© goodheart-willcox co., inc. permission granted to reproduce for educational use only

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© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

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Page 1: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Page 2: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Even though basic parts are the same, design differences can change the way engines operate and how they are repaired

For this reason, you must be able to classify engines

Page 3: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Common Engine Classifications

1. Cylinder arrangement

2. Number of cylinders

3. Cooling system type

4. Valve location

5. Camshaft location

6. Type of fuel burned

7. Type of aspiration

Page 4: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Refers to the position of the cylinders in relation to the crankshaft

There are five basic cylinder arrangements: inline V-type slant W-type opposed

Cylinder Arrangement

Page 5: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Cylinder Arrangement

Page 6: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Number of Cylinders

Most car and truck engines have either 4, 6, or 8 cylinders

Some may have 3, 5, 10, 12, or 16 cylinders

Engine power and smoothness are enhanced by using more cylinders

Page 7: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Cooling System Type There are two types of cooling

systems: Liquid cooling system

surrounds the cylinder with coolant coolant carries combustion heat out of

the cylinder head and engine block

Air cooling system circulates air over cooling fins on the

cylinders air removes heat from the cylinders

Page 8: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

A. Air cooling

B. Liquid cooling

Cooling System Type

Page 9: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Fuel Type

Engines are classified by the type of fuel used: Gasoline Diesel Liquefied petroleum gas (LPG), gasohol (10% alcohol, 90% gasoline),

and pure alcohol may also be used

Page 10: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Valve Location Engines are classified by the location

of the valves: L-head engine

also called a flat head engine

I-head engine also called an overhead valve (OHV)

engine

Page 11: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

L-Head Engine

Both the intake and exhaust valves are in

the block

Page 12: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

I-Head Engine

Both valves are in the cylinder head

Page 13: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Camshaft Location There are two basic locations for the

engine camshaft: Camshaft located in the block

cam-in-block engine

Camshaft located in the cylinder head overhead cam (OHC) engine

Page 14: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Cam-in-Block Engine Uses push rods

to transfer motion to the rocker arms and valves

Also called an overhead valve (OHV) engine

Page 15: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Overhead Cam

EngineCamshaft is located in the top of the cylinder

head

Page 16: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Overhead Cam Engine Single overhead cam

(SOHC) engine uses only one camshaft

per cylinder head Dual overhead cam

(DOHC) engine uses two camshafts per

cylinder head One operates the intake

valves, while the other operates the exhaust

Animation Link

Page 17: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Type of Aspiration

Supercharger – Pump driven by crankshaft forces air into engine.

Turbocharger – Pump driven by exhaust gases forces air into engine.

Page 18: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Vehicles generally use internal combustion, 4-stroke cycle, reciprocating piston engines

Alternative engines include all other engine types that may be used to power a vehicle

Page 19: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Rotary Engine

Page 20: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Rotary Engine Operation

Page 21: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Steam Engine

Used on some of the first automobiles

Page 22: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Gas Turbine

Page 23: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Page 24: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Horizontally Opposed

Provides the lowest center of gravity of any piston engine

Page 25: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Overhead Cam V-8

Features four chain-driven camshaftsand 32 valves

Page 26: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Inline SOHC

This 16-valve, four-cylinder engine has a belt-driven camshaft and a balance shaft

Page 27: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Fuel-Injected V-8

This engine uses many aluminum parts

Page 28: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

DOHC V-6

Each cylinder head contains two camshafts

Page 29: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

V-8 Engine

Note the reciprocating assemblyand the valve train

Page 30: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

Inline Diesel

Six-cylinder engine with a rear drive belt for the injection pump

Page 31: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

V-12 Engine

Two roller chains drive the overhead

camshafts

Page 32: © Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

The End