yazaki pdf catalog

YESC (SEALED AND UNSEALED)

YESC KAIZEN (NEW UNSEALED)

NAVIGATION TIPS

CLICK ON YOUR SELECTION:

YAZ1342.qxd:Final_covers 9/7/05 5:41 PM

2. DOCUMENT LINKSNavigate To Catalog Menus

Links located on each PDF pagecan help you quickly jump toareas of interest. At the top ofpage one, for example, are linksthat allow you to immediatelyaccess either of the catalog’s twomajor CONTENT MENU’s.

From the CONTENT MENU you canlink to any connector SERIES MENU.

The connector SERIES MENU offers a variety oflinks to data about that particular series ofconnectors.

RETURN to an earlier menu at any time byclicking the link at the top of any page.

There are primarily three ways to navigate the interactive Yazaki Connector Catalog.

1. SEARCH FUNCTION — Navigate By Part Number Or Keyword2. DOCUMENT LINKS — Navigate To Catalog Menus3. PAGE-ADVANCE BUTTONS — Navigate Page-By-Page

3. PAGE-ADVANCE BUTTONSNavigate Page-By-Page

Click on either arrow at the bottom of the PDF window. Thiswill allow you to view the catalog page-by-page.

To jump to the first or last page of the catalog, click on therespective outside arrow.

1. SEARCH FUNCTION Navigate By Part Number Or Keyword

Click the SEARCH button on the PDF’s top bar.

On-the-right side of the screen, enter any part number, or keyword, into the datafield. Click SEARCH. Results are displayed in the window directly below the field.

Click on any result and thecorresponding page will bedisplayed.

N A V I G A T I O N T I P S

1

2

3

NOTE: You can also jump tospecific pages by clicking theleft-side BOOKMARKS tab.Click any of the bookmarkslisted and it’s correspondingpage will be displayed.

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C O N T E N T S

0.64 SERIES

1.5 SERIES

2.8 SERIES

6.3 SERIES

HYBRIDSERIES

HEADERSERIES

SPECIALTYSERIES

0.64 x 0.8 UNSEALED

0.64 x 0.8 SEALED

1.5 x 0.8 UNSEALED

1.5 x 0.8 SEALED

2.8 x 0.8 UNSEALED

2.8 x 0.8 SEALED

6.3 x 0.8 UNSEALED

6.3 x 0.8 SEALED

HYBRID

HEADER

TERMINALREMOVAL

TERMINAL REMOVAL

SPECIALTY UNSEALED

SPECIALTY SEALED

BACK TO MAIN MENU

OVERVIEW

SYSTEM FEATURES


C O N N E C T O R S

PART NUMBERING METHODOLOGY

YAZAKI LOCATIONSDISCLAIMER

ADDITIONAL CONNECTORS/POLE SIZESAVAILABLE IN THE YESC KAIZENSECTION OF THIS CATALOG

YAZ1342.qxd 9/27/05 9:47 AM Page 2

Y A Z A K I E N G I N E E R I N G S T A N D A R D

Yazaki’s YESC Series has evolved from decades of

intensive design refinement. As the world’s largest

supplier of vehicle power and data networks and

associated components, Yazaki is uniquely

qualified to deliver leading-edge

connector solutions. The

company continues to provide

these innovative systems to

automotive customers around

the world, for vehicles of

virtually every description.

The YESC Series represents an

important connector resource,

delivering enhanced network performance in

a broad range of applications. Standards, hybrids,

custom designs; sealed or unsealed – Yazaki has the

connector system to meet your requirements.

BACK TO YESC CONTENTS MENU

GO TO PAGE 2 OF 2

YAZ1342.qxd:Final_covers 9/13/05 9:33 AM Page 3

Yazaki is a premier

provider of innovative,

robust power and data

networks that are flexible,

easily configurable and

cost competitive. Our

global reach, along with

our collaborative approach

and in-depth vehicle-

launch support, give

Yazaki customers an

unprecedented resource

for their power and

data system needs.

Yazaki products, manufactured in plants on six continents,

help power one out of every three passenger vehicles on the

road, worldwide. That translates into more than 18 million

connectors and 110 million terminals every day. Our

leadership position reflects a commitment to excellence that

has made Yazaki the industry’s most innovative provider of

power and data system components.

From our three design centers in North America, Japan and

Europe, Yazaki advances the evolution of these critical

automotive components, providing connectivity solutions

that contribute to greater customer satisfaction. Our design

centers apply specialized engineering expertise to the specific

needs of vehicle manufacturers and their tier-supply partners.

The result: Yazaki’s global customers are assured of vehicle

power and data solutions that deliver highly

effective solutions to real-world challenges.Our benchmark product

quality – in connector

systems, wire harnesses,

electronics, and IP displays –

delivers exceptional value

and marketplace strength

to our customers.

TM


BACK TO PAGE 1 OF 2

YAZ1342.qxd:Final_covers 9/7/05 6:03 PM Page 4

UNSEALED

SY ST E M FE AT U R E S• Wide Range of Advanced Connectors Available Immediately

The YESC Series includes a full range of connector systems in stock – and available for immediate delivery worldwide – for virtually any vehicle application.

• USCAR / ISO Standard CompliantTerminal blade sizes are in accordance with USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).

• Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is available front-loaded and preset to the connector housing.

• Connector Position Assurance DeviceThe Connector Position Assurance Device is available preset to the female terminal connector housing.

• Wire Gauges for Every ApplicationThe YESC Series is compatible with a wide range of both US (AWG) and metric (mm2) wire sizes.

TERMINAL (MALE)

CPA

WIRE SEAL (SEALED ONLY)

TERMINAL (FEMALE)

HOUSING (FEMALE)

INTERFACE SEAL

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)


TERMINAL (MALE)

TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)

SEALED


YAZ1342.qxd:Final_covers 9/8/05 10:20 AM

0.64 SERIES UNSEALED

C O N N E C T O R S

BACK TO YESCCONTENTS MENU

CONSTRUCTION

SPECIFICATIONS

CURRENT RATING CURVE

TERMINAL

RETAINER CLIP/BRACKET DIMENSIONS

PART NUMBER SUMMARY CHART

PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps1_12:ps1_10 9/9/05 6:21 PM Page 1

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0 . 6 4 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m

C o n s t r u c t i o n

S p e c i f i c a t i o n sConnector PBT + GF

Material Male Terminal Copper Alloy (Sn/Au Plate)

Female Terminal Copper Alloy (Sn/Au Plate)

Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)

Current Capacity (See Chart)

Voltage Drop 20mΩ Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance 500VDC, 20MΩ Min

Dielectric Resistance 1000VAC (1 min.)

Applicable Wire Size 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)

Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm

Terminal-to-Connector Retention Force 75N Min

Connector-to-Connector Retention Force 110N Min

SIDE SPACER, FTERMINAL, M TERMINAL, F

HOUSING, M

SIDE SPACER, M

HOUSING, F

C u r r e n t R a t i n g C u r v e ( R e f e r e n c e O n l y )

This data is based on single

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 2 4 6 8 10 12 14 16 18

Current (A)

Temperature: Rise Over Ambient (ROA)vs.

Current

Tem

pera

ture

(RO

A) (

˚C)

18 AWGwire

ps1_12:ps1_10 9/13/05 11:41 AM Page 2

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 8

BACK TO SERIES MENU

T e r m i n a l

Male Terminal

Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25

R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s

Part Number Panel Hole Requirements

7047-9580 (Ref) �6.5mm

UNIT: mm

UNIT: mm

Applicable Wire Size

Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)

Male Terminal7114-4720-02 Sn 0.35 22 0.3

7114-4721-02 Sn 0.35 22 0.3

7114-3286-08 Au 0.35 22 0.3

7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

7116-4720-02 Sn 0.35 22 0.3

7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Female Terminal

7116-4720-08 Au 0.35 22 0.3

7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

Female Terminal0.

640.

80

25.50

2.40

1.90

16.50

3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80

0.90

2.40

ps1_12 9/27/05 10:23 AM Page 3

0 . 6 4 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: 49YA000105.

P a r t N u m b e r S u m m a r y C h a r t

Terminal

Part Name Male Female7114-4720-02 7116-4720-02

7114-4721-02 7116-4721-02

7114-3286-08 7116-4720-08

7114-3287-08 7116-4721-08

Applicable Clip 7047-9580 (Ref) N/A

Pole Polarity Color Male Part # Female Part # Female Part #(w/CPA)

4 A Light Grey 7282-6560-40 7283-6386-40 7283-6560-40

6 A Light Grey 7282-6561-40 7283-6387-40 7283-6561-40

8 A Light Grey 7282-8870-40 7283-8873-40 7283-8872-40

12 A Light Grey 7282-7696-40 7283-7696-40 7283-7697-40

20 A Light Grey 7282-6568-40 7283-6388-40 7283-6568-40

BACK TO SERIES MENU

ps1_12 9/27/05 10:23 AM Page 4

18.55

27.7521.30

18.55

17.6521.30

18.55

12.9521.30

14.60

17.6321.30

14.60

12.95

21.30

20.15

39.60

20.75

20.15

39.60

15.65

16.10

38.50

20.75

16.10

38.50

15.65

4

6

8

12

20

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 8H o u s i n g M a t e r i a l : P B T + G F

UNIT: mm

Poles Male Housing Female Housing

7282-6560-40 7283-6386-40

7282-6561-40 7283-6387-40

7282-8870-40 7283-8873-40

7282-7696-40 7283-7696-40

7282-6568-40 7283-6388-40

BACK TO SERIES MENU

ps1_12:ps1_10 9/13/05 11:41 AM Page 5

0.64 SERIES SEALED

C O N N E C T O R S


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps1_12:ps1_10 9/9/05 6:22 PM Page 6

0 . 6 4 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m

BACK TO SERIES MENU


S p e c i f i c a t i o n sConnector PBT + GF



Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)







Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)



HOUSING, F

SIDE SPACER, F

TERMINAL, M

SIDE SPACER, M

HOUSING, M TERMINAL, F

MAT SEAL, M

SHROUD, M

MAT SEAL, F

CPA (Optional)








150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 2 4 6 8 10 12 14 16 18

Current (A)


Current

Tem

pera

ture

(RO

A) (

˚C)

18 AWGwire

SERIES D

ps1_12:ps1_10 9/13/05 11:41 AM Page 7

s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 8

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T e r m i n a l

Male Terminal Female Terminal

2.40

1.90

16.50


UNIT: mm



7114-4720-02 Sn 0.35 22 0.3

7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85Male Terminal

7114-3286-08 Au 0.35 22 0.3

7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

7116-4720-02 Sn 0.35 22 0.3


7116-4720-08 Au 0.35 22 0.3

7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85


3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80


7047-9580 (Ref) �6.5mm

UNIT: mm

0.64

0.80

25.50

0.90

2.40

ps1_12 9/27/05 10:23 AM Page 8

0 . 6 4 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m

17.60

14.10

26.80

15.95

13.50

42.252

H o u s i n g M a t e r i a l : P B T + G FUNIT: mm


7282-6075-30 7283-6078-30

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: 49YA000105.


