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  • WIRE PREPARATION EQUIPMENT

    TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

    ENHANCE YOUR WIRE PROCESSING EFFICIENCY

  • TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

    WIRE PREPARATION EQUIPMENT

    Application Tooling and Equipment PortfolioEnabling our customers to make the wire preparation

    process as effective as possible, TE Connectivity (TE)

    provides you with high-performance and operator friendly

    equipment. Thanks to our enhanced, innovative

    techniques, high and precise production solutions can be

    achieved.

    Our tooling portfolio covers almost all processing

    requirements. We offer processing solutions for both

    standard, as well as specialized stripping and cutting

    challenges for demanding insulation materials.

    You can draw from a full range of add-on modules

    to allow your system to grow right along with your

    requirements for optimum flexibility and reliable process

    control.

    Your local representative will be happy to advise on

    equipment that meets your production challenges.

  • PAGE 3

    Table of Contents Page

    Cutting Machines

    K206

    Wire Cutting Machine 4

    Stripping Machines

    Cosmic 60R and 60R-W

    Rotary Jacket Stripping Machines 5

    Cosmic 927R and 927RX

    Rotary Wire Stripping Machines 6

    Cosmic 48R and 48RX

    Coaxial Wire Stripping Machines 8

    Cosmic 42R

    Coaxial Wire Stripping Machine 9

    Cosmic 32M and 32M CD

    Wire Stripping Machines 11

    Cutting and Stripping Machines

    Kappa331

    Universal and Coax Wire Cutting

    and Stripping Machine 12

    Kappa310

    Cutting and Stripping Machine 14

    Kappa320

    Cutting and Stripping Machine 14

    Kappa322

    Cutting and Stripping Machine 15

    Kappa330

    Cutting and Stripping Machine 15

    Kappa350

    Cutting and Stripping Machine 16

    Kappa Cutting and Stripping Machines Application Samples/Overview 17/18

    TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

  • TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 4

    WIRE PREPARATION EQUIPMENT WIRE CUTTING MACHINES

    K206WireCuttingMachine TheK206istheall-roundwirecuttingmachineand

    demonstrates how versatile it is when cutting round

    and flat conductors, hose, PVC strips, various types of

    foil, paper, textiles, etc. Rated for high power, the

    cutting unit performs perfect cuts to stranded wires

    up to 35 mm2 in diameter. Ribbon cable and round

    materials are guided directly to the blade through a

    wire guide featuring adjustable parallel positioning.

    This ensures a clean and perfectly right-angled cut.

    TheK206alsohasafeedmonitoringunitthat

    includes knot detection and slip control.

    TheK206hasafeedbeltthatwillnotdamagethe

    wire but will withstand very high tensile forces.

    With a pressure regulator and a manometer, the feed

    pressure and cutting force can be set precisely.

    Optional dereelers, markers and work tables can be

    integratedwiththeK206machine.

    Product Features

    Ease of operation

    High wire feed forces due to the efficent belt drive

    Precise settings for roller pressure and cutting force

    Short conversion time, no tools required

    Diverse range of accessories

    High degree of flexibility

    Small footprint

  • PAGE 5TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

    WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

    Cosmic 60R and Cosmic 60R-W Rotary Jacket Stripping Machines Patented rotary 4-blade system, for larger diameter multi-conductor cable

    The Cosmic 60R is designed for jacket stripping of

    multi-conductor or single cable. Its patented rotary

    4-blade system can strip various insulation material

    cables without changing the blades. It comes equipped

    with a digital display for setting the wire or cable

    diameters.

    Product Features It is possible to strip different wire sizes without the

    need to change the stripping blades

    Easy to adjust the cutting diameter by micrometer

    dial

    Digital display for stripping diameter selection

    Easy to select full or partial strip

    Powered by electricity only

    Optimal cutting performed by rotary blade system

    ApplicationMax. insulation diameter

    Stripping lengthForm and Number of blades

    WeightMachine DimensionsL x W x H

    Cosmic 60R

    Discrete wires, jacket of multi-core wiresHard and tough insulation materialBraided or textile layers

    2.5 10 mm(0.1 0.4 in)

    3 90 mm(0.43 0.7 in)

    4-blade rotary system20 kg(44 pounds)

    241 x 230 x 640 mm(9.5 x 9.1 x 25.2 in)

    Cosmic 60R-W

    Discrete wires, jacket of multi-core wiresHard and tough insulation materialBraided or textile layers

    11 18 mm(0.43 0.7 in)

    3 90 mm(0.43 0.7 in)

    4-blade rotary system20 kg(44 pounds)

    241 x 230 x 640 mm(9.5 x 9.1 x 25.2 in)

    Technical Data

    In case of doubt, we recommend that you have samples made with your wire before making a purchase.

  • TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 6

    WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

    Cosmic 927R and Cosmic 927RX Rotary Wire Stripping Machines Ultramodern technology has been developed into a precision micro-cable stripping machine

    The demand for a precision cable stripper that can

    handle various wire insulation materials such as wires

    for small and compact electronic devices and commu-

    nication equipment has been met. The Cosmic 927R

    machine was designed and developed to reliably strip

    various insulation materials and micro-cable.

    From conductor diameter AWG 36 to 10 (0.11 mm to

    3.5 mm), the stripping diameter display can be set to

    within 0.1 mm increments.

    The Cosmic 927RX shares the features of the Cosmic

    927R but is recommended for hard to strip insulations.

    Product Features For most wire types, optimized to maximize

    stripping quality

    Can be selected to twist with clockwise/counter-

    clockwise or non-twist

    Power supply: 100 240 V AC

    Digital display for wire diameter

    Can be set to a wide variety of functions

    Compact, lightweight, benchtop

  • PAGE 7TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

    Technical Data

    Application Cross. section areaMax. insulation diameter

    Stripping length Pull off lengthForm and Number of blades

    Minimal insert length L(Multi-wire cables with outside diameter < 7,5 mm/0,3 in.

    WeightMachine DimensionsL x W x H

    Cosmic 927R

    Discrete wiresJacket of multi- core wires

    0.013 6(AWG 36 10)

    0.25 5.3 mm(0.01 02 in)

    1 25 mm(0.04 1 in)

    2 25(0.8 1 in)

    2 carbide rotating blades

    L + stripping lengthL depends on gripper type: Standard: x = 12 mm/0.5 inThin: x = 10 mm/0.4 in.Thin and flat: x = 7 mm/0.28 in

    8.4 kg(18.5 pounds)

    131 x 218 x 400 mm(5.16 x 8.6 x 15.75 in)

    Cosmic 927RX

    For thin and hard-to-strip wires, can apply a higher stripping force

    0.013 6(AWG 36 10)

    0.25 5.3 mm(0.01 02 in.)

    1.5 25 mm(0.06 1 in)

    2 25(0.8 1 in)

    4 tool steel rotating blades, optional carbide blades

    L + stripping lengthL depends on gripper type: Standard: x = 12 mm/0.5 inThin: x = 10 mm/0.4 in.Thin and flat: x = 7 mm/0.28 in

    8.4 kg(18.5 pounds)

    131 x 218 x 400 mm(5.16 x 8.6 x 15.75 in)

    In case of doubt, we recommend that you have samples made with your wire before making a purchase.

  • TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

    WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

    Cosmic 48R and Cosmic 48RX Coaxial Wire Stripping Machines The Cosmic 48R is designed for quick cycle times

    whether stripping coaxial or standard wires. With

    these extremely versatile features, this will be the

    perfect machine for your production.

    Function The Cosmic 48R is an all-electric bench top machine

    designed for quick cycle times whether stripping

    coaxial or standard wires and can store up to 1.000

    different sets of data. This unit uses a triple stepping

    motor system to process cable up to nine stages, and

    has a 10-phase programmable adjustment for gripping

    pressure. The results are highly precise and repeat-

    able. All the parameters required for coax stripping:

    stripping length, incision diameter, wayback, pull-back

    speed, etc. are displayed on a large LCD screen for

    speedier setups.

    The Cosmic 48RX shares the features of the

    Cosmic 48R but is optimized for semi-flexible cables

    Product Features

    Versatile with all-around high precision

    Stripping up to 9 steps

    Graphical LCD display

    Programmable gripper pressure

    Lightweight and portable

    Excellent value for the money

    PAGE 8

    Application Cross. section areaMax. insulation diameter

    Min. diameter of inner conductors

    Pull off lengthForm and Number of blades

    Max. stripping levels WeightMachine DimensionsL x W x H

    Cosmic 48R

    Coax, Triax and other multilayer cables

    0.013 13 mm2

    (AWG36 6)1.5 8 mm(0.08 0.3 in)

    0.15 mm(0.006 in)

    max. 40 mm(1.6 in)

    2 rotating blades with centralizer

    910 kg(22 pounds)

    136 x 260 x 580 mm(5.35 x 10.2 x 22.8 in)

    Cosmic 48RX

    Semi-flex cablesOptimized blade geometry (angeled blades)Optimized cutting parameters(slower blad

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