© 2011 eaton corporation. all rights reserved. m-max training tom neuberger – product manager...
TRANSCRIPT
© 2011 Eaton Corporation. All rights reserved.
M-Max Training
Tom Neuberger – Product Manager VFD’s
2 2© 2011 Eaton Corporation. All rights reserved.
Agenda
• 30 min Intro's and review of Eaton VFD strategy
• 45 min MMX features/benefits discussion and review of training guide
• 15 min MMX expansion discussion / Pricing
• 90 min MMX demo and website review – PC Software?
• 180 min Application Training
3 3© 2011 Eaton Corporation. All rights reserved.
Product Line Overview - Drives
Clean PowerCPX 18 pulse
CFX Passive Filter
SVX IndustrialSVX Enclosed
HVX9000HVX Intellipass/ Intellidisconnect
JCI, BAC brand labeled
Machinery MVX,NFX,SLX,M-Max
HVACHVX, JCI, York
IndustrialGVX, SVX
PerformanceLCX, SPX, DC fed
4 4© 2011 Eaton Corporation. All rights reserved.
Machinery/OEMs HVAC Industrial / WWT High Performance
LCX9000
CPX9000
SPX9000
MVX9000
NFX9000
DF51 DV51
SLX9000
GVX9000
SVX9000
DV6
V-Max
HVX9000
Intellipass
DF6
M-Max H-Max
10 Product Platforms being Replaced by 3 Product Platforms
Current & Future Drives Product Platforms
5 5© 2011 Eaton Corporation. All rights reserved.
Training Guide Review
• CD
• Features/Benefits
• Product Selection
• Parameter Guide
• Default Parameter Set
• Demo Overview
6 6© 2011 Eaton Corporation. All rights reserved.
7 7© 2011 Eaton Corporation. All rights reserved.
8 8© 2011 Eaton Corporation. All rights reserved.
9 9© 2011 Eaton Corporation. All rights reserved.
10 10© 2011 Eaton Corporation. All rights reserved.
Expansion / Pricing
• 1st Gen vs. 2nd Gen
• FS4 & FS5
• Margin Config.xls
11 11© 2011 Eaton Corporation. All rights reserved.
M-Max Demo / PC Software
• www.eaton.com/m-max
• M-Max Demo.exe
• MaxConnect
• MaxLoader
12 12© 2011 Eaton Corporation. All rights reserved.
Review User Manual
• Detailed Parameter List (page 65)• Abbrev list (page 150)• Parameter Groups (P)
• P1 Default Settings• P2 Analog Inputs• P3 Digital Inputs• P4 Analog Outputs• P5 Digital/Relay Outputs• P6 Drives Control• P7 Motor Data• P8 Protective Functions• P9 PID• P10 Fixed Frequencies• P11 V/Hz Characteristics• P12 Braking• P13 Logic• P14 Secondary Parameter Set
• System Parameters (S)• Monitoring Parameters (M)
13 13© 2011 Eaton Corporation. All rights reserved.
Parameter Format Explanation
14 14© 2011 Eaton Corporation. All rights reserved.
Default I/O (Factory Setting - FS)
• DI1 = start fwd• DI2 = stop/start rev• DI3 = Fixed Freq B0 (12hz)• DI4 = Fixed Freq B1 (18hz)• DI5 = Fault Reset• DI6 = PID Controller Deactivate• RO1 = Run• RO2 = Fault• DO = Ready
15 15© 2011 Eaton Corporation. All rights reserved.
Startup Wizard
• Page 64 or 147• 17 parameters• Basic control and motor nameplate data• 4 macros / applications
• Basic
• Pump
• Fan
• High Load
• Three ways to implement• Initial power up
• Press and hold “STOP” button for 5 seconds
• Set parameter S4.2 = 1
• P1.1 = 1 (factory setting/default)
16 16© 2011 Eaton Corporation. All rights reserved.
17 17© 2011 Eaton Corporation. All rights reserved.
Duplex Pump Application
• Start / Stop send by PLC (Maintained 24V inputs)• Speed Control 0-10V DC• Min Freq = 30 Hz• Max Freq = 60 Hz• Start Function/Accel Time = Ramp/10 sec.• Stop Function/Decel Time = Free Coasting/10 sec.• Motor Data:
• FLA: 1.0A• 1800 rpm• .83 power factor• 230V• 60 Hz
18 18© 2011 Eaton Corporation. All rights reserved.
