© 2008 osisoft, inc. | company confidential water industry introduction gary wong p.eng., mba, cma...
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© 2008 OSIsoft, Inc. | Company Confidential
Water Industry IntroductionWater Industry IntroductionWater Industry IntroductionWater Industry Introduction
Gary Wong P.Eng., MBA, CMA
Global Water Industry [email protected]
3© 2008 OSIsoft, Inc. | Company Confidential
Water: The Essence of LifeWater: The Essence of Life
Utilities’ continuous and real-time challenges:
Managing Costs Product Quality Service Delivery
“Sustainability”
4© 2008 OSIsoft, Inc. | Company Confidential
OSIsoft Customers in Water/Wastewater
Central Valley Water Central Valley Water
Water Industry Profile Implemented in 17 countries
Enhances quality of life for millions of people
Water and wastewater treatment
Water distribution and wastewater collection
Irrigation
Desalination
Hydrology and metering
5© 2008 OSIsoft, Inc. | Company Confidential
Proven Industry ExamplesProven Industry Examples
Energy OptimizationAsset ManagementReduce Water Leakage / Wastewater InfiltrationWater Quality / Environmental ComplianceMetering (Automated AMI/AMR or Manual)Enable Business IntegrationCorporate Sustainability
Some customer solutions around the world are:
© 2008 OSIsoft, Inc. | Company Confidential
Vitens – Vitens – From Data to InformationFrom Data to Information
Vitens – Vitens – From Data to InformationFrom Data to Information
Peter van den Heuvel Peter van den Heuvel LogicaLogica
Peter van den Heuvel Peter van den Heuvel LogicaLogica
7© 2008 OSIsoft, Inc. | Company Confidential
AgendaAgenda
1 The Vitens organization
2 The Business Case
3 Uniform Operational Management
4 Real Time Performance Management
5 Vitens: Ready to generate the Value
8© 2008 OSIsoft, Inc. | Company Confidential8
Key figures 2008Customers 5.4 million
Connections 2.3 million
Dutch market share 31%
Average daily consumption (per head) 124 litres
Annual water sales 330 million m3
Average consumer price (inc. VAT) €1.32/m3
Turnover €475 million
Investments 2006-2010 €125 million
FTEs 1,238
9© 2008 OSIsoft, Inc. | Company Confidential
Logica as a global sourcing partnerLogica as a global sourcing partner
10© 2008 OSIsoft, Inc. | Company Confidential
Logica in Manufacturing todayLogica in Manufacturing today
Over 30 years experience in Manufacturing Systems 1300 employees across 16 countries delivering
Manufacturing systems and consulting services Focusing on: Chemicals, Oil and Gas, food & beverages,
pharma, metals and Energy and Utilities industries Specific domain experience in MES, SCM and PLM. Providing business consultancy, system integration
and maintenance & support (24/7) Supporting plant-to-enterprise integration
(ERP-MES-PA) Strategic Partnerships with Microsoft and SAP Leading role in MESA, and produce the annual
survey of Manufacturing Execution Systems (MES)
11© 2008 OSIsoft, Inc. | Company Confidential
Strategic focus of VitensStrategic focus of Vitens
• Lowering costs, improving quality
• Innovation and research
• Personnel and organisation
• International
• Water-chain integration
12© 2008 OSIsoft, Inc. | Company Confidential
AgendaAgenda
1 The Vitens organization
2 The Business Case
3 Uniform Operational Management
4 Real Time Performance Management
5 Vitens: Ready to generate the Value
13© 2008 OSIsoft, Inc. | Company Confidential
Water DistributionAlarm controlEmergency control
Water Quality ControlYear Plan
Coordinating impact of Projects, Distribution, Maintenance
Recharge permits
Reporting
