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WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY? Jáchym Judl a , Kaisa Manninen a , Olli Sahimaa a , Jani Salminen a , Hanna Eskelinen a , Helena Dahlbo a , Olli Väntsi b a Finnish Environment Institute b Stora Enso Wood Products SUM 2016 – 3rd Symposium on Urban Mining and Circular Economy 24th May 2016 Slides modified on 7.6.2016

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Page 1: WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR … · 2017-12-21 · WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY? Jáchym aJudl , Kaisa Manninena, Olli Sahimaaa, Jani

WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY?

Jáchym Judla, Kaisa Manninena, Olli Sahimaaa, Jani Salminena, Hanna Eskelinena, Helena Dahlboa, Olli Väntsib

a Finnish Environment Institute b Stora Enso Wood Products

SUM 2016 – 3rd Symposium on Urban Mining and Circular Economy

24th May 2016

Slides modified on 7.6.2016

Page 2: WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR … · 2017-12-21 · WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY? Jáchym aJudl , Kaisa Manninena, Olli Sahimaaa, Jani

How may the production of wood-polymer composite contribute to the

circular economy objectives?

recycling is a precondition for a circular economy

increasing plastic recycling is essential for the transition to a circular economy

wood, can be used in multiple ways, and reuse and recycling can take place several times

Said in Closing the loop - An EU action plan for the Circular Economy

smart design and proper sorting can increase the recycling rates of plastics and avoid landfilling, incineration and use of virgin materials

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WPC applications

Source. ArchiExpo, 2016.

http://www.archiexpo.com/prod/rockwool-bv-rockpanel-group/product-64170-396854.html

Source: CC BY-SA 3.0

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● The flows of municipal plastic waste in the Finnish society

● Life cycle of wood-polymer composite (WPC)

● Scenarios and end-of-life

● Preliminary results of environmental performance

● Hazardous substances –related risks relevant for WPC

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Content

potential

environmental impacts

obstacles risks

Page 5: WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR … · 2017-12-21 · WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY? Jáchym aJudl , Kaisa Manninena, Olli Sahimaaa, Jani

Potential of HDPE and PP flows from 2016 onwards in Finland

1 900 t

5 600 t

Plastics in mixed waste

256 500 t

Collection from 2016 →

30 000 t

Other sources

3 000 – 8 000 t

Total potential

10 000 – 15 000 t

Page 6: WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR … · 2017-12-21 · WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY? Jáchym aJudl , Kaisa Manninena, Olli Sahimaaa, Jani

Transport Sawmilling Drying Harvesting

Collection Rinki Oy

Sorting Washing Reclaiming Post-

consumer plastic waste

Final finishing

Packaging Extrusion

Life cycle of WPC

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WPC production Recycled

Virgin

Sawdust 65%

Polypropylene PP 25%

Additives 10 %

Use phase EOL

Incineration

Material loop

• Heat • Electricity

Losses: 5%

Recycling efficiency: 95% Recycling of WPC

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Scenarios

Scenario 3

Scenario 4

Scenario 1

Scenario 2

Wood fibre

saw dust

Polymer

recycled PP

virgin PP

EOL

energy recovery

recycling

energy recovery

recycling

Page 8: WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR … · 2017-12-21 · WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY? Jáchym aJudl , Kaisa Manninena, Olli Sahimaaa, Jani

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Climate impacts (preliminary results)

-80

-60

-40

-20

0

20

40

60

80

100

120

Scenario 1 Scenario 2 Scenario 3 Scenario 4

kg

CO

2 e

q/m

2

Inputs Energy and transport EOL Avoided impacts

Dealing with avoided impacts is a subject of further research.

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Net climate impacts (preliminary results)

0

20

40

60

80

100

120

Scenario 1 Scenario 2 Scenario 3 Scenario 4

kg

CO

2 e

q/m

2

Page 10: WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR … · 2017-12-21 · WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY? Jáchym aJudl , Kaisa Manninena, Olli Sahimaaa, Jani

Hazardous substances in WPC

● Raw materials

○ Recycled plastics

• May contain a broad variety of hazardous substances e.g. phase-out chemicals

• Critical factors: Origin, waste management and pretreatment

○ Wood

• No significant hazardous substances

● Production of WPC

○ Added chemicals (comparison of alternatives)

● Release of hazardous subtances to the environment upon the use of the end-product

Page 11: WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR … · 2017-12-21 · WOOD-POLYMER COMPOSITE - A STEP TOWARDS CIRCULAR ECONOMY? Jáchym aJudl , Kaisa Manninena, Olli Sahimaaa, Jani

● Multiple recycling cycle of WPC as new composite could lead towards CE

● Challenges for waste management and recycling of WPC because of long life time

● Have to consider the release of hazardous subtances to the environment upon the use of the end-product

● Source separation of plastic waste increase the plastics available for WPC production

○ Plastics 10 000 t/year Terrace (size of 10 m2) 1 600 000 m2 New terraces for 30 % of Finnish cottages

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Conclusions

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Contact information

[email protected]

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Thank you!