workstation for aluminium car body - bodyshop solutions … · 120030 body saw wps 3000 ... stud...

Workstation for aluminium car bodyComplete set of tools and equipment

Tel. +49 (0) 7720 8317 0 [email protected] Fax +49 (0) 7720 1255 www.wielanderschill.com2

Workstation for aluminium car body

Tel. +49 (0) 7720 8317 0 [email protected] Fax +49 (0) 7720 1255 www.wielanderschill.com

Construcion type: 4 columnsThe working station consists of the following constructive components: aluminium four-sided bea-ring lacing construction FD 34, 7,50 m x 5,50 m x 3,50 m, 26 module traverse beams for guide rails, curtains and lighting. LightingFour-sided lighting, 20 x 80 W = 1,6 kW, luminous power over 1.500 lux, daylight lamps with evol-vent reflectors for optimal lighting of vertical surfaces.

Curtains2 curtains made from fire-resistant glas fiber fabric, U-formed closing, opening in the middle where car drives in.Outside color: aluminium-greyInside color: silver sprayingViewing windows: antidazzle filterDimensions, L x W: 2 pcs., 12,0 m x 3,00 mEdging strips from all sides, with inlays from aramid fiber.

Version CLM with single energy supply moduleThe module moves along the U-formed trajectory around the car.

The module consists of:2 pcs pneumatic coil ¼“2 pcs electrical coil 230 V / 16 A1 pcs air preparation unit with pressure gauge, air-dryer and oiler2 pcs safety connection of pneumatic system1 pcs electricity box with 5 sockets 230 V / 16 А and 2 sockets CEE 400 V / 16 A, each socket with separate fuze4 pcs holder for pneumatic tools1 pcs tool storage place with rubber pad2 pcs wall panel with holes for tools storage1 pcs locking ring1 set of flexible cables and guide rails for movement along the U-formed trajectorty, length 22 mSpecial features: color aluminium-grey RAL 9007 with structural surface. All connections and quick-lock.

Version CLE with double energy supply modulesThe modules move laterally along the car on the upper guide rails. Each module consists of:2 pcs socket CEE 400 V / 16 A3 pcs socket Schuko 230 V / 16 A2 pcs pneumatic connector ¼“1 pcs holder1 suspension spring2 set of flexible cables and line guide rails, length of each set is 7,5 mSpecial features: color aluminium-grey RAL 9007 with structural surface. All connections and quick-lock.

Curtains, lighting and energy supply

Tel. +49 (0) 7720 8317 0 [email protected] Fax +49 (0) 7720 1255 www.wielanderschill.com Tel. +49 (0) 7720 8317 0 [email protected] Fax +49 (0) 7720 1255 www.wielanderschill.com 3

Complete set of tools and equipment

Dedusting system for aluminium:Mobile industrial dust extractor D1 for area 22, power 2,2 kW, explosi-on-proof according to ATEX II 3 D for aluminium dust capture. The ext-ractor is equipped with sparking protection and plugged 5 m long area and includes the set of adapters and accessories for different types of cars. Approved by TÜV Sachsen-Anhalt e.V. Germany.

Dedusting system for aluminium and carbon:Mobile industrial dust extractor D1 for area 22, identical to the versi-on for aluminium dust capture, additionally equipped with the class „H“ fine filter for man-made materials dust capture, which cause can-cerous diseases.

Remark: the current legislation strictly prescribes, that the working areas with escape of man-made materials‘ particles must be equipped with the proper dedusting system. In case if the existing de-dusting system for aluminium dust capture is equipped with the class „H“ fine filter, the additional dust extractor for man-made materials‘ dust is not needed. Therewith you may capture dust of all types of light construction materials (except steel).

Telescopic arm from stainless steelExtension 2 m with absorbing, swing arm and installation kit for mounting onto the dust extractor, connecting hose and antistatic-coated inlet funnel.

Remark: using the dedusting system with the telescopic arm you may also at the same time capture welding fumes which escape during the aluminium welding. Unlike the aluminium dust, the alumini-um welding fumes don‘t require the ATEX explosion-proof. In case if the welding fumes exctractor already exists (for example for steel), it can also be used for aluminium welding fumes extraction.