Input to Projects:Distribution , Maintenance
Client contacts
Business Processes
14© 2008 OSIsoft, Inc. | Company Confidential
Challenges of VitensChallenges of Vitens
• Uniform Operational Management
• Uniform Business Processes
• Uniform Process Data
• Uniform ERP – MES - PA
• Centralization of Maintenance & Support
15© 2008 OSIsoft, Inc. | Company Confidential
• SAP unless… and PI unless…
• Each (Process)Functionality supported by one and only one application
• Information allocated to one source
• Minimize interfaces
• Only certified interfaces
• Keep process control As-Is
• Standardisation
• Based on ISA-95 structure
Policy of VitensPolicy of Vitens
16© 2008 OSIsoft, Inc. | Company Confidential
Objectives for VitensObjectives for Vitens
• Standardization of Processes
• Uniformity of Process Structure
• Realtime Based Management Information
• Fast realisation of Changes and new Technologies
• Less costs ICT
• Fast Failure Response
• Integration of SAP, GIS and LIMS
17© 2008 OSIsoft, Inc. | Company Confidential
AgendaAgenda
1 The Vitens organization
2 The Business Case
3 Uniform Operational Management
4 Real Time Performance Management
5 Vitens: Ready to generate the Value
18© 2008 OSIsoft, Inc. | Company Confidential
19© 2008 OSIsoft, Inc. | Company Confidential
Multisite Project ApproachMultisite Project Approach
Organization
Process
Technology
Phase 1
Define Blueprint
Phase 2
Create Blueprint
Phase 3
Implement Solution
Phase 4
Support & Continuous Roll-Out
20© 2008 OSIsoft, Inc. | Company Confidential
RT Enterprise ArchitectureRT Enterprise Architecture
PLC / Scada
SAP
PILIMS GIS
VisualizationReporting
Level 4
Level 3
Level 2
21© 2008 OSIsoft, Inc. | Company Confidential
Standardization of ProcessesStandardization of Processes
FiltrationSource Storage Distribution
Pump
Valve
Pressure
Pump
Valve
Pressure
Valve
Level
Pump
Valve
PH
Flow Flow Flow
22© 2008 OSIsoft, Inc. | Company Confidential
Standardization the processStandardization the process
Location 1Location 1
Location 2Location 2
Location nLocation n
23© 2008 OSIsoft, Inc. | Company Confidential
Standardization the process
24© 2008 OSIsoft, Inc. | Company Confidential
Standardization of CalculationsStandardization of Calculations<F
uncti
on>
RNS000FT1 tellerstanduitgaand
Tellerstand_uit(Distributie\Strang 1 Zaltbommel\
volumestroommeting)
RNS000FT1 tellerstandinkomend
Tellerstand_in(Distributie\Strang 1 Zaltbommel\
volumestroommeting)
RNS000FT3 tellerstandTellerstand
(Distributie\Strang 3 Geldermalsen\volumestroommeting)
Sommatie
Handmatige invoerProefopstelling KIWA
Div. eigen verbruik
Handmatige invoerKoperproef
Handmatige invoerKoelwater N.S.A.
Handmatige invoerSperwaterPompen
Handmatige invoerRiool overloop tussenkelder &
Reinwaterreservoir
Debiet
MaxValue=1.000.000
Debiet
MaxValue=1.000.000
Debiet
MaxValue=1.000.000
Levering_uit [m3\h](Distributie\Strang 1 Zaltbommel\
volumestroommeting)ACE-PKO-Levering_in-Strang1
Levering_in [m3\h](Distributie\Strang 1 Zaltbommel\
volumestroommeting)ACE-PKO-Levering_in-Strang1
Levering [m3\h](Distributie\Strang 3 Geldermalsen\
volumestroommeting)ACE-PKO-Levering-Strang3
Eigen verbruik[m3\h]
Levering [m3\h](Distributie\Strang 1 Zaltbommel\
volumestroommeting)ACE-PKO-Levering-Strang1
Sommatie
Sommatie (39)
(60) Levering [m3\h](Distributie)
ACE-GLD-R1-PKOL-Distributie-Totaal-Strang-Meetwaarde
(39) verbruik [m3\h](verbruik)
ACE-GLD-R1-PKOL-Distributie-Verbruik-totaal-nieuw
SommatieGrondwaterverbruik[m3\h]
ACE-PKOL-Grondwaterverbruik
+
+
+
-
+
+
+
+
+
+
+
+
Deze verbruiken staan achtermeter van West Veluwe.
