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www.veserkal.com

IndexCompany .................................................................................. 5

Customized solutions ................................................................. 7

Traceability controller for hams .................................................... 8

Meat sector ............................................................................. 11

Lines unifier ............................................................................12

Separator for primal cut ............................................................13

Automatic tray filler ..................................................................14

Multi-lane automatic tray filler....................................................16

Tray unstacker .........................................................................18

Tray unstacker with a storage module ...........................................19

Automatic interleaver system .....................................................20

Multi-lane automatic interleaver system .......................................21

Multi-product stacker ...............................................................22

Label dispenser .......................................................................23

Labeller ..................................................................................24

Labeller for stacked boxes ..........................................................25

Semi-automatic label dispenser for cured meat with string ...............26

Cutter for cured meat and sausages ..............................................27

Redundant automatic labeller with check-weigher ...........................28

Product grader and batcher ........................................................30

Dosing unit for box filling ..........................................................32

Automatic dosing system for minority products .............................33

Manual weight controller with light code ......................................34

TAS. Technical Assistance Services ...............................................37

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Tesi Industrial Europa, S.L. is a company with more than 20 years of experience in the development of machinery within the agri-food industrial sector. This long history allows the company to make a major commitment to a constantly developing market. Moreover, its commitment with quality and innovation has led the company to a further step, to position itself as a leader, and remain faithful to its origins, with a strong link with its customers. At this point, we created Veserkal, trade mark of Tesi Industrial Europa, S.L.

Veserkal designs, develops and manufactures specific machines for production and packaging lines of products, mostly agri-food, offering the best solutions and increasing the profitability of our customers’ productive processes.

For more than a decade we have specialized in the development of automatic equipment, both complete equipments for final users and specific units for production lines. Among our customers we have machinery manufacturers, international leaders in their sector, who successfully complement their production lines with our equipment.

Veserkal manufactures models upon request, adapting to our customers’ requirements, improving production lines, obtaining better results and a great productivity increase.

Veserkal es sinónimo de soluciones realizadas a medida, atractivas e innovadoras, así como de un trabajo efectuado de forma muy precisa y satisfactoria.

Company

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Veserkal has devoted great effort to design, produce and apply innovative solutions to fulfill the specific requirements of our customers.

Along the years, the company has become a specialist in the development of customized solutions, especially in the conceiving of specific machines for production and packaging lines, mostly of agri-food goods. These solutions are designed following strict quality, reliability and precision criteria.

A key element of our company is its working methods, as well as the determination with which we face each project. For this reason, we work together with the customer, establishing a dialogue that allows to deeply know their needs and make the necessary corrections in the creation process.

Our R&D department designs, produces and develops the required solution, with a total control of the different steps of the value chain, offering the best solutions and increasing the profitability of our customers productive processes.

Veserkal means customized, attractive and innovative solutions, as well as a precise and satisfying work.

Customized solutions

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Traceability controller for hams

FEATURES � Equipment maximum performance:

15 units/min. � Size of the piece: from 500 x 300 x 150 mm

to 800 x 400 x 200 mm (length x width x height).

TECHNICAL DATA � Made in AISI 304 stainless steel. � Electrical power supply: 400 V (50/60 Hz). � Pneumatic power supply: 6 bar with clean

and dry air. � Touch screen control panel.

ACCESSORIES � Ethernet Kit.

THE SOLUTION � Automation of all processes. � Identification and product tracking

throughout processing. � Detection of irregularities in

the processing of the product. � Saving of all the readings in

the computerized system.

With this solution the product goes under to the following phases:

1. Ham positioning and introduction of the chip. At this stage the ham is positioned transversely with a 90 degree turn. At the same time, a chip for identification is placed on the ham. Specifically, a food and adjustable elastic band with a chip is attached to the ham leg.

2. Dosing and dispensing of chips to the point of placement on the ham. A hopper doses the chips and leads them to the placement point, through a vibratory system which sorts and positions them.

Veserkal has designed an automated equipment that allows to measure and record several variables, such as weight, temperature and acidity, and discard all those products that do not meet the previously established requirements.

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3. Weighing. In this phase the product weighing is carried out and the information is sent to the computer system.

4. Selection of hams by weight. The hams that are outside the range of programmed weight will be discarded to a storage drawer with a pneumatic expulsion.

5. Synchronization and grouping. At this stage, three hams are grouped, thus obtaining the required distance between hams for measurement. The hams are placed in the desired point to make the measurement.