Terminal


7114-4721-02 7116-4721-02

7114-3286-08 7116-4720-08

7114-3287-08 7116-4721-08


Pole Polarity Color Male Part # Female Part # Female Part #(w/CPA)

2 A Black 7282-6075-30 7283-6078-30 7283-6076-30

BACK TO SERIES MENU

ps1_12 9/27/05 10:23 AM Page 9

1.5 SERIES UNSEALED

C O N N E C T O R S


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps11-22:ps11-22 9/12/05 1:28 PM Page 1

1 . 5 x 0 . 8 u n s e a l e d c o n n e c t i o n s y s t e m

BACK TO SERIES MENU


TERMINAL, F

HOUSING, F

PRE-SET SECONDARYTERMINAL LOCK (TPA), F

PRE-SET SECONDARYTERMINAL LOCK (TPA), M

TERMINAL, M

HOUSING, M

S p e c i f i c a t i o n sConnector HPA



















0.35mm2 rating curve not shown.

Current capability of terminal exceeds

capacity of wire.

0.5mm2

wire1.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00� 5� 10� 15� 20� 25� 30� 35� 40� 45

Current (A)

Temperature: Rise Over Ambient (ROA) vs. Current

Tem

per

atu

re (

RO

A)

(°C

)

ps11-22:ps11-22 9/12/05 1:28 PM Page 2

u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8

BACK TO SERIES MENU

T e r m i n a l

Male Terminal Female Terminal1.

500.

80

25.50 20.55

2.85

2.60




7047-9580 (Ref) �6.5mm

UNIT: mm

UNIT: mm



7114-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

Male Terminal

Female Terminal

3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80

0.90

2.40

ps11-22:ps11-22 9/12/05 1:28 PM Page 3

26.55

35.0038.30

26.55

24.50

38.30


BACK TO SERIES MENU

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool. Order Number: X39899-J374.


Terminal

10

16

H o u s i n g M a t e r i a l : H P AUNIT: mm


7114-4101-02 7116-4101-02

7114-4100-08 7116-4100-08

7114-4101-08 7116-4101-08



7282-5683-60

7282-5536-40

N/A

N/A

Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap(w/CPA)

2 A Light Grey 7283-5904-40 7282-5555-40

3 A Light Grey 7283-5905-40

4 A Light Grey 7283-5906-40

4 B Green 7283-6475-60

6 A Light Grey 7283-5907-40 7282-5944-40

8 A Light Grey 7283-5908-40

10 A Light Grey 7283-5909-40

10 B Green 7282-5683-60

12 A Light Grey 7283-5940-40

16 A Green 7283-5941-60 7282-5690-60

16 C Light Grey 7282-5536-40

Please check YESC KAIZEN Catalog for new part.

Please check YESC KAIZEN Catalog for new part.

Please check the YESC KAIZEN catalog for additional parts.

ps11-22 9/28/05 12:15 PM Page 4

BACK TO SERIES MENU

GO TO PAGE 2 OF 2

1.5 SERIES SEALED

C O N N E C T O R S


CONSTRUCTION

SPECIFICATIONS


TERMINAL

CABLE SEAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps11-22 9/27/05 10:47 AM Page 5

1 . 5 x 0 . 8 s e a l e d c o n n e c t i o n s y s t e m


PRE-SET SECONDARYTERMINAL LOCK (TPA)

TERMINAL, M


HOUSING, M

INDIVIDUALWIRE SEAL

TERMINAL, F

PRE-SET SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUALWIRE SEAL

HOUSING, F

INTERFACE SEAL















0.5mm2

wire1.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00� 5� 10� 15� 20� 25� 30� 35� 40� 45

Current (A)


Tem

per

atu

re (

RO

A)

(°C

)









capacity of wire.

BACK TO SERIES MENU

ps11-22:ps11-22 9/12/05 1:28 PM Page 6

s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8

BACK TO SERIES MENU

3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80

2.85

19.85

2.60

1.50

0.80

26.80

5.405.40

8.707.10



7114-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25Male Terminal

7114-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5


7116-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

T e r m i n a l

C a b l e S e a l




Description Part Number Color Material Wire O.D. Range

7158-3030-50 Red Silicone 1.19 ~ 1.70Cable Seal

7158-3031-90 Blue Silicone 1.60 ~ 2.34

Unused Cavity Plug 7158-3032-60 Green Silicone N/A


7047-9580 (Ref.) �6.5mm

UNIT: mm

UNIT: mm

UNIT: mm

0.90

2.40

ps11-22:ps11-22 9/12/05 1:28 PM Page 7


BACK TO SERIES MENU


7114-4103-02 7116-4103-02Terminal

7114-4102-08 7116-4102-08

7114-4103-08 7116-4103-08

7158-3030-50Cable Seal

7158-3031-90

Unused Cavity Plug 7158-3032-60

Applicable Clip N/A 7047-9580 (Ref)


* Applicable Terminal Removal Tool/DimensionsRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: X39899-J374.

Pole Polarity Color Male Part # Female Part # Female Part # Delete CapDescription (w/CPA)

2 A Black 7282-5548-30 7283-5548-30 7283-5549-30

2 B Dark Grey 7282-5558-10

2 Black/Direct only 7283-5689-30

2 Dark Grey/Direct only 7283-6432-10

2 Natural/Direct only 7283-6433

2 Light Grey/Direct only 7283-6434-40

3 A Black 7282-5541-30

3 B Dark Grey 7282-5691-10 7283-5691-10 7283-5880-10

3 Black/Direct only 7283-5537-30

4 2-Row A Dark Grey 7282-5543-10 7283-5543-10 7283-5544-10

4 2-Row B Black 7282-5889-30 7283-5889-30

4 2-Row B Blue 7282-5889-90 7283-5889-90

5 A Black 7283-5547-30 7283-5550-30

6 A Dark Grey 7282-5553-10 7283-5553-10 7283-5554-10

6 A Black 7282-5553-30 7283-5553-30 7283-5554-30

8 A Dark Grey 7282-5684-10

8 A Black 7282-5684-30

10 2-Row A Black 7282-5946-30 7283-5946-30 7283-5947-30

10 2-Row B Dark Grey, #1 Pin Neg. 7283-5694-10

10 2-Row B Light Grey, #1 Pin Neg. 7283-5948-40 7283-5694-40

10 2-Row B Black, #5 & #9 Pin Neg. 7283-5695-30

10 2-Row B Black, #1 & #5 Pin Neg. 7283-6472-30 7283-6473-30

10 5-Row A Black/ PBT Material 7283-6478-30 7283-6479-30

12 A Dark Grey 7283-5545-10 7283-5546-10 7282-5545-10

12 A Black 7282-5545-30 7283-5545-30 7283-5546-30

18 A Black 7282-6493-30 7283-6493-30

ps11-22:ps11-22 9/13/05 2:42 PM Page 8

26.25

23.00

33.45

15.20

33.4524.60

23.82

19.0035.45

26.00

19.0035.45

23.82

19.0035.45

22.25

19.70

42.00

22.25

19.70

42.002

2

2

2

2

2

s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : H P A

UNIT: mm

BACK TO SERIES MENU

GO TO PAGE 2 OF 3

N/A


7282-5548-30 7283-5548-30

7282-5558-10

7283-5689-30

7283-6432-10

7283-6433

7283-6434-40

N/A

N/A

N/A

N/APlease check YESC KAIZEN Catalog for the mate.

ps11-22 9/27/05 10:47 AM Page 9

34.50

31.70 33.45

30.00

28.20

46.35

22.25

25.2042.00

28.50

26.25

33.45

22.25

25.20

42.00 33.45

28.50

26.25

N/A

21.00

24.50

33.45

30.00

22.20

46.35

34.50

25.8033.45

30.00

22.20

46.35

25.80

34.50

33.45

3

3

3

4

4

6




7282-5541-30 7283-5541-30

7282-5691-10 7283-5691-10

7283-5537-30

7282-5543-10 7283-5543-10

7282-5889-30 7283-5889-30

7282-5553-10 7283-5553-10

BACK TO SERIES MENU

GO TO PAGE 3 OF 3BACK TO PAGE 1 OF 3

ps11-22:ps11-22 9/12/05 1:29 PM Page 10

30.00

33.7046.35

30.00

38.20

46.35

41.70

34.10

33.45

34.10

41.7033.45

52.90

35.4522.80

36.00

48.40 33.45

30.00

44.70

46.35


7282-5684-10

7282-5946-30 7283-5946-30

7283-5948-40

7283-6478-30

7282-5545-10 7283-5545-10

N/A

N/A

8

10

10

10

12


UNIT: mm

BACK TO SERIES MENU

BACK TO PAGE 1 OF 3


ps11-22 9/27/05 10:47 AM Page 11

2.8 SERIES UNSEALED

C O N N E C T O R S


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps23-34:ps23-34 9/12/05 1:40 PM Page 1


BACK TO SERIES MENU



Material Male Terminal Copper Alloy (Sn Plate)

Female Terminal Copper Alloy (Sn Plate)











0.5mm2

wire2.5mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60

Current (A)

Tem

pera

ture

(RO

A) (

˚C)


Current









capacity of wire.

TERMINAL, F

HOUSING, F



TERMINAL, M

HOUSING, M

ps23-34:ps23-34 9/12/05 1:41 PM Page 2

u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8T e r m i n a l


2.80

0.80

27.40

4.10

3.10 19.75



3.20

0.90

R 0

. 80

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80


7047-9580 (Ref) �6.5mm

UNIT: mm

UNIT: mm



7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 Sn 1.5 ~ 2.5 14 2.0

7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

Male Terminal

Female Terminal

0.90

2.40

BACK TO SERIES MENU

ps23-34:ps23-34 9/12/05 1:41 PM Page 3

BACK TO SERIES MENU



* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: X39899-J374.