Aspiration

Example of aluminium work station




Content

Page 5 Pulse arc welding machine InvertaPuls IP 6-2 -

Welder MIG/MAG IM-240i with inverter technology

Page 6 Welding protection helmet and gloves - Protection blankets -

Crack testing sprays - Welding pliers - Welding wire

Page 7 Riveting system XPress 800 - Temporary fastener - Rivet head cutter -

Body chisel

Page 8 Spot weld remover VarioDrill WS90 - Drill bits - Centering punch for rivets -

BTR / BOR / Variantic Starter kit - Body saw WPS 3000 - Saw blades

Page 9 Drilling machine GTC-041 B - Drill bits for rivets - Countersink - Step drill bit -

Punch set - Rotary sander - Grinding disc set

Page 10 Pistol grinder - Grinding and cutting set - Angle grinders - Belt grinder

Page 11 Stainless steel round brush - Cutting discs - Body blade - File set -

Wire brush

Page 12 Pyrosil flammable set - Acetylen burner set - Dent pulling system Line

Puller 1250 - Dent pulling system Carbon Miracle Alu Repair CMA-100 -

Page 13 Dent repair system Carbon Miracle System CM-019 - Glue set for CM-019 -

Airo power Standard kit

Page 14 Vice grips - Heavy spoons

Page 15 Hammers - Dolly wedges

Page 16 Hand tool sets - Pliers

Page 17 Metal saw - Metal ruler - Measuring tape - Flexible magnet - Thickness measuring

device - Scrapers - Metal shears

Page 18 Workshop stands - Gas bottle trolley

Page 19 Tool trolley - Brushes - Manual hydraulic cylinder



Art. Description331007 Inverta Puls IP 6-2 3x400 V Pulse-arc welder for aluminium and steel welding Description: welding machine with two torches steel and stainless steel welding aluminium welding (AlMg, AlSi) / TIG (WIG) welding MIG brazing (CuSi3, AlBz8, CuAl8) shielding gas / metal cored electrode Consists of: welder with rollers wire wheels for steel (wire 0,8 / 1,0 mm) wire wheels for alu (wire 1,0 / 1,2 mm) torch for alu, type MB24, length 3 m, red handle torch for steel, type MB15, length 3 m, blue earht cable, double valve

332007 Inverta Puls IP 6-2 3x230 V Pulse-arc welder for aluminium and steel welding Same scope of delivery as the art. 331007

341290 MIG/MAG IM-240i 230V Welder with inverter technology Description: MIG/MAG welding MIG brazing aluminium welding Consists of: power unit torch MB15 earth cable

311045 Adapter for second gas bottle for Inverta Puls IP6-2




Art. Description

311050 Penetration test fluid Ardrox 9VF2, 500 ml, red

311051 Penetration test cleaner, 500 ml

311052 Developer fluid Ardrox 9D1B, 500 ml

311079 Welding wire AlSi5 Ø1,2 mm, 2 kg, coil D-200 Ø200 mm311083 Welding wire AlMg3 Ø1,2 mm, 2 kg, coil D-200 Ø200 mm

881047 Welding helmet WS07

661001 Special pliers for welders, 4 functions

882001 Grinding and welding protection blanket 3000х2500 mm Consists of: blanket 2500х1250 blanket 2000х1500 blanket 1000х1000

881036 Welding gloves



Art. Description700002 Rivet system XPress 800 Full Set Consists of: basic unit power cylinder SSC35/25 С-arm GC 80/40 С-arm GC 80/120 С-arm GC 140/240 blind rivet adapter BR20 (20kN) blind rivet adapter BR50 (50kN) blind rivet nuts adapter BRN20 (50kN) tool set RS-03 tool set RS-04

700203 Tool box RS-06

577104 Temporary fastener, Ø4,1 mm, 20 pcs



531110 Rivet head cutter

512001 Body chisel with handle




Art. Description601001 Vario Drill WS 90 spot weld remover

627005 Hard metal drill bit VHM for rivets Ø 5,0 x 49 mm, 3 edges, piston 8 mm

627001 Two-level drill bit W+S NK-2F for rivets, Ø 6,7x44 mm

622003 BTR/BOR/Variantic Starter Kit Consists of: 3 Variantic drill bits, 3 edges, Ø 8х44mm 1 BTR/BOR drill bit, 3 edges, Ø 8х44mm 1 centering punch BTR/BOR fluid, 125ml, cutting oil for drill bits

628006 W+S special centering punch, two functions, for rivets

120030 Body saw WPS 3000

197003 Saw blades 32 tpi, 10 pcs

197004 Saw blades 28 tpi, 10 pcs



Art. Description

611122 Pneumatic Drill GTC-041B 450 rpm, reversible

617220 Drill bit for rivets TIN, Ø4,1 mm, 70 mm



617240 Countersink 120°

617301 Step drill-bit 4 - 30 mm

628010 Punch set, 6 pcs

661001 Rotary sander RAS 115.04E, 230 V

667017 Grinding discs set for grinder RAS 115.04E Consists of: 25 x STF D115 P36 25 x STF D115 P50 25 x STF D115 P80 50 x STF D115 P120




Art. Description611124 Pistol grinder 19286-S 371 5“, pneumatic 16 000 rpm Power 300 W Weight 1.2 kg