Handmatige invoerRiool overloop Spoelkelder
Wes
t Be
tuwe
Zaltb
omme
lGe
lderm
alsen
Iedere 5 minuten worden de tellerstanden van de 2 vorige 5minuten van elkaar afgetrokken en omgerekend naar een
debiet per uur
SWO001FT1 tellerstand Tellerstand(Zuivering\Spoelwaterdebiet)
Debiet
MaxValue=1.000.000
Spoe
lwate
r
Verbruik [m3\h](Zuivering\Spoelwaterdebiet)
ACE-PKOL-Zuivering-Spoelwaterdebiet+
Afgesproken een vaste waarde van5 m3\dag
Afgesproken een vaste waarde van52 m3\jaar
Overloop[m3\h]
Berekening per 5 minuten
ACE-Module
Uitkomst ACE Module
Bron-Tag (MdB)
Algemene gegevenst.b.v. balans
Bron-Tag
ProcessBook
Property MDB
Legenda
Debiet
MaxValue=1.000.000
RNS000FT5 tellerstand
RNS000FT4 tellerstand
Tellerstand(Distributie\Strang 5 West-Betuwe A\
volumestroommeting)
Debiet
MaxValue=1.000.000
Levering [m3\h](Distributie\Strang 5 West-Betuwe
A\volumestroommeting)ACE-PKO-Levering-Strang5
RNS000FT2 tellerstandTellerstand
(Distributie\Strang 2 West-Betuwe B\volumestroommeting)
Levering [m3\h](Distributie\Strang West-Betuwe\
volumestroommeting)ACE-PKO-Levering-Strang-WestBetuwe
Sommatie
Debiet
MaxValue=1.000.000
Tellerstand(Distributie\Strang 4 West-Betuwe C\
volumestroommeting)
Levering [m3\h](Distributie\Strang 2 West-Betuwe
B\volumestroommeting)ACE-PKO-Levering-Strang2
Levering [m3\h](Distributie\Strang 4 West-Betuwe
C\volumestroommeting)ACE-PKO-Levering-Strang5
Spuiw
ater Handmatige invoer
SpuiwaterACE-PKOL-Distributie-Winning-
Spuiwater
Spuiwater [m3\h](Winning)
ACE-PKOL-Distributie-Winning-Spuiwater+
Ingevoerde waarde over deperiode spreiden in m3/h
Sommatie (40)(40) Produktieverliezen incidenteel [m3\h]
(PS Kolff)ACE-PKO-Produktieverliezen-incidenteel-nieuw
+
MODULE DATABASE => Regio Gelderland\Rivierengebied\Kolff en Velddriel\PS Kolff
Golden Tag ACE Result
25© 2008 OSIsoft, Inc. | Company Confidential
Standardization of CalculationsStandardization of Calculations
Golden Tag ACE Result
26© 2008 OSIsoft, Inc. | Company Confidential
AgendaAgenda
1 The Vitens organization
2 The Business Case
3 Uniform Operational Management
4 Real Time Performance Management
5 Vitens: Ready to generate the Value
27© 2008 OSIsoft, Inc. | Company Confidential
Uniform Visualization
28© 2008 OSIsoft, Inc. | Company Confidential
Uniform Visualization
29© 2008 OSIsoft, Inc. | Company Confidential
Uniform Visualization
30© 2008 OSIsoft, Inc. | Company Confidential
Uniform Visualization
31© 2008 OSIsoft, Inc. | Company Confidential
Visualization based on structure
32© 2008 OSIsoft, Inc. | Company Confidential
33© 2008 OSIsoft, Inc. | Company Confidential
Reporting based on structure
34© 2008 OSIsoft, Inc. | Company Confidential
AgendaAgenda
1 The Vitens organization
2 The Business Case
3 Uniform Operational Management
4 Real Time Performance Management
5 Vitens: Ready to generate the Value
35© 2008 OSIsoft, Inc. | Company Confidential
The realized ValuesThe realized Values
• Business Processes are standardized
• One Uniform structure over all locations
• Single Point Of Information
• New Functionalities build once use overall
• Centralization of Maintenance & Support
• Fast Failure Response
36© 2008 OSIsoft, Inc. | Company Confidential
The future ValuesThe future Values
• Integration with SAP-LIMS-GIS
• One Central PI-Server with High Availability
• Exchange PI-MdB into PI-AF
• Energy Safety Program
• Condition Based Maintenance
37© 2008 OSIsoft, Inc. | Company Confidential