Terminal 7114-4111-02 7116-4111-02

7114-4112-02 7116-4112-02


Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap(w/CPA)

2 A Light Grey 7283-5910-40

3 A Light Grey 7282-5563-40 7283-5563-40 7283-5911-40

4 A Light Grey 7283-5912-40

4 B Green 7282-5566-60 7283-5566-60

6 A Light Grey 7283-5913-40

7 A Light Grey 7282-5580-40 7283-5580-40

8 Green/Direct only 7283-6382-60

8 Dark Grey/Direct only 7283-6384-10 7283-6383-10

10 A Light Grey 7283-5564-40 7283-5915-40

12 A Light Grey 7283-5916-40

ps23-34:ps23-34 9/12/05 1:41 PM Page 4

27.05

38.3020.80

24.50

24.7018.30

19.25

38.3047.00

16.70

45.8024.70

24.95

27.3024.70

24.95

27.3024.70

20.25

25.50

38.30

17.70

24.7023.30

u n s e a l e d c o n n e c t i o n s y s t e m 2 . 8 x 0 . 8H o u s i n g M a t e r i a l : H P A

3

4

7

8

8

UNIT: mm


7282-5563-40 7283-5563-40

7282-5566-60 7283-5566-60

7282-5580-40 7283-5580-40

7283-6382-60

7283-6384-10

N/A

N/A

BACK TO SERIES MENU

ps23-34:ps23-34 9/12/05 1:41 PM Page 5

2.8 SERIES SEALED

C O N N E C T O R S


CONSTRUCTION

SPECIFICATIONS


TERMINAL

CABLE SEAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps23-34:ps23-34 9/12/05 1:41 PM Page 6


BACK TO SERIES MENU



TERMINAL, M


HOUSING, M

INDIVIDUALWIRE SEAL

TERMINAL, F

PRE-SET SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUALWIRE SEAL

HOUSING, F

INTERFACE SEAL















0.5mm2

wire2.5mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60

Current (A)

Tem

pera

ture

(RO

A) (

˚C)


Current









capacity of wire.

ERIES D

ps23-34:ps23-34 9/12/05 1:41 PM Page 7


BACK TO SERIES MENU

3.10

21.50

4.10

29.15

0.80

2.80



7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4152-02 Sn 1.5 ~ 2.5 14 2.0

7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4152-02 Sn 1.5 ~ 2.5 14 2.0

Female Terminal

T e r m i n a l

C a b l e S e a l


12.00

7.10

9.05

6.90



7158-3110-40 Light Grey Silicone 3.10 ~ 3.3

7158-3111-60 Green Silicone 1.19 ~ 1.9

Cable Seal7158-3112-70 Yellow Silicone 1.88 ~ 2.1

7158-3113-40 White Silicone 2.18 ~ 3.0

7158-3115-80 Brown Silicone 1.19 ~ 1.9

7158-3116-50 Red Silicone 1.88 ~ 2.4

Unused Cavity Plug 7158-3114-90 Blue Silicone N/A

UNIT: mm

UNIT: mm

Male Terminal

ps23-34:ps23-34 9/12/05 1:41 PM Page 8



7114-4151-02 7116-4151-02Terminal

7114-4152-02 7116-4152-02

7158-3110-40

7158-3111-60

Cable Seal7158-3112-70

7158-3113-40

7158-3115-80

7158-3116-50




* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool.Order Number: X39899-J374.


3.20

0.90

R 0

. 80


7047-9580 (Ref.) �6.5mm

UNIT: mm

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80

Pole Polarity Color Male Part # Female Part # Female Part #Description (w/CPA)

2 A Dark Grey 7282-5575-10 7283-5575-10 7283-5922-10

3 A Dark Grey 7282-5576-10 7283-5576-10 7283-5923-10

4 A Dark Grey 7282-5570-10 7283-5570-10 7283-5924-10

4 B Black 7282-5571-30 7283-5571-30 7283-5925-30

5 A Black/Direct Only 7283-5918-30

6 A Dark Grey 7282-5577-10 7283-5577-10 7283-5926-10

8 A Dark Grey 7282-5574-10 7283-5574-10 7283-5927-10

0.90

2.40

BACK TO SERIES MENU

ps23-34:ps23-34 9/12/05 1:41 PM Page 9

34.8041.90

25.90

35.4027.90

35.65

35.4035.30

35.65

35.4027.90

35.65

35.4033.70

28.85

35.4028.70

28.85

32.05

31.90

50.00

32.05

24.45

50.00

32.05

24.45

50.00

25.25

30.20

50.00

25.25

25.20

50.002

3

4

4

5

6


UNIT: mm


7282-5575-10 7283-5575-10

7282-5576-10 7283-5576-10

7282-5570-10 7283-5570-10

7282-5571-30 7283-5571-30

7283-5918-30

7282-5577-10 7283-5577-10

BACK TO SERIES MENU

GO TO PAGE 2 OF 2

N/A

ps23-34:ps23-34 9/12/05 1:41 PM Page 10

35.4042.30

37.15


32.05

38.60

50.008



7282-5574-10 7283-5574-10

BACK TO SERIES MENU

BACK TO PAGE 1 OF 2

ps23-34:ps23-34 9/12/05 1:41 PM Page 11

6.3 SERIES UNSEALED

C O N N E C T O R S


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps35-42:ps35-42 9/9/05 6:39 PM Page 1


BACK TO SERIES MENU


HOUSING, F


TERMINAL, M






Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)










1.0mm2

wire4.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60 70 80

Current (A)


Current

Tem

pera

ture

(RO

A) (

˚C)







ps35-42:ps35-42 9/9/05 6:39 PM Page 2


BACK TO SERIES MENU

T e r m i n a l



6.30

0.80

32.25

3.80

23.30

7.50


3.20

0.90

R 0

. 80


7047-9580 (Ref.) �6.5mm

UNIT: mm

UNIT: mm

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80



7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7114-4121-02 Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 Sn 4.0 12 3.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0

Pole Polarity Color Male Part # Female Part #Female Part #

6 A Light Grey 7282-5604-40 N/A 7283-5603-40



Terminal 7114-4121-02 7116-4121-02

7114-4122-02 7116-4122-02


* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool. Order Number: G0406 (PA Type).

Male Terminal

Female Terminal

(w/CPA)

0.90

2.40

ps35-42:ps35-42 9/9/05 6:39 PM Page 3

30.00

45.1037.00


BACK TO SERIES MENU

6



7282-5604-40


ps35-42 9/27/05 11:06 AM Page 4

BACK TO SERIES MENU

6.3 SERIES SEALED

C O N N E C T O R S


CONSTRUCTION

SPECIFICATIONS


TERMINAL

CABLE SEAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps35-42:ps35-42 9/9/05 6:39 PM Page 5


BACK TO SERIES MENU




HOUSING, M

TERMINAL, M

INDIVIDUALWIRE SEAL

TERMINAL, F PRE-SET SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUALWIRE SEAL

HOUSING, F

INTERFACE SEAL















1.0mm2

wire4.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60 70 80

Current (A)


Current

Tem

pera

ture

(RO

A) (

˚C)







ps35-42:ps35-42 9/9/05 6:39 PM Page 6


BACK TO SERIES MENU



7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7114-4141-02 Sn 1.5 ~ 2.5 14 2.0Male Terminal

7114-4142-02 Sn 4.0 12 3.0

7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4141-02 Sn 1.5 ~ 2.5 14 2.0Female Terminal

7116-4142-02 Sn 4.0 12 3.0

T e r m i n a l

C a b l e S e a l




3.20

0.90

R 0

. 80


7047-9580 (Ref.) �6.5mm

6.30

0.80

33.25

7.50

3.80

24.30

15.0010.70

11.009.80

UNIT: mm

UNIT: mm

UNIT: mm

10.0

5

5.85

2.55

4.30

7.20

10.005

R 0. 80


7158-3081-50 Red Silicone 1.4 ~ 2.1Cable Seal 7158-3082-90 Blue Silicone 2.18 ~ 3.0

7158-3083 Black Silicone 3.1 ~ 3.7


0.90

2.40

ps35-42:ps35-42 9/9/05 6:39 PM Page 7

33.60

31.15

38.70

27.55

30.10

49.80

35.05

30.10

51.80

2

4



BACK TO SERIES MENU


* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 81 for YES Connector Terminal Removal Tool. Order Number: G0406 (PA Type).


7114-4141-02 7116-4141-02Terminal

7114-4142-02 7116-4142-02

7158-3081-50

Cable Seal 7158-3082-90

7158-3083



Pole Polarity Color Male Part # Female Part # Female Part # Delete CapDescription (w/CPA)

2 A Dark Grey 7282-5596-10 7283-5596-10 7283-5928-10

4 A Dark Grey 7282-5595-10 7283-5929-10


7282-5596-10 7283-5596-10

7282-5595-10


ps35-42 9/27/05 11:07 AM Page 8

HYBRIDSERIES

C O N N E C T O R S


SPECIFICATIONS

TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps43-46:ps43_46 9/9/05 6:42 PM Page 1

H Y B R I D c o n n e c t i o n s y s t e m

BACK TO SERIES MENU










Applicable Wire Size See Specific Connector Section

Terminal-to-Connector Retention Force See Specific Connector Section

Connector-to-Connector Retention Force See Specific Connector Section

T e r m i n a l

MaleTerminal

FemaleTerminal



0.64mm7114-4720-02/-08 Sn/Au 0.35 22 0.3

7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 Sn 1.5 ~ 2.5 14 2.0

7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 Sn 4.0 12 3.0

0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3

7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0

ps43-46:ps43_46 9/9/05 6:42 PM Page 2

c o n n e c t i o n s y s t e m H Y B R I D

BACK TO SERIES MENU


Terminal

R e t a i n e r C l i p / B r a c k e t D i m e n s i o n s3.

