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Working with STEM Cloud – List of Topics

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Working with STEM Cloud Library Subjects:

01 Materials Engineering

02 Engineering Drawing

03 Fluid Power

04 Manufacturing Engineering

05 Machine and Instrument Engineering

06 Inspection, Maintenance and Quality Management

07 Industrial Control

08 Electronic Systems

09 DC Circuits

10 Electrical Networks

11 AC Circuits

12 Magnetism and Electromagnetism

13 Electrical Engineering

14 Linear Electronics

15 Semiconductors

16 Power Electronics

17 Digital Electronics

18 Telecommunications

19 Microprocessors

20 Circuit Construction and Testing

21 Electronic Principles (D3000 Practice)

22 Semiconductors (D3000 Practice)

23 Power Electronics (D3000 Practice)

24 Digital Electronics (D3000 Practice)

25 Electronic Systems (Series 9 Practice)

26 Electronic Principles (Series 9 Practice)

27 Linear Electronics (Series 9 Practice)

28 Semiconductors (Series 9 Practice)

29 Digital Electronics (Series 9 Practice)

30 Microprocessors (Series 9 Practice)

31 Engine Repair

32 Automatic Transmission and Transaxle

33 Manual Drive Train and Axles

34 Suspension

35 Steering

36 Brake Systems

37 Brake Components

38 Brake Servicing

39 Automotive Electrical Fundamentals

40 Automotive Starting and Charging

41 Automotive Lighting

42 Automotive Transducers

43 Ignition Systems

44 Engine Management and Control

45 Fuel and Emissions

46 Electric and Hybrid Vehicle Technology

47 Networked Systems

48 CAN Bus Lighting Systems

49 CAN Bus Auxiliary Systems

50 CAN Bus Starting and Charging Systems

51 Automotive Heating and Air Conditioning

52 Auto Shop

53 Passenger Safety Systems

54 Heavy Vehicle Systems

55 Motorcycle Lighting

56 Engineering Mathematics

57 English Language Skills

58 Business Skills

59 Freight Logistics

60 Workplace Problem Solving

61 Interactive Applications


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4

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Autolab II - Cloud Software Package

LJ Create Cloud – Putting Interactive Learning into the Classroom, Laboratory, Workshop and Workplace

01 Materials Engineering

KEY: P – Presentation, I/P – Investigation/Practical Task, R – Review, ü – Available, – Not Applicable

Topic/Lesson P I/P RMaterialsClassification of Materials ü ü ü

Iron and Steel ü ü ü

Non-Ferrous Metals ü ü ü

Ceramic and Sintered Materials ü ü ü

Composite Materials ü ü ü

Corrosion ü ü ü

Polymers ü ü ü

Lubrication ü ü ü

Properties of MaterialsCharacteristics of Materials ü ü ü

Structure of MaterialsStructure of Metals ü ü ü

Materials Testing - Tensile and Impact Testing ü ü ü

Interpretation of Test Results ü ü ü

Materials Testing - Hardness and Non-Destructive Testing ü ü ü

Solutions and Phases ü ü ü

Microstructure of Metals ü ü ü

Microstructures of Steel ü ü ü

Microstructure of Alloys ü ü ü



02 Engineering Drawing

Topic/Lesson P I/P REngineering DrawingDrawing Standards ü ü üBasic Geometric Construction ü ü üTypes of View ü ü üCo-ordinate Systems ü ü üDimensions ü ü üRoughness ü ü üSectional Views ü ü üDrawing Analysis ü ü üDrawing ElementsScrews and Threaded Components ü ü üMachine Elements ü ü üTolerances and Fits ü ü üDrilling and Finishes ü ü üFluid Power Diagrams ü ü üPermanent Connections ü ü ü

03 Fluid Power

Topic/Lesson P I/P RFluid PowerBasic Fluid Power Engineering ü ü üFluid Power Concepts ü ü üPressure and Volume ü ü üUnits in Fluid Power ü ü üFluid Power Formulas ü ü üTypes of Pressure ü ü üCalculations of Pressure and Flow Rate ü ü üHydraulics ü ü üFluid Power Cylinders ü ü üBasic Control Valves ü ü üPneumatics Diagrams, Series and Parallel Circuits and Time Delays ü ü üElectropneumatics ü ü üLogic Controls ü ü üCalculations of Hydraulic Power ü ü üStarting and Maintaining Fluid Systems ü ü ü

Working with STEM Index


04 Manufacturing Engineering Cont.


Topic/Lesson P I/P RManufacturing ProcessesManufacturing Processes ü ü üSafety and Protective Measures ü ü üMachine Tools and Terminology ü ü üPrimary Metal Shaping Processes ü ü üCutting Metal ü ü üTurning - Processes and Machines ü ü üDetermining Data for Turning ü ü üMilling - Processes and Machines ü ü üDetermining Data for Milling ü ü üGrinding - Processes and Machines ü ü üDetermining Data for Grinding ü ü üForces on the Cutting Tool ü ü üCutting and Angles of Cutting ü ü üDrilling ü ü üCutting Speed for Drilling ü ü üBending ü ü üBending Operation Calculations ü ü üForming Procedures ü ü üForming Calculations ü ü üForming - Material Use and Scrap ü ü üForging ü ü üHoning ü ü üErosive Manufacturing Processes ü ü üSpark Erosion ü ü üHard Metal Cutting ü ü üFinishing Processes ü ü üEnvironmental Protection ü ü üReading Machine Diagrams ü ü üJoiningJoining Procedures ü ü üScrew Connections ü ü üJoining with Glues ü ü üJoining with Soldering ü ü ü

Topic/Lesson P I/P RJoining with Keys and Splines ü ü üJoining with Pins, Bolts and Rivets ü ü üLapping ü ü üJoining with Threads ü ü üForces on Threads ü ü üForces in Threaded Joints ü üFormula and Calculation of Tightening Torque ü ü üWeldingJoining with Welding ü ü üGas Welding ü ü üArc Welding ü ü üGas-Shielded Welding ü ü üWelding Seam Profile and Electrode Requirements ü ü üCNC ProgrammingCNC and the Basics of Programming ü ü üCNC Programming for Turning ü ü üCNC Programming for Milling ü ü üMultiple Axis Turning and Milling ü ü üInformation TechnologyProcess Planning ü ü üCharting Data ü ü üPlanning and Organising Work Processes ü ü üMeasurementMeasuring with a Caliper, Micrometer, or Dial Gauge ü ü





05 Machine and Instrument Engineering 06 Inspection, Maintenance and Quality Management


Topic/Lesson P I/P REngineering ScienceMechanical Units ü ü üMass and Volume Flow Rate ü ü üEnergy, Work and Efficiency ü ü üCalculating Work, Power and Efficiency ü ü üTransferring Mechanical Energy ü ü üTorque and Power ü ü üStress-Strain Analysis ü ü üStress Calculations in Joints ü ü üManufacturing Facilities ü ü üMaterial Conversion ü ü üBearings Plain Bearings ü ü üBearings ü ü üRolling-Element Bearings ü ü üBearing Assemblies and Fit ü ü üCalculation of Forces on Bearings ü ü üSeals and Gaskets ü ü üJoining Hubs to Shafts ü ü üGearsSimple and Compound Gears ü ü üGear Drives ü ü üGear Calculations ü ü üGear Design Factors ü ü üClutches ü ü üTraction Drives ü ü üAdjustable Speed Transmission ü ü ü




Topic/Lesson P I/P RInspection Technology and Quality ManagementAccuracy ü ü üMeasuring Lengths ü ü üCalculating Lengths ü ü üMeasurement Tolerances ü ü üTolerance Calculations ü ü üClearances and Fits ü ü üCalculation of Clearances and Fits ü ü üQuality Management ü ü üStatistical Analysis ü ü üMaintenanceMaintenance Principles ü ü üMaintenance and Accident Prevention ü ü üMaintenance Documentation ü ü üMaintenance Inspection ü ü üDiagnostics and Troubleshooting ü ü üMechanical Breakdown ü ü üFault Repair ü ü ü


07 Industrial Control Cont.


Topic/Lesson P I/P RNumber SystemsHexadecimal and Binary Number Systems ü ü üFeedback Control SystemsOn/Off Control Systems ü ü üThe Control Loop ü ü üController Responses ü ü üProgrammable Logic ControlProgrammable Logic Controllers (PLCs) ü ü üConstruction and Function of a PLC ü ü üSequence Control System ü ü üComponents of a Sequence Control System ü ü üPLC Programming ü ü üConverting Logical Circuit to Functional Plan ü ü üGRAFCET Sequence Control Systems ü ü üUsing GRAFCET Diagrams ü ü üBasic Structure of a PLC ü ü üConnecting a PLC ü ü üPLC Conveyor System ControlIntroduction to PLCs ü ü üIntroduction to PLCs ü üConstruction and Function of a PLC ü ü üConstruction and Function of a PLC ü üSequence Control System ü ü üSequence Control System ü üIdentifying the Requirements ü ü üLadder Programming ü ü üLatches ü ü üLatching an Airlock ü üLatching an Airlock ü üCounters ü ü üCounting Parts ü üCounting Parts ü üTimers ü ü üTimers ü üMemory Stores ü ü üMemory Stores ü üAnalogue Inputs ü ü ü

Topic/Lesson P I/P RAnalogue Outputs ü ü üUsing GRAFCET Diagrams ü üSorting Parts 1 ü üSorting Parts 1 ü üSorting Parts 2 ü üSorting Parts 2 ü üCreate a STEP 7 Project (Siemens panel) ü üConfigure STEP 7 PLC Tags (Siemens panel) ü üEnter a STEP 7 Ladder Program (Siemens panel) ü üRun a STEP 7 Ladder Program (Siemens panel) ü üFlip-Flop Latches (Siemens panel) ü üCounting Parts (Siemens panel) ü üTimers (Siemens panel) ü üMemory Stores (Siemens panel) ü üAnalogue Inputs (Siemens panel) ü üAnalogue Outputs (Siemens panel) ü üSorting Parts 1 (Siemens panel) ü üSorting Parts 2 (Siemens panel) ü üPLC Part Sorting ControlCreating a STEP 7 Project ü üConfigure STEP 7 PLC Tags ü üEnter a STEP 7 Ladder Program üRun a STEP 7 Ladder Program üFlip-Flop Latches ü üCounting Parts ü üTimers ü üMemory Stores ü üAnalogue Inputs üAnalogue Outputs ü üThe Rotary Encoder ü üThe Rotary Encoder ü üSorting Parts ü üFieldbus SystemsIntroduction to Fieldbus ü ü üThe AS Interface ü ü üProfibus DP ü ü ü





08 Electronic Systems


Topic/Lesson P I/P RSignal ProcessingSystems and Sub-Systems ü üElectronic Systems ü üInputs, Outputs and Processes ü ü üInputs, Outputs and Processes üMeasurement of Non-Electrical Quantities ü ü üTypes of Circuit Diagrams ü ü üAnalogue Signal Processing ü üDigital Signal Processing ü üComponentsAlternative Components ü üAlternative Components ü üData and Selection ü üSystem Components ü ü üCharacteristics of Non-Linear Components ü ü üProblem Solving - Identify Electronic Components ü üProblem Solving - Recognize and Select Components ü üAlarm SystemsComponents of Intruder and Fire Alarms ü ü üComponents of Intruder and Fire Alarms üInstalling Intruder Alarms and Fire Alarms ü ü üInstalling Intruder Alarms and Fire Alarms üClosed Loop ControlAn Example On/Off Control System ü ü üAutomatic Temperature Control ü ü üAutomatic Temperature Control üRC Circuit Responses ü ü ü




Topic/Lesson P I/P REnergy and PowerSmall Energy Sources ü ü üExtending System Life ü ü üFault Finding Electronic SystemsFault Location Techniques ü ü üFaults and Fault Finding Aids ü üElectronic Systems Maintenance ü ü üFault Conditions ü üProblem Solving - Testing and Fault Finding on Electronic Components ü ü

Cont.


09 DC Circuits Cont.


Topic/Lesson P I/P RVoltage and CurrentElectrical Principles ü üBasic Electrical Quantities in Circuits ü üUnits, Multiples and Sub-multiples ü ü üPotential Difference and Voltage ü ü üThe Basic DC Circuit üIntroduction to Electric Current ü ü üMeasurement in Circuits ü üMeasuring Voltage ü ü üMeasuring Voltage ü üMeasuring Current in a Circuit (board) ü üHandling Voltage Calculations ü ü üSimple Circuits ü ü üCircuit Diagrams ü ü üElectric Current and Safety ü ü üResistanceRelationship between Voltage, Current and Resistance ü ü üResistance and Conductance ü ü üResistance and Conductance Reciprocal Calculations ü ü üResistors ü üElectrical Power and Resistor Color Coding üResistors ü üColour Code and Tolerance ü ü üCalculating Resistance Colour Code Values and Tolerance ü ü üInvestigating Whether Resistors are in Tolerance ü üMeasuring Resistance ü üResistance Characteristics ü ü üInvestigating a Characteristic Graph for a Resistive Component ü üGradient of Linear Voltage-Current Graphs ü ü üApplications of Ohm’s Law ü ü üCalculating the Resistor Value for an LED Lamp Circuit ü ü üChanging the Resistance in an LED Circuit ü üResistor Characteristics and Applications üNon-Linear Resistances ü ü ü

Topic/Lesson P I/P RElectrical Energy and PowerElectrical Power ü ü üCalculation of Electrical Power ü ü üCalculating Electrical Power for a Load ü üCapacitor CircuitsCapacitors ü ü üCapacitance of Capacitors ü ü üInterconnection of Capacitors ü ü üCalculating Total Capacitance ü ü üCapacitors in Series and Parallel ü üCharging and Discharging a Capacitor ü ü üCharging and Discharging a Capacitor ü üCapacitor Discharge Curve ü üCapacitor Timing Circuits ü ü üResistance and the Time Constant ü üInductor CircuitsInductors - Graphs and Equations ü ü üInductors - Graphs and Equations ü





10 Electrical Networks Cont.


Topic/Lesson P I/P RSeries and Parallel LampsSeries Circuits ü ü üParallel Circuits ü ü üSeries and Parallel ResistorsResistors in Series ü ü üResistors in Series ü üCalculation of Resistors in Series ü ü üSeries Circuit Calculations ü ü üParallel Resistor Circuits ü ü üResistors in Parallel ü üCalculation of Resistors in Parallel ü ü üParallel Circuit Calculations ü ü üSeries and Parallel Resistor Combinations ü üSeries and Parallel Equivalent Resistance ü ü üCharacteristics of Series and Parallel Connections ü ü üWorking with Series and Parallel Characteristic Curves ü ü üMathematical Approach to Series and Parallel Circuit Simplification ü ü üVoltage Divider PrincipleThe Voltage Divider Principle ü ü üVoltage Divider Operation ü üInternal ResistanceInternal Resistance ü ü üInternal Resistance of Power Sources ü üKirchhoff's LawsKirchhoff’s First Law ü ü üCurrent Behaviour at a Node üCalculations using Kirchhoff’s First Law ü ü üKirchhoff’s Second Law ü ü üVoltages in a DC Network ü üCalculations using Kirchhoff’s Second Law ü ü ü