6. PH and temperature taking. The temperature and PH reading is made simultaneously and in parallel with three hams. Thus, the measuring time is optimized.

7. Control reading. At this stage a control reading is performed to verify that the taking of PH and temperature of the meat product has been performed without incident.

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Veserkal is aware of the importance of meat industry and its growth at an international level. Specifically, it is a very dynamic sector which has adapted to market new challenges.

Our company is specialized in providing solutions so that the food industry can automatedly produce, treat and preserve such an essential product as meat. Our R&D&I invests multiple resources in developing weighing, grouping, sorting, labelling, weight control and automatic loading systems.

Veserkal gives customized solutions upon request following strict criteria of quality, reliability and accuracy.

Veserkal es sinónimo de soluciones realizadas a medida, atractivas e innovadoras, así como de un trabajo efectuado de forma muy precisa y satisfactoria.

Meat sector

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8 cycles/min. � Adaptable configurations to the customers’

requirements. From 1 x 1 to 6 x 2. � Variable speed. � Transversal position via encoder.



CONFIGURATION � 2-line unifier. � 3-line unifier. � 4-line unifier. � 3-line unifier with roller system. � Unifier at 90º.

ACCESSORIES � Cord diverter. � Ethernet kit.

THE SOLUTION � The most compact and efficient unifier in

the market. � Energy saving mode. The unifier

disconnects in the event of any contingency on the thermoformer or the labelling equipment.

� Control of the march and independent stop of each conveyor, thanks to the pneumatic clutch.

The lines unifier, apart from lining up the packages fast and safely, reduces considerably the distance from the thermoformer to the labelling machine. This is due to the efficiency of its several mechanisms.

This solution has a system to detect the product entry, and it immediately activates the control cycle. Thus, the lanes move sideways and the transporters activate individually, to sequence the package exit. This way, the labelling area receives the product in an individual and controlled way.

Likewise, this machine accepts several recipes that allow a fast change of format, adapting to the customer requirements.

Lines unifier

This mechanism accelerates the process of lining up those packages coming from the thermoformer and moving to the labelling machine.

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800 units/h. It should be borne in mind that performance will vary according to the size of the piece to process.

� Products: rib tip or pancetta before primal cut.

TECHNICAL DATA � Made in AISI 304 stainless steel. � Electrical power supply: 230 V (50/60 Hz). � A brush with flexible, interchangeable

plastic tines, suitable for food use.

THE SOLUTION � It avoids human exposure in the cutting

process, thus preventing labour accidents. � It is respectful with the meat product

preserving its quality. � It incorporates a foldable arm to ease

maintenance and cleaning operations. � It optimizes the subjection of the rib tip or

pancetta and guarantees a neat primal cut getting the most of the piece of meat.

Separator for primal cut

The separator for primal cut is a solution consisting of several devices that are fully integrated with all the other components of the production line.

This solution consists of a module including a positioning brush. This mechanism is fixed to the upper end of a steel arm, which is foldable and is suspended from the conveyor structure.

A conveyor directs the meat pieces to the positioning unit. This module has a number of flexible plastic tines that rotate at high speed. They impact in a non-aggressive and continuous way on the piece of meat, keeping the tip of the rib raised until the primal cut is done.

Thanks to this solution, the cutting lines obtain a greater degree of security, since the preparation of the piece is performed without human intervention.

An automated equipment that ensures high precision in the placement of the meat piece, in order to obtain a clean primal cut without the direct intervention of the operator.

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120 units/min (working with a length of paper of 100 mm). Its performance will always depend on the length of paper.

� Dispensed material: absorbent paper, wax paper, cellophane, etc.

� Maximum paper width: from 100 mm to 160 mm according to configuration.

� Paper roll size: 76 mm inner diameter, 250 mm outer diameter.

� Tray size: from 120 x 232 x 30 mm to 200 x 260 x 65 mm (length x width x height).


and dry air. � Number of lanes or tracks: 1. � Touch screen control panel.

CONFIGURATION � 1 lane for paper width up to 120 mm. � 1 lane for paper width up to 160 mm.

ACCESSORIES � Tray denester for 1 or 2 stacks. � Interchangeable tray denester for more

than one tray format. � Transport handles and wheels. � Warehouse module (page 19).

THE SOLUTION � It places the paper underneath the

product, stacks it and places it into trays in little space.

