> a better tomorrow is driven by drives · vacon ® nxp drives vacon ® ... + 1 x 250a vlt...
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> A better tomorrow is driven by drives
Welcome to Danfoss Drives
GLOBAL MEGA-TRENDS
transforming our world
URBANIZATION CLIMATE CHANGE
DIGITALIZATION ELECTRIFICATION
FOOD SUPPLY
DANFOSSPOWER SOLUTIONS
DANFOSSCOOLING
DANFOSSHEATING
DANFOSSDRIVES
Hydrostatics#2
Work Function#1
Controls Division#2
Automatic Controls#1
Commercial Compressors
#2
Industrial Automation
#2
Low Voltage Drives#2
Renewable#1
Silicon Power#6
Residential Heating#1
District Energy#1
Hydronic Balancing#2
Danfoss SegmentsDanfoss Segments
20%of the world’s energy consumptionis electrical energy
Source: IEA World Energy Outlook 2016
50%of electrical energy is used byelectrical motors 75%
of AC drives are used on pumps, fans and compressors
8%of global electricity consumption by 2040
AC drives have potential to save
Energy-saving potential by using AC drives in manufacturing industry
EEM = High-efficiency motors VSD = Variable-speed drivesSource: Advanced motors, VSDs, transmissions and systems design
AníbalT. de Almeida and Fernando J. T. E. Ferreira University of Coimbra
For a better tomorrow
100% focused on AC drives
Highest level of application competence
Widest LV AC drives portfolio and supported by MV & motion
Unique in-house power module technology
AC drives business in numbers
30mcars equipped with power modules
Annual revenue
1.4bnEUR
22.5mdrivesdelivered
First mover since
1968Global presence
100/50/9CountriesSales & service offices
Factories
1000partner companies
Local presence, global reach
Danfoss Drives own sales and service companies
Danfoss Drives factories
Breadth and depth in expert products
VLT® drives position you at the forefront of the energy-efficiency
race.
Outmaneuvering other precision drives, they excel, with remarkable fit, functionality and diverse connectivity.
VLT® drives play a key role in rapid urbanization through an uninterrupted cold chain, fresh food supply, building comfort, clean water and environmental protection.
VLT®
Breadth and depth in expert products
Combine innovation and high durability for the sustainable
industries of tomorrow.
For long lifetime, top performance, and full-throttle process throughput, equip your demanding process industries and marine applications with VACON® single or system drives.
VACON®
VLT® AutomationDrive FC302VACON® NXP DrivesVACON® 100 Industrial
Stacker Reclaimers
Danfoss Drives Portfolio
Combined VLT® and VACON® product portfolio means we can address all LV VSD application needsin the mining and minerals industry.
45KW to 1.2MWVLT® AQUA Drive FC202VACON® NXP DrivesVACON® NXC DrivesVACON® 100 Flow
Pumps
22 – 600KWVLT® AQUA Drive FC202VACON® NXP DrivesVACON® NXC Drives
Compressors
4KW – 800KWVLT® RegenerationDrive FC302VACON® NXP DrivesVACON® NXC DrivesVACON® 100 IndustrialVACON® 3000
Conveyors
22KW – 250KWVLT® HVAC Drive FC 102 VACON® NXP DrivesVACON® NXC DrivesVACON® 100 Flow
Blowers / Fans
50KW – 250KWVLT® AutomationDrive FC302VACON® NXP DrivesVACON® NXC DrivesVACON® 100 Industrial
Separators
50KW – 1.2MWVLT® AutomationDrive FC302VACON® NXP DrivesVACON® NXC DrivesVACON® 100 Industrial
Crushers
250KW – 800KWVLT® AutomationDrive FC302VACON® NXP DrivesVACON® NXC DrivesVACON® 100 IndustrialVACON® 3000
Mills
VLT® AutomationDrive FC 301/FC302VLT® AQUA Drive FC 202
VLT® HVAC Drive FC 102 VACON® 100 FLOWVACON® 100 Industrial
VACON® 3000 Drive KitVACON® NXC Air CooledEnclosed Drives
VACON® NXP Air Cooled VACON® NXP Liquid Cooled
Our customers do amazing things