Duplex Pump Parameter Setup
• Reset drive to factory defaults
• Can be configured through quick start wizard
19 19© 2011 Eaton Corporation. All rights reserved.
Duplex Pump Parameter Setup
• P1.1 (Quick Start Parameters) = 1
• P1.2 (Application) = 1 (pump)
• P1.3 (Country Specific Defaults) = 1 (US)
• P6.1 (Primary Remote Control Source) = 1 (I/O)
• P6.2 ( Primary Remote Speed Ref) = 3 (AI1)• Also need to confirm microswitch S2
• P6.3 (Min Freq) = 30 Hz
• P6.4 (Max Freq) = 60 Hz
• P6.5 (Accel Time) = 10 sec
• P6.6 (Decel Time) = 10 sec
20 20© 2011 Eaton Corporation. All rights reserved.
Duplex Pump Parameter Setup
• P6.7 (Start Function) = 0 (ramp)
• P6.8 (Stop Function) = 0 (free coasting)
• P7.1 (Motor FLA) = 1.0A
• P7.3 (RPM) = 1800 rpm
• P7.4 (Power Factor) = .83
• P7.5 (Motor Voltage) = 230V
• P7.6 (Motor Freq) = 60 Hz
• P11.7 (Torque Increase) = 0 (disabled)
21 21© 2011 Eaton Corporation. All rights reserved.
Duplex Pump Extra Credit
• We need to make sure that the motor can not run backwards
• The customer would like to start a second pump when
the frequency of pump #1 exceeds 50hz.
22 22© 2011 Eaton Corporation. All rights reserved.
Duplex Pump Parameter Setup Extra Credit
• First need to change parameter P1.1 = 0
• Motor can not run backwards: • P6.23 (REV Blocked) = 1 (enabled)
• Disabling the Start Rev (P3.3) does not disable running the drive in reverse in “keypad” mode.
• Exceed 50 Hz: • P5.1-3 (Digital or Relay Output) = 10 (Freq Monitoring 1)
• P5.4 (Freq Monitoring 1) = 2 (P5.5 – P6.4, high limit)
• P5.5 (Freq Monitoring 1 Ref Value) = 50 hz
• On/Off delays???
23 23© 2011 Eaton Corporation. All rights reserved.
HVAC Duct Pressure Application
• The customer has an HVAC system that needs to maintain a duct pressure of 75psi. They are using a 0-200psi pressure transducer to monitor the duct pressure. The transducer’s output is a 0-10V signal.
• Min Freq = 0hz• Accel and Decel = 5 seconds• Motor Data:
• FLA: 1.0A• Current Limit: 1.2A• 1800 rpm• .85 power factor• 230V• 60 Hz
24 24© 2011 Eaton Corporation. All rights reserved.
HVAC Duct Pressure Hints and Clues
• Understanding PID• Setpoint value as %.
• Example: Customer has a 0-10 psi transducer and would like to maintain a pressure of 4 psi.
• Convert psi to % based on transducer range
• 4/10 = x/100
• x = 40%
• Hints: The only parameters that you should need to modify are the following: P9.1, P9.4, P9.5, P9.6
25 25© 2011 Eaton Corporation. All rights reserved.
HVAC Duct Pressure Parameter Setup
• P1.1 = 0 (All parameters)• P1.2 = 2 (Fan)• P1.3 = 1 (NA)• P2.1 (AI1 signal range) = 0 (0-10V)• P6.3 (Min Freq) = 0 hz (Default is 20hz)• P6.5 = 5 sec (Default is 20 seconds)• P6.6 = 5 sec (Default is 20 seconds)• P7.1 = 1.0• P7.2 = 1.2• P7.3 = 1800
26 26© 2011 Eaton Corporation. All rights reserved.
HVAC Duct Pressure Parameter Setup
• P9.1 (PID Controller) = 1 (Activated)
• P9.4 (PID Controller Keypad Reference) = 37.5%• 75/200 = x/100
• 200x = 7500
• x = 7500/200 = 37.5
• P9.5 (PID Controller Setpoint Source) = 0 (Keypad)
• P9.6 (PID Controller Actual Value) = 1 (AI1)
27 27© 2011 Eaton Corporation. All rights reserved.