� High efficiency thanks to the synchronism with the previous machine and the thermosealing equipment.

� Infeed conveyor adjustable in height. � Easy extraction of paper dispenser and tray

denester for cleaning purposes.

The automatic tray filler is a solution that includes several devices that allow the control and the product filling in a safe, fast and efficient way.

During the production process, the cord conveyor collects the product and transports it to the paper dispenser. In this unit, an interleaver system, carefully places the paper underneath the product.

Automatic tray filler

A solution especially designed to optimize the filling of meat products into trays, which integrates perfectly an interleaver system and a tray denestering mechanism.

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Afterwards, a second conveyor picks the product up and deposits it into a tray coming from a tray denester. A removable and interchangeable mechanism which allows a regular flow of trays and adapts to several kinds of containers. Simultaneouly, the trays are filled according to the number of rows or layers configured by means of a touch screen. Once the system detects the request has been fulfilled, an automatic conveyor belt transports the tray to the exit.

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3 x 120 units/min (working with a paper length of 100 mm). The performance of the equipment will depend on the length of the paper and the number of lanes.


� Maximum paper width: 100 mm. � Paper roll size tolerance: inner diameter

76 mm; maximum outer diameter 250 mm. � Size of trays: from 120 x 232 x 30 mm

up to 200 x 260 x 65 mm (length x width x height).


and dry air. � Touch screen control panel. � Number of tracks or lines: 2, 3 or 4. � Tray denester system.

CONFIGURATION � 3-line paper and plastic loader of 100 mm.

2-stack tray denester.

ACCESSORIES � Data collection from the customer’s

software, creating a csv file. � Interchangeable tray denester for more

than one tray format. � Several dispensers can be used, according

to the type of paper to be used. � Ethernet kit. � Tray storage module (page 19).

THE SOLUTION � It places the paper under the product,

stacks it and puts it in trays in just one space.

� Great efficiency thanks to the connection with the previous equipment and the thermosealing equipment.

� Entry conveyor adaptable in height. � Tray loader that allows to fill the trays

simultaneously in parallel. � Easy extraction of the paper dispenser and

the tray denester for cleaning purposes.

The multi-lane automatic tray filler is a solution that includes several devices that allow the control and the filling of filleted meat, hamburgers and minced meat in a safe, fast and efficient way.

This very complete mechanism stands out for having a cord conveyor of three lines, a dispenser of multiple trays and a crossed tray filling system in the middle. During the production process, the conveyor collects the product from the entry conveyor and transports it to the paper dispenser. In this unit, its upper and lower interleaver system, with capacity to dispense up to three sheets simultaneously, carefully places the paper on the lower part of the product and cellophane on the upper one.

Multi-lane automatic tray filler

A multi-lane system that enables the filling of meat products into trays in a constant, accurate and regular way, allowing to fill several trays simultaneously.

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Afterwards, a second cord conveyor picks the product up and moves it along until placing it into a tray. The latter comes from a multiple tray denester, a removable and interchangeable mechanism configured with two stacks of trays. The denester unit allows a regular flow of trays and adapts to the features of several containers.

Finally, thanks to the use of an accurate cross tray filling system, the product is distributed according to the number of rows or layers configured in the digital unit. Once the software detects the request has been fulfilled, an automatic conveyor transports the tray to the exit. The digital system allows the configuration of up to 100 different products. The automatic 3-line tray filler offers an excellent performance that allows to generate productions up to 360 units/minute, distributed in trays of 20 units.

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30 cycles/min. Variable estimation subject to the type of tray.

� Adaptable to containers of different materials and sizes.


and dry air. � Denestering tray system. Up to three

stacks of trays.

CONFIGURATION � Thread system denester. � Suction cups system denester.

ACCESSORIES � Tray dispenser module (thread denester). � Interchangeable suction cups clamps. � Touch screen control panel. � Conveyor.

THE SOLUTION � Great adaptability to the several types of

containers available in the market. � Optimization of working time in the

placement of trays.

With two denester models, with threads or suction cups, we can offer solutions to any market requirements. These solutions are highly versatile, since their design can be integrated to any work units and they can denester containers of different sizes. In the case of the suction cups, by changing the suction cup modules and adjusting the track of the stacks, containers of several sizes can be denestered by a single machine. In the case of the threads, the changeover is even easier, as the whole block is replaced. This allows a fast and independent denestering process, ensuring the highest efficiency.

