· asco joucomatic sp.z.o.o, kurczaki 130, 93-331, lodz, poland. variation 1 - this variation...

Sira Certification Service Rake Lane, Eccleston, Chester, CH4 9JN, England Tel: +44 (0) 1244 670900 Fax: +44 (0) 1244 681330 Email: [email protected] Web: www.siracertification.com

C E R T I F I C A T I O N

Project Number 25489 D R Stubbings BA MIET Certification Manager This certificate and its schedules may only be reproduced in its entirety and without change. Page 1 of 4 Form 9400 Issue 2

1 EC TYPE-EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94/9/EC 3 Certificate Number: BAS98ATEX2167X Issue: 6 4 Equipment: Type EM5X Solenoid 5 Applicant: ASCO JOUCOMATIC Limited 6 Address: 2 Pit Hey Place

West Pimbo Skelmersdale Lancashire WN8 9PG

(For other manufacturing sites, see certificate schedule)

7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and

the documents therein referred to. 8 Sira Certification Service, notified body number 0518 in accordance with Article 9 of Directive 94/9/EC

of 23 March 1994, certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex II to the Directive.

The examination and test results are recorded in the confidential reports listed in Section 14.2. 9 Compliance with the Essential Health and Safety Requirements, with the exception of those listed in

the schedule to this certificate, has been assured by compliance with the following documents:

EN 60079-0: 2006 EN 60079-18:2004 EN 61241-0:2006 EN 61241-18:2004 EN 13617-1:2006 PAS 022:1997

10 If the sign ‘X’ is placed after the certificate number, it indicates that the equipment is subject to special

conditions for safe use specified in the schedule to this certificate. 11 This EC type-examination certificate relates only to the design and construction of the specified

equipment. If applicable, further requirements of this Directive apply to the manufacture and supply of this equipment.

12 The marking of the equipment shall include the following:

II 2 GD Ex mb II T3 Ta -40°C to xx°C (See certificate schedule for the maximum ambient temperature, xx)

Ex mD 21 IP67 T200°C

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SCHEDULE EC TYPE-EXAMINATION CERTIFICATE BAS98ATEX2167X Issue 6

This certificate and its schedules may only be reproduced in its entirety and without change. Page 2 of 4 Form 9400 Issue2

13 DESCRIPTION OF EQUIPMENT The Type EM5X solenoid comprises of a dual, double insulated, coil of polyurethane/polyamide enamelled copper wire wound on twin polyphenylene sulphide bobbins. The bobbins are mounted onto PCBs, which in turn are mounted onto a mild steel yoke attached to a bonnet assembly. The electrical supply to the solenoid is via an internal cable supported by the encapsulant or an optional cable gland arrangement. The cable has an earth conductor that is terminated onto the yoke by means of a solder tag. In addition to the requirements of the standards listed in section 1, the permanently attached cables have been assessed for their suitability for use inside liquid fuel dispensers and certain types additionally for use within liquid fuel metering pumps, dispensers and remote pumping units: Thermal protection is provided by means of a non-resetting thermal fuse located between the two coils, connected in series with supply conductor. The thermal fuse has an operating temperature of 165°C±3°C. A spring clip that forces the coil cable assembly onto the solenoid operator bonnet provides earthing. The complete assembly is encapsulated using HYSOL Type MH6-0504 mineral filled glass fibre reinforced epoxy moulding compound. The EM5X solenoids are selected from the range listed below: Watts Voltage Ambient -40°C to xx°C T Class/T Dust Up to 2 x 4 W Up to 440 V a.c. 50/60

Hz 65 T3/T 200°c

Up to 2 x 10 W Up to 440 V a.c. 50/60 Hz

65 T3/T 200°c

Up to 2 x 6.9 W Up to 240 V d.c. 65 T3/T 200°c From 2 x 6.9 W up to 2 x 22 W Up to 240 V d.c. 40 T3/T 200°c

Other manufacturing sites Asco Controls B.V., Industrielaan 21, Postbus 3, 3925 ZG Scherpenzeel, Netherlands Asco Joucomatic, 49-53 rue de BEauce, BP 17, 28111 Luce France Ascoval Industria e Commercio Ltda, Rodovia Pres. Castelo Branco, Km 20 - Jardim Santa Cecilia 06465-300 Barueri – SP – Brazil Asco (India) Ltd, 147 Karapakkan Village, Chennai – 600 096, Tamil Nadu, India Asco Asia – Shanghai, No8, Hua Min Road, Xin Qiao, Song Jiang District, Shanghai 201612, China ASCO NUMATICS SIRAI S.r.l, Strada per Cernusco 19, 20060 Bussero (Milano), Italy. ASCO Joucomatic Sp.z.o.o, Kurczaki 130, 93-331, Lodz, Poland. Variation 1 - This variation introduced the following change:

i. The recognition that the coil/bonnet may be secured to the base using a threaded collar, as an

alternative to the usual retaining screws. Variation 2 - This variation introduced the following change:

ii. The recognition of a further alternative manufacturing site in Lodz Poland was approved.

14 DESCRIPTIVE DOCUMENTS 14.1 Drawings

Refer to Certificate Annexe.