611125 Angle grinder FX-8125 LA, pneumatic 9 500 rpm Power 745 W Weight 1.8 kg

611121 Angle disc grinder GTC-412S, pneumatic 4500 rpm Power 520 W Weight 2 kg Grinding disc Ø 178 mm

671001 Belt grinder FX-8309B

677001 Grinding belt P80, 10 pcs

637039 Supporting disc for sanding disc М14 Ø115 mm

637055 Grinding and cutting kit, Ø 50 мм637056 Grinding and cutting kit, Ø 115 мм



Art. Description

523222 Set of 6 files in curling bag

521210 Body planer with blade

521211 Body blade diagonal Z-2521212 Body blade radial Z-1

541202 Round brush, Ø75 mm, stainless steel

637036 Cutting disc for aluminium, 25 pcs

637037 Roughing disc for aluminium, 10 pcs

637038 Fiber grinding disc, grain 60, 25 pcs

541211 Stainless steel wire brush




Art. Description

821102 Line Puller 1250 dent pulling system Consists of: 1 x aluminium traverse 1 x pulling hook 3 claws 1 x pulling hook 2 claws 1 x pulling rods set, 4 pcs, Ø8 mm 2 x suction holder 1 x gauging unit

802020 Acetylen burner set

341003 Pyrosil flammable set

821103 Carbon Miracle Alu Repair CMA-100 dent pulling system for aluminium car body Consists of: stud welder МА-6 welding gun with torch trolley for welding machine gas hose pressure relief valve pyrometer pulling hook for Easypuller stud cutter studs (12 packages, each 50 pcs)



Art. Description821999 Dent pulling system for aluminium car bodies Carbon Miracle CM-019 Consists of: Strong-Puller Easy-Puller Line-Puller 1600 Lever-Puller pulling hammers ONA-01 and ONA-02 body hammers 330 g, 555 g (vertical and horizontal) stud welding machine straight studs (2 packages each 110 pcs) twisted studs (2 packages each 110 pcs) welding nozzle trolley stud cutter set of pulling rods (Ø 7 and 8 mm) double pulling claw for Strong-/Line-Puller triple pulling claw for Strong-/Line-Puller glue set for Easy-Puller stud holder accessory kit

821101 Glue set for dent pulling system Carbon Miracle CM-019 Consists of: case, special glue, glue pistol Gluematic, glue pads (blue and black), plastic wedge

821150 Airo power Standard kit Tool set for stud pulling Consists of: pneumatic press, external and internal sleeve, rubber pad, flat adapter, supporting stand, external and inter nal supporting holders, nut adapter, V-form adapter, chain adapter, control unit, splint, extension pipes (125, 170, 300 and 500 mm), case




Art. Description

561153 Vice grip 224

561181 Vice grip Axial DW

561182 Vice grip Axial DS

561184 Vice grip Axial T

561185 Vice grip Axial WS

561230 Vice clamp 30 сm

561156 Vice grip, straight jaws

561157 Vice grip, long nose

561186 Mini grip

511222 Heavy spoon, 170x60x30 mm

511220 Heavy spoon, 150x50 mm

511201 Pry bar and pumping spoon, 200 mm long / 60 and 40 mm wide



Art. Description

511028 Plastic hammer, rebound free

511030 Aluminium hammer

511039 Bumping hammer

511040 Locksmith hammer, 300 g

511034 Nylon hammer

511024 Body hammer, 340 g

511020 Body hammer

511026 Body hammer

511113 Dolly wedge, half round

511100 Dolly wedge, comma shape

511110 Dolly wedge, toe shape

511112 Dolly wedge, universal




Art. Description

561032 Pliers with long jaws

561031 Universal pliers, 200 mm

881381 Socket key set 1/4“ 16 pcs

881382 Socket key set 3/8“ 17 pcs

881384 Socket key set Torx, 1/2“ 10 pcs

881383 Screwdriver set, 7 pcs

881385 Ratchet key set



Art. Description523225 Metal saw 300 mm

932539 Metal ruler 1000 mm

871020 Steel tape measure 5m

881320 Flexible magnetic stick

871025 Thickness measuring device

541010 Scraper for undercoating

541020 Kit of spatulas, 4 pcs

531100 Sheet metal shear, left, 260 mm

531101 Sheet metal shear, right, 260 mm




Art. Description881101 Workshop Manager Classic

881107 Bumper Stand

881105 X-Stand

802021 Trolley for two gas bottles



Art. Description

541101 Round brush with long bristles, G10

541103 Flat brush, G5

541250 Flat brush, nylon

541290 Round brush, size 2

511305 Manual hydraulic cylinder 10 t

881201 Tool trolley R230, 1000 x 620 x 890 mm

Wieländer+SchillMV Marketing und Vertriebs-GmbH & Co.KG

Professionelle Karosserie-SpezialwerkzeugeSiederstraße 50 D-78054 Villingen-SchwenningenTel. +49 (0) 7720/8317-0 · Fax +49 (0)7720/[email protected] · www.wielanderschill.com

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workstation for aluminium car body - bodyshop solutions … · 120030 body saw wps 3000 ... stud...

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