Topic/Lesson P I/P RThevenin's TheoremThevenin’s Equivalent Circuits ü ü üThevenin’s Equations ü ü üSuperposition PrincipleThe Superposition Principle ü ü üApplying the Superposition Principle ü ü üMeasuring InstrumentsAbsolute and Relative Measurement Errors ü ü üHandling Measurement Errors ü ü üExtending the Range of a Voltmeter ü ü üCalculating the Extension of the Range of a Voltmeter ü ü üMeasuring Current and Extending Ammeter Range ü ü üCalculating the Extension of the Range of an Ammeter ü ü ü





11 AC Circuits 12 Magnetism and Electromagnetism


Topic/Lesson P I/P RAC PrinciplesIntroduction to Alternating Current ü ü üAlternating Current Equations ü ü üEffective Values of Alternating Voltages and Currents ü ü üCalculating the Effective Values of Alternating Voltages and Currents ü ü üMeasuring with an Oscilloscope ü ü üAmplitude and Timebase Settings of an Oscilloscope ü ü üPeriod and Frequency ü üPeak, Peak-to-Peak and RMS Values ü üCapacitor CircuitsCapacitors in AC Circuits ü ü üCapacitors in AC Circuits ü üCalculations on Capacitive Reactance with Graphical Representation ü ü üRC Circuits ü ü üGraphical Representation and Equations of RC Circuits ü ü üInductor CircuitsInductors in AC Circuits ü ü üInductors in AC Circuits ü üCalculations on Inductive Reactance with Graphical Representation ü ü üRL Circuits ü ü üGraphical Representations and Equations of RL Circuits ü ü üRLC CircuitsRLC Circuits ü ü üGraphical Representation and Equations of RLC Circuits ü ü üPhase Difference and Power ü ü üGraphical Representation of Phase Difference and Power ü ü üPower in RLC Circuits ü ü üCalculating Power in RLC Circuits ü ü üLC Oscillator Circuit ü ü üCalculating the Resonant Frequency of an LC Oscillator Circuit ü ü ü

Topic/Lesson P I/P RMagnetic and Electromagnetic PrinciplesMagnetic Principles ü ü üElectromagnetism ü ü üElectromagnetism üSelf Inductance of Inductors ü ü üSelf-Inductance of Inductors üMagnetic Flux and Flux Density ü ü üMagnetic Flux and Flux Density Calculations ü ü üTransformersTransformers ü ü üTransformers üTransformer Calculations ü ü üTransformer Calculations üDC MotorThe DC Motor ü ü üThe DC Motor üCharacteristics of the DC Motor ü ü üCharacteristics of the DC Motor üFault Finding Electromagnetic DevicesFault Finding Electromagnetic Devices W1 ü üFault Finding Electromagnetic Devices W2 üFault Finding Electromagnetic Devices W3 üFault Finding Electromagnetic Devices W4 ü ü





13 Electrical Engineering 14 Linear Electronics


Topic/Lesson P I/P RElectrical Connections in BuildingsElectrical Installation in Residential Buildings ü ü üComponents of an Electrical Installation ü ü üLight and Lighting ü ü üPlanning Lighting Systems ü ü üTechnology in the Home - Heating ü ü üTechnology in the Home - Cooling ü ü üTechnical Building Management System ü ü üBus System ü ü üElectrical Safety and Accident PreventionDangers of Electric Current for Humans ü ü üSafeguards Against Electric Shock ü ü üEffect of Electric Current on the Human Body ü ü üSafeguards against Electric Shock ü ü üDealing with a Victim of an Electric Shock ü ü üEarthing Systems ü ü üTN Earthing Systems ü ü üDesigning for Safety ü ü üCables and Wires ü ü üVoltage Drop in Cables and Wires ü ü üMinimum Safe Cross-Sectional Area of Wires ü ü üCircuit Breakers ü ü üConsumer Units ü ü üRe-Testing to Electrical Standards ü ü üIngress Protection and IP Codes ü ü üGenerating and Distributing Electric EnergyProduction, Transmission and Distribution of Electrical Energy ü ü üEnergy Distribution Calculations ü ü ü




Topic/Lesson P I/P RAnalogue CircuitsTypes of Analogue Circuits ü ü üOperational Amplifier CircuitsOperational Amplifiers ü ü üComparator ü üInverting and Non-inverting Operational Amplifier Circuits ü ü üInvestigating Inverting Op-amp circuits ü üInvestigating Non-Inverting Op-amp circuits ü üOperational amplifier with AC input (simulator) ü üHigh Frequency Perfomance of an Operational Amplifier ü üAnalogue ICsIC Sensors ü ü üThe 555 Oscillator/ Timer ü ü üAnalogue Switches ü ü üSwitched Capacitor Filters ü ü üPower SuppliesA DC Power Supply ü ü üVoltage Stabilisers ü ü üVoltage Regulators ü ü üFault Finding Linear Electronic CircuitsPlanning a Fault Location Strategy ü ü üPlanning a Fault Location Strategy üFault Finding Operational Amplifier Circuits W1 ü üFault Finding Operational Amplifier Circuits W2 üFault Finding Operational Amplifier Circuits W3 üFault Finding Operational Amplifier Circuits W4 ü üFault Finding Linear Electronic Circuits W1 ü üFault Finding Linear Electronic Circuits W2 üFault Finding Linear Electronic Circuits W3 üFault Finding Linear Electronic Circuits W4 ü ü


15 Semiconductors Cont.


Topic/Lesson P I/P RDiodesDiode Operation ü ü üDiode Characteristics ü üDiode Rectifiers ü ü üRectifier Circuits ü ü üSimple Rectifier Circuit ü üDiode Rectifier Calculations ü ü üLight Emitting Diodes ü ü üZener Diodes ü ü üVoltage Stabilisation with Zener Diodes ü ü üVoltage Stabilisation with Zener Diodes ü üTransistorsTransistors ü ü üBipolar Transistor Characteristics ü ü üAnalysing Transistor Characteristics ü ü üTransistor as a Switch ü ü üPNP Transistor Switch ü üTransistor Characteristics and Circuit Calculations ü ü üComparison of Electronic and Electromechanical Switches ü ü üThe Darlington Pair and the FET ü üField Effect Transistor Operation ü üField Effect Transistor Amplifier ü üTransistor AmplifiersTransistor Amplifier - Voltage Amplification üThe Transistor as a Voltage Amplifier ü üEffects of Feedback in a Transistor Amplifier Circuit ü ü üTransistor Amplifier - Effect of Bias üThe Emitter Follower üGain, Loss and Noise ü ü üClasses of Transistor Amplifiers ü ü üClass A Transistor Amplifier ü üBiasing a Transistor Amplifier ü üClass B and AB Transistor Amplifiers ü üClass C Transistor Amplifier ü ü

Topic/Lesson P I/P RSCRsThyristor Operation ü ü üThyristor ü üCharacteristics of Thyristors ü ü üDisplay DevicesA 7-Segment Display ü ü7-Segment Display and Decoder ü üOptoelectronic Display Devices ü ü üFault Finding Semiconductor CircuitsTest Data Records ü üFault Finding Semiconductor Circuits W1 ü üFault Finding Semiconductor Circuits W2 üFault Finding Semiconductor Circuits W3 üFault Finding Semiconductor Circuits W4 ü üFault Finding Transistor Amplifiers W1 ü üFault Finding Transistor Amplifiers W2 üFault Finding Transistor Amplifiers W3 üFault Finding Transistor Amplifiers W4 ü ü





16 Power Electronics Cont.


Topic/Lesson P I/P RThree-phase ACGeneration of Three-phase AC ü ü üRepresentation of Three-phase AC ü ü üStar Connection ü ü üStar Calculations ü ü üDelta Connection ü ü üDelta Calculations ü ü üMotors and Motor ControlElectric Motors ü üThe Induction Motor ü ü üCharacteristics of an Induction Motor ü ü üMotor Starting and Speed Control ü ü üSpeed Control of Induction Motors ü ü üThe Single-phase AC Motor ü ü üStarting a Single-Phase AC Motor ü ü üConnecting a Motor ü ü üMotor Drive Connection Components ü ü üEnergy and PowerEfficiency of Electric Motors ü ü üEfficiency Formulas for Electric Motors ü ü üContactorsConstruction of a Contactor ü ü üSelection of Contactors ü ü üControlling Contactors ü ü üLatching in Contactor Circuits ü ü üCurrent Flow in Latching Circuits ü ü üMotor ProtectionMotor Installations and Safety ü ü üInterlock Systems ü ü üMotor Protection ü ü üMotor Drive Protection Circuit ü ü ü

Topic/Lesson P I/P RFrequency ConvertersConstruction and Function of Frequency Converters ü ü üCommissioning of Frequency Converters ü ü üFrequency Converter Parameters ü ü üConnecting a Frequency Converter ü ü üEMC ü ü üFrequency Filters ü ü ü





17 Digital Electronics Cont.


Topic/Lesson P I/P RNumber SystemsConversion Between Number Systems ü ü üCalculations in Binary ü ü üCombinational LogicBasic Logic Functions and Their Algebra ü ü üLogic Gates ü üLogic Gates ü üTTL Logic Gate Input and Output Characteristics üTTL Input and Output Characteristics üCharacteristics of a Schmitt Inverter Gate üCharacteristics of the EX-OR and EX-NOR Circuit üLogic Families ü üBoolean Algebra ü üBoolean Expressions from Logic Circuits üCombinational Logic ü üCircuits involving Combinational Logic ü ü üBuilding EXOR Gates from Other Gates ü üBoolean Algebra and De Morgan’s Theorems üEquivalent Logic Circuits üKarnaugh Maps ü ü üKarnaugh Maps üSequential LogicIntegrated Circuit Memory ü ü üBistable Devices ü ü üThe S-R Latch üThe S-R Latch Constructed From NAND Gates ü üCharacteristics of a D-Type Flip-Flop üD-Type Flip-Flop ü üCharacteristics of a J-K Flip-Flop üThe J-K Flip-Flop ü üBinary Counters üCounting with Bistables (simulator) ü üCounters ü ü üSynchronous counters ü üShift Registers ü ü üCharacteristics of a D-Type 2-bit Shift Register üInterfacingIndustry Standards ü üStandard Interfaces ü üTri-State Devices and Data Access ü ü ü

Topic/Lesson P I/P RTri-State Logic üBi-directional line drivers ü üSignal ProcessingDigital Signal Processing ü ü üSensors ü ü üPhysical Environment to Electrical Transformation ü ü üDigital SystemsTypes of Digital Circuits ü ü üBinary Counters and 7-Segment Displays üBinary-Coded Decimal Counters ü üEncoders and Decoders ü ü üMultiplexers and Demultiplexers ü ü üMultiplexers and Demultiplexers üSignal Converters üDigital to Analogue Conversion ü ü üAnalogue to Digital Conversion ü ü üCharacteristics of an Analog Comparator üRamp Generator üTesting Digital Systems ü ü üFault Finding Digital CircuitsCalculating Expected Operating Conditions ü ü üCalculating Expected Operating Conditions üFault-Finding Aids and Reporting ü ü üTesting a Faulty Logic Circuit üSignal Tracing Techniques ü ü üTest Instruments ü ü üFault Finding A/D and D/A Circuits W1 ü üFault Finding A/D and D/A Circuits W2 üFault Finding A/D and D/A Circuits W3 üFault Finding A/D and D/A Circuits W4 ü üFault Finding Encoding/ Decoding Circuits W1 ü üFault Finding Encoding/ Decoding Circuits W2 üFault Finding Encoding/ Decoding Circuits W3 üFault Finding Encoding/ Decoding Circuits W4 ü üFault Finding Multiplexing/ Demultiplexing Circuits W1 ü üFault Finding Multiplexing/ Demultiplexing Circuits W2 üFault Finding Multiplexing/ Demultiplexing Circuits W3 üFault Finding Multiplexing/ Demultiplexing Circuits W4 ü üFaults in Shift Register Circuits ü üFaults in Ring Counter Circuits ü ü





18 Telecommunications 19 Microprocessors


Topic/Lesson P I/P RElectronic Communication PrinciplesElectronic Communication Systems ü üAM Transmission ü üOptical Transmission ü üSimplex and Duplex Transmission ü üPhase Locked Loops ü ü üDigital Data TransmissionDigital Data Transmission ü ü üTransmission Protocols ü ü üHandshaking and flow control ü üAntennasInstalling Antenna and Broadband Connections ü ü üAntenna and Broadband Options ü ü üFault Finding Telecommunication CircuitsFault Finding Telecommunication Circuits W1 ü üFault Finding Telecommunication Circuits W2 üFault Finding Telecommunication Circuits W3 üFault Finding Telecommunication Circuits W4 ü ü




Topic/Lesson P I/P RMicroprocessor System ApplicationsMicroprocessor System Applications ü ü üProgram DevelopmentEntering and Running a Program ü ü üDesigning a Program ü ü üArchitecture and Operation of a MicroprocessorArchitecture ü ü üPrinciples of Operation ü üNumber Systems, Instructions and SubroutinesNumber Systems ü ü üInstruction Groups ü ü üSubroutines and the Stack ü ü üDeveloping PIC ProgramsDebugging Programs ü ü üControlling a Motor ü üUsing Feedback ü üFull Washing Machine Sequence ü üMemoryEmbedded Computers and RAM/Flash Memory ü ü ü


20 Circuit Construction and Testing Cont.


Topic/Lesson P I/P RSafety and Accident PreventionSafety Awareness üSafe Working Practices ü üWorkplace Hazards ü üRisk Assessment of Electrical Dangers ü ü üLamp CircuitSimple Lamp Circuit ü ü üThe Lamp Circuit ü üSimulatorsComputer based design and Testing ü üPolarity TesterBuilding and Testing a Polarity Tester ü ü üBuilding and Testing a Polarity Tester (simulator) ü üDiagnosing Fault ConditionsFault Rectification ü ü üLED Lamp CircuitBuilding an LED Lamp Circuit (simulator) ü üBuilding an LED Lamp Circuit ü üTesting a Faulty LED Lamp Circuit (board) ü üAutomatic Light CircuitBuilding and Testing an Automatic Light Circuit ü üBuilding and Testing an Automatic Light Circuit (simulator) ü üBuilding and Testing an Automatic Light Circuit ü üTesting a Faulty Automatic Light Circuit ü üTesting a Faulty Automatic Light Circuit (320 board) üBuilding on BreadboardBreadboarding ü üPlanning an Automatic Light Circuit on Breadboard ü üBuilding the Automatic Light Circuit on Breadboard ü üImproved Automatic Light CircuitBuilding and Testing an Improved Automatic Light Circuit ü ü üBuilding and Testing an Improved Automatic Light Circuit (board) ü üTesting a Faulty Improved Automatic Light Circuit (320 board) ü üFreezer Temperature Warning CircuitBuilding the Freezer Temperature Warning Circuit on Breadboard ü üBuilding the Freezer Temperature Warning Circuit on Breadboard ü üIntruder AlarmIntruder Alarm Circuit ü üIntruder Alarm Circuit (Simulator) ü üIntruder Alarm Circuit ü ü

