book-type opening of the hoods for optimum access to the dryer
– Ventilation blowers driven by inverter – Heat recovery system on each
printing unit – Different length drying chambers are
available to best match specific production requirements
– The corrosion-resistant components of all dryers make them ideal for water-based applications
– Easy and effective web handling also on critical materials such as aluminium, PE and shrinkable substrates
– No wrinkles even with critical/sensitive materials
– Fully automatic bi-directional reel splice at up to 600 m/min - 1968 ft/min
– Certified idle and chilled rollers, engineered and manufactured in-house
– Best in-class sensitivity for idle and chilled rollers
– Close circuit chilled roller system for the entire material thickness range
– High efficiency twin flow dryers enabling shorter web path and low solvent retention on final product
– Ventilation regulated via inverter to reduce damper losses
– Automatic adjustment of the speed of ventilation air at machine stop
– Motorized exhaust recirculation damper to reduce energy consumption
– Minimized waste from TAPS and BOBST REGISTRON® register control system
– Winders’ energy recovery solution – Common DC -Bus for optimum
balancing of electrical energy
Perfect web-handlingCost-saving and sustainable
Exclusive drying technology
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
Benefits and features 7 – 8
– Solutions to improve the health and safety of the operator
– Solvent smell in the printing area down to 250 ppm – Noise level in the pressroom down to 80 dB(A) – Optimum accessibility to all machine sections for
cleaning and maintenance – BOBST SPHERE Human Machine Interface (HMI)
allows the operator to display and manage in real time the status of all significant process parameters
– HMI with common style and usability across all BOBST equipment
– Exclusive automation features ensuring process repeatability and required productivity
– Creation of a digital twin of the produced reels – Ethernet based connectivity to enable remote access
to production and process data – Programmed maintenance – Downtime tracking and waste management – Measuring of electrical energy consumption and
improved efficiency – Range of BOBST Connected Services
Operator-oriented Automation and connectivity
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
Specifications – Measurements
* Values may vary according to the configuration and accessories.
1
5.9 m 19.5 ft*
2
29.5 m 97 ft*
3
5.8 m 19 ft*
1
2
3
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
Specifications – Technical information
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Materials handled Substrates Film, laminates, paper, aluminiumInks Solvent-based, water-based
CapabilityWeb width 800 - 1500 mm 31.5 - 59 inPrinting cylinder repeat 450 - 1020 mm 17.7 - 40 inMechanical speed, max up to 600 m/min 1968 ft/minWeb tension 35 - 350 N | 40 - 600 NStandard dryer inside length 2.2 - 8.4 m 7.2 - 27.5 ftHeating system Thermal oil, steam, electric, gas burner
Inline processes Lamination Solventless, solvent-based, water-based Lamination + cold sealLacquering Solvent-based, water-based, UV, EBHot-melt coating
Products Flexible packaging
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
TAPSFully automatic pre-register setting system. Perfect machine registration complete in a very short time at the touch of a button with minimum start-up waste. Fast and simple operation regardless of the operator skill.
On-board washingExclusive on-board washing system. Requiring less operations, it enables a considerable reduction of downtime. Achieving a delta E of < 2 when switching from dark to light inks.
BOBST REGISTRON® register control systemExceptionally precise and rapid print-to-print register control. Corrections are quickly and precisely done while machine downtime and waste are reduced to a minimum.
Twin Trolley Unique design granting unprecedented flexibility in job preparation and ink logistics. It enables to keep the process colors always on-board regardless of where in the press they should be positioned. An outstanding solution for increasing productivity and uptime, while decreasing costs.
Related products
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
General services
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Maintenance Plus – Scheduled maintenance with
BOBST certified technicians – Preventative intervention,
maximizing machine uptime – Optimum performance over the
equipment lifetime
Approved parts and logistics – BOBST Original and Certified parts,
and consumables – Quality assurance, and extended
maintenance intervals – Worldwide distribution, and full
availability where and when you need it
Machine upgrades – Additional features, configured for
your machine – Enhanced functionality, connectivity
and capability – Future-proofing your investment,
maintaining competitive advantage
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ˍMaintainingexcellenceExpert services for all your equipment. Improve your processes, boost your productivity and enhance your expertise with a complete range of services from BOBST.
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003
Connected Services
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Switch ondigital transformation
Helpline Plus & Premium*
– Remote access intervention, with BOBST technicians
– Expert support, eight hours a day, five days a week
– Maintain production, reduce callouts by 80%
Helpline Plus & Premium* AR – Visual detail right in front of you,
via headset display – Machine data, CAD, and step-by-step
troubleshooting – In real time, guided by BOBST technician
*24/7 support in selected areas.
Connect Portal – Easy-to-access portal to data,
reports and analysis – User-friendly interface – Full connectivity and accessibility – Access insights on the go with
Mobile Portal from your smartphone
Remote Monitoring – Real-time production and
operating data – Alerts and notifications when
something happens – Enabling instant intervention
Downtime Tracking – Detailed analysis on machine
performance – Understand the root causes
of downtime – Enabling preventative intervention
and improved productivity
BOBST Connected Services ensures your business is ready for the changing world of digital manufacturing. Our range of apps and technical support brings full connectivity to your equipment and processes – providing you with a wealth of real-time data, analytical tools and expertise – helping you work smarter and more productively.
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine
Data is not binding. Non-contractual pictures.The manufacturer reserves the right to make modifications without notice.© BOBST SA 2019 BUWF-MRS6003-EN-1019
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MASTER RS 6003 Your dream machine is waiting for you
WWW.BOBST.COM/MASTERRS6003
REQUEST CONSULTING
> At a glance
> Packaging market
> Benefits and features
> 1 - 3
> 4 - 6
> 7 - 8
> Specifications
> Measurements
> Technical information
> Related products
> Services
> General services
> Connected Services
> Your dream machine