Pulp Mill, Sweden Steel Mill, USA Cement Plant, India
Gas Compressors, Germany
Large Cranes, India Tunnel Boring, China
Heat Plant, Finland
Picture illustrative Picture illustrative
Picture illustrative
Danfoss Innovation• 90% of heat losses exhausted directly outside the enclosure
• Optimized heat transfer through Heat Pipe technology Heatsinks
• 100x better Heat conduction compared to conventional Aluminum Heat Sink
Enhanced Back Channel Cooling
Life-Cycle Cost saving Pump station: 2 x pumps (1 duty)
2 x 450kW VLT (6P) + 1 x 250A VLT AAF005 Active Filter
~15.9kW total heat dissipated
~13.5kW (85%) dissipated outside
Only ~2.4kW dissipated into switch room
Estimated ~ $10K lower A/C initial capital cost ~ 7% VSD/Filter
initial capital cost. (Based on 3 x ~$5K per 5kW A/C less BC
duct kits, Etc., estimated @ $5K)
Harmonics Solutions Strategy
Harmonics Solutions
Point-of-Load Compensation
PCC Compensation
LHD Active Filters
Passive FiltersX
Active Passive
Requires up to 50% lower
customer investments
Active solutions ensure 40-60%
lower space
Simplicity
4Q 2 & 3 levels
Passive Filters & Multi-Pulse
Solutions
AFE
Ready solutions or modules
2Q PFC rectifiers, integrated AAF’s
Passive Filters out of Focus
SmartDanfoss Solutions ensure Fulfilment all existing Harmonics Regulations
Hormonic mitigation Present technology overview
Mitigation type
Typical current
waveform
Typical THiD @
100% load
Typical THiD @
50% load
Typical True PF
@ 100% load
Typical Eff
200kW VFD
+mitigation
Typical ideal
power range
No inductors 100-120% 140-160% 0.50 - <11 kW
AC/DC inductors 35-45% 65-85% 0.93 98% 0-6MW
10% Advanced Passive
(AHF010)
10% 16% 0.97 97% <400kW
5 % Advanced Passive
(AHF005)
5% 10% 0.97 96% <400kW
12 Pulse Drive (Including Tx) 12% 17% 0.96 95% >250kW
18 Pulse Drive
(Including Tx)
6% 11% 0.97 93% >250kW and MV
VLT® LHD with integrated AAF <4% <5% 0.99 96% >100kW
2level AFE <4% <6% 0.99 94% >75kW
0 0.005 0.01 0.015 0.021000
500
0
500
1000
t [s]
[A]
Practical Recommendations
❑ Drives have a side effect – cause Harmonics.
❑ There are no regulations, which require THDi≤5% at drive mains terminals.
❑ Apply IEEE-519 recommended limits at the PCC only and do not to individual pieces
of equipment.
❑ Drive’s Energy Consumption is a main part of the Total Ownership Cost (TOC) –
validation of the harmonic solution losses should be always an objective.
❑ Do not use harmonics mitigation equipment, if it is not needed.
Wireless communication for Drives
• Supported drives FC-102/103/202/301/302
• In-built memory (16 MB) for data backup
• Wi-Fi: IEEE 802.11 for app comm (50 metres)
• Better performance: Baud rate speed from 38.4 kbps to 1 Mbps
• Firmware update via DSU feature in MCT-10
DCS
Internet
Profibus DP
CANBus
Ethernet(Drive monitoring)
Ethernet
DCS (De-centralized Control System)
Fieldbus complianceEquip Differently
▪ Ensures that your AC drive integrates seamlessly into your chosen system
▪ Danfoss drives support an extremely wide variety of the most common communication protocols
High Power & Improved Redundancy – Drive Sync
Customer Benefits
• The system is modular and easy to extend without complexity
• High System redundancy because each unit can run independent, one unit can be isolated very easily
• Identical units reduce the required mount of spare parts thus reducing overall costs
• Commissioning & maintenance of drives is very easy with min. down time
Danfoss Innovation
• Drive Sync is innovative control concept for running standard drives in parallel to control high-power AC motors or increase the redundancy of a system.
