Charcccoal kiln EKKO-2

Charcccoal kiln EKKO-2 is designed for low-temperature pyrolysis of carbon-containing materials (of plant origin) in order to obtain high-quality charcoal and heat energy.

The higggh levvvel of efficcciencccy of CK EKKO-2 is achieved by using modern heat-resistant insulating materials for the walls of the drying/pyrolysis chambers and the furnace, which gives the opportunity to quickly start the operating mode andsignificantly reduce the production cycle. The kiln is unique due to the absence of “thermal ballast” materials, such as sheet metal and refractory bricks, which are the basis of almost all charcoal kilns.

Reliabbbility anddd maintainabbbility of CK EKKO-2 is determined by the 15-year experience in manufacturing charcoal kilns, which helped to develop a reliable construction with a minimum service life of 10 years. During the development process, the possibility of quick and easy repair of all the kiln units was ensured.

Meccchanizzzation anddd auuutomation of CK EKKO-2 is achieveddue to the fact that the kiln is equipped with a reliable time-tested system of control and measuring devices; automation of the operation process is also provided, as well as emergency modes in case of non-compliance with operatingregulations.

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Equipment for processing and recycling of waste 11+359 895 581 904 / +380 67 571 3313

The following advantages of the kiln shouldbe mentioned:

● Low price – high quality!● Small weight● Easy and safe operation● Low power consumption● Charcoal holds the shape of the raw material● Possibility to obtain thermal energy● Absence of emissions during operation● Less than 1% of siftings● The cost includes commissioning works and staff training● Possibility to transport two kilns in one vehicle● Possibility to arrange central control of the kiln complex● Reliable, maintainable and safe construction of the kiln● The kiln is delivered practically fully assembled● High productivity and COMPACT SIZE

Descccription of the kiln

The cccharcccoal kiln ccconsists of 2 chambers connected to the chimney with a deflector, and to the furnace. The kiln includes 4 trolleys, a platform for moving the trolleys, trestles for loading raw material and unloading charcoal, and an electric winch. The chambers can be operated in the “DRYING” and“PYROLYSIS” modes. Each chamber contains 1 trolley and has a loading

hatch for loading/ unloading the trolleys. The chambers are equipped with

channels used to release steam emitted during the drying of raw material, and

gas emitted into the furnace during the process of pyrolysis, which ensures the maintenance of the drying and pyrolysis processes. Complete combustion of thepyrolysis gas ensures environmental safety of the process. A water seal is

connected to each chamber in order to stabilize the pressure inside the chamber. All control elements are mechanized. A permanent record of the mainoperating parameters is held, which allows to conduct analysis of the kiln operation.

Equipment for processing and recycling of wasteEquipment for processing and recycling of waste

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Name CK EKKO-2

20-35 30-45 40-60

1-3

Power consumption, no more than, kW per hour

1

0,3

Dimensions, 20ft container, m:length (with afterburner)width height

5,8 (7,0) 2,3 2,3

6-20

Weight, tons 10

Warranty period, months 12

● CK EKKO-2 in assembly● Control panel, control and measuring devices● Trolleys**● Rails● Platform**● Trestle**● Afterburner**

Productivity, tons per month: on freshly cut wood pre-dried wood on briquettes

Maintenance staff for 1-3 kilns, ppl.

Firewood consumption of the furnace, no more than*, m3/24 hours

Duration of the complete cycle, h

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● Blower● Chimney● Damper drive (actuator)● Temperature sensor● Water seal with a sensor● Chimney deflector● Afterburning plug with a pipe

** Not included into the delivery set.

Kiln dddelivvvery set:

Equipment for processing and recycling of waste 13+359 895 581 904 / +380 67 571 3313

Operational scccheme of the cccharcccoal kiln EKKO-2

T1 - t°C inside the furnaceТ2 - t°C of the worked-out heat carrier Т3 - t°C inside the chimneyT4 - t°C of the heat carrier into chamber AT5 - t°C of the heat carrier into chamber BТ6 - t°C of the steam-gas mixture of chamber AТ7 - t°C of the steam-gas mixture of chamber B0 - furnace of the kiln1 - furnace damper of chamber А2 - furnace damper of chamber B3 - afterburner damper4 - “GAS INTO FURNACE” valve of chamber A

5 - “GAS INTO FURNACE” valve of chamber B6 - steam valve of chamber A7 - steam valve of chamber B 8 - hatch of the operationsl room9 - door of the chamber A10 - door of the chamber B11 - chimney with the deflector12 - afterburner13 - afterburner blower (if provided)14 - valve of air supply into the afterburner15 - control hatch of the furnace16 - furnace door17 - valve of air supply into the furnace

B

Equipment for processing and recycling of waste

23

Main elements of the kiln

1. Furnace2. Afterburner3. Connection with a damper (furnace-afterburner connection)4. Chimney5. Drying/pyrolysis chambers A/B withloading hatches6. Control chamber7. Furnace and afterburner dampers

8. Gas collector of chamber A/B9. Gas butterfly valves of chamber A/B10. Steam valves of chamber A/B11. Water seal of chamber A/B12. Heat carrier channel of chamber A/B13. Control panel and control andmeasuring devices14. Steam pipes of chamber A/B

15. Trolleys16. Mobile platform17. Trestle18. Portable trestle19. Rails for the mobile platform

Equipment for processing and recycling of waste 15+359 895 581 904 / +380 67 571 3313