HVAC Duct Pressure Extra Credit
• The customer would like the drive to conserve energy “sleep” if the output frequency falls below 10hz for 5 seconds or longer. It should “wake up” once the pressure transducer drops below 70 psi.
• The customer would also like the ability to disable the PID loop and follow a standard 0-10V signal supplied by a PLC.
• Lastly the customer would like the drive to monitor the
duct pressure.
28 28© 2011 Eaton Corporation. All rights reserved.
HVAC Duct Pressure Parameter SetupExtra Credit
• Sleep Mode:• P9.12 (Frequency) = 10 hz
• P9.13 (Wake up) = 35% (70/200 = x/100)
• P9.14 (Delay)= 5 sec
• PID Disable• P2.1 (AI1, signal range) = 0 default
• P3.12 (PID Disable) = 6 default
• P6.2 (Primary Remote Speed Ref) = 3 default
• Monitor Duct Pressure• P9.19 (PID Controller, Process Value Scale) = 2
29 29© 2011 Eaton Corporation. All rights reserved.
Conveyor Application
• Start and stop by PLC (Maintained 24V Inputs)• Sensor input required for motor to start• Primary speed control 2-10V Utilizing AI2 sent from PLC• Set speed of 20 Hz also controlled from a PLC• Accel and Decel = 5 seconds• Motor Data:
• FLA: 1.4A
• Current Limit: 1.75A
• 1700 rpm
• .87 power factor
• 230V
• 60 Hz
30 30© 2011 Eaton Corporation. All rights reserved.
Conveyor Application
• Reset drive to factory defaults
• Can be partially configured through quick start wizard.
31 31© 2011 Eaton Corporation. All rights reserved.
Conveyor Parameter Setup
• P1.1 (Quick Start) = 0 (All Parameters)• P1.2 (Application) = 3 (High Load)• P1.3 (Country Defaults) = 1 (NA)• P2.5 (AI2 Signal Range) = 1 (2-10V)
• Also confirm microswitch S3• What is AL50?
• P3.1 (Start/Stop Logic) = 3 (FWD/REV)• P3.8 (Run Enable) = 3 (2-6 Digital Input)
• If DI2 you need to disable Start Rev signal (P3.3 = 0)• Be wary of default I/O
• P3.9 (fixed freq, binary B0) = 4 (3-6 Digital Input)• P3.10 (fixed freq, binary B1) = 0
• Who’s unit was running at 24hz as the preset speed? (B0 + B1 = 24hz FF3)
• P6.2 (Primary Remote Speed Ref) = 4 (AI2)• P6.5 (Accel) = 5.0• P6.6 (Decel) = 5.0 • P10.2 (FF1) = 20hz
32 32© 2011 Eaton Corporation. All rights reserved.
Conveyor Application Extra Credit
• The customer would like to count packages with an Eaton sensor. Packages (spaced approx 10 seconds apart) travel down a conveyor and past a sensor before they drop into a box. It takes the package 5 seconds to reach the box after it passes the sensor. Once the box has 10 packages the customer would like to run a second conveyor (powered by an XT starter, of course) for 3 seconds to transport the box to a shrink wrapper and a new box will be set in place. Cycle repeat…
33 33© 2011 Eaton Corporation. All rights reserved.
Conveyor Application Extra Credit (Simplified)
• VFD to count packages via sensor input
• When counter = 10• Activate various outputs
• RO to activate XT coil (start second conveyor)• Time delay on 5 sec • Time delay off 3 sec
• DO active to DI (reset counter)
• Repeat!
34 34© 2011 Eaton Corporation. All rights reserved.
Conveyor ApplicationExtra Credit Parameter Setup• Counter input signal:
• P3.23 (Counter input signal) = 5 (digital input 5, or any input)
• P3.29 (counter reference value)= 10
• Counter output• P5.1 (RO1 signal) = 20 (counter value 1 reached)
• P5.2 (RO2 signal) = 0 (deactivated)
• P5.3 (DO1 signal) = 20 (Use the DO to reset counter)
• Counter reset input• P3.24 = 6 (digital input 6, could be fed directly from DO)
• Time delays• P5.14 (RO1, on delay) = 5s
• P5.15 (RO1, off delay) = 3s
© 2011 Eaton Corporation. All rights reserved.
Thank you!
Tom Neuberger – Product Manager VFD’s