Ростар eng 1 · 2017. 7. 31. · 2015 2016 2000 foundaon of the company first supplies to...
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ROSTAR LLC
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1576
706
100
2040
300
70
120 100
2040
30
Air spring produc�on
Suspension and steering components. Integrated solu�ons in the area of commercial vehicles
suspension units
workplaces
workplaces
Transmission and gear boxes a�achment components
Engineering center
workplacesworkplaces
Trading House of ROSTAR Group,
Secondary market sales
workplacesworkplaces
Suspension and steeringparts for secondary market
Produc�on of shock-absorbers
and brake pads
workplaces workplaces
Mechanical rubber goods
workplaces
Produc�on of U-bolts
Foundry produc�on
30workplaces
workers
workplaces
Parts made of composite-polymer materials
workplaces
Management of the groupof companies
Group of companies structure
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We strive to make our company a model of success and quality in the Russian marketof automo�ve components.
Quality, safety and environmental protec�on are the basic principles which guide our company in everyday life. Honesty, openness, ac�ve a�tude in life, customer-oriented approach, con�nuous development seeking – these are the most significant values of our team.
Se�ng high standards for ourselves, colleagues, partners and our products,we make the world BETTER.
MISSION
VISION
VALUES
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Company mission and vision
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ROSTAR underwent audit on product supplyfor BPW and VW Group
2002
2004
2007
2008
2010
2011
2012
2013
2014
2015
2016
2000 Founda�on of the company
First supplies to KAMAZ. Entry into a secondary market of domes�c commercial vehicles spare parts
Development and start up of the product group "Torque Rods"
Crea�ng a central laboratory
ISO 9001 cer�fica�on.Entry into a secondary market of foreign commercial vehicles spare parts
Opening of the representa�ve office in Hamburg, Germany.Beginning of coopera�on with IVECO, SCANIA, VOLVO, MAN
Start up of the project on produc�on of air suspension for commercial vehicles
Start up of test laboratory and forging produc�on
Start up of up-to-date paint line according to VOLVO requirements.Development and start up of a new product group "Steering Rods"
Start of new strategic projects "Independent Suspension"and "Li�ing and Rota�ng Axis"
Cer�fica�on of the company with ISO/TS 16949.
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Key landmarks
65
Managers specialistsand employees
22 %
Workers 78%
EDUCATION BUDGET,THOUS. €
NUMBER EDUCATION
2014 2015 2016
Voca�onalsecondary educa�on 58%
Elementaryvoca�onal educa�on
21%
Highereduca�on 21%
706Average age
37employees
31,1 28,8 31,1
Total staff
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Company personnel
76
Suspension group
V-stays
Torque rods
Torque rod service kits
Vibra�onabsorbing parts
Steering links
Stabilizer rods
Steering rod ends
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Our products
87
FORGE PRODUCTIONIt is equipped with lines of cross-wedge pre-forming, lines of heat treatment, presses. Produc�vity is 900 tn. forgings in a month, more than 50 types of forgings are mastered.
MACHININGProcessing of details is made with the help of modern processing equipment with numeric control (VIKTOR, SAMSUNG, ML). Robo�c lines of processing are introduced and keepable of producing iden�cal details on a mass scale.
PRODUCTION OF GENERAL MECHANICAL RUBBER GOODSHighly produc�ve, the automated moulding plants of REP firm (France) are used.
WORKSHOP OF ASSEMBLY AND COLOURINGThe workshop is equipped with the modern pain�ng line
with the technology mee�ng requirements ofinterna�onal standards.
TOOL PRODUCTIONOwn tool produc�on provides 80% forge and basic equipment produc�on.
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Manufacturing competencies
98
QMS of the company is focused on con�nuous improvement and the preven�on of emergence of discrepancies, decrease in varia�ons and losses.
The proof of our compliance to high interna�onal requirements in
the field of automo�ve industry is provided by cer�ficates of
ISO/TS 16949, and also ISO 9001 received as a result of audit
by recognized cer�fica�on authority – DQS Holding GmbH.
Quality management system
Quality management system
Ecological management system of company
System of professional work safety
ISO/TS 16949
ISO 9001
ISO 14001
ISO 25000...........................................................................................................
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The elements of quality of our product. QMS
119
Laboratory competences:
Entry control
Interopera�on control
Control of finished products
Requalifica�on
Research work
Laboratory includes thefollowing divisions:
Chemical laboratory
Metallographic laboratory
Laboratory of non-metals
Measuring laboratory
Laboratory of spectral analysis
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Components of our products quality
1610
INDEPENDENT SUSPENSIONOF BUS CHASSIS
PNEUMOSUSPENSION 65117"CAMATRAINEER"
(Front and rear)
SUSPENSION6580
PNEUMOSUSPENSIONIVECO TRAKKER 6Х6
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Completed projects
511
Sales from 2011 to 2016
2011 2012 2013 2014 2015 2016
10
50
29,5
38,135,7
32,5 33,6
50,2
0
20
30
40
0,85,7 4,5 3,2
5,6 SALES
INVESTMENTS
3,2
mln.€
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Company key feagures
151523
Investments for 2017
2 300Thous. € DEVELOPMENT OF PRODUCTION ASSETS
MASTERING OF NEW PRODUCTS
EFFICIENCY AND QUALITY UPGRADING
OTHERS
1110,0
635,5
466,7
104,4
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Investments
12
151523
Total sales amount ofRostar planned for 2017-2019
2017 2018 2019
41,7
52,3
67,8
Strategic direc�onsof the company's development
џ The increase in the supply of machinery for PJSC "KAMAZ" due to mastering of a new product in terms of the import subs�tu�on program, mastering of a new model line in the strategy of PJSC "KAMAZ";
џ The product strategy is focused on the development of competencies, the transi�on to the supply of integrated solu�ons for the client, expressed in the enlargement of the part. What, in its turn, requires improvement of the R&D direc�on: upgrading of engineering competences (design, technological), development of a tes�ng laboratory, studying global trends in the automo�ve industry;
џ Entering new markets, segments of autocomponents for trailers, manufacturers of heavy freight vehicles of foreign origin;
џ Development of the quality management system to the level of compliance with interna�onal standards IATF 16949;
џ Work on improving business efficiency by streamlining of core and auxiliary processes.
In the perspec�ve of 3 years it is planned to develop such projects as: Suspension of the cabin, spring suspension, li�ing and turning axle, bus suspension.
mln.€ 1евро=62руб
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Development plan
13
151523
Невскиемашины
MZ «TONAR» NEFAZ
KAMAZ Автомобильныйзавод Урал
IVECO АМТ
VOLGOBAS
LIAZ
Main customers:
New customers:
ISUZU RUSBPW-OST GC LUIDOR Павловскийавтобус
Potential customers:
GENERAL ELECTRICSIMENS HYNDAY
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Our customers
VOLVO
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Rostar is the official supplier of leading car assembly enterprises in Russia, as well as manufacturers of buses and trailers
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