Topic/Lesson P I/P RSimulated Latched Buzzer Circuit (simulator) ü üLatched Buzzer Circuit ü üBuilding on StripboardBuilding Circuits on Stripboard ü üPlanning an Anti-Theft Device ü ü üPlanning an Anti-Theft Device ü üBuilding and Testing the Anti-Theft Device ü üFlashing Doorbell CircuitFlashing Doorbell Circuit ü ü üUsing an Oscilloscope (board) ü üBuilding a Flashing Doorbell Circuit (simulator) ü üBuilding a Flashing Doorbell Circuit ü üTesting a Faulty Flashing Doorbell Circuit 1 (board) üTesting a Faulty Flashing Doorbell Circuit 2 (board) ü üBuilding Circuits on Printed Circuit BoardsBuilding Circuits on PCB ü üConstructing the Continuity Tester on PCB ü üConstructing the Continuity Tester on PCB ü üElevator Door ControllerThe Elevator Door Controller ü ü üThe Elevator Door Controller (simulator) ü üTesting a Faulty Elevator Door Controller 1 (board) üTesting a Faulty Elevator Door Controller 2 (board) ü üAC to DC ConverterAC to DC Concepts and Principles ü ü üCircuit Breakers and Fuses ü üA Simple AC to DC Converter ü üA Simple AC to DC Converter ü üBaby AlarmBuilding a Baby Alarm ü ü üBuilding a Baby Alarm (board) ü üTesting a Faulty Baby Alarm 1 (board) ü üTesting a Faulty Baby Alarm 2 (board) ü üRoad Crossing ControllerRoad Crossing Controller ü ü üRoad Crossing Controller ü üElectronic Problem SolvingProblem Solving - Produce an Electronic Circuit Diagram (simulator) ü üProblem Solving - Plan, Construct and Test an Electronic Circuit ü üProblem Solving - Construct an Electronic Circuit ü ü





21 Electronic Principles (D3000 Practice) Cont.


Topic/Lesson P I/P RDC PrinciplesThe Basic DC Circuit - Exercise 1.1 ü üResistanceOhm’s Law - Exercise 2.1 ü üResistor Color Coding for Low Power Resistors - Exercise 4.1 ü üResistor Color Coding for Low Power Resistors - Worksheet 2 üResistor Color Coding for Low Power Resistors - Worksheet 3 üVariable Resistor Characteristics and Applications - Exercise 8.1 üVariable Output Voltage using the Potentiometer Connection - Exercise 8.2 ü üControlling a Lamp with a Variable Resistor - Exercise 9.1 üControlling a Lamp with a Variable Resistor - Worksheet 7 üControlling a Lamp with a Variable Resistor - Worksheet 8 üResistance Measurement using a Wheatstone Bridge - Exercise 11.1 ü üResistance Measurement using a Wheatstone Bridge - Worksheet 11 üResistance Measurement using a Wheatstone Bridge - Worksheet 12 üElectrical NetworksResistors in Series (circuit board) ü üResistors Connected in Series - Exercise 5.1 üVoltage Dividing with Series Resistors - Exercise 5.2 ü üParallel Resistor Circuits (circuit board) ü üResistors Connected in Parallel - Exercise 6.1 üVoltage and Current Relationships for Parallel Connected Circuits - Exercise 6.2 ü üSeries-Parallel Connected Circuits - Exercise 7.1 ü üSeries-Parallel Connected Circuits - Worksheet 4 üSeries-Parallel Connected Circuits - Worksheet 5 üSeries-Parallel Connected Circuits - Worksheet 6 üSeries-Parallel Circuit Exercise - Exercise 10.1 ü üSeries-Parallel Circuit Exercise - Worksheet 9 üSeries-Parallel Circuit Exercise - Worksheet 10 üThevenin’s Equivalent Circuits (circuit board) ü üElectrical Energy and PowerPower in a Resistor - Exercise 3.1 ü üPower in a Resistor - Worksheet 1 üPower Dissipated in a Lamp Circuit - Exercise 9.2 ü üAC PrinciplesSinusoidal Alternating Waveforms - Exercise 1.1 üSinusoidal Alternating Waveforms Peak and RMS Values - Exercise 1.2 ü üAlternating Supply with Pure Resistance Loading - Exercise 2.1 üAlternating Supply with Pure Resistance Loading - Worksheet 1 üVoltage and Current Phase Relationships - Exercise 2.2 üResistances in Series - Exercise 2.3 üResistances in Parallel - Exercise 2.4 ü üGround Return Currents - Exercise 11.3 ü ü

Topic/Lesson P I/P RCapacitor CircuitsAC Supply with Pure Capacitive Loading - Exercise 4.1 üAC Supply with Pure Capacitive Loading - Worksheet 2 üVariation of Capacitive Reactance with Capacitance - Exercise 4.2 üCapacitors in Parallel on an AC Supply - Exercise 4.3 üCapacitors in Series on an AC Supply - Exercise 4.4 üCapacitor AC Voltage Divider Circuit - Exercise 4.5 ü üResistance-Capacitance Circuits on AC Supplies - Series - Exercise 6.1 üResistance-Capacitance Circuits on AC Supplies - Parallel - Exercise 6.2 ü üInductor CircuitsInductance with Square Wave and Sinusoidal Voltage Input - Exercise 3.2 ü üAC Supply with Pure Inductive Loading - Exercise 5.1 üAC Supply with Pure Inductive Loading - Worksheet 3 üAC Supply with Pure Inductive Loading - Worksheet 4 üInductors in Series on an AC Supply - Exercise 5.2 üInductors in Parallel on an AC Supply - Exercise 5.3 üVoltage Dividing with Inductors in Series on an AC Supply - Exercise 5.4 ü üResistance-Inductance Circuits on AC Supplies - Series - Exercise 7.1 üResistance - Inductance Parallel Circuits on an AC Supply - Exercise 7.2 ü üResistance-Inductance Circuits on AC Supplies - Worksheet 5 üResistance-Inductance Circuits on AC Supplies - Worksheet 6 üResistance-Inductance Filters - Exercise 9.2 ü üRLC CircuitsCapacitance/Inductance fed from Square and Sinusoidal Inputs - Exercise 3.1 üResistance-Inductance-Capacitance Circuits on AC Supplies - Exercise 8.1 üInductance-Capacitance Parallel Circuit on an AC Supply - Exercise 8.2 üInductance-Capacitance Parallel Circuit on an AC Supply - Exercise 8.3 ü üRLC Circuits on AC Supplies - Worksheet 7 üRLC Circuits on AC Supplies - Worksheet 8 üRLC Circuits on AC Supplies - Worksheet 9 üResistance-Inductance and Resistance-Capacitance Filter Circuits - Exercise 9.1 üResistance-Inductance & Resistance-Capacitance Filter Circuits - Worksheet 10 üTransformerThe Transformer - Exercise 10.1 üTransformer Characteristics on Load - Exercise 10.2 üApplication of Transformers to Impedance Matching - Exercise 10.3 ü üThe Transformer - Worksheet 11 üThe Transformer - Worksheet 12 üTransformer Isolation - Exercise 11.1 üTransformer Isolation in a Resistor Network - Exercise 11.2 ü





22 Semiconductors (D3000 Practice) Cont.


Topic/Lesson P I/P RDiodesDiode Forward Characteristic (board) - Exercise 1.1 üDiode Reverse Characteristic (board) - Exercise 1.2 üTesting a Diode (board) - Exercise 1.3 ü üP-N Junction Diode - Worksheet 1 üP-N Junction Diode - Worksheet 2 üHalf-Wave Rectifier - Exercise 2.1 üReservoir Capacitor - Exercise 2.2 üNegative Power Supply - Exercise 2.3 ü üHalf-Wave Rectifier - Worksheet 3 üBridge Rectifier - Exercise 3.1 üEffect of Reservoir Capacitor - Exercise 3.2 ü üBridge Rectifier - Worksheet 4 üZener Diode Characteristic - Exercise 4.1 üZener Diode Stabilizer Currents - Exercise 4.2 üVariation of Load Current - Exercise 4.3 ü üZener Diode - Worksheet 5 üTransistorsBipolar Transistor Characteristics (circuit board) ü üTransistor Characteristics - Current Gain - Exercise 5.1 üTransistor Output Characteristic - Exercise 5.2 üTransistor Testing - Exercise 5.3 ü üTransistor Characteristics - Worksheet 6 üThe Transistor as a Simple Switch - Exercise 10.1 üRegenerative Switch - Exercise 10.2 ü üThe Transistor as a Switch - Worksheet 11 ü

Topic/Lesson P I/P RTransistor AmplifiersTransistor Amplifier - Voltage Amplification - Exercise 6.1 üNeed for Bias - Exercise 6.2 üStage Gain and Input Impedance - Exercise 6.3 ü üCollector Feedback Stabilization - Exercise 7.1 üBase Potential Divider Stabilized Amplifier - Exercise 7.2 üEmitter Decoupling Capacitor - Exercise 7.3 üFault Diagnosis - Preparatory Investigation 1 ü üBias Stabilization - Worksheet 7 üBias Stabilization - Worksheet 8 üCommon Collector Amplifier (Emitter Follower) - Exercise 8.1 üPNP Common Emitter Amplifier - Exercise 8.2 ü üTwo-Stage Amplifier - Exercise 9.1 üFrequency Response of a Two-Stage Amplifier - Exercise 9.2 üFault Diagnosis - Preparatory Investigation 2 ü üTwo-Stage Amplifier - Worksheet 9 üTwo-Stage Amplifier - Worksheet 10 ü





23 Power Electronics (D3000 Practice) Cont.


Topic/Lesson P I/P RThree-Phase SuppliesThe Three-Phase Supply - Exercise 1.1 ü ü6-Wire, 3-Wire and 4-Wire Connections, Delta/Delta Connection - Exercise 2.1 ü3-Wire Connection of a 3-Phase Supply (Delta/Delta Connection) - Exercise 2.2 ü ü6-Wire, 3-Wire and 4-Wire Connections, Delta/Delta Connection - Worksheet 1 ü6-Wire, 3-Wire and 4-Wire Connections, Delta/Delta Connection - Worksheet 2 üDelta/Wye Connection - Exercise 3.1 ü üDelta/Wye Connection - Worksheet 3 üWye/Wye Connection - Balanced - Exercise 4.1 üWye/Wye Connection - Unbalanced - Exercise 4.2 ü üWye/Wye Connection - Worksheet 4 üWye/Delta Connection - Exercise 5.1 üWye/Delta System - Phase - Exercise 5.2 ü üWye/Delta Connection - Worksheet 5 üAC MotorsAC Motor Principles, and the Three-Phase Synchronous Motor - Exercise 6.1 üWye Connection of a 3-Phase Synchronous Motor to Wye Supply - Exercise 6.2 üDelta Connection of a 3-Phase Synchronous Motor to Wye Supply - Exercise 6.3 ü üAC Motor Principles, and the Three-Phase Synchronous Motor - Worksheet 6 üSingle-Phase Synchronous Motor - Exercise 7.1 üCapacitor Offset - Exercise 7.2 ü üSingle-Phase Synchronous Motor - Worksheet 7 üPower Factor Correction - Exercise 8.1 ü üPower Factor Correction - Worksheet 8 üOther AC Motors - Exercise 9.1 ü ü

Topic/Lesson P I/P RThree-Phase Rectifiers and InvertersHalf-Wave Rectifier - Exercise 10.1 üNegative DC Supply - Exercise 10.2 üFull-Wave Rectifier - Exercise 10.3 üDual-Polarity Supplies - Exercise 10.4 ü üThree-Phase Rectifiers - Worksheet 9 üThree-Phase Rectifiers - Worksheet 10 üThree-Phase Inverter and Over-Current Protection - Exercise 11.1 üOver-Current Protection - Exercise 11.2 ü üThree-Phase Inverter and Over-Current Protection - Worksheet 11 ü





24 Digital Electronics (D3000 Practice) Cont.


Topic/Lesson P I/P RNumber SystemsNumber Systems - Measurement of Voltage Levels - Exercise 1.1 ü üNumber Systems - Worksheet 1 üNumber Systems - Worksheet 2 üCombinational LogicSeries and Parallel Connection of Switches - Exercise 2.1 ü üSwitch Logic - Worksheet 3 üDiode AND and OR Gate Characteristics - Exercise 3.1 ü üDiode Logic - Worksheet 4 üTransistor Inverter Characteristics - Exercise 4.1 üDiode-Transistor Logic Gate Characteristics - Exercise 4.2 ü üDiode-Transistor Logic (DTL) - Worksheet 5 üDiode-Transistor Logic (DTL) - Worksheet 6 üTTL Logic Truth Tables - Exercise 5.2 ü üTransistor-Transistor Logic (TTL) Gates - Worksheet 7 üTransistor-Transistor Logic (TTL) Gates - Worksheet 8 üEquivalent Logic Circuits 1 - Exercise 6.1 üEquivalent Logic Circuits 2 - Exercise 6.2 üEquivalent Logic Circuits 3 - Exercise 6.3 ü üKarnaugh Maps - Exercise 7.1 üThree-Variable Karnaugh Maps - Exercise 7.2 üFour-Variable Karnaugh Maps - Exercise 7.3 ü üCharacteristics of a Schmitt Inverter Gate - Exercise 9.1 ü üCharacteristics of the Wired-AND Circuit - Exercise 10.1 üCharacteristics of the Wired-NOR Circuit - Exercise 10.2 ü üOpen Collector Gates - Worksheet 9 üOpen Collector Gates - Worksheet 10 üCharacteristics of the EX-OR and EX-NOR Circuit - Exercise 1.1 üCharacteristics of the Half Adder Circuit - Exercise 1.2 ü üEX-OR and EX-NOR Gates - Worksheet 1 üEX-OR and EX-NOR Gates - Worksheet 2 üEX-OR and EX-NOR Gates - Worksheet 3 üEX-OR and EX-NOR Gates - Worksheet 4 ü