Tray unstacker

A solution for tray denestering that allows to obtain a regular flow of trays and adjustable to the peculiarities of the several containers and/or working areas.

Tray denester with threads

Tray denester with suction cups

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30 cycles/min. Variable estimation subject to the type of tray.

� Adaptable to containers of different materials and sizes.


and dry air.

CONFIGURATION � Only available for the thread system

denester.

ACCESSORIES � Ethernet Kit. � Touch screen control panel.

THE SOLUTION � It speeds up and makes production lines

with high performance of the same type packaging more profitable.

� It lengthens the supply cycle of the dispensing line.

� It minimises manual loading costs. � The ideal complement for automatic tray

fillers.

This mechanism is composed of a storage module and a tray dispenser. Both mechanisms are a strong and complete set which makes the unstacking process develop in a fast and autonomous way, always ensuring the maximum productivity.

During the production process, a worker loads the tray storage module, a module that is ready to accommodate several stacks of trays. This mechanism automatically supplies the tray dispenser. When the photocell detects that the thread dispenser runs out of containers, the storage module releases a column of trays which slides down to the point of dispensing. In parallel, the stacks of trays stored in the storage module move to the right, each occupying the place of its predecessor in order to give continuity to the dispensing chain.

It should be noted that its studied design, allows it to be integrated into any work units.

Tray unstacker with a storage module

The tray unstacking equipment with a storage module, a great technical breakthrough, since thanks to an integrated storage tank, allows a regular flow of trays for a long period of time, thus optimizing the packaging process.

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120 units/min (working with a paper length of 100 mm). The performance of the equipment will depend on the length of the paper.


� Processed products: hamburgers, filleted meat, minced meat, etc.

� Paper roll size tolerance: inner diameter 76 mm; maximum outer diameter 250 mm.



CONFIGURATIONS � 1 lane for paper width up to 120 mm. � 1 lane for paper width up to 160 mm.

ACCESSORIES � Stacking kit. � Ethernet kit.

THE SOLUTION � It speeds the process of paper cutting and

its placement under the product. � Fast change of type of paper, thanks to

the easy replacement of the interleaver paper roll.

� Easy removal of the dispenser for cleaning operations.

This paper dispenser is composed of a set of devices that offer a high performance to meet the new demands of production lines.

This solution receives the product from an input line, where a cord conveyor picks up the product and moves it to the dispensing unit.

In this unit, an automatic equipment dispenses fast and accurately the interleaver film under the product and places it on a second cord conveyor that takes it to the output.

Thanks to its features, the paper dispenser can adapt to the specific production requirements of each customer.

Automatic interleaver system

A dispensing solution that places interleaver film on the lower side of the product.

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120 units/min (working with a paper length of 100 mm). The performance of the equipment will depend on the length of the paper and the number of lanes.





and dry air. � It works from 2 rolls of paper or

cellophane. � Touch screen control panel.

CONFIGURATIONS � 2 lanes - Up to 120 mm paper width. � 2 lanes - Up to 160 mm paper width. � 3 lanes - Up to 120 mm paper width. � 4 lanes - Up to 120 mm paper width.

ACCESSORIES � Stacking kit. � Ethernet kit.

THE SOLUTION � Simultaneous placement of the paper

under the product, which can double, triple and even quadruple production.

� It speeds the process of paper cutting and its placement under the product.

� Fast change of type of paper, thanks to the easy replacement of the interleaver paper roll.


This paper dispenser is composed of a set of devices that offer a high performance to meet the new demands of production lines.

The equipment receives the product from an input line, where a conveyor picks up the product and moves it to the dispensing unit.

In this unit, an equipment dispenses fast and accurately the interleaver film under the product and places it on a second conveyor that takes it to the output.

Thanks to its features, the paper dispenser can adapt to several production needs. This machine works with two, three or more different lanes in order to high achieve high productivity levels. This model is available with different configurations and multiple lanes.

Multi-lane automatic interleaver system

A multi-lane and automatic interleaver system which, apart from being compatible with a wide variety of films and products, allows to meet large productions.

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120 units/min (working with a paper length of 100 mm). The performance of the equipment will depend on the length of the paper and the number of lanes.





and dry air. � Stacking capacity: up to 6 units/stack,

depending on the thickness of the product. � Touch screen control panel.