20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80


7047-9580 (Ref) �6.5mm


7114-4721-02 7116-4721-02

7114-3286-08 7116-4721-08

7114-3287-08 7116-4721-08

7114-4100-02/-08 7116-4100-02/-08

7114-4101-02/-08 7116-4101-02/-08

7114-4110-02 7116-4110-02

7114-4111-02 7116-4111-02

7114-4112-02 7116-4112-02

7114-4120-02 7116-4120-02

7114-4121-02 7116-4121-02

7114-4122-02 7116-4122-02

7047-9580 (Ref) N/AApplicable Clip

UNIT: mm

6.3mm

0.90

2.40

2.8mm

0.64mm

1.5mm

ps43-46 9/28/05 9:06 AM Page 3

27.10

38.30

38.60 37.20

23.20

26.60

27.10

38.30

38.60 37.20

23.20

26.60


BACK TO SERIES MENU

P a r t N u m b e r S u m m a r y C h a r t ( c o n t . )

21.25

45.10

27.6027.30

24.40

17.15

H o u s i n g M a t e r i a l : H P A

3

14

14


7282-5628-40 7283-5628-40

7282-5623-60 7283-5623-60

7282-5624-90 7283-5624-90

UNIT: mm

w/(CPA)

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s Refer to Page 68 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal),X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

Pole Polarity Color/Description Male Part # Female Part #Female Part #

3 A 7282-5628-40 7283-5628-40

10 A 7283-5637-40

13 A 7282-5625-40 7283-5625-40 7283-5643-40

14 A 7283-5639-40

14 B 7282-5623-60 7283-5623-60

14 B 7282-5623-30 7283-5623-30

14 C 7282-5624-90 7283-5624-90

14 C 7282-5624-80 7283-5624-80

Light Grey1x1.5, 2x6.3Light Grey

6x1.5, 4x2.8

Light Grey11x2.8, 2x6.3

Light Grey10x1.5, 4x2.8

Green10x1.5, 4x2.8

Black10x1.5, 4x2.8

Blue10x1.5, 4x2.8

Brown10x1.5, 4x2.8

ps43-46:ps43_46 9/9/05 6:42 PM Page 4

HEADERSERIES

C O N N E C T O R S


CONSTRUCTION

SPECIFICATIONS


TERMINAL


PHOTOS/DIMENSIONS

NAVIGATION TIPS


ps47-52:ps47-52 9/9/05 6:45 PM Page 1

H E A D E R c o n n e c t i o n s y s t e m

BACK TO SERIES MENU

C o n s t r u c t i o nTERMINAL, F

HOUSING, F

PRE-SET SECONDARYTERMINAL LOCK (TPA), FPCB HOUSING

PCB TERMINAL

S p e c i f i c a t i o n s

C u r r e n t R a t i n g C u r v e

Connector See Section

Material Male Terminal Brass




Voltage Drop 10mΩ Max (Term./Term.)





SEE APPLICABLE BLADE SIZE SECTION

ps47-52:ps47-52 9/9/05 6:45 PM Page 2

c o n n e c t i o n s y s t e m H E A D E R

BACK TO SERIES MENU

2.8mm

T e r m i n a l

Male PCB Terminal Female Terminal

Material: Brass Material: Copper Alloy Thickness: t=0.3

PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION

FemaleTerminal

1.5mm



Male Terminal N/A

7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0

UNIT: mm

6.3mm

ps47-52:ps47-52 9/9/05 6:45 PM Page 3


1.5mm

Part Name Male FemaleN/A 7116-4100-02

N/A 7116-4101-02

N/A 7116-4100-08

N/A 7116-4101-08

N/A 7116-4110-02

N/A 7116-4111-02

N/A 7116-4112-02

N/A 7116-4120-02

N/A 7116-4121-02

N/A 7116-4122-02


* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 68 for YES Connector Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

Terminal

2.8mm

6.3mm

BACK TO SERIES MENU

Pole Polarity Color/Description Male Part # YESC KAIZEN Female Part #Female Part # w/(CPA)

2 A Light Grey 7382-5597-40 7283-6458-40 7283-5601-406.3mm Header

2 A Black 7382-5608-30 7283-6458-40 7283-5601-406.3mm Header

10 A Light Grey 7382-5884-40 7283-6455-40 7283-5909-401.5mm Header

10 B Black 7382-6379-30 7283-6455-40 7283-5909-401.5mm Header

12 A Light Grey 7382-5568-40 7283-6467-40 7283-5916-402.8mm H-Header

12 A Black 7382-5957-30 7382-5957-30 7283-5940-401.5mm Header

14 A Light Grey 7382-5627-40 7283-6447-40 7283-5639-40Hybrid 10x1.5, 4x2.8

16 A Green/Config 1 7382-5551-60 7283-6453-60 7283-5941-601.5mm Header

16 AGreen/Config 2

7382-5681-60 7283-6453-601.5mm Header

16 A Green/Config 3 7382-5682-60 7283-6453-601.5mm Header

32 A Black 7382-5552-30 7283-6456-901.5mm Header 7283-3585-40

32 B Light Grey 7382-5881-40 7283-6456-901.5mm Header 7283-3585-40

ps47-52:ps47-52 9/13/05 4:09 PM Page 4

26.15

38.5030.20

24.55

33.10

37.60

27.10

52.7031.30

26.45

22.30

35.00


BACK TO SERIES MENU

GO TO PAGE 2 OF 2

19.20

25.70

26.50

19.20

25.70

40.70

2

2

10

10

12

12


7382-5608-30

7382-5597-40

7382-5884-40

7382-6379-30

7382-5957-30

7382-5568-40

UNIT: mmH o u s i n g M a t e r i a l : PPA-GF16 M a t e r i a l : H P A

SEE YESC KAIZEN CATALOG FOR MATES






ps47-52:ps47-52 9/13/05 4:10 PM Page 5

27.20

49.1030.20 37.20

23.20

26.60

26.15

48.8030.20

29.20

48.8030.20

31.20

34.8031.60

22.55

22.30 82.00

26.15

82.0030.20


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BACK TO PAGE 1 OF 2

14

16

16

16

32

32

H o u s i n g M a t e r i a l : PPA-GF16UNIT: mm

M a t e r i a l : H P APoles Male Housing Female Housing

7382-5627-40 7283-5622-40

7382-5551-60

7382-5681-60

7382-5682-60

7382-5552-30

7382-5881-40






ps47-52:ps47-52 9/9/05 6:45 PM Page 6

SPECIALTYSERIESUNSEALED

C O N N E C T O R S


SPECIFICATIONS

TERMINAL


PHOTOS/DIMENSIONS

NAVIGATION TIPS


pg53-74:pg53-74 9/9/05 6:49 PM Page 1

S P E C I A L T Y S E R I E S u n s e a l e d c o n n e c t i o n s y s t e m

BACK TO SERIES MENU













T e r m i n a l

MaleTerminal

FemaleTerminal



7114-4720-02 Sn 0.35 22 0.3

7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.80.64mm

7114-3286-08 Au 0.35 22 0.3

7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 Sn 1.5 ~ 2.5 14 2.0

7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 Sn 4.0 12 3.0

0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3

7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0

pg53-74 9/27/05 11:28 AM Page 2

Specialty Pole Polarity Color/Description Male Part # Female Part # Wire Shield

Axial 12 A 7282-4848-30 7283-4848-30Adjustable

26 A 7283-5631-30

26 B 7283-5632-40Bolt Assist

36 A 7283-4846-30 7134-4691

68 A 7283-4847-30 7134-4692

15 A N/A 7283-6372-30

15 B N/A 7283-6373

26 A N/A 7283-6436-40

26 B N/A 7283-6437-90

LIF26 C N/A 7283-6438-60

26 A 7282-6376-30 7283-6376-30

26 A 7282-6537-30 7283-6537-30

26 B 7282-8390 7283-8390

26 C 7282-8391-40 7283-8391-40

26 D 7282-8392-60 7283-8392-60

26 E 7282-8393-80 7283-8393-80

u n s e a l e d c o n n e c t i o n s y s t e m S P E C I A L T Y S E R I E S

BACK TO SERIES MENU

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 70-71 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).


Terminal


7114-4721-02 7116-4721-02

7114-3286-08 7116-4720-08

7114-3287-08 7116-4721-08

7114-4100-02/-08 7116-4100-02/-08

7114-4101-02/-08 7116-4101-02/-08

7114-4110-02 7116-4110-02

7114-4111-02 7116-4111-02

7114-4112-02 7116-4112-02

7114-4120-02 7116-4120-02

7114-4121-02 7116-4121-02

7114-4122-02 7116-4122-02

7047-9580 (Ref) N/AApplicable Clip

6.3mm

Black12x1.5Black

20x2.8, 6x6.3/HPALight Grey

20x2.8, 6x6.3/HPABlack

20x1.5, 12x2.8, 4x6.3/PBTBlack

56x1.5, 8x2.8, 4x6.3/PBTBlack

9x2.8, 6x6.3Natural

9x2.8, 6x6.3Light Grey

22x1.5, 2x2.8, 2x6.3Blue

22x1.5, 2x2.8, 2x6.3Green

22x1.5, 2x2.8, 2x6.3Black

22x1.5, 2x2.8, 2x6.3Black

22x1.5, 2x2.8, 2x6.3Natural

22x1.5, 2x2.8, 2x6.3Light Grey

22x1.5, 2x2.8, 2x6.3Green

22x1.5, 2x2.8, 2x6.3Brown

22x1.5, 2x2.8, 2x6.3

2.8mm

0.64mm

1.5mm

pg53-74 9/27/05 11:28 AM Page 3

40.15

109.60 40.30

28.90

108.00 40.30

60.35

46.55 50.15

60.35

46.55 50.15


7283-5631-30

7283-5632-40

7283-4846-30

7283-4847-30

51.80

41.5071.40

BACK TO SERIES MENU

GO TO PAGE 2 OF 2

12

S P E C I A L T Y S E R I E S u n s e a l e d c o n n e c t i o n s y s t e m

A x i a l A d j u s t a b l e H o u s i n g M a t e r i a l : P B T

UNIT: mm

26

26

36

68

B o l t A s s i s t H o u s i n g M a t e r i a l : H P A / P B T

UNIT: mm

N/A

N/A

N/A

41.5071.40

51.80


7282-4848-30 7283-4848-30

N/A

pg53-74:pg53-74 9/9/05 6:50 PM Page 4

31.35

46.54

55.40

45.00

59.7049.90

u n s e a l e d c o n n e c t i o n s y s t e m S P E C I A L T Y S E R I E S

BACK TO SERIES MENU

40.65

59.7049.90

40.65

59.7049.90

40.65

59.7049.90

45.00

59.7049.90

45.00

59.7049.90

15

15

26

26

26

26

L I FH o u s i n g M a t e r i a l : P B T UNIT: mm


7283-6372-30

7283-6373

7283-6436-40

7283-6437-90

7283-6438-60

7282-6376-30 7283-6376-30

N/A

N/A

N/A

N/A

N/A

BACK TO PAGE 1 OF 2

pg53-74:pg53-74 9/9/05 6:50 PM Page 5

BACK TO SERIES MENU

BACK TO PAGE 2 OF 3BACK TO PAGE 1 OF 3

SPECIALTYSERIESSEALED

C O N N E C T O R S


SPECIFICATIONS

TERMINAL

CABLE SEAL


PHOTOS/DIMENSIONS

NAVIGATION TIPS


pg53-74:pg53-74 9/12/05 11:13 AM Page 7

S P E C I A L T Y S E R I E S s e a l e d c o n n e c t i o n s y s t e m

BACK TO SERIES MENU

S p e c i f i c a t i o n sConnector See Section







Terminal Pitch Horizontal: 5.50mm; Vertical: N/A




T e r m i n a l

MaleTerminal

FemaleTerminal



7114-4720-02 Sn 0.35 22 0.3

7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.80.64mm

7114-3286-08 Au 0.35 22 0.3

7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

1.5mm7114-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

2.8mm

7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4152-02 Sn 1.5 ~ 2.5 14 2

6.3mm

7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7114-4141-02 Sn 1.5 ~ 2.5 14 2.0