Topic/Lesson P I/P RSequential LogicCharacteristics of a NAND Gate S-R Latch - Exercise 1.1 üCharacteristics of an S-R Latch IC - Exercise 1.2 ü üThe S-R Latch - Worksheet 1 üThe S-R Latch - Worksheet 2 üThe S-R Latch - Worksheet 3 üThe S-R Latch - Worksheet 4 üCharacteristics of a D-Type Flip-Flop - Exercise 2.1 üCharacteristics of a D-Type with D Connected to Q - Exercise 2.2 ü üThe D-Type Flip-Flop - Worksheet 5 üThe D-Type Flip-Flop - Worksheet 6 üThe D-Type Flip-Flop - Worksheet 7 üThe D-Type Flip-Flop - Worksheet 8 üCharacteristics of a J-K Flip-Flop - Exercise 3.1 üCharacteristics of a J-K Flip-Flop Connected as a D-Type - Exercise 3.2 üCharacteristics of a J-K Flip-Flop Connected as a T-Type - Exercise 3.3 ü üThe J-K Flip-Flop - Worksheet 9 üThe J-K Flip-Flop - Worksheet 10 üCharacteristics of a D-Type 2-bit Shift Register - Exercise 4.1 üCharacteristics of a J-K 4-bit Shift Register - Exercise 4.2 ü üBinary Counters - Exercise 5.1 üCharacteristics of a J-K 4-bit Binary Counter - Exercise 5.2 üCharacteristics of a Binary Up Counter with Reduced Count - Exercise 5.3 üCharacteristics of a Binary Up Counter with Reduced Count 2 - Exercise 5.4 ü üBinary Counters - Worksheet 11 üBinary Counters - Worksheet 12 üInterfacingTTL Logic Gate Input and Output Characteristics - Exercise 5.1 üTTL Input and Output Characteristics - Exercise 8.1 üCMOS Input and Output Characteristics - Exercise 8.2 ü ü





24 Digital Electronics (D3000 Practice) Cont. Cont.


Topic/Lesson P I/P RDigital SystemsCharacteristics of a 4-2 Line Encoder Circuit - Exercise 2.1 üCharacteristics of a 2-4 Line Decoder Circuit - Exercise 2.2 ü üEncoder and Decoder Circuits - Worksheet 5 üEncoder and Decoder Circuits - Worksheet 6 üEncoder and Decoder Circuits - Worksheet 7 üCharacteristics of a 4-input Multiplexer Circuit - Exercise 3.1 üCharacteristics of a 1 to 1-of-4-line Demultiplexer Circuit - Exercise 3.2 üCharacteristics of a Multiplexer/Demultiplexer Circuit - Exercise 3.3 ü üMultiplexer and Demultiplexer Circuits - Worksheet 8 üMultiplexer and Demultiplexer Circuits - Worksheet 9 üCharacteristics of a 4-input Priority Encoder Circuit - Exercise 4.1 ü üPriority Encoder Circuits - Worksheet 10 üPriority Encoder Circuits - Worksheet 11 ü2-bit Equal-Input Magnitude Comparator Circuit - Exercise 5.1 üCharacteristics of a Single-Bit Magnitude Comparator Circuit - Exercise 5.2 üCharacteristics of a 4-bit Magnitude Comparator IC - Exercise 5.3 üDetermination of a 4-Bit Code Using a Magnitude Comparator - Exercise 5.4 ü üMagnitude Comparator Circuits - Worksheet 12 üFull Adder Circuits - Exercise 6.1 üFull Adder Circuits - Exercise 6.2 ü üFull Adder Circuits - Worksheet 13 üCharacteristics of a Three State Logic Circuit - Exercise 7.1 üCharacteristics of a 2-1 Multiplexer Using Three State Logic - Exercise 7.2 üCharacteristics of a Three State Logic Bi-Directional Switch - Exercise 7.3 ü üThree State Logic Circuits - Worksheet 14 üCharacteristics of an Analog Switch IC (211) - Exercise 1.1 üCharacteristics of an S - R Latch IC (74LS00) - Exercise 1.2 üCharacteristics of an Astable IC (4047) - Exercise 1.3 üCharacteristics of a Monostable IC (74LS123) - Exercise 1.4 üCharacteristics of an Analog Switch, S - R Bistable System - Exercise 1.5 ü ü

Topic/Lesson P I/P RThe Analog Switch and Multivibrator IC Circuits - Worksheet 1 üThe Analog Switch and Multivibrator IC Circuits - Worksheet 2 üThe Analog Switch and Multivibrator IC Circuits - Worksheet 3 üThe Analog Switch and Multivibrator IC Circuits - Worksheet 4 üThe Analog Switch and Multivibrator IC Circuits - Worksheet 5 üBinary/BCD Counters and 7-Segment Decoder/Driver/Displays - Exercise 2.1 üBCD UP/DOWN Counters and 7-Segment Decoder/Driver/Displays - Exercise 2.2 üBinary/BCD Counters, and 7-Segment Decoder/Driver/Displays - Worksheet 6 üBinary/BCD Counters, and 7-Segment Decoder/Driver/Displays - Worksheet 7 üBinary/BCD Counters, and 7-Segment Decoder/Driver/Displays - Worksheet 8 üBinary/BCD Counters, and 7-Segment Decoder/Driver/Displays - Worksheet 9 üCharacteristics of an Analog Comparator IC (311) - Exercise 3.1 üCharacteristics of an Analog Integrator IC (3140) - Exercise 3.2 üTriangular Waveform Generation - Exercise 3.3 ü üSignal Converters - Exercise 4.1 üCharacteristics of an Incremental A-D Converter System - Exercise 4.2 ü üWaveform Generator and Digital Voltmeter Systems - Exercise 5.1 üCharacteristics of a Frequency Counter System - Exercise 5.2 üCharacteristics of a Timer/Counter System - Exercise 5.3 üCharacteristics of a Triangular Waveform Generator System - Exercise 5.4 ü üThe Analog Comparator and Analog Integrator - Worksheet 10 üD-A Converter IC and an A-D Converter Circuit - Worksheet 11 üFault Diagnosis - Triangle Waveform Generator Circuit - Worksheet 12 ü





25 Electronic Systems (Series 9 Practice) Cont.


Topic/Lesson P I/P RComponentsLight Dependent Resistor - LDR üThermistor üApplying Power to a Device üOutput Driver üRelay üDC Operated Buzzer üAmplifier and Loudspeaker üSeven Segment Display (Digital Signals) üLogic Source Switches üLogic Gates üThreshold Detector (Comparator) üVoltage Amplifier ü

Topic/Lesson P I/P RSignal ProcessingAutomatic Light Switch System üFire Detector (Sprinkler) System üSwitch State Detector System üLatching Switch System üVoltage Divider üCreating a Reference Voltage üSensor Voltage Divider üAnalog Signals üDigital Signals üCombined Analog/Digital Signals üLighting/Temperature Failure Warning System üThermostat with Time Switch Controller ü





26 Electronic Principles (Series 9 Practice) Cont.


Topic/Lesson P I/P RDC CircuitsVoltage - Adjustment and Measurement üMeasuring Current üResistance üOhm’s Law üPower üOther Ways to Calculate Power üResistor Measurements üTroubleshooting Resistors üThe Series Circuit üThe Parallel Circuit üSeries-Parallel Combinations üKirchhoff’s Voltage Law üKirchhoff’s Current Law üTroubleshooting Resistor Networks üThe Rheostat üThe Potentiometer üCharging and Discharging a Capacitor üCapacitor Charge Time üCapacitor on a DC Supply üTime Constant üCR Integrator üTroubleshooting a CR Integrator Circuit üKirchhoff’s Voltage Law üKirchhoff’s Current Law üInvestigation of a Wheatstone Bridge ü

Topic/Lesson P I/P RAC CircuitsVoltage and Current üAlternating Current - AC üAlternating Voltage Values üCapacitor on an AC Supply üTroubleshooting an AC Supply Capacitor Circuit üCapacitors with AC Applied üCapacitors in Series üCapacitors in Parallel üTroubleshooting a Parallel Capacitor Network üThe Reservoir Capacitor üInductors with AC Applied üPlotting Frequency Responses of RC and RL Circuits üThe Parallel Tuned Circuit üMagnetism and ElectromagnetismAttraction and Repulsion üOther Magnetic Materials üThe Magnetic Field üElectromagnet Field Plot üThe Magnetizing Effect on Different Core Materials üElectromagnetic Induction üThe Solenoid üInvestigation of a Basic Transformer üThe Tapped Transformer üTroubleshooting the Transformer üThe DC Motor üThe DC Generator üTroubleshooting the DC Motor üThe Relay üInvestigating Change-Over and Latching Circuits üTroubleshooting the Relay-1 üTroubleshooting the Relay-2 ü





27 Linear Electronics (Series 9 Practice) Cont.


Topic/Lesson P I/P ROperational Amplifier CircuitsZero-Crossing Detector üComparator üFeedback Amplifier üVariation of Gain üThe Inverting AC Amplifier üTroubleshooting an Inverting Amplifier üNon-Inverting Amplifier üThe Non-Inverting AC Amplifier üUnity Gain Amplifier - Voltage Follower üUnity Gain Amplifier üSumming Amplifier üTroubleshooting Summing Amplifiers üRegenerative Comparator Under DC Conditions üRegenerative Comparator Under AC Conditions üAC Comparator üInvestigation of an Integrator üThe AC Performance of an Inverting Amplifier üThe Frequency Performance of an Inverting Amplifier üThe AC Performance of a Non-Inverting Amplifier üThe Frequency Performance of a Non-Inverting Amplifier üThe High Frequency Performance of an Operational Amplifier üGain-Bandwidth Product in Practice üSlew Rate Limitation of an Amplifier üTroubleshooting Amplifiers ü

Topic/Lesson P I/P RCurrent Amplifier CircuitsThe Need for Power Amplification üOperation of a Current Amplifier üThe Operation of a Push-pull Amplifier üImproving the performance of Push-pull Amplifier (1) üImproving the performance of Push-pull Amplifier (2) üMeasuring Power in Single-ended and Push-pull Amplifiers üTroubleshooting Amplifiers ü





28 Semiconductors (Series 9 Practice) Cont.


Topic/Lesson P I/P RDiodesThe PN Junction Diode üTesting a Diode üTroubleshooting Diode Circuits üHalf-Wave Rectifier üTroubleshooting Rectifier Circuits üThe Zener Diode üTransistorsThe Bipolar (Junction) Transistor - BJT üCurrent Gain Characteristic üOutput Characteristic üTransistor as a Switch üNPN Transistor Switch üTroubleshooting a Single Transistor Switch Circuit üPNP Transistor Switch üRegenerative NPN/PNP Switch üDarlington Pair Switch Circuit üTroubleshooting a Darlington Pair Switch Circuit üInvestigation of an N-channel JFET üThe Analog Switch ü

Topic/Lesson P I/P RTransistor AmplifiersVoltage Amplifier with DC Applied üVoltage Amplifier with Alternating Input üSimple Current Biasing üVoltage Divider Biasing üEmitter Decoupling Capacitor üTroubleshooting a Common Emitter Amplifier üCommon Collector Amplifier - Emitter Follower üMeasurement of Quiescent Voltages üInvestigation of the Amplifier with an Applied Signal üLoading a Voltage Divider üEmitter Follower Circuits üTroubleshooting a Darlington Pair Emitter Follower üThe Basic NPN/PNP Complementary Pair üElimination of Crossover Distortion üDifferential Amplifier Under DC Conditions üDifferential Amplifier Under AC Conditions üJFET Common Source Amplifier Investigation üSCRsSilicon Controlled Rectifier - SCR üCapacitor Commutation üDC Control of an SCR with AC Applied üCR Phase Shift Control Circuit üUni-Junction Transistor - UJT üUJT Phasing Pulse Generator üTroubleshooting an AC Phase Control Circuit ü





29 Digital Electronics (Series 9 Practice) Cont.


Topic/Lesson P I/P RNumber SystemsPractical Investigation of Number Systems üCombinational LogicThe NOT Gate (D3000 - 9.1) üThe NOT Gate (D3000 - 9.2) üThe AND Gate (D3000 - 9.1) üThe AND Gate (D3000 - 9.2) üThe OR Gate (D3000 - 9.1) üThe OR Gate (D3000 - 9.2) üThe NAND Gate (D3000 - 9.1) üThe NAND Gate (D3000 - 9.2) üThe NOR Gate (D3000 - 9.1) üThe NOR Gate (D3000 - 9.2) üBoolean Expressions From Logic Circuits üNOT Gate From a NAND Gate üAND Gate From NAND Gates üOR Gate From NAND Gates üNOR Gate From NAND Gates üThe Exclusive-OR Gate (D3000 - 9.1) üThe Exclusive-OR Gate (D3000 - 9.2) üThe Exclusive-NOR Gate (D3000 - 9.1) üThe Exclusive-NOR Gate (D3000 - 9.2) üTroubleshooting The Exclusive-NOR Gate üOperation of the Schmitt NOT Gate üLogic Gate Switches üCombinational Logic Circuits üDiode Logic üDiode Transistor Logic (DTL) ü

Topic/Lesson P I/P RSequential LogicThe S-R Latch Constructed From NOR Gates (D3000 - 9.1) üThe S-R Latch Constructed From NOR Gates (D3000 - 9.2) üThe S-R Latch Constructed From NAND Gates (D3000 - 9.1) üThe S-R Latch Constructed From NAND Gates (D3000 - 9.2) üTroubleshooting The S-R Latch (Function #2) üThe J-K Flip-Flop üD-Type (Data) Flip-Flop üT-Type (Toggling) Flip-Flop üShift Registers ü3-Bit Up-Counter ü3-Bit Down-Counter üBinary Counter IC üModulo-N Counter üDigital Systems2-4 Line Decoder ü4-2 Line Encoder üEncoder-Decoder Circuit ü1-4 Line Demultiplexer ü4-1 Line Multiplexer üMultiplexer-Demultiplexer Circuit ü4-Bit Magnitude Comparator üHalf Adder üFull Adder ü4-Bit Binary Full Adder üThree-State (Tri-State) Buffer ü2-1 Multiplexer üBi-Directional Switch üBCD Counter and 7-Segment Decoder üSeven-Segment Display üAnalog Switch üAstable IC Circuit üMonostable IC Circuit üDigital to Analog Converter üAnalog to Digital Converter ü





30 Microprocessors (Series 9 Practice) Cont.


Topic/Lesson P I/P RThe PIC MicrocontrollerIntroduction to PICs üFeatures of a PIC üThe PIC Development SystemIntroduction to the PIC Basic Software üIntroduction to the PICShell Software üIntroduction to the Software and Hardware ü




Topic/Lesson P I/P RDeveloping PIC ProgramsDefining Device Type and Clock Speed üProgramming Fundamentals üThe PIC Ports üWriting programs to use the Ports üLoops and Conditional Branching üUsing Loops and Conditional Branching üArithmetic and Logic Operations üCreating Delays üUsing Arithmetic and Logic Operations üIntroduction to Interrupts üCommands to set up an Interrupt on Portb üUsing an Interrupt on Portb ü


31 Engine Repair Cont.


Topic/Lesson P I/P REngine FundamentalsIntroduction to Engine Systems ü ü üFour Stroke Cycle (auto rig) ü üPosition and Mounting of Engine Components (rig) ü üFront End Component Identification (auto rig) ü üCommon Rail Diesel Engine Operation (auto rig) ü üCommon Rail Diesel Engine Component Identification (auto rig) ü üSectioned (CI) Engine Component Identification (rig) ü üCylinder Head and Valve TrainsComponents of the Top End ü ü üTop End Component Identification (auto rig) ü üEngine Cycles, Valve and Ignition Timing ü ü üCamshafts and Valve Lifters ü ü üValve Trains ü ü üEngine BlockComponents of the Bottom End ü ü üBottom End Component Identification (auto rig) ü üEngine Blocks and Liners ü ü üCI Engine Size (rig) ü üPressure and Volume ü ü üEngine Size (auto rig) ü üPistons ü ü üCrankshaft and Piston Operation (rig) ü üEngine ServicingBasic Engine Service Procedures (workshop) üInspect and Repair Threads (workshop) üEngine Removal and Replacement (workshop) üCooling System Inspection, Test and Repair (workshop) üManifold Vacuum Test (workshop) üCylinder Compression Test (workshop) üCylinder Power Balance Test (workshop) üCylinder Leakage Test (workshop) üAdjustment of Valve Clearances on an OHC Engine (workshop) üCamshaft Timing Verification (workshop) üThe Crankshaft Sensor (workshop) ü

