Ден на печатните технологии 2012 prinect. the …. the operating system for...
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Prinect. The Operating System for your Printshop. Simeon Popov & Uli Bader, Heidelberger Druckmaschinen AG
Ден на печатните технологии 2012
© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
Prinect. The Operating System for your Print Shop.
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Prepress
Pressroom Finishing
Management Administration
Prinect
© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Prinect integrates all processes in an intelligent automated workflow.
• Modular design enables Prinect to adapt to the relevant requirements.
Tasks: • Production workflow. • Management processes. • Web-to-print applications. • Color workflow and quality assurance. • Commercial and packaging printing. • Digital printing. • Productivity optimization and logistics.
Prinect. The Operating System for your Print Shop.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Professional management information system (MIS)
• High-performance integration into the Prinect production workflow
• Comprehensive evaluations • Transparency across the board
The software covers the following areas: • Estimating • CRM & account management • Warehouse and material management • Integration with print production workflow • Job costing and reports
Prinect Business Manager. The Powerful MIS Solution for the Print Media Industry.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Generation and management of several web shop systems
• User interface for the customer (front end) individually adaptable
• Comprehensive user administration with ordering processes
• Freely definable work steps enable customized processes
• Documents can be adapted by the customer
• Sales offering can be extended, e.g. using editable printing templates
• Supports various business models
Prinect Web-to-Print Manager. Online Shops expand Business Areas.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Fast drafting of folding cartons and displays and creation of die cutting forms and associated tools
• 3D display of the designed object which can be interactively checked and used for customer approval
• Animated folding sequences and presetting data for folder gluer
• Extensive library including integrated ECMA and FEFCO catalogs
• Integration into the Prinect packaging workflow
• Options to support creative designs and generate die cutting tools
Prinect Package Designer. The CAD/CAM System for Packaging and Die-Cutting Tools.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Control center for all production operations
• Transparent processes • Management based on real-time
information • JDF job tickets containing all job
information and production data, plus a process network detailing the exact sequence of the necessary steps
• Optional: Prinect Scheduler digital planning board
Prinect Integration Manager. The Print Shop’s Control Center.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Automated prepress workflow • Modular and scalable • Compact “all-in-one” configuration
possible • The right software module for every
prepress task in the commercial and packaging sectors
• Process control and optimization at the Prinect Cockpit
• Uses Prinect Renderer, based on the Adobe PDF Print Engine, for ripping
• Can also integrate the current version of Prinect MetaDimension
Prinect Prepress Manager. The Solution for Automating Prepress.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• PDF Assistant: Analyzes and processes PDF files
• Color Editor: Helps check colors • Coating Editor: For precise coating jobs
and creating separations • Barcode Editor: Generates barcodes • Trap Editor: For object-based trapping • Imposition Editor: Creates up to 8-up
printed sheets • Screening Selector: Assigns screenings
to objects
Prinect PDF Toolbox. Tools for the Perfect PDF Workflow.
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• Plug-ins for Adobe Acrobat for processing and optimizing PDF documents for commercial and packaging printing
• Every tool in the suite can be individually enabled
© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• All the tools for perfect color management in one suite
• Tools can be individually enabled as required
The Prinect Color Toolbox for reliable color management consists of three programs: • Quality Monitor • Calibration Tool • Profile Tool
Prinect Color Toolbox. Color Management Tools.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Comprehensive functions for imposition and sheet assembly
• Visual control of all work steps • Conceptual separation of press sheet
and folding sheet • Option Packaging Pro for folding carton
production • Option Gang Assistant for generating
gang jobs • Option Sheet Optimizer for optimum
arrangement of multiple image copies on the sheet in label printing
Prinect Signa Station. The Solution for Imposition and Sheet Assembly.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Uses Adobe PDF Print Engine • Prinect screening methods • Can be used in Prinect Prepress
Manager for output of proof and plates • Prinect MetaDimension offers a stand-
alone workflow with Prinect Signa Station
The modular RIPs can provide solutions to meet all demands: • Direct connection to Heidelberg
computer-to-plate devices • Prinect Shooter:
CtP control device
Prinect Renderer and Prinect MetaDimension. The RIPs for Maximum Productivity.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Secure online cooperation between print shop and customer
• Fast, cost-effective, and error-free generation of printable data
• Communication and transactions using standard web browsers
• Customer-specific production workflows
• High level of automation for all prepress-related processes
• Reliable online soft proofing • E-mail notifications
Prinect Remote Access. The Web Portal for the Prinect Prepress Workflow.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• A single, consistent workflow for offset and digital printing
• Central planning and job costing for offset and digital print jobs
• Maximum productivity through flexible selection of the most cost-effective printing method
• Consistent color management whatever the printing method
• Production of personalized documents • Document-oriented workflow from
imposition to postpress
Prinect Digital Print Manager. Integration of Heidelberg Digital Printing Systems.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
Prinect Postpress Manager. Integration of Finishing into the Prinect Print Shop Workflow.
