© 2006 psen unit - #6 air brake system understanding the design of the air brake system and an...

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© 2006 PSEN Unit - #6 Air Brake System Understanding the design of the Air Brake System and an overview of the Engine Retarder System

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© 2006 PSEN

Unit - #6 Air Brake System

• Understanding the design of the Air Brake System and an overview of the Engine Retarder System

© 2006 PSEN

Brake SystemsBrake Systems

• Braking System• Braking System

• Air Storage Tank's• Air Compressor• Compressor Governor

• Air Storage Tank's• Air Compressor• Compressor Governor

1. Service Brake

2. Parking Brake

3. Emergency Brake

1. Service Brake

2. Parking Brake

3. Emergency Brake

© 2006 PSEN

• Brake pedal application is critical to a reliable air brake system response

• Brake pedal application is critical to a reliable air brake system response

Brake Pedal

© 2006 PSEN

© 2006 PSEN

AIR TANKAIR TANK

Manual Draining Valve

Manual Draining Valve

Air Brake ComponentsAir Brake Components

© 2006 PSEN

Gauge DisplayGauge Display

Supply Pressure Gauges

Rear

Front

© 2006 PSEN

• NEVER push the brake pedal down when the spring brakes are on.

• Don’t use the brakes if they are very hot• In freezing temperatures they can freeze

• NEVER push the brake pedal down when the spring brakes are on.

• Don’t use the brakes if they are very hot• In freezing temperatures they can freeze

Parking Brake Control Parking Brake Control

© 2006 PSEN

• Use wheel chocks to hold the vehicle.

• Let hot brakes cool before using the parking brake.

• If the brakes are wet, use light braking while driving in a low gear to heat and dry them.

• Use wheel chocks to hold the vehicle.

• Let hot brakes cool before using the parking brake.

• If the brakes are wet, use light braking while driving in a low gear to heat and dry them.

Parking Brake Control Parking Brake Control

© 2006 PSEN

• Knob “pushed in” fills the air storage tank(s) – compresses the brake springs – releases pads from rotor or drums and the vehicle moves.

• Knob “pushed in” fills the air storage tank(s) – compresses the brake springs – releases pads from rotor or drums and the vehicle moves.

Spring BrakesSpring Brakes

Pulling the knob releases air from the air storage tank(s) - brake springs decompress or expand – brake pads play pressure on the rotors / drums and we slow down and / or stop.

Pulling the knob releases air from the air storage tank(s) - brake springs decompress or expand – brake pads play pressure on the rotors / drums and we slow down and / or stop.

© 2006 PSEN

External – • Chock your wheels

Internal – • Vehicle in NEUTRAL• Release you AIR BRAKE• Pump your Service Brake• Note Air Gauge indicators• Determine lower pressure reading

that activates the brake automatically.

External – • Chock your wheels

Internal – • Vehicle in NEUTRAL• Release you AIR BRAKE• Pump your Service Brake• Note Air Gauge indicators• Determine lower pressure reading

that activates the brake automatically.

Air Brake TestAir Brake Test

© 2006 PSEN

Air System RefillingAir System Refilling

Refill BrakesRefill Brakes

© 2006 PSEN

• When you push the brake control “in”, air from a separate tank releases the spring brakes so you can move the vehicle in an emergency.

• When you push the brake control “in”, air from a separate tank releases the spring brakes so you can move the vehicle in an emergency.

Dual Parking Control ValveDual Parking Control Valve

© 2006 PSEN

Front Brake Limiting SwitchFront Brake Limiting Switch

NORMAL SLIPPERY

• Limiting valves are used to reduce the chance of front wheel skidding on slippery surfaces

• Braking is good under all conditions

• Limiting valves are used to reduce the chance of front wheel skidding on slippery surfaces

• Braking is good under all conditions

© 2006 PSEN

Front Brake Limiting SwitchFront Brake Limiting Switch

NORMAL SLIPPERY

• Limiting valves are used to reduce the chance of front wheel skidding on slippery surfaces

• Braking is good under all conditions

• Limiting valves are used to reduce the chance of front wheel skidding on slippery surfaces

• Braking is good under all conditions

© 2006 PSEN

• Purpose is to:

– Prevent the tires from locking under any conditions

– When making an emergency stop using an ABS the driver should maintain pressure on the brake pedal even if the pedal starts to pulsate

• Purpose is to:

– Prevent the tires from locking under any conditions

– When making an emergency stop using an ABS the driver should maintain pressure on the brake pedal even if the pedal starts to pulsate

Anti-Lock BrakesAnti-Lock Brakes

© 2006 PSEN

• Several different types:

– Engine– Exhaust– Transmission

• Slows the rear axle with some type of braking mechanism, that does not involve use of the regular service brake.

• Several different types:

– Engine– Exhaust– Transmission

• Slows the rear axle with some type of braking mechanism, that does not involve use of the regular service brake.

Engine RetardersEngine Retarders

© 2006 PSEN

• If the roads are clean and dry the retarder can be used at any of the available settings.

• Do not use on a slippery road

• If the vehicle drive wheels begin to lock or the rear end begins to fishtail, immediately turn off the retarder system.

• If the roads are clean and dry the retarder can be used at any of the available settings.

• Do not use on a slippery road

• If the vehicle drive wheels begin to lock or the rear end begins to fishtail, immediately turn off the retarder system.

Engine RetardersEngine Retarders

© 2006 PSEN

Unit - #6 Air Brake System