Topic/Lesson P I/P RLubrication and Cooling SystemsLubrication Systems ü ü üEngine Oil Pressure ü üEngine Oil Pressure (board) ü üEngine Oil Pressure (panel) üLubrication System Inspection (workshop) üCooling Systems ü ü üVehicle Cooling System Inspection (workshop) üAdjusting Drive Belt Tension (workshop) ü ü





32 Automatic Transmission and Transaxle 33 Manual Drive Train and Axles


Topic/Lesson P I/P RTransmission System FundamentalsIntroduction to Automatic Transmissions ü ü üAutomatic Transmission Systems ü ü üAutomatic Transmission Operation (auto rig) ü üAutomatic Transmission ComponentsTorque Converter ü ü üTorque Converter (auto rig) ü üPlanetary Gears, Clutches, and Bands ü ü üGears and Planetary Gear Sets ü üAutomatic Transmission Gears (auto rig) ü üElectrical and Electronic Controls ü ü üFinal DrivesDrivetrain and Driveline ü ü üLocating Driveline Components (workshop) ü üFront Wheel Final Drive Systems ü ü üRear Wheel Final Drive Systems ü ü üAutomatic Transmission ServicingAutomatic Transmission Diagnostic Checks (workshop) ü




Topic/Lesson P I/P RManual Transmission System FundamentalsManual Transmission Introduction ü ü üManual Transmissions ü ü üClutch and Manual Transmission Systems ü ü üGears and Gear Ratios (auto rig) ü üManual Transmission Components and OperationManual Transmission Construction (auto rig) ü üTransmission Operation (auto rig) ü üClutch Construction and Operation ü ü üClutch Design ü ü üGears and Speed ü üGears and Speed (panel) üGears and Speed (board) ü üManual Transaxles ü ü üDifferential (rig) ü üFront Wheel Drive Shafts ü ü üSelector Lever and Selector Forks (rig) ü üRear Wheel Drive Shafts ü ü üManual Transmission and Driveline ServicingClutch Removal, Inspection, and Refitting ü ü üClutch System - Symptoms and Faults ü ü üDrive Shaft Servicing Procedures (workshop) üInspecting FWD Shafts and Joints (workshop) ü üInspecting the Complete Transmission System of a Vehicle (workshop) ü


34 Suspension Cont.


Topic/Lesson P I/P RSuspension System FundamentalsSuspension Systems 1 ü ü üSuspension Systems 2 ü ü üGeometry Fundamentals ü ü üSuspension Components and OperationControl Arms ü ü üSprings and Shock Absorbers ü ü üCoil Springs ü ü üTorsion Bars ü ü üLeaf and Rubber Springs ü ü üMacPherson Struts ü ü ü

Topic/Lesson P I/P RInspection and RepairGeometry Adjustments ü ü üRemove, Inspect, and Install Transverse Links and Strut Rods (workshop) üRemove, Inspect, and Install Upper and Lower Control Arms (workshop) üRemove, Inspect and Install Ball Joints on Suspension Systems (workshop) üRemoval, Inspection and Installation of Coils Springs and Insulators (workshop) üHow to Check Shock Absorbers for Leaks (auto rig) ü üInspect, Remove, and Replace Shock Absorbers (workshop) üMacPherson Strut Coil Spring Removal and Inspection (auto rig) ü üMacPherson Strut Removal, Inspection & Reinstallation Procedures (workshop) üRemove, Inspect, Install and Adjust Torsion Bars (workshop) üRemove, Inspect and Install Stabilizer Bushings, Brackets and Links (workshop) üRemove, Inspect, Install, and Adjust Strut Rods and Bushings (workshop) üLeaf Spring Removal, Inspection, and Reinstallation Procedures (workshop) ü





35 Steering Cont.


Topic/Lesson P I/P RSteering System Components and OperationSteering Systems ü ü üConventional Steering System Components ü ü üSteering Rack ü ü üThe Steering Column ü üTie Rods ü ü üPower Steering Systems ü ü üElectronic Steering Systems ü ü üIntroduction to the Steering and Suspension Trainer (auto rig) ü üUsing the Power Steering on the Steering and Suspension Trainer (auto rig) ü üInspection and RepairAdjusting Wheel Height (auto rig) ü üSteering Column Inspection (auto rig) ü üSteering Column Inspection (workshop) üSteering Column Fault Diagnosis (workshop) üSteering Wheel Adjustment (auto rig) ü üCheck Power Steering System (workshop) üCheck and Top-Up Power Steering Fluid (auto rig) ü üFlushing and Bleeding the Power Steering System (auto rig) ü üRemove and Inspect Conventional Steering Components (workshop) ü üRemove, Inspect, and Replace Conventional Steering Components (workshop) üAdjustment of Steering Box Pre-Load (workshop) üTie Rod Removal and Adjustment (auto rig) ü üSteering Knuckle Removal and Inspection (auto rig) ü üRack and Pinion Gear Service (workshop) üRemoving Rack and Pinion Steering Gear (auto rig) ü üDiagnose Power Steering Problems (workshop) üCheck Front Cradle (Subframe) Alignment (workshop) üWorking on Electronically Controlled Suspension & Steering System (workshop) ü

Topic/Lesson P I/P RWheels and TiresWheel and Tire Fundamentals ü ü üRoad Wheels ü ü üTires ü ü üTire Wear and Rotation ü ü üTire Inspection and Repair ü ü üWheel and Tire Diagnosis ü ü üTire Changing and Wheel Balancing ü ü üWheel Balancing Principles ü ü üWheel and Tire Runout ü ü üWheel Alignment ü ü üWheel Bearings ü ü üWheel and Tire ServicingTire Inspection and Inflation (workshop) ü üTire Inspection (workshop) üRoad Wheel Removal and Installation (workshop) ü üRoad Wheel Removal and Installation (workshop) üTire Rotation (workshop) üPerform Prealignment Inspection (workshop) üRide Height Measurement (workshop) üCaster, Camber, Toe, and Setback Checks and Adjustment (workshop) üCheck Steering Axis Inclination and Toe-out on Turns (workshop) üWheel Alignment Checks (workshop) üMeasure Wheel, Tire, Axle and Hub Runout (workshop) üBalance Wheel and Tire Assembly (workshop) üTire Repair Workshop Procedure (workshop) üWheel Bearing Maintenance (workshop) üWheel Bearing Replacement Procedure (workshop) üSealed Wheel Bearing Replacement Procedure (workshop) üWheel Stud Replacement Procedure (workshop) ü





36 Brake Systems Cont.


Topic/Lesson P I/P RBrake System FundamentalsBrake Systems 1 ü ü üBrake Systems 2 ü ü üFriction ü ü üHydraulic ControlFluid Power Concepts ü ü üBasic Fluid Power Engineering ü ü üWarning SystemsBrake Warning Systems ü ü üBrake Fluid Warning System üBrake Fluid Warning System (board) ü üBrake Fluid Warning System (panel) ü üAnti-lock Braking SystemsAnti-Lock Brake Systems ü ü üAnti-Lock Brake Trainer (panel) ü üABS Braking Cycle (panel) ü üWheel Speed Sensors ü ü üInductive Sensor Investigation (panel) ü üHall Effect Sensor Investigation (panel) ü üTroubleshooting ABS Input Devices 1 (panel) ü üTroubleshooting ABS Input Devices 2 (panel) ü üTroubleshooting ABS Input Devices 3 (panel) ü üSensors and Switches ü ü üBrake Pedal Travel Sensor (panel) ü üTroubleshooting ABS Input Devices 4 (panel) ü üBrake Fluid Level Switch (panel) ü üTroubleshooting ABS Input Devices 5 (panel) ü üHydraulic Pump Motor Speed Sensor (panel) ü üTroubleshooting ABS Input Devices 6 (panel) ü üBrake Pedal Switch (panel) ü üABS ECU Circuits and Signals ü ü üABS Relay (panel) ü üABS Warning Lamp and Diode (panel) ü üTroubleshooting ABS Output Devices 1 (panel) ü üTroubleshooting ABS Output Devices 2 (panel) ü üTroubleshooting ABS Output Devices 3 (panel) ü üTroubleshooting ABS Output Devices 4 (panel) ü ü

Topic/Lesson P I/P RTroubleshooting ABS Output Devices 5 (panel) ü üTroubleshooting ABS Output Devices 6 (panel) ü üHydraulic Control Unit (panel) ü üHydraulic Pump and Motor (panel) ü üAdvanced Brake SystemsElectronic Brake Systems Introduction ü ü üStability Control Systems ü ü üStability Control Electronics and Hydraulics ü ü üDiagnosing Faults in ESP Systems ü ü ü




37 Brake Components

Topic/Lesson P I/P RBrake System FundamentalsIntroduction to the Brake Systems Trainer (auto rig) ü üDrum BrakesBrake Drums ü ü üBrake Shoes ü ü üParking Brakes ü ü üWheel Cylinders ü ü üDisc BrakesBrake Rotors ü ü üBrake Calipers ü ü üBrake Pads ü ü üIntegral Caliper Parking Brake ü ü üHydraulic ControlHydraulics ü ü üBasic Control Valves ü ü üPressure Control Valves ü ü üThe Master Cylinder ü ü üBrake Lines and Hoses ü ü üBrake Fluid ü ü üPower AssistanceVacuum Brake Boosters ü ü üHydraulic Brake Boosters ü ü ü


Cont.





Topic/Lesson P I/P RBrake System FundamentalsBraking Forces ü ü üBraking Calculations ü ü üDrum Brake System ServicingDrum Brake Removal and Inspection (auto rig) ü üDrum Brake Removal, Disassembly and Inspection (auto rig) ü üBrake Shoe Replacement (auto rig) ü üWheel Cylinder Removal and Inspection (workshop) ü üAdjusting the Parking Brake (auto rig) ü üMachining a Drum (workshop) üDisc Brake System ServicingBrake Caliper Inspection (auto rig) ü üBrake Pad Removal and Brake Assembly Inspection (auto rig) ü üBrake Pad Replacement (auto rig) ü üBrake Rotor Replacement (auto rig) ü üMeasuring Brake Rotors (auto rig) ü üBrake Pad Wear Indicator Inspection ü üIntegral Caliper Parking Brake Service (workshop) üMachining a Rotor (workshop) üBrake Line ServicingBrake Line Inspection (workshop) ü üBrake Line Inspection (workshop) üBrake Line Fabrication (workshop) ü üFabricating Brake Lines (workshop) ü

Topic/Lesson P I/P RBrake System ServicingBrake Pedal Height ü ü üChecking Pedal Heights and Adjusting Push Rod Length (workshop) üBleed Brake System (Manual Bleed) (workshop) üParking Brake Cable Replacement (auto rig) ü üMaster Cylinder Inspection (workshop) üMaster Cylinder Removal, Bench Bleed, and Reinstall (workshop) üFlush Brake System (workshop) üBleeding a Pressurized Anti-lock Braking System (workshop) üTest Vacuum Brake Booster Procedure (workshop) üVacuum Leak Testing Procedure (workshop) üVacuum Supply Testing Procedure (workshop) üVacuum Supply Testing Procedure (workshop) ü üABS Servicing Procedure (workshop) üDe-pressurize High-pressure Components of the ABS System (workshop) üReplacing ABS Component Procedure (workshop) üTesting the Anti-lock Braking System (workshop) üTroubleshooting a Braking System (workshop) üTesting the Brake Lamp Switch Circuit (workshop) ü üTest Brake Light Switch (workshop) ü

38 Brake Servicing


39 Automotive Electrical Fundamentals Cont.


Topic/Lesson P I/P RElectrical FundamentalsSimple Circuits ü ü üSimple Battery and Lamp Circuit (board) ü üControlling and Protecting Simple Circuits ü ü üSimple Battery, Lamp, and Switch Circuit (board) ü üSimple Battery, Lamp, Switch and Fuse Circuit (board) ü üCommon Ground Circuits and Wiring Diagrams ü ü üCommon Ground Circuits (board) ü üWiring Diagrams (board) ü üDC and AC Current ü ü üCurrent Flow in a Simple Circuit (board) ü üPower ü ü üContinuity and Circuit Faults ü ü üContinuity (board) ü üCircuit Faults (board) ü üPushbutton Switches and Switch Circuits ü ü üPushbutton Switches (board) ü üSwitches in Series and Parallel (board) ü üChangeover Switches ü ü üTwo-Position Changeover Switches (board) ü üTwo-Position, Two-Pole Changeover Switches (board) ü üResistance and Ohm’s Law ü ü üOhm’s Law (board) ü üResistance (board) ü üElectricity ü ü üElectrical Circuits ü ü üElectromagnetic Principles ü ü üElectrical Safety and Circuit Checks ü ü üIntroduction to Wiring Diagrams ü ü üControl Principles ü ü üControl Examples ü ü üInformation Flow ü ü üPhysical Environment to Electrical Transformation ü ü ü

Topic/Lesson P I/P RElectrical Components and OperationCapacitor Types and Applications ü ü üDiode Types and Applications ü ü üTransistors ü ü üRelays ü ü üThe Relay (board) ü üSignal Processing ü ü üSensors ü ü üTypes of Control Signals ü ü üElectrical SupplyBatteries ü ü üBattery and Fuse Investigation (board) ü üBattery and Fuse Investigation (panel) ü üBattery and Fuse Circuit Fault Investigation 1 (board) ü üBattery and Fuse Circuit Fault Investigation 1 (panel) ü üBattery and Fuse Circuit Fault Investigation 2 (board) ü üBattery and Fuse Circuit Fault Investigation 2 (panel) ü üElectrical MeasurementElectrical Test Equipment ü ü üUsing a Multimeter ü ü üVoltage, Resistance, and Continuity (board) ü üMeasuring Current ü ü üReading Wiring Diagrams ü ü üVoltage Drop ü ü üCalculating and Adjusting Permitted Voltage Drop ü ü üElectrical Circuit Testing (workshop) ü üSymbols, Device Markings and Terminal Block Designations ü ü ü





40 Automotive Starting and Charging Cont.


Topic/Lesson P I/P RStarting System FundamentalsStarting Systems ü ü üStarting and Charging ü üStarting and Charging (panel) üStarting and Charging (board) ü üStarting System Inspection and TestStarter Motor and Solenoid Measurements (board) ü üStarter Motor and Solenoid Measurements (panel) ü üStarter Control Circuit Service (workshop) üPerforming Voltage Drop and Current Draw Tests (workshop) üStarter Relay & Solenoid Testing, Starter Motor Replacement (workshop) üStarting System Fault Diagnosis ü ü üStarting System Problems (board) ü üStarting System Problems (panel) ü üWire Repair (workshop) ü