7114-4142-02 Sn 4.0 12 3.0

0.64mm7116-4720-02/-08 Sn/Au 0.35 22 0.3

7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

1.5mm7116-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

2.8mm

7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4152-02 Sn 1.5 ~ 2.5 14 2.0

6.3mm

7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4141-02 Sn 1.5 ~ 2.5 14 2.0

7116-4142-02 Sn 4.0 12 3.0

pg53-74 9/27/05 11:30 AM Page 8

s e a l e d c o n n e c t i o n s y s t e m S P E C I A L T Y S E R I E S

BACK TO SERIES MENU

L a m p S o c k e tC a b l e S e a l

5.405.40

8.707.10


7158-3030-50 Red Silicone 1.19 ~ 1.70

7158-3031-90 Blue Silicone 1.60 ~ 2.34


UNIT: mm

Cable Seal(Female Only)

pg53-74:pg53-74 9/9/05 6:50 PM Page 9


BACK TO SERIES MENU

Color/ Male FemaleSpecialty Pole Polarity Description Part # Part #

30

Black

N/A 7283-5635-30#7, #9-11, #17-19& #26-28 Pin Neg.

30 Black N/A 7283-5810-3030 Black N/A 7283-5875-30

2 A Axial 7341-5270-40 7283-5689-301.5mm

2 A Right Angle 7341-5271-40 7283-5689-301.5mm

2 A Axial 7341-5272-40 7283-5689-301.5mm

2 Black N/A N/A1.5mm/PBT

2 Black N/A 7283-6430-301.5mm/HPA

2 Black N/A 7283-6647-301.5mm/HPA

2 Black N/A 7283-8492-301.5mm/PBT

Part Name Male Female

7114-4720-02 7116-4720-02

0.64mm7114-4721-02 7116-4721-02

7114-3286-08 7116-4720-08

7114-3287-08 7116-4721-08

1.5mm7114-4102-02/-08 7116-4102-02/-08

7114-4103-02/-08 7116-4103-02/-08

2.8mm7114-4150-02 7116-4150-02

7114-4151-02 7116-4151-02

7114-4152-02 7116-4152-02

6.3mm7114-4140-02 7116-4140-02

7114-4141-02 7116-4141-02

7114-4142-02 7116-4142-02

Lamp 7158-3030-50Socket 7158-3031-90Lamp 7158-3032-60


Terminal

UnusedCavity Plug

CableSeal

Socket

* A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 70-71 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal)and G0406 (PA Type) (for 6.3 terminal).

CAMLever

LampSocket

FuelInjector

pg53-74 9/27/05 11:30 AM Page 10


BACK TO SERIES MENU

40.90

91.30 35.40

40.90

91.30 35.40

30

30

30

C A M L e v e rH o u s i n g M a t e r i a l : H P A UNIT: mm


7283-5635-30

7283-5810-30

7283-5875-30

N/A

N/A

N/A

40.90

81.30 35.40

GO TO PAGE 2 OF 3

pg53-74:pg53-74 9/9/05 6:50 PM Page 11


15.20

33.4524.60

15.20

33.4524.60

15.20

33.4524.60

37.50

26.20

29.15

2

2

2

L a m p S o c k e t N y l o nH o u s i n g M a t e r i a l : P A 6 6 M a t e r i a l : H P A

UNIT: mm


7341-5270-40 7283-5689-30

7341-5271-40 7283-5689-30

7341-5272-40 7283-5689-30

BACK TO SERIES MENU


22.00

22.00

34.90

pg53-74:pg53-74 9/9/05 6:50 PM Page 12

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BACK TO PAGE 1 OF 3


2

2

2

F u e l I n j e c t o rH o u s i n g M a t e r i a l : P B T / H P A UNIT: mm


7283-6430-30

7283-6647-30

7283-8492-30

N/A

N/A

23.82

16.8535.45

23.82

16.85

35.45

23.27

16.3536.95

pg53-74:pg53-74 9/9/05 6:50 PM Page 13

TERMINALREMOVAL

C O N N E C T O R S


TOOL FOR 0.64 SERIES

TOOL FOR 1.5 AND 2.8 SERIES


NAVIGATION TIPS


pg53-74 9/27/05 11:31 AM Page 14

Description Order Number

YES Connector Terminal Removal Tool for 6.3 series. G0406 (PA Type)

UNIT: mm

T E R M I N A L R E M O V A L

BACK TO MENU


YES Connector Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374

20.00

1.05

0

-0

.05

(20.55)

45�

1.20

0

-0

.05

(17.00)

3.00

±0.1

1.00

±0.1

R 0.

30

R 0.30

60�

UNIT: mm

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s


YES Connector Terminal Removal Tool for 0.64 series. 49YA000105

25.00 ±0.10 6.00

11.6

05.

50(1

7.00

)

A

29.50 ±0.05

G 0.50

R3.00R1.00

R0.60

YAZAKI 0.64 SYSTEM

UNIT: mm

1.20 ±0.05

1.28

±0.0

22.

00±0

.10

0.63

±0.0

2

RO. 10

60º

16.00 ±0.10

DETAIL A(5/1)

RO. 50

1.90 ±0.050.70 ±0.05

0.00

-0.05

35.00

12.00

2.30

R 1.50

1.80– 0.1

0

1.00

1.40

INALOVAL

pg53-74:pg53-74 9/9/05 6:51 PM Page 15

OVERVIEW

SYSTEM FEATURES

C O N T E N T S

2.8 SERIES

6.3 SERIES

2.8 x 0.8 UNSEALED

6.3 x 0.8 UNSEALED

1.5 SERIES 1.5 x 0.8 UNSEALED

0.64 SERIES 0.64 x 0.64 UNSEALED

0.64 x 0.64 SEALED

9.5 SERIES9.5 x 1.2 SEALED

TERMINALREMOVAL

TERMINAL REMOVAL

HEADERSERIES

HEADER

HYBRIDSERIES

HYBRID

BACK TO MAIN MENU


PART NUMBERING METHODOLOGY

YAZAKI LOCATIONSDISCLAIMER


YESC KAIZEN stands for continuous improvement – the

heart of a tradition that’s helped make Yazaki the world’s

largest supplier of vehicle power and data

networks, and related components. Now

we’ve extended that tradition, combining

Yazaki quality standards with highly

cost-efficient engineering, to create

the new YESC KAIZEN connector

series. The latest addition to the

Yazaki Engineering Standard Connectors

(YESC) line, YESC KAIZEN connectors help

engineers meet the aggressive performance, cost,

and serviceability requirements of today’s more

capable, feature-rich vehicles. When it comes to

continuous improvement in connectors,

look to YESC KAIZEN from Yazaki.

BACK TO YESC KAIZEN CONTENTS MENU

YAZ1342.qxd:Final_covers 9/8/05 10:20 AM Page 9

SY ST E M FE AT U R E S

• Popular-Size Sealed and Unsealed Connectors Available ImmediatelyThe YESC KAIZEN connector series includes a full rangeof sealed and unsealed connector styles in stock,available for immediate delivery worldwide – forvirtually any vehicle application.

• USCAR / ISO Standard CompliantTerminal blade sizes meet USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).

• Terminal Position Assurance DeviceYazaki’s Terminal Position Assurance Device is availablefront-loaded and preset to the connector housing.

• Wire Gauges for Every ApplicationThe YESC KAIZEN connector series is compatible with a wide range of both US (AWG) and metric (mm2) wire sizes.

• Interchangeable With YESCAll YESC KAIZEN connectors (except for the 0.64 series) have the same footprint as, and are fully interchangeable with, equivalent standard YESC.

• Designed to PerformAll YESC KAIZEN connectors are designed to meet USCAR performance specifications.

TERMINAL (MALE)

TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)

TERMINAL (MALE)



TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

INTERFACE SEAL

TPA (MALE)

CPA

HOUSING (MALE)

UNSEALED

SEALED

BACK TO YESC KAIZENCONTENTS MENU


0.64 SERIES UNSEALED


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:19 PM Page 1

BACK TO SERIES MENU

0 . 6 4 x 0 . 6 4 u n s e a l e d c o n n e c t i o n s y s t e m


S p e c i f i c a t i o n sConnector PBT+GF



Operating Temperature Range -40°C ~ 100°C (120°C max temp.) (USCAR Class II)


Voltage Drop 20mΩ max (Term./Term.) (Crimp-to-Crimp)

Isolation Resistance 500VDC, 20MΩ min

Dielectric Resistance 1000VAC (1 minute)

Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.


Terminal-to-Connector Retention Force 75N min

Connector-to-Connector Retention Force 110N min








TERMINAL, MTERMINAL, F



HOUSING, MHOUSING, F

0

10

20

30

40

50

60

7080

90

100

110

120

130

140

150

0 2 4 6 8 10 12 14 16 18

0.35mm2 wire

0.5mm2 wire


Current (A)

Tem

per

atu

re (

RO

A)

(ºC

)


u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4

BACK TO SERIES MENU

T e r m i n a lMale Terminal


This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.



7047-9580 (Ref) �6.5mm

UNIT: mm



7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4619-02 Sn 0.75 18 0.85Male Terminal 7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4619-08 Au 0.75 18 0.85

7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4619-02 Sn 0.75 18 0.85Female Terminal

7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4619-08 Au 0.75 18 0.85

Female Terminal3.