• AC drives up to 5 MW can be built using standard smaller drives modules in parallel
Hot Standby Drives
Customer Benefits
• No need of external hardware for synchronization
• Fast transfer 30ms typical
• Manual and Auto changeover logic/possibilitiesNo speed variation, No mechanical stress on motor during changeover
• Transfer at any desired speed for critical application
Danfoss Innovation
• At a time one inverter is running on load and second one is running for standby operation
• Both Inverters Voltage, Phase & Frequency is compared & synchronized continuously
• Transfer within 20-40ms time period and give bumpless changeover to the motor
High Power Density Extremely compact and powerful
Danfoss Innovation
• Highest possible power output per millimeter width
• Compact Drive module- upto 73% smaller than previous generation
• Maximum use of Silicon capacity
Customer Benefits
• Reduced VFD/Panel dimensions
• Reduced Switch-room size
• Reduced Capital & Running cost of HVAC
VACON® 100 X• Mains supply and power range:
• 3 x 380-500 V/1.1-37 kW (1.5-50 hp)• 3 x 200-240 V/1.1-15 kW (1.5-20 hp)• 47.5…66 Hz
• Current overload 150% (1 min/10 min), up to 200% (2 s/20 s)
• IP66/Type 4X outdoor
• Switching frequency 2-16 kHz
• International approvals and certifications:• CE, UL, cUL listed, TÜV, RCM (C-Tick),
EAC
• BV, DNV-GL, RINA, LR, ABS
Extensive temperature range of 100 °C
• minimum temperature down to -40 °C
• maximum temperature up to +60 °C
IP66/Type 4X Outdoor enclosure type
• waterproof from any direction
• UV radiation-proof
GORE Protective Vent
• extends lifetime and less stress to sealing due to pressure equalization
• effectively avoids condensation
• effectively blocks contaminants such as dirt, dust or salts
3G vibration and 25G shockproof
• 3M7 according to IEC60068-2
AC-drive type
Continuous rating(variable torque)
Low overload rating 110% (constant torque)
High overload rating 150% (constant torque)
Output frame sizeContinuous
current Ith[A]
Continuouspower [kVA]
Continuouscurrent IL [A]
Continuouspower [kVA]
Continuouscurrent IH [A]
Continuous power[kVA]
Nominal voltage 3300 VVACON3000-xx-0425-03 425 2430 386 2209 283 1620 L20HL x3 (425-03)
VACON3000-xx-0640-03 640 3660 582 3327 427 2440 L30HL x3 (640-03)
VACON3000-xx-0820-03 820 4690 745 4264 547 3127 L20HL x6 (425-03)
VACON3000-xx-1230-03 1230 7030 1118 6391 820 4680 L30HL x6 (640-03)Nominal voltage 4160 VVACON3000-xx-0340-04 340 2450 309 2227 227 1633 L20HL x3 (340-04)
VACON3000-xx-0510-04 510 3670 464 3336 340 2450 L30HL x3 (510-04)
VACON3000-xx-0650-04 650 4680 591 4255 433 3120 L20HL x6 (340-04)
VACON3000-xx-0980-04 980 7060 891 6418 650 4680 L30HL x6 (510-04)
VACON® 3000 Modular Approach
Hybridization - The future of energy is now –it’s storage
Time shift of productionTime shifting involves storing energy during times when energy costs from the grid are low, and supplying energy from the storage medium when energy costs from the grid are high.
Back-up power or black-out startEnergy storage can be used to provide back-up power during downtime maintaining the ability to operate for a period of time.
Typical applications are:
Peak load shaving for incoming powerPeak shaving involves optimizing energy supply between the incoming grid and the energy storage medium to meet spikes in demand. The excess energy can then be stored when the demand and costs are low.
Click this icon to know more
Click on spin icon to know more
Energy Storage: TopologiesMarket development still in progress
2. AC/DC solution, Transformer, LC-filter, AFE and battery / Capacitor
SINE Filter
Battery
2.) AC-grid
AFE
Tra
ns.
~
3. Direct DC solution, LCL-filter, AFE, INU and battery/ Capacitor connected to DC-link
LCL Filter
Battery0<Ubattery < UDC-grid
3.) AC-grid
AFE
~
Invert
er
~
Du/dtFilter
M
1. DC/DC solution, DC/DC-chopper, filter and battery / Capacitor
1.) DC-grid or DC-link
Filter
Battery0<Ubattery < UDC-grid
DC/D
C c
hopper
Applications via Power conversion
1.Grid Converter. 50/60hz etc., (Port and special power needs)