CONFIGURATION � 1 lane for paper width up to 120 mm. � 1 lane for paper width up to 160 mm. � 2 lanes for paper width up to 120 mm. � 2 lanes for paper width up to 160 mm. � 3 lanes for paper width up to 120 mm. � 4 lanes for paper width up to 120 mm.

ACCESSORIES � Ethernet Kit.

THE SOLUTION � It places the paper under the product and

stacks it automatically in a single action, according to the different packaging needs.

� Quick change of paper type, thanks to the easy replacement of the interleaver roll.


� Great adaptability, allowing you to work with a great variety of films and products.

The multi-product stacker is composed of several highly efficient mechanisms which fullfil the new requirements of production lines.

This working solution gets the product from an input line, where a cord conveyor picks the product up and moves it to the dispensing unit.

In this unit, an automatic equipment places, fast and accurately, the interleaver film under the product and moves it to a second conveyor that moves it to the stacking unit.

In the stacking point, a revolver picks the product and stacks it fast and precisely to move it, with a conveyor, to the packaging point. This system stacks up to six units.

Multi-product stacker

An automatic equipment which optimizes the placement of the interleaver film under the product, as well as its subsequent stacking.

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800 mm/s. � Maximum label width: 160 mm.

TECHNICAL DATA � Made in AISI 304 stainless steel. � Electrical power supply: 230 V (50/60 Hz). � Touch screen control panel.

CONFIGURATIONS � Upper labeller without printer, with

conveyor. � Upper labeller with printer and conveyor. � Lower labeller without printer, with

conveyor. � Lower labeller to be added to the upper

labeller without conveyor. � Lower labeller with printer and conveyor. � Upper and lower labeller without printer,

with conveyor. � Upper and lower labeller with lower

printer and conveyor. � Upper and lower labeller with upper and

lower printer and conveyor. � Upper and lower labeller with upper

printer and conveyor. � Upper labeller without printer and

without conveyor. � Upper labeller with printer and without

conveyor.

ACCESSORIES � Conveyor: 1.000 x 250 mm (length x width). � Toshiba printer. � Ethernet Kit.

THE SOLUTION � Multiple combinations of labelling: upper,

lower or both. Pre-printed labels or programmable labelling legend. With or without conveyor.

� Its careful design endows it with an excellent accuracy that turns it into a very suitable option to work with fragile products.

� Easy operation. � Compatible with products of several shapes

and sectors.The labeller with integrated conveyor, in its multiple versions, is a complete system composed of a conveyor and a labelling system. The conveyor has a speed regulation system which channels the products to the labelling unit, whose servomotor operated dispensers apply the labels on the upper side, the lower side or both sides of the packages.

This labelling system also allows to work with pre-printed labels and, if necessary, add an integrated printer. The system is controlled by a touch display which can save the settings of up to 100 products independently.

A system that allows to label automatically several types of packages.

Label dispenser

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120 units/min. � Maximum label width 160 mm.



CONFIGURATION � Label applicator with independent control

and adjustable foot in height with a handle. No printer.

� Label applicator for pallets with unwinder and printer.

ACCESSORIES � Optional conveyor. � Toshiba printer. � Ethernet kit.

THE SOLUTION � Precision in the application of labels. � Adaptable to products with a wide variety

of formats and labels of different sizes. � Storage system that allows saving the

settings of each product independently.

This mechanism receives the product from an input line, where a conveyor moves it to the labelling unit. Afterwards, a pneumatic operated arm applies a label on each processed package in a fast and precise way. Specifically, the arm sucks the label from the printer to, subsequently, move to the application point. Once the process is completed, the products are moved to the final point of the line.

One of the advantages of this solution is its great adaptability, since it allows working with several formats such as boxes, trays, thermoformed packages, blisters and some pallet models. This system is very product-friendly. Moreover, the printer can add some data such as barcodes, weight, best-before date, etc.

The equipment is controlled by a touch display with the possibility of programming the exact point where the label must be stuck: at the front, at the side or at the top. This touch screen can save the adjustments of up to 100 products independently.

Labeller

A very complete automated labelling solution, adaptable to most agri-food industry, thanks to its compatibility with a wide variety of labels and formats.

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300 mm/s. � Maximum label width 160 mm.


and dry air. � Conveyor size 1.000 x 250 mm

(length x width). � Touch screen control panel.

CONFIGURATIONS � Stacked boxes labeller compact version

with lateral labeller. � Stacked boxes labeller column version with

top labeller.