20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

0.90

2.40

1.60

14.00

2.25

0.64

21.35

0.64

UNIT: mm



7114-4619-02 7116-4619-02

7114-4618-08 7116-4618-08

7114-4619-08 7116-4619-08

Applicable Clip 7047-9580 (Ref) ____

Color/ Male Part Female Part Pole Polarity Description Number Number Delete Caps

4 A Black ____ 7283-9016-30 ____

8 A Black 7282-9022-30 7283-9028-30 ____

8 B Light Grey ____ 7283-9029-40 ____

10 A Black ____ 7283-9040-30 ____

10 D Green ____ 7283-9043-60 ____

10 F Natural ____ 7283-9045 ____

10 A Black 7282-9082-30 7283-9088-30 ____

14 B Light Grey ____ 7283-9065-40 ____

14 E Blue ____ 7283-9068-90 ____

16 A Black ____ 7283-9076-30 ____

16 C Brown 7282-9072-80 7283-9078-80 ____

16 D Green ____ 7283-9079-60 ____

16 E Blue ____ 7283-9080-90 ____

16 F Natural ____ 7283-9081 ____

16 A Black ____ 7283-9282-30 ____

16 B Light Grey ____ 7283-9283-40 ____

16 C Brown ____ 7283-9284-80 ____

18 A Black ____ 7283-4544-30 ____

18 D Green ____ 7283-4548-60 ____

18 A Black ____ 7283-9110-30 ____

20 B Light Grey ____ 7283-9111-40 ____

20 C Brown ____ 7283-9112-80 ____


BACK TO SERIES MENU

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263.


Terminal


22.35

16.0521.35

22.35

15.0021.35

23.80

17.7036.40

22.35

15.0021.35

22.35

16.0521.35

22.35

16.0521.35

17.35

15.0021.35

4

8

8

10

10

10

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F


7283-9016-30*

7282-9022-30 7283-9028-30*

7283-9029-40*

7283-9040-30*

7283-9043-60*

7283-9045*

BACK TO SERIES MENU

GO TO PAGE 2 OF 4

N/A

N/A

N/A

N/A

N/A

UNIT: mm

*Part meets USCAR interface standard at time of printing.


17.38

28.72 21.33

16.43

54.40 32.92

23.80

27.90

36.40

22.35

23.70 21.35

22.35

21.15 21.35

22.35

21.15 21.35

10

14

14

16

16


H o u s i n g M a t e r i a l : P B T + G FPoles Male Housing Female Housing

7282-9082-30 7283-9088-30

7283-9065-40*

7283-9068-90*

7283-9076-30*

7282-9072-80 7283-9078-80*

N/A

N/A


22.35

23.70 21.35

BACK TO SERIES MENU


N/A

UNIT: mm


21.90

23.6626.00

21.90

23.6626.00

22.35

23.70 21.35

22.35

23.70 21.35

22.35

23.7021.35


7283-9079-60*

7283-9080-90*

7283-9081*

7283-9282-30

7283-9283-40

16

16

16

16

16

u n s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4H o u s i n g M a t e r i a l : P B T + G F

N/A

N/A

N/A

N/A

N/A


BACK TO SERIES MENU


UNIT: mm


22.35

28.74 21.33

22.35

28.74 21.33

22.35

26.20 21.35

22.35

26.20 21.35

21.90

23.6626.00


BACK TO SERIES MENU

22.35

28.74 21.33

16

18

18

18

20

20



7283-9284-80

7283-4544-30*

7283-4548-60*

7283-9110-30

7283-9111-40

7283-9112-80

N/A

N/A

N/A

N/A

N/A

N/A

BACK TO PAGE 1 OF 4

YAZ1342-A.qxd:YAZ1310-A.qxd 9/8/05 11:09 AM Page 8

0.64 SERIES SEALED


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS



0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m

BACK TO SERIES MENU










Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.


Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)










MAT SEAL, M

MAT SEAL, FPRE-SET SECONDARYTERMINAL LOCK (TPA), M


HOUSING, M

HOUSING, F

TERMINAL, M

INTERFACE SEAL, F


0102030405060708090

100110120130140150

0 2 4 6 8 10 12 14 16 18

Current (A)

Tem

per

atu

re (

RO

A)

(°C

)

0.35mm2

wire0.5mm2

wire


s e a l e d c o n n e c t i o n s y s t e m 0 . 6 4 x 0 . 6 4T e r m i n a l





7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4619-02 Sn 0.75 18 0.85Male Terminal

7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4619-08 Au 0.75 18 0.85

7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4619-02 Sn 0.75 18 0.85Female Terminal

7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4619-08 Au 0.75 18 0.85



7047-9580 (Ref) �6.5mm

0.90

2.40

This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.

21.35

0.64

BACK TO SERIES MENU

1.60

2.25

14.00

0.64

3.20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

UNIT: mm

UNIT: mm


24.40

25.0436.05

24.40

25.0436.05

24.40

25.0436.05


7114-4619-02 7116-4619-02

7114-4618-08 7116-4618-08

7114-4619-08 7116-4619-08


0 . 6 4 x 0 . 6 4 s e a l e d c o n n e c t i o n s y s t e m

BACK TO SERIES MENU

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: 49YA000263.


Terminal

Color/ Male Part Female Part Pole Polarity Description Number Number Delete Caps

5 A Black 7282-2004-30 7283-2004-30 ____

5 A Black 7282-2005-30 7283-2005-30 ____

5 A Black 7282-2006-30 7283-2006-30 ____

5

5

5



7282-2004-30 7283-2004-30

7282-2005-30 7283-2005-30

7282-2006-30 7283-2006-30

PHOTO UNAVAILABLE

PHOTO UNAVAILABLE

PHOTO UNAVAILABLE


1.5 SERIES UNSEALED


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 1


BACK TO SERIES MENU























capacity of wire.

TERMINAL, M

TERMINAL, F



HOUSING, M

HOUSING, F

0.5mm2

wire1.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00� 5� 10� 15� 20� 25� 30� 35� 40� 45

Current (A)


Tem

per

atu

re (

RO

A)

(°C

)



BACK TO SERIES MENU

T e r m i n a l





7047-9580 (Ref) �6.5mm

YESC YESC KAIZENApplicable Wire Size

Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)

7114-4100-02 ____ Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02 ____ Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

YESC KAIZEN is preferred (equal performance/lower insertion force)

Male Terminal

Female Terminal

3.20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

0.90

2.40

UNIT: mm

UNIT: mm

1.50

0.80

25.50 20.55

2.85

2.60


YESC YESC KAIZEN YESC YESC KAIZENPart Name Male Male Female Female

7114-4100-02 ____ 7116-4100-02 7116-4780-02

7114-4101-02 ____ 7116-4101-02 7116-4781-02

7114-4100-08 ____ 7116-4100-08 ____

7114-4101-08 ____ 7116-4101-08 ____

Applicable Clip ____ 7047-9580 (Ref) ____ ____


BACK TO SERIES MENU

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: X39899-J374.


Terminal

YESC YESC KAIZEN YESC YESC KAIZENColor/ Male Part Male Part Female Part Female Part

Pole Polarity Description Number Number Number Number Delete Caps2 A Light Grey ____ 7282-6443-40 ____ 7283-6443-40 ____

2 A Orange ____ 7282-6443-50 ____ 7283-6443-50 ____

2 B Green ____ 7282-6444-60 ____ 7283-6444-60 ____

2 B Yellow ____ 7282-6444-70 ____ 7283-6444-70 ____

3 A Light Grey ____ 7282-3440-40 ____ 7283-3440-40

4 A Light Grey ____ 7282-6449-40 ____ 7283-6449-40 ____

4 A Orange ____ ____ ____ 7283-6449-50 ____

4 A Yellow ____ ____ ____ 7283-6449-70 ____

4 B Green ____ 7282-3443-60 ____ 7283-3443-60 ____

6 A Light Grey ____ 7282-6454-40 ____ 7283-6454-40 ____

6 B Green ____ ____ ____ 7283-4016-60 ____

8 A Light Grey ____ 7282-3441-40 ____ 7283-3441-40 ____

10 A Light Grey ____ 7282-6455-40 ____ 7283-6455-40 ____

12 A Light Grey ____ 7282-3442-40 ____ 7283-3442-40

16 A Green ____ 7282-6453-60 ____ 7283-6453-60 7282-5690-60

16 B Blue ____ 7282-6456-90 ____ 7283-6456-90 ____

16 C Light Grey 7282-5536-40 ____ ____ 7283-3585-40 ____


14.70

26.15

24.75

24.75

19.65

14.70

26.15

24.7514.70

15.70

38.35

19.80

H o u s i n g M a t e r i a l : P B T + G F

19.65

24.7514.70

18.65

16.7024.75

26.50

15.70

38.35

15.70

38.35

19.80

19.80

19.2538.35

26.50

15.7038.35


BACK TO SERIES MENU

2

2

3

4

4

UNIT: mm



7282-6443-40 7283-6443-40*

7282-6444-60 7283-6444-60*

7282-3440-40 7283-3440-40*

7282-6449-40 7283-6449-40*

7282-3443-60 7283-3443-60*

GO TO PAGE 2 OF 3


23.60

26.6026.60

26.55

24.5038.35

25.15

24.7519.75

23.60

26.6023.10

26.50

22.65

38.35

26.55

28.00

38.35

26.15

24.7516.70


BACK TO SERIES MENU


6

6

8

10

12

UNIT: mm

26.50

19.20

38.35

26.15

24.7516.70


7282-6454-40 7283-6454-40*

7283-4016-60*

7282-3441-40 7283-3441-40*

7282-6455-40 7283-6455-40*

7282-3442-40 7283-3442-40*

N/A




26.55

35.0038.35

26.55

35.0038.35

23.60

26.6033.60

23.60

33.60 26.60

23.60

26.6033.60

16

16

16

u n s e a l e d c o n n e c t i o n s y s t e m 1 . 5 x 0 . 8H o u s i n g M a t e r i a l : P B T + G F

UNIT: mm

BACK TO SERIES MENU

BACK TO PAGE 1 OF 3


7282-6453-60 7283-6453-60*

7282-6456-90 7283-6456-90*

7283-3585-40*

N/A



2.8 SERIES UNSEALED


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 1


BACK TO SERIES MENU












capacity of wire.

Connector PBT + GF












0.5mm2

wire2.5mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60

Current (A)

Tem

per

atu

re (

RO

A)

(°C

)


TERMINAL, M

TERMINAL, F



HOUSING, M

HOUSING, F



BACK TO SERIES MENU

T e r m i n a l


2.80

0.80

27.40

4.10

3.10 19.75




7047-9580 (Ref) �6.5mm

UNIT: mm

UNIT: mm

YESC YESC KAIZENApplicable Wire Size


7114-4110-02 ____ Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4111-02 ____ Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 ____ Sn 1.5 ~ 2.5 14 2.0

7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0

YESC KAIZEN is preferred (equal performance/lower insertion force)

Male Terminal

Female Terminal

0.90

2.40

3.20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80



Pole Polarity Description Number Number Number Number Delete Caps2 A Light Grey ____ 7282-6445-40 ____ 7283-6445-40 ____

4 A Light Grey ____ 7282-6446-40 ____ 7283-6446-40 ____

6 A Light Grey ____ 7282-6466-40 ____ 7283-6466-40 ____

6 BGreen/ ____ ____ ____ 7283-3242-60 ____

Direct only

8 A Light Grey ____ 7282-3243-40 ____ 7283-3243-40 ____

8 BGreen/ ____ ____ ____ 7283-3244-60 ____

Direct only

10 A Light Grey ____ 7282-6457-40 ____ 7283-6457-40 ____

12 A Light Grey ____ 7282-6467-40 ____ 7283-6467-40 ____

12 B Green ____ 7282-6468-60 ____ 7283-6468-60 ____

YESC YESC KAIZEN YESC YESC KAIZENPart Name Male Male Female Female

7114-4110-02 ____ 7116-4110-02 7116-4270-02

Terminal 7114-4111-02 ____ 7116-4111-02 7116-4271-027114-4112-02 ____ 7116-4112-02 7116-4272-02

Applicable Clip ____ 7047-9580 (Ref) ____ ____

BACK TO SERIES MENU



A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.Order Number: X39899-J374.