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• Integration of finishing machines • Data capture and central management
for precise post-production job costing • Maximum availability of current job
information and production data • Display of job status in real time • Minimization of setup times
Enables finishing equipment to be integrated into the print shop workflow: Finishing processes are transparently depicted and optimally organized for all those involved.
© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
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Prinect in the Pressroom.
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Prinect Axis Control Powerful - color measurement system
New Prinect Image Control Image - color measurement system
New Prinect Easy Control Standard - color measurement system
Prinect Inpress Control Inline - color measurement system
Prinect Inspection Control Inline - sheet inspection
Prinect Auto Register Inline - register measurement system
Color Management
Ink Presetting
Color & Quality Measurement
Prinect Color Solution With Print Color Management services
Prinect Press Center High performance control station
Prinect Pressroom Manager Presetting and quality reports
© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
sheets
Inki
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OK
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Make ready Production
Ink presetting
Color measurement system /
PDF-comparison
• Pressroom Manager • Press Center with Intellistart and
Color Assistant / Color Assistant Pro • Print Color Management
• Easy Control, Axis Control, Image Control or Inpress Control
• Inspection Control PDF • Print Color Management
• Easy Control, Axis Control, Image Control or Inpress Control
• Inspection Control • Pressroom Manager with Analyze Point
Significant paper savings and short make ready through controlled processes
Sollfärbung
Color measurement system / sheet inspection
Prinect in the Pressroom. Achieve print quality fast and reliably.
© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Central control of the pressroom • Integration of printing presses and color
measurement systems • Maximum availability of all job
information and production data • Accurate press presetting values • Display of job status in real time • Mid- and long-term reporting and
statistics to support improvement actions
• Central storage of press settings for repeat jobs
Prinect Pressroom Manager. The Control and Information Center for the Pressroom.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Cutting-edge design for improved functionality and ergonomics
• Highly flexible configuration with various options
• Color matching in line with ISO 3664 • 19-inch touchscreen for greater
operating convenience • Intellistart: An innovative, process-
oriented navigation system • Excellent data management and shop
floor data collection • Integrated Prinect color measurement
systems for quality control • Optional: Wallscreen information center
Prinect Press Center. The High-Performance Control Station for the Printing Press.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
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Prinect Press Center / - Compact – Intellistart
• Productivity increase of up to 8%
compared to a non process-oriented operation
• 70% fewer operating steps
compared to a non process-oriented operation
• Fast, reliable processes thanks to process-
oriented operator guidance
• More reliable production and extensive
automation
• Automatic job change together with De-inking
program and Pre-inking program 2 to achieve
very rapidly color stability
• Integration into the Prinect workflow
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
Prepress-RIP Prepress-RIP
Press Center
Digitaler Bogen (PDF)
PPF Datei mit separiertem Vorschaubild
PPF-Datei mit zonalen Flächen-deckungswerten
0, 0, 0, 5, 0, …
Prepress-RIP
PRM / PPI PRM / PPI
Press Center
Voreinstellung: Umrechnung der zonalen Flächendeckungswerte in Farbzonenöffnungen
55% Flächendeckung
182 Dioden Farbzonenöffnung ?
Digitaler Workflow zur Farbvoreinstellung Zusammenspiel der Workflowkomponenten
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
Ink Key Setting relative to Mean Value of Color Tests with identical printing condition and identical coated paper
-25% -20% -15% -10% -5% 0% 5%
10% 15% 20% 25%
B C M Y
Farbe 1 Farbe 2 Farbe 3 Farbe 4 Farbe 5
Einfluss der Farbe auf die Farbzonenöffnung
Tests mit identischen Druckbedingungen auf gestrichenem Papier
Rel
ativ
e Fa
rbzo
nenö
ffnun
g Verhalten unterschiedlicher Druckfarben
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
Farbvoreinstellungen für unterschiedliche Papiere, Farben und Druckbedingungen werden anhand eines ok Bogen angepasst
Signifikante Rüstzeitverkürzung bei Anwendungen wie Katalogen, Broschüren, Verpackungen etc.