THE SOLUTION � Optimization of labelling of stacked boxes. � Suitable for a wide variety of labels

and boxes. � Storage system that allows saving the

settings of each product independently.

This machine receives the product from an input conveyor, where a conveyor moves it to the labelling unit. Afterwards, a servomotor operated arm applies a label on each box in the pile in a fast and precise way. Specifically, the arm picks the label from the printer by suction and moves vertically to the application point. This process is repeated several time, in an ascending order, until all the boxes from the pile have been labelled. Once the process is completed, the boxes are moved to the final point of the line.

The equipment is controlled by a touch display with the possibility of programming the number of boxes in each pile and the exact point where the label must be stuck: frontally or laterally. This touch screen can save adjustments of up to 100 products independently.

Labeller for stacked boxes

A system with some technical features that make it very adaptable and precise at vertical labelling.

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FEATURES � Printing system compatible with multiple

types of labels. � Unit supports various formats of strings. � It can be designed to work with pre-printed

labels. � Products: cured meat with string.


and dry air. � Unit dimensions 840 x 400 x 500 mm

(length x width x height).

ACCESSORIES � Toshiba thermal printer. � Ethernet kit. � Touch screen control panel.

THE SOLUTION � Simple, safe and comfortable operation. � Faster solution than manual labelling. � Designed for small businesses and SMEs.

This mechanism stands out as a strong, safe and convenient operation unit. Its technical features allow you to work with different types of strings, without affecting the final result of the process.

The semi-automatic label dispenser for cured meat with string is a solution composed of a printing unit and a labelling module.

First, the label format is programmed for printing. The labelling operation is performed by a thermal printer and a mechanism which, thanks to its technical features, allows the adhesion of the label to the string. If necessary, this labelling system can also be designed to work with pre-printed labels.

Once the label is printed, an automatic mechanism directs it to the labelling module and places it in the exact position where the action will take place. Then an operator presses the string against the middle part of the label, so that both endings get stuck to immediately afterwards, extract them bounded, through the outlet.

This module has a sensor which, after carrying out the labelling process, reactivates the work cycle.

Semi-automatic solution that optimizes the process of labelling products with a string, such as chorizo, sausage, chistorra, etc.

Semi-automatic label dispenser for cured meat with string

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The cutter for cured meat and sausages is a solution with some technical features which turn it into a highly resistant and safe cutting unit, as well as easy and comfortable to handle.

This unit is composed of a product insertion funnel, a conveyor with double entry and a cutting system with a pneumatic blade.

The product already stuffed in the casings is manually inserted in the funnel at the upper part of the equipment. Thereupon, it is vertically driven by two guides, a mechanism which can be adjusted to the different possible diameters of the product, and which regulates its transit to the pneumatic scissor blade. There, thanks to an optical fibre system, it detects the cutting point at the required length.

At the final phase of this cutting process, the product falls as a result of its own weight on conveyors or boxes, thus ending the process.

This equipment optimizes the cutting process of the product, being an excellent solution in the process of separating sausages and cured meat in all their varieties.

Cutter for cured meat and sausages


80 units/min (depending on the length). � Product size: from 40 x 20 mm up to

220 x 40 mm (length x width). � Meat product in all its varieties in the

casings format: cured meat, sausage, chistorra, chorizo, etc.


and dry air.

ACCESSORIES � Touch screen control panel. � Ethernet kit.

THE SOLUTION � Adaptable to different diameters and

lengths of product. � It avoids the risk of work accidents in

cutting processes. � Compact and small equipment. � Solution for small and medium enterprises.

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250 mm/s. � Maximum diameter of paper roll admitted:

250 mm. � Maximum width of labels: 160 mm.

TECHNICAL DATA � Made in AISI 304 stainless steel. � Electrical power supply: 230V (50/60 Hz). � Pneumatic power supply: 6 bar with clean

and dry air. � Labelling conveyor: 2.800 x 450 mm. � Weighing conveyor: 1.200 x 500 mm. � Input conveyor: 900 x 450 mm. � Weighing with platform and panel head:

800 x 600 mm and 120 kg. � Touch screen control panel.

ACCESSORIES � Ethernet kit.

THE SOLUTION � Equipment careful with the product, hence

suitable for fragile items. � Continuous labelling. No need to stop

the line to change the rolls, thanks to the double automatic applicator of front labels.