Topic/Lesson P I/P RCharging System FundamentalsCharging Principles ü ü üMagnetism and Electromagnetism ü ü üCharging Systems ü ü üAlternator Construction ü ü üWork of the Regulator ü ü üCharging System Inspection and TestAlternator Output Tests ü ü üAlternator Output Tests (workshop) üAlternator Output Waveforms (board) ü üAlternator Output Waveforms (panel) ü üCharging System Fault Diagnosis ü ü üAlternator Fault Investigation 1 (board) üAlternator Fault Investigation 1 (panel) ü üAlternator Fault Investigation 2 (board) ü üAlternator Fault Investigation 2 (panel) ü üAlternator Service Procedure (workshop) üReplacing an Alternator and Drive Belt (workshop) ü


41 Automotive Lighting Cont.


Topic/Lesson P I/P RLighting Circuit FundamentalsTypes of Light Sources ü ü üLighting Systems ü üLighting Systems (board) ü üLighting Systems (panel) üSeries Lamp Circuits ü ü üIdentical Lamps in Series (board) ü üNon-Identical Lamps in Series (board) ü üParallel Lamp Circuits ü ü üIdentical Lamps in Parallel (board) ü üIdentical Lamps in Parallel (board) [700-10] üPower in a Simple Lamp Circuit (board) ü üThree-Position Changeover Switches (board) ü üNon-Identical Lamps in Parallel (board) ü üHeadlight CircuitsHeadlamps 1 ü ü üHeadlamps ü üHeadlamps 2 ü üHeadlights (board) ü üHeadlights (panel) ü üLow and High Beam Circuits (board) ü üHeadlamp Flash Circuit ü ü üHigh Beam Flash Circuit (board) ü üThree-Pin Relay Headlamp Circuit (board) ü üFour-Pin Relay Headlamp Circuit (board) ü üRelay and Spot Lamp Circuit (board) ü üAutomatic Lighting ü ü üAutomatic Lighting (board) üPark and Tail Light CircuitsPark and Tail Lighting ü ü üPark and Tail Lighting üPark and Tail Lamp Circuits (board) ü üPark and Tail Lights (board) ü üPark and Tail Lights (panel) ü üPark, Tail, and Headlamp Circuits 1 ü ü üPark, Tail, and Headlamp Circuits 1 (board) ü üPark, Tail, and Headlamp Circuits 2 (board) ü üStop and Backup Light CircuitsStop and Backup Lamps ü ü üStop and Backup Lamp Circuits (board) ü üStop Lamp Circuit Investigation (board) ü üStop Lamp Circuit Investigation (panel) ü üBackup Lamp Circuit Investigation (board) ü üBackup Lamp Circuit Investigation (panel) ü ü

Topic/Lesson P I/P RTurn Signal CircuitsTurn Signal Systems ü ü üTurn Signal Circuit (board) ü üTurn Signal and Hazard Warning Circuit Investigation (board) ü üTurn Signal and Hazard Warning Circuit Investigation (panel) ü üHazard Warning Lighting CircuitHazard Warning Lamps ü ü üHazard Warning Circuit (board) ü üInternal Lighting CircuitsInternal Lighting ü ü üInternal Lamp Circuit Investigation (panel) ü üInternal Lamp Circuits (board) ü üLighting Circuit Fault DiagnosisIntroduction to Fault-Finding ü ü üLighting Fault Diagnosis ü ü üFault-Finding Example (board) ü üLighting Circuit Fault Investigation 1 (board) ü üLighting Circuit Fault Investigation 1 (panel) ü üLighting Circuit Fault Investigation 2 (board) ü üLighting Circuit Fault Investigation 2 (panel) ü üLighting Circuit Fault Investigation 3 (board) ü üLighting Circuit Fault Investigation 3 (panel) ü üLighting Systems Fault Diagnosis 1 ü üLighting Systems Fault Diagnosis 1 (board) ü üLighting Systems Fault Diagnosis 1 (panel) üLighting Systems Fault Diagnosis 2 üLighting Systems Fault Diagnosis 3 üHeadlamp Lighting Fault 1 (board) ü üHeadlamp Lighting Fault 2 (board) ü üHeadlamp Lighting Fault 3 (board) ü üHigh Beam Flash Circuit Fault (board) ü üLow and High Beam Circuit Fault (board) ü üThree Pin Relay Headlamp Circuit Fault (board) ü üFour Pin Relay Headlamp Circuit Problem Solving (board) ü üPark and Tail Lamp Circuit Fault (board) ü üPark and Tail Lighting Fault (board) ü üPark, Tail, and Headlamp Circuit Fault 1 (board) ü üPark, Tail, and Headlamp Circuit Fault 2 (board) ü üPark, Tail, and Headlamp Circuit Problem Solving (board) ü üBackup Lamp Circuit Fault (board) ü üTurn Signal Circuit Fault (board) ü üTurn Signal and Hazard Warning Circuit Fault Investigation (board) ü üTurn Signal and Hazard Warning Circuit Fault Investigation (panel) ü üHazard Warning Circuit Fault (board) ü üInterior Lamp Circuit Fault (board) ü ü





42 Automotive Transducers Cont.





Topic/Lesson P I/P RTransducer Circuits and ComponentsEngine Coolant Temperature Sensor ü ü üCoolant Temperature Sensor (board) ü üCoolant Temperature Sensor (panel) ü üTesting the Engine Coolant Temperature Sensor (workshop) ü üMass Airflow Sensor ü ü üAir Flow Sensor (board) ü üAir Flow Sensor (panel) ü üIntake Air Temperature Sensor ü ü üThrottle Position Sensor ü ü üOxygen Sensor ü ü üOxygen Sensor (board) ü üOxygen Sensor (panel) ü üCrankshaft Position Sensor ü ü üVehicle Speed Sensor (board) ü üVehicle Speed Sensor (panel) ü üPerforming a Gauge Circuit Test (workshop) ü

Topic/Lesson P I/P RTransducer Fault DiagnosisFault Investigation 1 (board) ü üTransducer Fault 1 (panel) ü üFault Investigation 2 (board) ü üFault Investigation 2 (panel) ü üTransducer Fault 2 (board) ü üTransducer Fault 2 (panel) ü üFault Investigation 4 (board) ü üFault Investigation 4 (panel) ü ü


43 Ignition Systems Cont.


Topic/Lesson P I/P RIgnition System FundamentalsIntroduction to Ignition Systems ü ü üBreaker Point Ignition Systems (board) ü üBreaker Point Ignition Systems (panel) ü üTransistor Assisted Ignition Systems (panel) ü üTransistor Assisted Ignition Systems (board) ü üIgnition Coil Investigation (panel) ü üIgnition Coil Investigation (board) ü üSpark Plugs ü ü üDistributor Electronic Ignition SystemsInductive Reluctance Electronic Ignition Systems (panel) ü üInductive Reluctance Electronic Ignition Systems (board) ü üHall Effect Electronic Ignition Systems (panel) ü üHall Effect Electronic Ignition Systems (board) ü üDistributorless Electronic Ignition SystemsDistributorless Ignition Systems ü ü üDistributorless Ignition Systems (panel) ü üDistributorless Ignition Systems (board) ü üDIS Trainer Features (auto rig) ü üDIS Trainer Operation (auto rig) ü üDIS Trainer Waveforms (auto rig) ü üDIS Trainer Temperature Sensor (auto rig) ü üDIS Trainer Crankshaft Sensor (auto rig) ü ü

Topic/Lesson P I/P RIgnition System ServicingInspection and Testing of the Ignition Primary Circuit (workshop) üIgnition Secondary Circuit Inspection (workshop) üInspection and Testing of an Ignition Coil (workshop) üDistributor Testing (workshop) üThe Magnetic Pulse Generating Pickup (workshop) üThe Ignition Control Module (ICM) (workshop) üThe Hall Effect Ignition System (workshop) üThe Optical Ignition System (workshop) üSpark Plug Removal, Reading, Gapping, and Refitting (workshop) üIgnition System Wavepattern Investigation (workshop) üIgnition Timing Check and Adjustment (workshop) üVariable Dwell Investigation (workshop) üTesting Optical Ignition Systems (workshop) ü üIgnition System DiagnosisLack of Power Problem (auto rig) ü üExtremely Rough Idle Problem 1 (auto rig) ü üExtremely Rough Idle Problem 2 (auto rig) ü üNo Start Problem 1 (auto rig) ü üNo Start Problem 2 (auto rig) ü üNo Start Problem 3 (auto rig) ü üTroubleshooting Transistor Assisted Ignition Systems (panel) ü üTroubleshooting Transistor Assisted Ignition Systems (board) ü üTroubleshooting Breakerless Ignition Systems (panel) ü üTroubleshooting Breakerless Ignition Systems (board) ü üTroubleshooting Distributorless Ignition Systems (panel) ü üTroubleshooting Distributorless Ignition Systems (board) ü ü





44 Engine Management and Control Cont.


Topic/Lesson P I/P REngine Management System FundamentalsEngine Management System ü ü üEngine Management System Fundamentals (rig) ü üElectronic Control Unit ü ü üDecision Making Processes (board) ü üDecision Making Processes (panel) ü üFuel Injection System Decisions (board) ü üFuel Injection System Decisions (panel) ü üIgnition System Decisions (board) ü üIgnition System Decisions (panel) ü üOn Board Diagnostics Two (OBDII) Systems ü ü üStarting Management, Control, and Regulation ü ü üAir Management in a Diesel Engine ü ü üSensorsSensors and Actuators ü ü üSensor Components (rig) ü üEngine Sensor Fault Diagnosis 1 üEngine Sensor Fault Diagnosis 2 üEngine Coolant Temperature üEngine Coolant Temperature (panel) ü üEngine Coolant Temperature (board) ü üActuatorsActuator Components (rig) ü ü

Topic/Lesson P I/P REngine InspectionThermostatic Air Cleaner Inspection and Test (workshop) üPositive Crankcase Ventilation System - Inspection and Test (workshop) üPulse Air Injection System - Inspection and Test (workshop) üEvaporative Emissions Control Systems - Inspection and Test (wokshop) üRetrieval and Clearing of OBD I Trouble codes (workshop) üRetrieval and Clearing of OBD II Trouble codes (workshop) üThe Engine Coolant Temperature (ECT) Sensor (workshop) üThe Throttle Position Sensor (TPS) (workshop) üThe Oxygen (O2) Sensor (workshop) üThe Intake Air Temperature (IAT) Sensor (workshop) üThe Mass Airflow (MAF) Sensor (workshop) üThe Idle Air Control (IAC) Valve (workshop) üThe Digital EGR Valve (workshop) üCoolant Servicing (workshop) üThermostat Servicing (workshop) üEngine Management Fault InvestigationEngine Management System Fault Diagnosis ü ü üDiesel Engine Fault Diagnosis ü ü üFault Investigation 5 (board) ü üFault Investigation 5 (panel) ü üFault Investigation 6 (board) ü üFault Investigation 6 (panel) ü üEngine Fault Diagnosis 1 (rig) ü üEngine Fault Diagnosis 2 (rig) üEngine Fault Diagnosis 3 (rig) üEngine Fault Diagnosis 4 (rig) üEngine Fault Diagnosis 5 (rig) üEngine Fault Diagnosis 6 (rig) üEngine Fault Diagnosis 7 (rig) üEngine Fault Diagnosis 8 (rig) üEngine Fault Diagnosis 9 (rig) üEngine Fault Diagnosis 10 (rig) ü





45 Fuel and Emissions Cont.


Topic/Lesson P I/P RAir Induction Components and OperationAir Management ü ü üSensor Circuits and Components (rig) ü üIdle Air Control Valve (board) ü üIdle Air Control Valve (panel) ü üFuel Components and OperationFuel Injection Fundamentals ü ü üElectronic Multipoint Fuel Injection Systems ü ü üFuel Injectors (board) ü üFuel Injector Pulse Width (board) ü üFuel Injector Pulse Frequency (board) ü üFuel Injector Pulse Timing (board) ü üFuel Injectors (panel) ü üFuel Injector Pulse Width (panel) ü üFuel Injector Pulse Frequency (panel) ü üFuel Injector Pulse Timing (panel) ü üElectric Fuel Pump (board) ü üElectric Fuel Pump (panel) ü üIntroduction to the EFI Demonstrator (rig) ü üPressurized Fuel Systems (rig) ü üFuel Injector Pulse Width (rig) ü üFuel Injector Pulse Frequency (rig) ü üFuel Injector Pulse Timing (rig) ü üEFI Fuel Injector Pulse Frequency (rig) ü üEFI Fuel Injector Pulse Timing (rig) ü üEFI Pressurized Fuel Systems (rig) ü üFuel Injection Components (rig) ü üEFI Fuel Injector Pulse Width (rig) ü üActuator Circuits and Components (rig) ü üEmission Control SystemsCatalytic Converter ü ü üExhaust Gas Recirculation Systems ü ü üAir Injection Systems ü ü üExhaust Emission Control Components (rig) ü üThe Electronic Control Unit (ECU) (rig) ü ü

Topic/Lesson P I/P RFuel and Emissions System ServicingFuel System Inspection (workshop) üIntake Air System Inspection (workshop) üCold Enrichment System Inspection and Test (workshop) üMixture Control Solenoid Duty Cycle Investigation (workshop) üIdle Speed and Fuel Mixture Adjustment (workshop) üInspecting and Draining a Fuel System (workshop) üFuel Filter Inspection (workshop) üFuel Pump Inspection & Pressure Testing (workshop) üFuel Pressure on an Electronic Fuel Injection System (workshop) üThrottle Body Injection Servicing (workshop) üChecking the Operation of Solenoid Operated Fuel Injectors (workshop) üThrottle Body Servicing (workshop) üFuel Injector - Inspection, Testing, and Cleaning (workshop) üTurbocharger System - Inspection and Testing (workshop) üFuel Trim and Exhaust Emissions Monitoring (workshop) üFuel Injection System Fault Diagnosis ü ü üExhaust Gas Analyzer (workshop) üExhaust System Inspection and Testing (workshop) üInvestigation of Exhaust Emission Levels (workshop) üCatalytic Converter Inspection and Efficiency Testing (workshop) üEarly Exhaust Recirculation System - Inspection and Test (workshop) üEFI Demonstrator Fault Diagnosis 1 (rig) üEFI Demonstrator Fault Diagnosis 2 (rig) üEFI Demonstrator Fault Diagnosis 4 (rig) üEFI Demonstrator Fault Diagnosis 5 (rig) üEFI Demonstrator Fault Diagnosis 6 (rig) üEFI Demonstrator Fault Diagnosis 7 (rig) üEFI Demonstrator Fault Diagnosis 8 (rig) üEFI Demonstrator Fault Diagnosis 9 (rig) üEFI Demonstrator Fault Diagnosis 10 (rig) üDiesel Engine ManagementCommon Rail Diesel Engine ü ü üFuel in a Diesel Engine ü ü üFuel Injection Management in a Diesel Engine ü ü üExhaust Management System ü ü ü