Prinect Press Center - Option “Color Assistant” die “lernende” Kennlinie im Leitstand
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
Prinect Press Center – Funktionsweise der Farbvoreinstell-kennlinien
Flächendeckungs- werte von PRM / PPI
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
Schnelles Einrichten mit dem Color Assistant (S11A)
OK Bogen
Anzahl Bogen
Färb
ungs
stan
dard
Präzise Farbvoreinstellung Exakter Farbeinlauf
Kürzere Regelschritte
Wesentliche Verbesserungen der S11A
Zusätzliche Einsparung von bis zu 70 Bogen Makulatur
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Productivity comparison using up-to-date information via the Internet
• Market transparency in national and international competitive environments
• Efficient tool for process optimization and cost reduction
• Proven data security by Heidelberg • Regularly updated, anonymous
benchmarks • Adaptable comparison classes and
filters
Prinect Performance Benchmarking. The Guesswork is Over.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Spectrophotometric color measurement system for CMYK and spot colors
• Touchscreen operation • Online adjustment of ink zones in up to
six printing units • Measuring speeds of 150 mm/sec
(5.91 in/sec) • Displays density, ΔD, L*a*b*, ΔE,
slurring, doubling, dot gain, color difference ΔF, and color deviation that cannot be eliminated ΔE0
• Variable positioning of the print control strip
• Measurement of sample colors for accurate reproduction
Prinect Easy Control. The Standard Color Measurement System.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Measurement in the print control strip • Online color control of ink zones for up
to ten printing units • Measuring speeds of 200 mm/sec
(7.87 in/sec) • Variable positioning of the print control
strip • Optimum print sheet suction • Automatic location and recognition of
the print control strip • Operation via Prinect Press Center • Measurement results can be shown on
the Prinect Press Center Wallscreen • HKS and PANTONE color databases • Comprehensive quality reports
Prinect Axis Control. The Powerful Color Measurement System for Quality Assurance.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Spectrophotometric inline measurement of process and spot colors
• Online adjustment of ink zones for up to ten printing units
• Automatic register control and adjustment on the fly
• Measurement results can be shown on the Prinect Press Center Wallscreen
• Color stability thanks to production monitoring
• Operation via Prinect Press Center • HKS and PANTONE color databases • Comprehensive quality reports
Prinect Inpress Control. The Inline Color Measurement System for Highest Productivity.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Sheet inspection for early detection of defects in print or materials
• Uses two high-resolution line scan cameras (RGB or BW)
• Verification of a printed sheet against a PDF from prepress
• Constant monitoring of all print sheets right up to the maximum print speed
• Operation via Prinect Press Center • Display of errors on the Prinect Press
Center Wallscreen • Seamless documentation • For packaging and label printing
Prinect Inspection Control. The Inline Sheet Inspection System for Maximum Security in the Printing Process.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
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Prinect Inspection Control / PDF triggers inline Inkjet Marking
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Speedmaster XL 105-4-LYL
Inspection Control / PDF: verification with PDF
Inspection Control / PDF: detect print defects (e.g. hickeys, ink splashes or material defects)
XXXX
Inline Inkjet Unit : Marking of blanks with errors Up to twelve inkjet heads are used to
mark the blank, e.g. by destroying the barcode
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2 3
At least one unit is needed between the Inspection Control and Inkjet Unit!
© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
• Online ink zone adjustment for up to ten printing units
• Quality Center for prepress and up to four presses in the pressroom
• Spectrophotometric control in the print control strip and print image
• Integrated process analysis software • Measurement results can be shown on
the Prinect Press Center Wallscreen • Fast job setup based on CIP4-PPF
data from prepress • HKS and PANTONE color databases • Comprehensive quality reports
Prinect Image Control. The Full Sheet Color Measurement System for Optimal Quality in the Printed Image.
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© Heidelberger Druckmaschinen AG
Heidelberg Solutions Prinect & CtP
Prinect. The Operating System for your Print Shop.
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Prepress
Pressroom Finishing
Management Administration
Prinect
Heidelberg Solutions
Thank you. Uli Bader, September 25th / 26th, 2012