25.80

23.70

38.35

24.10

26.6022.30

24.10

26.6022.30

18.25

25.35

24.75

18.55

18.2524.75

20.25

20.50

38.35

24.10

26.6027.30

24.10

26.6027.30

27.05

20.85

38.35

27.10

28.7038.35


BACK TO SERIES MENU


2

4

6

6

8

8

UNIT: mm


7282-6445-40 7283-6445-40

7282-6446-40 7283-6446-40

7282-6466-40 7283-6466-40

7283-3242-60

7282-3243-40 7283-3243-40

7283-3244-60

N/A

N/A

GO TO PAGE 2 OF 2


27.10

33.7038.35

27.10

38.7038.35

27.10

38.3538.70

24.10

26.6032.30

24.10

26.6037.30


BACK TO SERIES MENU

BACK TO PAGE 1 OF 2

10

12

12



7282-6457-40 7283-6457-40

7282-6467-40 7283-6467-40

7282-6468-60 7283-6468-60

24.10

26.6037.30


6.3 SERIES UNSEALED


CONSTRUCTION

SPECIFICATIONS


TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


YAZ1342-D.qxd:YAZ1310-D.qxd 9/13/05 4:54 PM Page 1


BACK TO SERIES MENU


HOUSING, F


TERMINAL, M








Voltage Drop 10mΩ max (Term./Term.) (Crimp-To-Crimp)




Terminal Pitch Horizontal: 8.50mm; Vertical: 7.30mmTerminal-to-Connector Retention Force 90N min









1.0mm2

wire4.0mm2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

00 10 20 30 40 50 60 70 80

Current (A)


Tem

per

atu

re (

RO

A)

(°C

)


10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80 3.20

0.90

R 0

.80


ENU BACK TO SERIES MENU

T e r m i n a l



6.30

0.80

32.25

3.80

23.30

7.50



7047-9580 (Ref) �6.5mm

UNIT: mm

UNIT: mm


A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).

Male Terminal

Female Terminal

0.90

2.40



7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7114-4121-02 Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 Sn 4.0 12 3.0

7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4121-02 Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 Sn 4.0 12 3.0


Terminal 7114-4121-02 7116-4121-02

7114-4122-02 7116-4122-02



Pole Polarity Description Number Number Number Number2 A Light Grey ____ 7282-6458-40 ____ 7283-6458-40

4 A Light Grey ____ 7282-6469-40 ____ 7283-6469-40

6 A Light Grey 7282-5604-40 ____ ____ 7283-3740-40

6 B Green ____ ____ ____ 7283-3741-60


26.00

34.60 27.35

26.00

34.60 27.35

26.00

26.1027.35

22.70

26.70

45.15

30.00

28.50

45.15


BACK TO SERIES MENU

18.70

24.3027.35

2

4

6

6



7282-6458-40 7283-6458-40*

7282-6469-40 7283-6469-40

7283-3740-40

7283-3741-60

N/A

N/A



9.5 SERIES SEALED


CONSTRUCTION

SPECIFICATIONS


TERMINAL

CABLE SEAL & CAVITY PLUG



PHOTOS/DIMENSIONS

NAVIGATION TIPS


YAZ1342-E.qxd:YAZ1310-E.qxd 9/8/05 10:35 AM Page 1


BACK TO SERIES MENU










Applicable Wire Size 12AWG ~ 8AWG (4mm2 ~ 8mm2)

Terminal Pitch Horizontal: 14.00 mm

Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)










INDIVIDUALWIRE SEAL, M

INDIVIDUALWIRE SEAL, F

INTERFACESEAL, F

TERMINAL, F



PRE-SET SECONDARYHOUSING (CPA) (OPTIONAL), FHOUSING, M

HOUSING, F

END-SEAL RETAINER, M(2 PER ASSEMBLY)

TERMINAL, M

END-SEAL RETAINER, F(2 PER ASSEMBLY)


0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

0 10 20 30 40 50 60 70 80 90 100

Tem

pera

ture

(RO

A) (

°C)

4mm2

wire

Current (A)

10mm2

wire

YAZ1342-E.qxd:YAZ1310-E.qxd 9/7/05 3:54 PM Page 2


7157-3581-80 Orange Silicone 4.3 ~ 5.8

7157-3580-60 Green Silicone 3.4 ~ 4.6

7157-3582-90 Blue Silicone 2.5 ~ 3.5

Unused Cavity Plug 7157-3583 Black Silicone____


ENU BACK TO SERIES MENU

T e r m i n a lUNIT: mm



7114-3273-02 Sn 10 8 10

7114-3250 Sn 6 10 6

7114-3251 Sn 4 12 4

7116-3285-02 Sn 10 8 10

7116-3250 Sn 6 10 6

7116-3251 Sn 4 12 4

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).

Male Terminal

Female Terminal

11.3

0

29.00

9.50

40.00



3.20

0.90

R 0

.80


7047-9580 (Ref) �6.5mm

UNIT: mm

0.90

2.40

C a b l e S e a l & C a v i t y P l u gUNIT: mm

Cable Seal

�14

.3

16.19.0

�13

.6

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80

40.00

9.50

1.20

40.0029.00

11.3

04.

4



31.55

41.2048.50


Terminal 7114-3250 7116-3250

7114-3251 7116-3251

7157-3581-80

Cable Seal 7157-3580-60

7157-3582-90Unused

Cavity Plug 7157-3583

Applicable Clip ____ 7047-9580 (Ref)

End-Seal Retainer 7158-6174-40 7158-6174-40

28.25

37.70

57.702



7282-3214-30 7283-3214-30


BACK TO SERIES MENU


Color/ Male Part Female Part DeletePole Polarity Description Number Number Caps

2 A Black 7282-3214-30 7283-3214-30 ____


HYBRIDSERIES


SPECIFICATIONS

TERMINAL



PHOTOS/DIMENSIONS

NAVIGATION TIPS


YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 1


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T e r m i n a lYESC YESC KAIZEN Applicable Wire Size


1.5mm7114-4100-02/-08 ——— Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7114-4101-02/-08 ——— Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4110-02 ——— Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7114-4111-02 ——— Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7114-4112-02 ——— Sn 1.5 ~ 2.5 14 2.0

7114-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7114-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0

7114-4122-02 ——— Sn 4.0 12 3.0

7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

1.5mm7116-4100-08 ——— Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4101-08 ——— Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

2.8mm 7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

6.3mm 7116-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 ——— Sn 4.0 12 3.0

UNIT: mm

FemaleTerminal

MaleTerminal

There are many different terminals and cable seals that can be used with Hybrid connectors. Please refer to theterminal and cable seal pages for 1.5, 2.8 and 6.3 sealed and unsealed connectors. If you have questions, pleasecall 1-888-942-9152 for assistance.

YAZ1342-F.qxd 9/28/05 12:09 PM Page 2


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2.8mm

1.5mm



7047-9580 (Ref) �6.5mm

UNIT: mm

6.3mm

0.90

2.40

Terminal

YESC YESC KAIZEN YESC YESC KAIZENMale Part Male Part Female Part Female Part

Part Name Number Number Number Number

7114-4100-02 ——— 7116-4100-02 7116-4780-02

7114-4100-08 ——— 7116-4100-08 ———7114-4101-02 ——— 7116-4101-02 7116-4781-02

7114-4101-08 ——— 7116-4101-08 ———

7114-4110-02 ——— 7116-4110-02 7116-4270-02

7114-4111-01 ——— 7116-4111-02 7116-4271-02

7114-4112-02 ——— 7116-4112-02 7116-4272-02

7114-4120-02 ——— 7116-4120-02 ———

7114-4121-02 ——— 7116-4121-02 ———

7114-4122-02 ——— 7116-4122-02 ———

Applicable Clip 7047-9580 (Ref) ——— ——— ———

3.20

0.90

R 0

.80

10.0

5

5.85

2.55

4.30

7.20

10.00

R 0.80



BACK TO SERIES MENU

P a r t N u m b e r S u m m a r y C h a r t ( c o n t . )

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal), and G0406 (PA Type) (for 6.3 terminal).


Pole Polarity Description Number Number Number Number

8 ALight Grey

6 x1.5, 2x2.8____ 7282-6448-40 ____ 7283-6448-40

10 ALight Grey

6x1.5, 4x2.8____ 7282-6459-40 ____ 7283-6459-40

Black13 A 9x0.64, 4x1.5

____ ____ ____ 7283-3522-30

BLight Grey

139x0.64, 4x1.5

____ ____ ____ 7283-3523-40

13 ALight Grey

11x2.8,2x6.3____ 7282-6569-40 ____ 7283-6569-40

Black14 A

12x0.64, 2x1.5____ ____ ____ 7283-4490-30

14 ALight Grey

10x1.5, 4x2.8____ 7282-6447-40 ____ 7283-6447-40

ABlack

1412x0.64, 2x1.5

____ ____ ____ 7283-9281-30

ABlack

206x2.8, 14x1.5

____ 7282-9450-30 ____ 7283-9450-30

ABlack

284x6.3, 24x0.64

____ ____ ____ 7283-9504-30

Black34 A 1x6.3, 6x2.8, ____ 7282-9150-30 ____ 7283-9151-30

27x1.5Light Grey

34 B 1x6.3, 6x2.8, ____ 7282-9152-40 ____ 7283-9153-4027x1.5Black

38 A30x0.64, 8.2.8

____ 7282-2784-30 ____ 7283-2784-30

Black43 A 34x1.5, 6x2.8, ____ 7282-4190-30 ____ 7283-4190-30

3x6.3Light Grey

43 B 34x1.5, 6x2.8, ____ 7282-4192-40 ____ 7283-4192-403x6.3


48.80

24.10

27.35

28.10

45.1551.20

24.10

26.6023.10

22.35

23.2821.80

24.10

26.6030.20

27.10

38.35

31.60

27.10

38.35

24.50


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8

10

13

13

13

14


7282-6448-40 7283-6448-40

7282-6459-40 7283-6459-40

7283-3522-30

7283-3523-40

7282-6569-40 7283-6569-40

7283-4490-30

UNIT: mm

19.81

26.20 24.75

19.81

26.20 24.75

N/A

N/A

N/A

GO TO PAGE 2 OF 3


60.40

72.7064.80

65.70

72.7060.00

39.90

49.9068.23

27.10

38.35

38.60 37.20

24.10

26.60

41.51

86.20 53.97

23.50

23.2826.00

47.90

55.9068.23

14

14

20

28

34




7282-6447-40 7283-6447-40

7283-9281-30

7282-9450-30 7283-9450-30

7283-9504-30

7282-9150-30 7283-9151-30


N/A

N/A

BACK TO SERIES MENU


34.65

40.9582.00

21.50

76.40 24.75

41.30

63.4546.50

67.90

45.25

44.42

41.30

63.4546.50

67.90

45.25

44.42

60.40

72.7064.80

47.90

55.9068.23

34

38

43

43

c o n n e c t i o n s y s t e m H Y B R I DH o u s i n g M a t e r i a l : P B T + G F