2. Hybrid VFD. ( Uninterpreted Powered VFD)
3. Energy Storage System in Wind and Solar. Via Alfen Delivered ----
4. Peak load shaving or black-out start.----------------
5. Power conditioning Fly Wheel Via TEMPORAL Delivered .
6. EV/EV Chargers---- in Netherlands via Heliox Delivered -----
~
=
Filte
r
AFE
supply
load
~
=
M~
=
G
=
=
LC
~
=
Filt
er
AFE
~
=
Filt
er
AFE
Power Conversion & Hybrid
IGBT BASED SLIP POWER RECOVERY SYSTEM
Danfoss Innovation
• Std IGBT Inverter/AFE drives used as main hardware
Customer Benefits
• Energy Saving by Regenerative Braking
• Option for MV Drive
• Less Investment, Low ROI
• Existing GRR can be used as Bypass
• PF > 0.99
• Harmonics < 5% complies IEEE519
• Low Spares cost
• Less MTBF/MTTR
• Bumpless transfer to Bypass option
Harsh Environment & Design Ambient
Danfoss Innovation
• IP 20 Enclosure for Chassis mounting
• 3C3 level conformal coating as standard
• 50 Deg design ambient at 100% load
Customer Benefits
• Enhanced protection & safety compared to IP 00
• Greater Reliability in Harsh Environments
• Minimal De-rating is required
Drive Configuration
External
Control
signals
System Bus
(Optic fibre)
Speed Follower solution
• Master Drive transmits actual speed reference to follower drive
• Follower Drive uses the actual speed of the master as a speed reference
• This mode is useful when drives are not connected mechanically to each other
Torque follower solution
• Master Drive transmits actual torque reference to follower drive
• Follower Drive uses the actual torque of the master as a torque reference
• This mode is useful when drives are connected mechanically to each other
Different modes available
• Torque control
• Torque control with speed window
• Torque control with min/max torque sel. Of speed control output (E.g. Winder web broken)
Danfoss Facts India
• 100% Subsidiary of Danfoss A/S
• Established in 1998
• Employs over 1200 YTD 2018
• Turnover INR 1250 Cr YTD 2018
• 3 Offices & 80 Partner companies
• Major Investments on R&D and laboratories for
application development
• Manufacturing Cooling and Drives solutions
• Global Sourcing
1998 1999 2000 2002 2005 2007 2008 2010 2011 2012 2013 2015
A sales office
opened in
Chennai
Danfoss India
achieved a turnover
of 100 crores
KP pressure controls begun
production in Chennai
Danfoss India begun
R&D on reciprocating compressor
Opened sales office in Bangalore
and Ahmedabad
R&D begun for industrial refrigeration, high power drives and electronic controls
Sales office in Mumbai and New
Delhi
A condensing unit factory
was opened
Filter dryer factory was inaugurated in Chennai
The industrial
automation R&D lab started
Industrial refrigeration production started in Chennai
The refrigeration
and air conditioning
Training center opened near Chennai
Danfoss to invest
$100mn in India
$100mn in India invested
on LEED Platinum rating campus
was setupup
Danfoss India – Milestones
Danfoss industries
private limited was
incorporated as a 100%
subsidiary of Danfoss
Jorgen Clausen
inaugurated the Danfoss factory in Chennai
Research and Development : Application Development Labs addressing different product lines and Industries
Psychro-metric Lab: AC & Chillers
Electronics Lab: Controllers
Commercial Compressor Lab: RecipComp & AC
Power Electronics & Solar Inverter Lab
Centre of Excellence – Heavy Industry
• Design, Solution & Engineering Center in Asia,
Pacific and India region is a Global center for
Excellence showcasing technical competences on
applications and product excellence
• Unparalleled Support: Partnering with
stakeholders and Global Network of drives
specialist for pre and post sales support
• Up to 800kw load testing
• Engineering panels with IP42/54/66 protection
Manufacturing
• India’s first IGBC LEED Platinum rated manufacturing facility
• Manufacturing facility adheres to various certifications to meet the required standards
• Best in Class Quality Certification TS 16949 (includes ISO 9001) LoA for Manufacturing since 2015.
• Best in class test systems and machinery used for Production, Qualified and Competent resources
• IMS ISO 14001 & OHSAS 18001 Certified – for Environment & Safety
• UL, ISO 14001 & ISO 18001 OHSAS, TS16949
• Environment Chamber to create temperatures (-25 Deg. C to +70 Deg. C)
The DrivePro®
A promise of service to our Heavy Industry customers
Stay calm. You´re covered.
DrivePro® services are designed to help you get the most out of your applications assisted by Danfoss VLT® and VACON®
drives. We go beyond simple device maintenance, repairs and replacements, to proactively offer you added value that directly improves your business.
Dedicated Customer Service Centre- 24*7 Service support
Danfoss Offices
Authorised Sales Partner
Danfoss India Corporate Office
Authorised Service Partner
Hotline : 24X7 Drives Service Contact details:
South - 8056000401North & East - 8800500402West - 7738180403
West (Mumbai + Ahmd)– [email protected]
North & East– Mr. [email protected]
South – [email protected]
• 14 Sales and Service offices across India
• 25+ Authorized Service locations across India
• Srilanka, Nepal, Bangladesh Service Centre
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