� Storage system that can save the settings for each product independently.

This mechanism receives the product through an input conveyor, where a second conveyor moves it to the weighing unit, which validates the values previously ticked as reference. If these are not met, the product is immediately discarded. If the validation is positive, an output conveyor transfers the product to the labelling unit.

In this unit, an arm driven pneumatically applies quickly and accurately a label on the processed package. This mechanism collects a label from the printer by aspiration to attach it properly to the point of application. Once the process is completed, the products are transferred to the end of the line.

One of the advantages of this solution is its adaptability, since it allows to work with various formats, such as boxes, trays and thermoformed or blister packagings among others. This system is very friendly with the product.

Redundant automatic labeller with check-weigher

A solution that guarantees the weighing and labelling of the product in an automated way, both for small and large productions.

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On the other hand, notice the printer can add data such as bar codes, weights and dates of consumption. Another great advantage of this solution is that it has two labellers. Thus, if one of them runs out of labels, the other one can continue labelling, so that the roll changing does not imply stopping the production.

The equipment is controlled through a touch screen that offers the possibility to set the reference weight, the exact point of labelling, either front, side or top, and the different recipes of the printer. This touch screen is able to store the settings of up to 100 products independently.

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100 cycles/min. � Boxes weight: from 10 kg to 20 kg. � Product weight: from 350 g to 1,5 kg.

TECHNICAL DATA � Made in AISI 304 stainless steel. � Modular conveyor with variable speed. � Electrical power supply: 400 V (50/60 Hz). � Pneumatic power supply: 6 bar with clean


ACCESSORIES � Final weight control in the different output

drawers. � Accessory for the automatic emptying of

output drawers. � Box labeller. � Gates on the right or the left side of the

conveyor belt. � Gates at the end of the conveyor belt. � Module of drawers. � Table or picking point. � Infeed conveyor. � Tray denester. � Ethernet kit.

THE SOLUTION � Automatic grading and batching in just one

equipment with a system of rejection. � Adaptable to multiple grading

combinations due to optional modules. � Adjustable height. � Quick categorization of products according

to the configured parameters. � It makes the operation of the staff easier,

increasing production throughput.

The grading and batching machine is composed of several automatic mechanisms designed to work gently and accurately with a wide range of products. It integrates a conveyor with pushers that guide the pieces to their correct receptacle. The grading/batching process is controlled by the configuration of a software unit that can establish several production criteria. The number of pushers varies according to the number of configurated categories and the production level.

In batching mode, the machine can classify the products according to weight, size or identification criteria. It can be programmed so that it moves away the pieces that do not meet the minimum pre-established requirements.

Product grader and batcher

A system that grades and batches the product by weight in a fast and gently way.

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In gathering mode, a weight control automatic equipment optimizes the filling of boxes. Its excellent design makes it possible to obtain boxes with a fix weight from the grouping of products with variable weight.

This solution offers maximum flexibility thanks to the incorporation of optional modules, which can adapt to every customer’s requirements. The standard equipment is formed by three independent conveyors for infeed, weighing and sorting. Likewise, the system can be conceived with as many output chutes as necessary, as well as a location for rejected products.

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FEATURES � Performance: 2 T/h. � Size of the boxes according to customers’

requirements. � Suitable for meat and agri-food products

such as hazelnuts, walnuts, etc.



CONFIGURATION � Modular equipment with 1, 2, 4 or 6

parallel heads.

ACCESSORIES � Ethernet kit.

THE SOLUTION � A single equipment carries out the dosing

and weighing of the product, with high accuracy, for its subsequent packaging in boxes.

� Independent bucket elevators that provide fine adjustment of weight.

� Statistical and traceability data collection . � Up to 40 programmable products.

This is a modular solution which combines the accuracy of dosing and weighing systems. Among its several devices, we should highlight: the input conveyor, the accumulation hopper, the dosing conveyor, the weight hopper, the precision scale, the empty box input conveyor and the full box output conveyor.

The product is received manually or automatically from the accumulation hopper. Next, the product is moved to the dosing conveyors; at the same time the conveyor pours the product inside the dosing hopper. In the bulk dosing phase the product is dispensed obtaining less weight than stipulated. Then, in the phase of fine dosing, the product is dosed piece by piece to the desired amount. With this system of regulation and dosing, a precise amount in each box is guaranteed.