46 Electric and Hybrid Vehicle Technology Cont.


Topic/Lesson P I/P RElectric VehiclesDefinition of Electric Vehicles ü ü üFuel Cells ü ü üThe Principle of the Fuel Cell ü ü üElectric Motors ü ü üThree-Phase AC ü ü üFeatures of Electric Vehicles ü ü üRange Extenders ü ü üHigh Voltage Electric VehiclesHigh Voltage Vehicles ü ü üReasons for the Development of High Voltage Vehicles ü ü üNiMH Batteries ü ü üPrinciples of NiMH Batteries ü ü üLithium-ion Batteries ü ü üPrinciples of Lithium-ion Batteries ü ü üSafety with Batteries ü ü üHigh Voltage Wiring and Connectors ü ü üVoltage Converters ü ü üThe Inverter Principle ü ü üThe DC to DC Converter ü ü üThe Motor-Generator ü ü üThe Rotating Magnetic Field ü ü üSafety in High Voltage Vehicles ü ü üLegal Regulations ü ü üSpecial Equipment for High Voltage Testing and Repair ü ü üWorking on High Voltage Vehicles ü ü üQualifications for Working on High Voltage Vehicles ü ü üHybrid VehiclesClassification of Hybrid Vehicles by Power Source ü ü üFeatures of Hybrid Vehicles ü ü üClassification of Hybrid Vehicles by Engine Arrangement ü ü üDiagnose Insulation Measurement Faults ü ü üDiagnose Equipotential Faults ü ü ü

Topic/Lesson P I/P RHybrid and Electric Vehicle SystemsIntroduction to Hybrid and Electric Vehicles ü üFuel and Emissions ü üSeries Hybrid Systems ü ü üParallel Hybrid Systems ü ü üSeries Parallel Systems and Components ü ü üPractical Series Parallel Hybrid Systems ü üPractical Series Parallel Hybrid Systems üIntroduction to the Hybrid Vehicle Trainer ü ü üHybrid Vehicle Trainer Controls ü üPlug-in Electric Vehicles ü ü üPlug-in Hybrid Vehicles ü üThe High Voltage System ü üThe Low Voltage System ü üTroubleshooting Introduction ü ü üAC Motors and Generators ü ü üAC Motors and Generators üHybrid Electric Motors ü üHybrid Electric Motors üHybrid Engines ü ü üElectronic Circuits and Modules ü ü üCables, Connectors and Protection Devices ü ü üIntroduction to Electrical Storage Devices ü üLead Acid Batteries ü üLead Acid Batteries üNickel Metal Hydride Batteries ü üLithium-ion Batteries ü üBattery Packs ü ü üBattery Packs üBrake Systems ü ü üBrake Systems üHybrid Safety Issues and Concerns ü üTroubleshooting the High Voltage System ü üDisabling Hybrid Vehicle Systems ü üDisabling Hybrid Vehicle Systems üDisabling the High Voltage System ü





48 CAN Bus Lighting Systems47 Networked Systems


Topic/Lesson P I/P RNetworked Systems StructureThe CAN Data Bus ü ü üThe LIN Data Bus ü ü üThe MOST Data Bus ü ü üNetworked Systems DataCAN Bus Data Processing ü ü üTransmitting CAN Data ü ü üCAN Signal Response ü ü üCAN Bus Fault Diagnosis ü ü ü




Topic/Lesson P I/P RLighting Systems OperationUsing Auto CAN Lighting for the First Time üCAN Bus Lighting Systems ü ü üCAN Bus Lighting Systems (board) üCAN Bus Lighting Control ü ü üCAN Bus Lighting Control (board) üCAN Bus Park, Tail, and Headlight Systems ü ü üCAN Bus Park, Tail, and Headlight Systems (board) ü üCAN Bus Fog Light Systems ü üCAN Bus Fog Light Systems (board) ü üCAN Bus Turn Signal and Hazard Warning Systems ü üCAN Bus Turn Signal and Hazard Warning Systems (board) ü üCAN Bus Stop and Backup Light Systems ü üCAN Bus Stop and Backup Light Systems (board) ü üThe Lighting Systems’ CAN Bus ü ü üThe Lighting Systems’ CAN Bus (board) ü üLighting Systems MeasurementCAN Bus Lighting Systems Measurement ü üCAN Bus Park and Tail Light System Measurement (board) ü üCAN Bus Headlight System Measurement (board) ü üCAN Bus Fog Light System Measurement (board) ü üCAN Bus Turn Signal and Hazard Warning System Measurement (board) ü üCAN Bus Stop and Backup Light System Measurement (board) ü üCAN Data Bus Measurement ü üCAN Data Bus Measurement (board) ü üLighting Systems DiagnosisCAN Bus Lighting Faults ü üCAN Bus Lighting Fault 1 (board) ü üCAN Bus Lighting Fault 2 (board) üCAN Bus Lighting Fault 3 (board) üCAN Bus Lighting Fault 4 (board) üCAN Bus Lighting Fault 5 (board) üCAN Bus Lighting Fault 6 (board) üCAN Bus Lighting Fault 7 (board) üCAN Bus Lighting Fault 8 (board) üCAN Bus Lighting Control Fault 1 (board) ü üCAN Bus Lighting Control Fault 2 (board) ü ü






49 CAN Bus Auxiliary Systems

Topic/Lesson P I/P RAuxiliary Systems OperationAuxiliary CAN Bus Systems ü ü üEffect of a Disconnected CAN Bus Control Module ü üThe Auxiliary Systems’ CAN Bus ü ü üThe Auxiliary Systems’ CAN Bus (board) ü üCAN Bus Window, Mirror, and Seat Systems ü üCAN Bus Window, Mirror, and Seat Systems (board) ü üCAN Bus Power Door Locking System ü üCAN Bus Power Door Locking System (board) ü üAuxiliary CAN Bus Door Mirror Control Systems ü üAuxiliary CAN Bus Safety Systems ü üAuxiliary CAN Bus Security Systems ü üAuxiliary CAN Bus Window Control Systems ü üAuxiliary Systems MeasurementCAN Data Bus Measurement ü üCAN Data Bus Measurement (board) ü üMultimeter Tests on an Auxiliary CAN Bus System ü üCAN Bus Window, Mirror, and Seat Systems Measurement ü üCAN Bus Mirror System Measurement (board) ü üCAN Bus Window System Measurement (board) ü üCAN Bus Seat System Measurement (board) ü üCAN Bus Power Door Locking System Measurement ü üCAN Bus Power Door Locking System Measurement (board) ü üOscilloscope Tests on an Auxiliary CAN Bus System ü üAnalyzer Tests on an Auxiliary CAN Bus System ü üAuxiliary Systems DiagnosisTesting Auxiliary CAN Bus Systems ü ü üAuxiliary CAN Bus Fault Tolerance ü üFaults in Auxiliary CAN Bus Systems ü ü üOpen Circuit Auxiliary CAN Bus Faults ü üShort Circuit Auxiliary CAN Bus Faults ü üCAN Bus Auxiliary Faults ü ü üCAN Bus Auxiliary Fault 1 (board) ü üCAN Bus Auxiliary Fault 2 (board) üCAN Bus Auxiliary Fault 3 (board) üCAN Bus Auxiliary Fault 4 (board) üCAN Bus Auxiliary Fault 5 (board) üCAN Bus Auxiliary Fault 6 (board) üCAN Bus Auxiliary Fault 7 (board) ü

50 CAN Bus Starting and Charging Systems

Topic/Lesson P I/P RStarting and Charging Systems OperationCAN Bus Starting and Charging Systems ü üThe Starting and Charging Systems’ CAN Bus ü ü üThe Starting and Charging Systems’ CAN Bus (board) ü üCAN Bus Conventional Starting and Charging System (board) ü üCAN Bus Advanced Starting and Charging System (board) ü üAutomatic Stop-Start System (board) ü üStarting and Charging Systems MeasurementCAN Data Bus Measurement ü ü üCAN Data Bus Measurement (board) ü üCAN Bus Starting and Charging Systems Measurement ü üCAN Bus Conventional Starting System Measurement (board) ü üCAN Bus Conventional Charging System Measurement (board) ü üCAN Bus Advanced Starting and Charging System Measurement (board) ü üAutomatic Stop-Start System Measurement (board) ü üCAN Bus Power Consumers Measurement (board) ü üStarting and Charging Systems DiagnosisCAN Bus Starting and Charging Faults ü ü üCAN Bus Starting and Charging Fault 1 (board) ü üCAN Bus Starting and Charging Fault 2 (board) üCAN Bus Starting and Charging Fault 3 (board) üCAN Bus Starting and Charging Fault 4 (board) üCAN Bus Starting and Charging Fault 5 (board) üCAN Bus Starting and Charging Fault 6 (board) üCAN Bus Starting and Charging Fault 7 (board) üCAN Bus Starting and Charging Fault 8 (board) ü


Cont.





51 Automotive Heating and Air Conditioning

Topic/Lesson P I/P RHeating and Air Conditioning FundamentalsAir Conditioning Principles ü ü üAir Conditioning Systems ü ü üAir Conditioning Trainer (auto rig) ü üAir Conditioning Trainer Operation (auto rig) ü üRefrigeration Cycle (panel) ü üHVAC Components and OperationCompressors ü ü üLines and Hoses ü ü üCondensers ü ü üAir Distribution Control System Investigation (panel) ü üAir Distribution Control System Troubleshooting 1 (panel) ü üAir Distribution Control System Troubleshooting 2 (panel) ü üAir Distribution Control System Troubleshooting 3 (panel) ü üHVAC Electrical Controls Investigation (panel) ü üA/C Electrical System Fault Investigation (panel) ü üBlower Motor Fault Investigation 1 (panel) ü üBlower Motor Fault Investigation 2 (panel) ü üCompressor Fault Investigation (panel) ü üClimate Control System Operation (rig) ü ü

Topic/Lesson P I/P RHVAC ServicingDischarging and Recharging an A/C System (panel) ü üA/C System Troubleshooting 1 (panel) ü üA/C System Troubleshooting 2 (panel) ü üAir Conditioning Practical (auto rig) ü üAir Conditioning System Performance Test (auto rig) ü üInspection and Testing of Airflow Components (workshop) üInspect Airflow Components on a Workshop Vehicle (workshop) üTesting Automatic Air Conditioning System Operation (workshop) üCooling System Inspection (workshop) üControl Head and Component Servicing (workshop) üHeater and Air Management Service Procedure (workshop) üTesting For Leaks (workshop) üTesting A/C Fail Safe Switches (workshop) üRemoval, Inspection, and Replacement of A/C Compressor Clutch (workshop) üRemoving and Replacing the A/C Compressor (workshop) üRemove, Inspect, and Install A/C System Hose and Fittings (workshop) üAirflow Restrictions and Components (workshop) üReplacement and Inspection of Accumulator/Receiver-drier (workshop) üServicing the FOT and TXV (workshop) üInspection of A/C Evaporator Drain (workshop) üFilter Inspection and Installation (workshop) üA/C Compressor Clutch Removal (workshop) ü üDuratec Engine Air-conditioning System Servicing (rig) ü üInvestigation of a FOTCC System (panel) ü üFOTCC System Troubleshooting (panel) ü ü


52 Auto Shop


Topic/Lesson P I/P RAutomotive TechnologyAutomotive Terminology ü ü üShop and Personal SafetyRules and Procedures 1 ü ü üRules and Procedures 2 ü ü üVentilation Procedures ü ü üMarked Safety Areas and Evacuation Routes ü ü üFire Safety Equipment ü ü üFire Fighting ü ü üFirst Aid 1 ü ü üFirst Aid 2 ü ü üPersonal Protective Equipment 1 ü ü üPersonal Protective Equipment 2 ü üSRS, EBS, and Hybrid High Voltage Systems ü ü üHigh Voltage Circuits ü ü üMaterial Safety Data Sheets ü ü üTools and EquipmentTools and Test Equipment ü üTool Usage ü ü üStandard and Metric Designation ü ü üHandling Tools and Equipment ü ü üHandling Tools and Equipment (workshop) üLifting Equipment ü ü üMeasuring with a Caliper, Micrometer, or Dial Gauge (workshop) üTool Cleaning, Storage, and Maintenance ü ü üTool Cleaning, Storage, and Maintenance (workshop) üPreparing Vehicle for ServiceRepair Orders ü ü üThe Three Cs (Concern, Cause, and Correction) (workshop) üVehicle Care ü ü üVehicle Service History ü ü üLogical Fault Diagnosis ü ü üDoor Panel Removal and Replacement (workshop) üPreparing Vehicle for CustomerVehicle Preparation ü ü ü




53 Passenger Safety Systems

Topic/Lesson P I/P RSRS Components and OperationAirbag Safety ü ü üIntroduction to SRS (rig) ü üAirbags (rig) ü üSeat Belts (rig) ü üSRS Inspection and DiagnosisDisabling and Enabling the Air Bag System (workshop) üSRS Faults (rig) ü üSRS Fault Diagnosis 1 (rig) üSRS Fault Diagnosis 2 (rig) üSRS Fault Diagnosis 3 (rig) üSRS Fault Diagnosis 4 (rig) üSRS Fault Diagnosis 5 (rig) üSRS Fault Diagnosis 6 (rig) ü


54 Heavy Vehicle Systems Cont.


Topic/Lesson P I/P RCI Engine ComponentsHGV Diesel Engine Component Identification (rig) ü üHGV Diesel Engine Cylinders (rig) ü üHGV Diesel Engine Pistons (rig) ü üHGV Diesel Engine Cylinder Head and Valves (rig) ü üHGV Diesel Engine Systems (rig) ü üEngine Management System FundamentalsElectronic Control Module - Exercise 2.1 ü üCruise Control - Exercise 15.1 ü üCruise Control - Worksheet 22 üCruise Control - Worksheet 23 üGearbox Components and OperationTransmission Construction (rig) ü üHGV Gearbox Operation (rig) ü üHGV Gears and Gear Ratios (rig) ü üSelector Lever, Rail, and Synchronizers (rig) ü üElectronic Controlled Air SuspensionElectronically Controlled Air Suspension (rig) ü üElectro-pneumatics (rig) ü üSolenoid Valve Unit (rig) ü üHeight Sensor (rig) ü üRemote Control Unit (rig) ü üElectronic Controlled Air Suspension Fault Diagnosis 1 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 2 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 3 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 4 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 5 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 6 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 7 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 8 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 9 (rig) üElectronic Controlled Air Suspension Fault Diagnosis 10 (rig) ü