14.2 Associated Sira Reports and Certificate History

Issue Date Report number Comment 0 08 July 1998 BASEEFA

88(C)0260, 90(M)271, 91(C)078, 94(C)0074, 96(C)0500, 98(C)0434, 98(C)0883 and 01(C)0301

The release of the prime certificate, and Supplementary certificates issued by BASEEFA.

1 20 December 2006 R51L15929B Issued to introduce the changes described in report number R51L15929B and to incorporate all the issued amendments including Sira variations 1 (ONE), 2 (TWO), 3 (THREE), 4 (FOUR) and 5 (FIVE) dated 3 January 2003, 10 February 2004, 31 October 2005, 16 September 2005 and 13 February 2006 respectively

2 25 May 2007 R51E16205A Issued to introduce the changes described in report number R51E16205A

3 14 January 2008 R52L17106A Issued to introduce the changes described in report number R52L17106A

4 04 August 2010 R22847A/00 Issued to introduce the changes described in report R22847A/00

5 16 June 2011 R24982A/00 This Issue covers the following changes: • All previously issued certification was

rationalised into a single certificate, Issue 5, Issues 0 to 4 referenced above are only intended to reflect the history of the previous certification and have not been issued as documents in this format.

• The introduction of Variation 1. 6 13 July 2011 R25489A/00 The introduction of Variation 2.

15 SPECIAL CONDITIONS FOR SAFE USE (denoted by X after the certificate number) 15.1 The solenoids shall be connected to a supply protected by a fuse capable of interrupting the

prospective short circuit current. 15.2 For solenoid operators fitted to valves used in vapour recovery systems where a Zone 0 exists within

the valve and pipework, the solenoid operators or valves fitted with solenoid operators shall be subject to the routine test in accordance with PAS 022: 1997 Clause 4.8 Annex 1 using air as test media and a test pressure of 15 bar (+0.1), (-0). The pipework is limited to a maximum diameter of 15 mm with pipe runs not exceeding 3 m in length.







15.3 When installed, the free end of the permanently connected, integral cable shall be suitable terminated. The leads of solenoids that are supplied with an integral cable that does not have the additional cable glanding feature shall also be suitably protected from mechanical damage.

15.4 The EM5X Solenoids are only suitable for use within liquid fuel metering pumps, dispensers and remote pumping units when they are fitted with cables that marked with either H05V2V2-F or H05V2V5-F

16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II (EHSRs) The relevant EHSRs that are not addressed by the standards listed in this certificate have been

identified and individually assessed in the reports listed in Section 14.2. 17 CONDITIONS OF CERTIFICATION 17.1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates. 17.2 Holders of EC type-examination certificates are required to comply with the production control

requirements defined in Article 8 of directive 94/9/EC. 17.3 The solenoids shall be subjected to an electric strength test in accordance with clause 9.2 of

EN 60079-18:2004 shall be carried out at 1000 V + 2 Un, or 1500 V, which ever is the greater, for 60 seconds on the encapsulated solenoid. Alternatively, if this test voltage is multiplied by 1.2 times, it may be applied for at least 100 ms. the exposed metal surface of the solenoid shall be connected to earth. The voltage shall be applied between the coil circuit joined together and earth.

17.4 The integral leads of the EMXX and EM5 Solenoids that are intended to be used with liquid fuel

metering pumps, dispensers and remote pumping units shall be made from cables that marked with either H05V2V2-F or H05V2V5-F.

17.5 Solenoids will normally be supplied with an electrostatic warning label, however, for operators

specifically used within petrol pump dispenser enclosures no label is fitted. 17.6 The finished manufactured equipment is to be visually inspected to verify no damage cracks,

shrinkage, swelling etc.





Certificate Annexe Certificate Number: BAS98ATEX2167X Equipment: Type EM5X Solenoid Applicant: ASCO JOUCOMATIC Limited


Issue 0 The drawings listed with these Issues were rationalised and have been superseded by those detailed in Issue 0

Issue 1 Drawing No. Sheet Rev. Date Description 108864 1 of 1 AB 22 Jun 06 Cable 129649 1 of 1 P 06 Nov 06 Coil/Cable Assembly for EM5X Solenoid Operator 129681 1 of 1 M 07 Nov 06 Type EM5X Encapsulation 284582 1 of 1 B 15 Aug 06 Cable 144220 1 of 1 B 13 Oct 03 Warning Label 144215 1 of 1 B 13 Oct 03 Product Label Issue 2 Drawing No Sheet Rev Date Description 118231 1 of 1 V 9 May 07 Solenoid Type EMXX (General Assembly) Issue 3 Drawing No Sheet Rev Date Description 144245 1 of 1 A 16 Nov 07 Nameplate Issue 4 Drawing No. Sheets Rev. Date (Sira stamp) Description 144243 1 to 2 E 04 Aug 10 Nameplate 144244 1 of 1 B 04 Aug 10 Nameplate 144245 1 of 1 B 04 Aug 10 Nameplate Issue 5 Drawing No. Sheets Rev. Date (Sira stamp) Description 129681 1 of 1 N 1 June 11 General Assembly EM5X Issue 6 Drawing No. Sheets Rev. Date (Sira stamp) Description 144245 1 to 2 D 12 Jul 2011 Nameplate PV EM5X



· asco joucomatic sp.z.o.o, kurczaki 130, 93-331, lodz, poland. variation 1 - this variation...

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