This automatic dosing unit allows to adapt the number of heads and the size of the boxes to the specific needs of each customer.

Dosing unit for box filling

This mechanism allows, thanks to its precision and homogeneity, the filling of boxes by weight during the final process of packaging in production lines.

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FEATURES � Minority powdered, grainy or liquid

products.


and dry air. � Tank size from 5 to 50 litres.

CONFIGURATION � Dosing system for powdered or grainy

products. � Dosing system for powdered or grainy

products + big-bag. � Dosing system for powdered or grainy

products + big-bag + liquids. � Dosing system for powdered or grainy

products + liquids. � Dosing system for big-bag + liquids.

ACCESSORIES � Ethernet Kit. � Touch screen control panel.

THE SOLUTION � Time saving in preparing wholesale

recipes. � Modular, configurable number of

dispensers according to the ingredients that the customer requires.

� High reliability and precision in the inclusion of all components.

� Removable hoppers for effective cleaning of the equipment.

The automatic dosing system for minority products is a modular equipment composed of a mobile support, precision scales and an upper, independent hoppers system.

The mobile support moves the container to the lower part of the hoppers. After that, a digital device regulates the dose poured inside. The accuracy of dosing can be guaranteed thanks to the precision scale. Each dosed container will contain the exact amount of the selected ingredients.

This solution allows to adapt the storage bulk of the tanks to the customer requirements and also work with products stored in big-bags or containers for liquids. The equipment is controlled through a touch screen that can store the adjustements of up to 100 different recipes.

Automatic dosing system for minority products

The solution that allows the preparation of recipes with powdered, grainy or liquid products, through its precise dosing heads.

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FEATURES � Range of weight, from 100 g to 10.000 g

(according to model). � Accuracy depending on weight range

(weight 10 kg/accuracy 1 g). � The control unit can serve 32 equipments.

TECHNICAL DATA � Made in AISI 304 stainless steel. � Electrical power supply: 230 V (50/60 Hz).

CONFIGURATION � Manual weight controller with PLC. � Peripheral weight controller dependent on

the control unit.

THE SOLUTION � Totally intuitive colour code which

significantly speeds the work of operators to achieve the desired objective.

� Increased productivity directly proportional to the number of installed terminals.

� Control up to 32 devices through a single control unit.

The manual weight controller with light code is an equipment which, with a colour code, controls if the amount of product is the correct one or, on the contrary, the weight is over or below the stated scale.

� If the red light turns on, the operator will have to add more units to the tray. � If the orange light turns on, the operator will have to add one unit to the tray. � If the blue light turns on, the operator will have to remove one unit from the tray. � If the white light turns on, the operator will have to remove more than one unit from the tray.

� If the green light turns on, the operator will have achieved the desired weight.

This is a very visual and intuitive code, improving the operators’ efficience and the production line productivity.

Although this product was designed as an autonomous one, Veserkal contemplates the creation of a set of products which can be connected to a PLC (Power Line Communication) to programme the stated weight for all the equipment set.

Manual weight controller with light code

The weight controller equipment performs a fast and intuitive interpretation of the programmed weight from light signals. This way, the required weight and optimal results are achieved.

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www.veserkal.com

www.veserkal.com

Spare parts

The aim of Veserkal is to provide the best solutions for our customers. The company has its own logistics system for the supply of spare parts nationwide and internationally. Thanks to it, we offer the spare parts that are suitable for the requirements of each customer.

With the desire to provide the best service spare parts undergo rigorous testing to ensure safety and efficiency. These are fully compatible with the other parts.

We work with authorized and international distributors so that our spare parts arrive worldwide quickly.

Technical supportVeserkal offers after-sales service to further support customers beyond the sales phase.

For our company, customer satisfaction is paramount and we are convinced that thanks to their contributions we are able to improve every day. We have verified that in the after-sales phase, innovative contributions that allow to progress in the design of new solutions emerge.

With the aim of offering our customers a high quality after-sales service we have a highly qualified technical staff. Their knowledge ensures service efficiency and customer loyalty.

At international level we work with authorized dealers that offer a fast and efficient after-sales service.

TAS Technical Assistance Services

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www.veserkal.com

Veserkal. Trademark of TESi Industrial Europa, S.L.

Avinguda Sant Martí, 208692 Puig-reig. (Barcelona) SpainTel. +34 938 290 380 GPS: latitude: 41.980357·length: 1.881453

[email protected]

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