UNIT: mm


7282-9152-40 7283-9153-40

7282-2784-30 7283-2784-30

7282-4190-30 7283-4190-30

7282-4192-40 7283-4192-40

BACK TO PAGE 1 OF 3

BACK TO SERIES MENU


HEADERSERIES


CONSTRUCTION

SPECIFICATIONS


TERMINAL


PHOTOS/DIMENSIONS

NAVIGATION TIPS


YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:17 PM Page 1


0

BACK TO SERIES MENU



C u r r e n t R a t i n g C u r v e

Connector See Section

Material Male Terminal Brass (Sn Plate)




Voltage Drop 10mΩ max (Term./Term.)





SEE APPLICABLE BLADE SIZE SECTION

PCB HOUSING, M

TERMINAL, F


PCB TERMINAL, M

HOUSING, F



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2.8mm

T e r m i n a l

Male PCB Terminal Female Terminal

Material: Brass Material: Copper Alloy Thickness: t=0.3

PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION

FemaleTerminal

1.5mm

YESC YESC KAIZEN Applicable Wire Size


Male Terminal ____ ____ ____ ____ ____ ____

7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5

7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0

7116-4120-02 ____ Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25

7116-4121-02 ____ Sn 1.5 ~ 2.5 14 2.0

7116-4122-02 ____ Sn 4.0 12 3.0

UNIT: mm

6.3mm



0

1.5mm


A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n sRefer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

Terminal2.8mm

6.3mm

BACK TO SERIES MENU

YESCPart Name Male Female Female

____ 7116-4100-02 7116-4780-02____ 7116-4100-08 ____

____ 7116-4101-02 7116-4781-02____ 7116-4101-08 ____

____ 7116-4110-02 7116-4270-02____ 7116-4111-02 7116-4271-02____ 7116-4112-02 7116-4272-02____ 7116-4120-02 ____

____ 7116-4211-02 ____

____ 7116-4122-02 ____

YESC KAIZEN

Male Part YESC YESC KAIZENPole Polarity Color/Description Number Female Part Number Female Part Number

2 A Black 7382-5597-40 7283-6458-406.3mm Header

2 A Light Grey 7282-5608-30 7283-6458-406.3mm Header

4 A Black 7382-5613-30 7283-6469-406.3mm Header

10 A Light Grey7382-5884-40 7283-6455-401.5mm Header

10 B Black 7382-6379-30 7283-6455-401.5mm Header

12 A Light Grey7382-5568-40 7283-6467-402.8mm Header

12 A Black7382-5957-30 7382-5957-301.5mm Header

14 A Light Grey 7382-5627-40 7283-6447-406.3mm Header

16 A Green/Config 1 7382-5551-60 7283-6453-601.5mm Header

16 A Green/Config 27382-5681-60 7283-6453-601.5mm Header

16 A Green/Config 37382-5682-60 7283-6453-601.5mm Header

32 A Black 7382-5552-307283-6456-90

1.5mm Header 7283-3585-40

32 B Light Grey 7382-5881-40 7283-6456-901.5mm Header 7283-3585-40


24.55

33.10

37.60

19.20

25.70

26.50

23.60

26.6023.10

23.60

26.6023.10

26.00

26.1027.35

26.15

38.5030.20

26.05

25.7041.50

19.20

25.70

40.70

18.70

24.3027.35

18.70

24.3027.35

2

2

4

10

10

c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16 UNIT: mmM a t e r i a l : P B T + G F


7382-5597-40* 7283-6458-40*

7382-5608-30* 7283-6458-40*

7382-5613-30 7283-6469-40

7382-5884-40* 7283-6455-40*

7382-6379-30* 7283-6455-40*

BACK TO SERIES MENU

GO TO PAGE 2 OF 3



27.20

49.1030.20 37.20

24.10

26.60

23.60

26.6026.60

27.10

52.7031.30

24.10

26.6037.30

26.45

22.30

35.00

26.15

48.8030.20

29.20

48.8030.20

23.60

33.60 26.60

23.60

33.60 26.60


BACK TO SERIES MENU


12

12

14

16

16


7382-5568-40 7283-6467-40

7382-5957-30* 7382-5957-30*

7382-5627-40 7283-6447-40

7382-5551-60* 7283-6453-60*

7382-5681-60* 7283-6453-60*

UNIT: mmH o u s i n g M a t e r i a l : PPA-GF16 M a t e r i a l : P B T + G F



23.60

26.6033.60

23.60

33.60 26.60

23.60

26.6033.60

23.60

33.60 26.60

26.15

82.0030.20

22.55

22.30 82.00

31.20

34.8031.60

23.60

33.60 26.6016

32

32

c o n n e c t i o n s y s t e m H E A D E RH o u s i n g M a t e r i a l : PPA-GF16

UNIT: mm


7382-5682-60* 7283-6453-60*

7382-5552-30* 7283-6456-90 (16P)* 7283-3585-40 (16P)*

7382-5881-40* 7283-6456-90 (16P)* 7283-3585-40 (16P)*

BACK TO SERIES MENU

BACK TO PAGE 1 OF 3

M a t e r i a l : P B T + G F



TERMINALREMOVAL


TOOL FOR 0.64 SERIES




YAZ1342-H.qxd:YAZ1310-H.qxd 9/7/05 4:12 PM Page 1

35.00

12.00

2.30

R 1.50

1.80– 0.1

0

1.00

1.40


YESC KAIZEN Connector Terminal Removal Tool for 6.3 and 9.5 series. G0406 (PA Type)

UNIT: mm

T E R M I N A L R E M O V A L


YESC KAIZEN Connector Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374

20.00

1.05

0

-0

.05

(20.55)

45�

1.20

0

-0

.05

(17.00)

3.00

±0.1

1.00

±0.1

R 0.

30

R 0.30

60�

UNIT: mm

A p p l i c a b l e T e r m i n a l R e m o v a l T o o l / D i m e n s i o n s


YESC KAIZEN Connector Terminal Removal Tool for 0.64 series. 49YA000263

UNIT: mm

BACK TO MENU

YAZ1342-H.qxd:YAZ1310-H.qxd 9/7/05 4:13 PM Page 2

P A R T N U M B E R I N G M E T H O D O L O G Y

7 X X X - X X X X - X X :

Base Number:Sequential

(No specific meaning)

No suffix indicates: Natural Colorfor plastic, and black for rubber.

Suffix, Denotes Part Color or Plating Type: -__-02 = Sn Plating-08 = Precious Metal Plating-10 = Dark Grey-20 = Purple-30 = Black-40 = Light Grey-50 = Orange / Red / Pink-60 = Green-70 = Yellow-80 = Brown-90 = Blue

Degree of Assembly

1 = Single Component2 = Sub-Assembly3 = Full Assembly(ex. Header, Connector w/terminated wire, etc.)

Component Description:14 = Terminal, Male16 = Terminal, Female82 = Connector, Male (newer)83 = Connector, Female (newer)

Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.

BACK TO YESC CONTENTS MENUBACK TO YESC KAIZEN CONTENTS MENU

YAZ1310-PG51_59.qxd:YAZ1310-PG51_59.qxd 9/12/05 12:45 PM Page 7

DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by YazakiCorporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes nowarranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.

The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the customer and for all design and related matters.

Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and anysuch express warranty shall be the sole and exclusive liability of Yazaki.Yazaki makes no other warranty. Whether express, implied, statutory or otherwise,including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.

SEPTEMBER 2005 © 2005 Yazaki North America, Inc.

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YAZ1310-Kaizen1stSect.qxd:YAZ1310-Kaizen1stSect.qxd 9/12/05 12:41 PM Page 6

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NORTH AMERICA

Headquarters:

6801 Haggerty Road,

Canton, MI 48187, USA

734.983.1000

888.942.9152

El Paso Division:

1265 Peter Cooper, CIMS 711-00-00

El Paso, Texas 79936, USA

915.858.8100

ASIA & SOUTH AMERICA

Singapore Component PET, LTD.:

(SINCOM)

79 Anson Road #08-01

SINGAPORE 079906

65.622.6.6910

Japan:

World Headquarters

Component Operations:

1500 Mishuku, Susono-City

Shizuoka-Ken

410-1194 JAPAN

81.559.65.3026

EUROPE

Components Business Unit

Cologne:

Robert-Bosch-Strasse 43

D-50769 Cologne, GERMANY

49.221.59799.0

Components Business Unit

Croatia:

HR-10000 Zagreb

Budmanijeva 1

Zagreb, CROATIA

385.1.6323.100

Hemel Hempstead:

Unit 1. The Willows, Mark Road

Hemel Hempstead, Hertfordshire

HP1 7AV UNITED KINGDOM

44.1442.29.2400

Belgium:

Bedrijfsstraat 1220, B-3660

Opglabbeek, BELGIUM

32.89.85.21.40

Barcelona:

Gran Via de Les Corts Catalanes 184

Atico 2A,

E-08038 Barcelona, SPAIN

34.93.432.9200

Gothenburg:

Exportgatan 38B

SE-422 46 Hisings-Backa, SWEDEN

46.31.742.0600

Torino:

Via Leonardo da Vinci, 29

I-10095 Grugliasco

Torino, ITALY

39.011.780.4848

www.yazaki-na.com

888.942.9152


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