Topic/Lesson P I/P RLighting SystemsPark, Tail, and Headlamp Circuits 1 ü ü üTurn Signal Systems ü ü üStop and Backup Lamps ü ü üHGV Park, Tail and Headlights - Exercise 9.1 ü üHGV Park, Tail and Headlights - Worksheet 8 üHGV Turn Signal and Hazard Warning Lights - Exercise 11.1 üHGV Turn Signal and Hazard Warning Lights - Exercise 11.2 ü üHGV Turn Signal and Hazard Warning Lights - Worksheet 9 üHGV Brake and Backup Lights - Exercise 13.1 ü üHGV Brake and Backup Lights - Worksheet 10 üHGV Auxiliary Lighting - Exercise 15.1 ü üHGV Auxiliary Lighting - Worksheet 11 üAuxiliary Electrical SystemsBattery and Fuses - Exercise 3.1 ü üBattery and Fuses - Worksheet 1 üBattery and Fuses - Worksheet 2 üHorn and Relays - Exercise 7.1 ü üHorn and Relays - Worksheet 6 üHorn and Relays - Worksheet 7 üHGV Windshield Wiper System - Exercise 19.1 ü üHGV Windshield Wiper System - Worksheet 13 üStarting and ChargingStarting Management, Control, and Regulation ü ü üStarter and Solenoid - Exercise 5.1 ü üStarter and Solenoid - Worksheet 3 üStarter and Solenoid - Worksheet 4 üStarter and Solenoid - Worksheet 5 üHGV Alternator Charging Systems - Exercise 17.1 ü üHGV Alternator Charging Systems - Worksheet 12 üHGV Cold Starting Systems - Exercise 21.1 ü üHGV Cold Starting Systems - Worksheet 14 ü





54 Heavy Vehicle Systems Cont. Cont.


Topic/Lesson P I/P RSensorsEngine Protection - Exercise 4.1 ü üEngine Management Analog Sensors - Exercise 8.1 ü üOil Temperature Sensor - Exercise 8.2 üManifold Air Temperature Sensor - Exercise 8.3 üOil Pressure Sensor - Exercise 8.4 üAmbient Air Sensor - Exercise 8.5 üTurbo Boost Pressure Sensor - Exercise 8.6 üThrottle Position Sensor - Exercise 8.7 üEngine Management Digital Sensors and Switches - Exercise 10.1 üEngine Management Active Sensors - Exercise 12.1 üEngine Management Analog Sensors - Worksheet 1 üEngine Management Analog Sensors - Worksheet 2 üEngine Management Analog Sensors - Worksheet 3 üEngine Management Analog Sensors - Worksheet 4 üEngine Management Analog Sensors - Worksheet 5 üEngine Management Analog Sensors - Worksheet 6 üEngine Management Analog Sensors - Worksheet 7 üEngine Management Analog Sensors - Worksheet 8 üEngine Management Analog Sensors - Worksheet 9 üEngine Management Analog Sensors - Worksheet 10 üEngine Management Analog Sensors - Worksheet 11 üEngine Management Analog Sensors - Worksheet 12 üEngine Management Analog Sensors - Worksheet 13 üEngine Management Digital Sensors and Switches - Worksheet 14 üEngine Management Digital Sensors and Switches - Worksheet 15 üEngine Management Digital Sensors and Switches - Worksheet 16 üEngine Management Digital Sensors and Switches - Worksheet 17 üEngine Management Digital Sensors and Switches - Worksheet 18 üEngine Management Active Sensors - Worksheet 19 üEngine Management Active Sensors - Worksheet 20 üEngine Management Active Sensors - Worksheet 21 ü

Topic/Lesson P I/P RActuatorsEngine Management Actuators - Exercise 18.1 ü üEngine Management Actuators - Worksheet 24 üEngine Management Actuators - Worksheet 25 üEngine Management Actuators - Worksheet 26 üEngine Management Actuators - Worksheet 27 üEngine Management Actuators - Worksheet 28 üEngine Management Actuators - Worksheet 29 üEngine Management Actuators - Worksheet 30 üEngine Management Actuators - Worksheet 31 üEngine Management Actuators - Worksheet 32 üDiesel Engine ManagementThe Fuel Valve - Exercise 18.2 üFuel Injection - Exercise 18.3 üInjector Pulse Width - Exercise 18.4 üInjector Timing - Exercise 18.5 üIdle Speed Adjustment - Exercise 18.6 üThe Fan Clutch - Exercise 18.7 üEngine Exhaust Emissions - Exercise 6.1 ü ü





Cont.


Topic/Lesson P I/P RLamp CircuitsUsing a Multimeter (board) ü ü üLow and High Beam Headlamps (board) ü ü üPark / Tail Lamp Circuits (board) ü ü üStop Lamps (board) ü ü üTurn Signal Lamps (board) ü ü üPark / Tail Lamps and Headlamps (board) ü üPark / Tail Lamp and Headlamp Circuit Assignment (board) üPark / Tail Lamps and Relay Controlled Headlamps (board) ü ü üInstrument Panel Lighting Circuit (board) üRelay CircuitsRelays (board) ü ü üRelay-Controlled Headlamp Circuit (board) üRelay-Controlled Headlamp Flash Circuit (board) ü ü üThree Pin Relays and Headlamps (board) ü ü üFour Pin Relays and Headlamps (board) ü üFour Pin Relay Headlamp Circuit Assignment (board) ü

Topic/Lesson P I/P RFault FindingFault Finding (board) ü ü üLow and High Beam Circuit Fault (board) üPark / Tail Lamps Circuit Fault (board) üPark / Tail Lamp and Headlamp Circuit Fault (board) üStop Lamp Circuit Fault (board) üTurn Signal Circuit Fault (board) üThree Pin Relay Headlamp Circuit Fault (board) üFour Pin Relay Headlamp Circuit Fault (board) üPark / Tail Lamp and Relay Controlled Headlamp Fault (board) üRelay-Controlled Headlamp Flash Circuit Fault (board) ü




55 Motorcycle Lighting


Cont.


Topic/Lesson P I/P RUnits of MeasureUnits of Measurement ü üApproximationApproximations ü üArithmeticMultiply Sums ü üAdding and Subtracting ü üMultiplication and Division of Decimal Numbers ü üFractionsFractions - Addition and Subtraction ü üFractions - Multiplication and Division ü üUse Fractions ü üSimplify Fractions ü üExpand Fractions ü üConvert Mixed Numbers into Improper Fractions ü üConvert Improper Fractions into Mixed Numbers ü üAdd and Subtract Fractions with the Same Denominator ü üAdd and Subtract Fractions with Different Denominators ü üConvert Fractions to Decimal Numbers ü üConvert Decimal Numbers to Fractions ü üPercentagesPercentages (Part of 100) ü üPercentages ü üCalculate Percentages of Values ü üCalculate Percentage Increases ü üCalculate Percentage Reductions ü üParts per Thousand ü üLength, Area and VolumeLengths, Surface Area and Volume ü üLengths, Units and Prefixes ü üCalculate the Perimeter of a Rectangle ü üCalculate the Area of a Rectangle ü üCalculate the Area of a Complex Shape ü üCalculate Volume ü üGraphs and ChartsGraphs - Straight Line Graphs ü üGraphs - Square Law ü üGraphs - Pie Chart ü üEquationsTransposing Equations ü ü

Topic/Lesson P I/P RPerforming Calculations ü üSign Rules for Mathematical Operations ü üDistributive Law ü üMultiply Out Brackets ü üStructure Equations ü üTransform Equations by Addition and Subtraction ü üTransform Equations by Multiplication and Division ü üTranspose Equations ü üCalculate the Unknown Variable in an Equation ü üEquating Method for Solving Simultaneous Equations ü üAddition Method for Solving Simultaneous Equations ü üAlgebraAlgebra - Simple Formula ü üFirst, Second, and Third Order Brackets ü üRule of Three (Direct Proportion) ü üRule of Three (Inverse Proportion) ü üFactorisationSimple Factorisation ü üIndicesWorking with Powers and Standard Form ü ü üIndices - Powers of 10 ü üIndices - Addition and Subtraction ü üIndices - Multiplication and Division ü üIndices - Letter Notation ü üPowers ü üIndices ü üSquare Roots ü üAnglesAngular Measure ü üMeasuring Angles ü ü üCalculating with Angles ü ü üTrigonometryLengths and Pythagoras’ Theorem ü ü üPythagoras’ Theorem ü üBasic Trigonometry ü üPhasorsPhase Angles ü üPhasor Diagrams ü üNumber SystemsBinary and Decimal Conversions ü ü




56 Engineering Mathematics


Cont.


Topic/Lesson P I/P RLanguageLanguage Acquisition üReadingCiting Strong and Thorough Evidence üIdentifying and Analyzing Ideas in a Text üUnderstanding and Interpreting a Text üUnderstanding the Different Meanings of Language üUnderstanding the Structure of a Text üDetermining a Writer’s Perspective üUnderstanding Multiple Sources of Information üEvaluating Arguments and Specific Claims Made in a Text üSpeaking and ListeningPlanning, Writing, Presenting, and Evaluating üDiscussing Different Perspectives üJustifying Decisions with Reasoning üEngaging in Group Discussions üPresenting a Perspective to an Audience üSpeak on the Telephone ü üHow to Introduce Yourself ü üListening and Understanding ü üEngage in a Two-Way Conversation ü ü

Topic/Lesson P I/P RWritingArguing a Perspective üPresenting a Persuasive Perspective üFormal Letters with a Perspective üCreating an Informative Text üInforming an Audience üWriting an Informative Article üUnderstanding and Using Perspective in a Narrative üWriting Reality as a Narrative üWriting History ü




57 English Language Skills


Cont.


Topic/Lesson P I/P RFundamentals of Business OrganisationCorporate Mission and Goals ü ü üBusiness Organisational Structure ü ü üQuality and Environmental Management ü ü üBusiness Process Optimisation ü ü üProcurementManagement of Hazardous Substances ü ü üStock Control and the Production Process ü ü üOrganising Procurement ü ü üMaterial Requirements Planning (MRP) ü ü üPurchasing Calculations ü ü üMonitoring Purchasing ü ü üInternational Commercial Terms and Contracts ü ü üWarehousing ü ü üControlling Procurement ü ü üMaterial Procurement ü ü üProductionProduction Management ü ü üAnalytical Techniques ü ü üProduct Range ü ü üProduct Range Development ü ü üProduction Planning ü ü üProduction Process Planning ü ü üProduction Process Control ü ü üImproving Production ü ü üQuality Control ü ü üControlling Production ü ü üCost AccountingMarginal Cost Calculations ü ü üFinancial Accounting and BookkeepingThe Inventory ü ü üPurchase Cost Calculations ü ü üBalance Sheet Changes ü ü üBalance Sheet Accounting ü ü üProfit and Loss Accounts ü ü üInventory Accounting: The Perpetual Method ü ü üInventory Accounting: The Periodic Method ü ü üList Price Determination ü ü üAccruals and Pre-Payments ü ü ü

Topic/Lesson P I/P RAccounting - Valuation Principles ü ü üValuation of Balance Sheet Items ü ü üSales and MarketingMarketing Planning ü ü üProduct and the Marketing Mix ü ü üPricing Strategies ü ü üAdvertising and the Marketing Mix ü ü üCommunications and the Marketing Mix ü ü üDistribution and the Marketing Mix ü ü üControl of the Customer’s Order ü ü üSales and Marketing Measures ü ü üSocial SkillsPunctuality ü üDress Code ü üPersonal Space ü üHandle Collective Property ü üCommon Courtesy ü üLegal FrameworkTypes of Contracts ü ü üProcess Chains and Networks ü ü üBreach of Contract ü ü üContracts and UN Law ü ü üEconomicsEconomic Systems ü ü üEconomic Flow Models ü ü üEconomic Measures ü ü üMonetary Policy and Price Level Stability ü ü üProduction Factors ü ü üLocation Factors ü ü üPricing and Types of Markets ü ü üNeeds,Wants and Demand ü ü üInvesting and FinancingInvestment Planning ü ü üInvestment Analysis ü ü üFinancing Rules ü ü üInternal Financing ü ü üProfit and Loss Analysis ü ü üExternal Financing ü ü üThe Financial Plan and Leasing ü ü ü




58 Business Skills


Cont.


Topic/Lesson P I/P RBasics of StorageThe Organisation of Storage ü ü üStorage and Warehouse Technology ü ü üStorage of GoodsThe Storage of Different Types of Goods ü ü üStorage and Retrieval Criteria ü ü üStorage Costs ü ü üStorage Issues ü ü üPicking StockOrganisation of Picking ü ü üKey Figures of Picking ü ü üPackaged GoodsPackaging ü ü üPackaging Aids ü ü üPackaging of Goods ü ü üEfficiency and Optimisation of the WarehouseStorage Indicators ü ü üQuality Management in the Warehouse ü ü üLoadingLoading Goods Overview ü ü üInternal Transport and LoadingSecuring Loads ü ü üConveying ü ü üPicking Vehicles and Lifting Equipment ü ü üLoading Systems ü ü üInternal Transport and Loading Overview ü ü üUnloading Goods ü ü üHuman ResourcesAccident Prevention in the Warehouse ü ü üHandling of Hazardous Materials ü ü ü

Topic/Lesson P I/P RRoute PlanningLegal Regulations for Shipping ü ü üFreight Costs ü ü üEvent Driven Process Chain for Route Planning ü ü üTransporting Hazardous Materials ü ü üAccompanying Documents ü ü üStowage PlanningStowage Calculations ü ü üPlanning for Stowage ü ü üStowage Planning for Dangerous Goods ü ü üEvent Driven Process ChainsEPC Diagrams ü ü üInformation ProcessingThe Network ü ü üThe Intranet and Internet ü ü üPrivacy Policy ü ü üThe Workstation Computer ü ü ü




59 Freight Logistics



Topic/Lesson P I/P RProductionRunning a Bicycle Parts Production Line ü ü üRunning Two Production Lines for Bicycle Parts ü ü üPaint Mixing - Calculating Materials ü ü üMachine Productivity for Cutting Metal Shapes ü ü üMass Production - Calculating Quantities ü ü üComparing Machine Productivities ü ü üChoosing Packaging for Parts ü ü üCalculating Costs in a Food Factory ü ü üProgramming a Drinks Bottling Plant ü ü üSetting Up a Paint Filling Machine ü ü üDistributionCalculating Shipping Costs ü ü üPlanning Logistics ü ü üConstructionCar Park Construction - Calculating Materials ü ü üPerimeter Fencing - Calculating Materials ü ü üInstalling a Flag Pole ü ü üTiling a Bathroom Floor ü ü üSales and MarketingSales Conversion - Calculating Rates ü ü üCalculating Sales Discounts ü ü üFinanceUpgrading a Vehicle Fleet ü ü üPhone Contracts - Comparing Deals ü ü üCalculating Costs for a Building Project ü ü üComparing Crane Hire Costs ü ü üCalculating Stationery Costs ü ü üCalculating VAT Rates ü ü üCustomer ServiceHandling a Telephone Call ü ü üHuman ResourcesVisiting a Construction Site ü ü üImproving the Workplace ü ü üAttending a Meeting ü ü üChoosing a Computer Monitor ü ü üWorkforce Planning ü ü ü




60 Workplace Problem Solving 61 Interactive Applications

Topic/Lesson P I/P REngineering ApplicationsEngineering Applications üAutomotive ApplicationsAutomotive Applications ü


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