wire preparation equipment - te connectivity: as effective as possible, te connectivity ......

WIRE PREPARATION EQUIPMENT

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

ENHANCE YOUR WIRE PROCESSING EFFICIENCY

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

WIRE PREPARATION EQUIPMENT

Application Tooling and Equipment PortfolioEnabling our customers to make the wire preparation

process as effective as possible, TE Connectivity (TE)

provides you with high-performance and operator friendly

equipment. Thanks to our enhanced, innovative

techniques, high and precise production solutions can be

achieved.

Our tooling portfolio covers almost all processing

requirements. We offer processing solutions for both

standard, as well as specialized stripping and cutting

challenges for demanding insulation materials.

You can draw from a full range of add-on modules

to allow your system to grow right along with your

requirements for optimum flexibility and reliable process

control.

Your local representative will be happy to advise on

equipment that meets your production challenges.

PAGE 3

Table of Contents Page

Cutting Machines

K206

Wire Cutting Machine 4

Stripping Machines

Cosmic 60R and 60R-W

Rotary Jacket Stripping Machines 5

Cosmic 927R and 927RX

Rotary Wire Stripping Machines 6

Cosmic 48R and 48RX

Coaxial Wire Stripping Machines 8

Cosmic 42R

Coaxial Wire Stripping Machine 9

Cosmic 32M and 32M CD

Wire Stripping Machines 11

Cutting and Stripping Machines

Kappa331

Universal and Coax Wire Cutting

and Stripping Machine 12

Kappa310

Cutting and Stripping Machine 14

Kappa320

Cutting and Stripping Machine 14

Kappa322

Cutting and Stripping Machine 15

Kappa330

Cutting and Stripping Machine 15

Kappa350

Cutting and Stripping Machine 16

Kappa Cutting and Stripping Machines Application Samples/Overview 17/18

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 4

WIRE PREPARATION EQUIPMENT WIRE CUTTING MACHINES

K206WireCuttingMachine TheK206istheall-roundwirecuttingmachineand

demonstrates how versatile it is when cutting round

and flat conductors, hose, PVC strips, various types of

foil, paper, textiles, etc. Rated for high power, the

cutting unit performs perfect cuts to stranded wires

up to 35 mm2 in diameter. Ribbon cable and round

materials are guided directly to the blade through a

wire guide featuring adjustable parallel positioning.

This ensures a clean and perfectly right-angled cut.

TheK206alsohasafeedmonitoringunitthat

includes knot detection and slip control.

TheK206hasafeedbeltthatwillnotdamagethe

wire but will withstand very high tensile forces.

With a pressure regulator and a manometer, the feed

pressure and cutting force can be set precisely.

Optional dereelers, markers and work tables can be

integratedwiththeK206machine.

Product Features

Ease of operation

High wire feed forces due to the efficent belt drive

Precise settings for roller pressure and cutting force

Short conversion time, no tools required

Diverse range of accessories

High degree of flexibility

Small footprint

PAGE 5TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

Cosmic 60R and Cosmic 60R-W Rotary Jacket Stripping Machines Patented rotary 4-blade system, for larger diameter multi-conductor cable

The Cosmic 60R is designed for jacket stripping of

multi-conductor or single cable. Its patented rotary

4-blade system can strip various insulation material

cables without changing the blades. It comes equipped

with a digital display for setting the wire or cable

diameters.

Product Features It is possible to strip different wire sizes without the

need to change the stripping blades

Easy to adjust the cutting diameter by micrometer

dial

Digital display for stripping diameter selection

Easy to select full or partial strip

Powered by electricity only

Optimal cutting performed by rotary blade system

ApplicationMax. insulation diameter

Stripping lengthForm and Number of blades

WeightMachine DimensionsL x W x H

Cosmic 60R

Discrete wires, jacket of multi-core wiresHard and tough insulation materialBraided or textile layers

2.5 10 mm(0.1 0.4 in)

3 90 mm(0.43 0.7 in)

4-blade rotary system20 kg(44 pounds)

241 x 230 x 640 mm(9.5 x 9.1 x 25.2 in)

Cosmic 60R-W

Discrete wires, jacket of multi-core wiresHard and tough insulation materialBraided or textile layers

11 18 mm(0.43 0.7 in)

3 90 mm(0.43 0.7 in)

4-blade rotary system20 kg(44 pounds)

241 x 230 x 640 mm(9.5 x 9.1 x 25.2 in)

Technical Data

In case of doubt, we recommend that you have samples made with your wire before making a purchase.

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT PAGE 6

WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

Cosmic 927R and Cosmic 927RX Rotary Wire Stripping Machines Ultramodern technology has been developed into a precision micro-cable stripping machine

The demand for a precision cable stripper that can

handle various wire insulation materials such as wires

for small and compact electronic devices and commu-

nication equipment has been met. The Cosmic 927R

machine was designed and developed to reliably strip

various insulation materials and micro-cable.

From conductor diameter AWG 36 to 10 (0.11 mm to

3.5 mm), the stripping diameter display can be set to

within 0.1 mm increments.

The Cosmic 927RX shares the features of the Cosmic

927R but is recommended for hard to strip insulations.

Product Features For most wire types, optimized to maximize

stripping quality

Can be selected to twist with clockwise/counter-

clockwise or non-twist

Power supply: 100 240 V AC

Digital display for wire diameter

Can be set to a wide variety of functions

Compact, lightweight, benchtop

PAGE 7TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

Technical Data

Application Cross. section areaMax. insulation diameter

Stripping length Pull off lengthForm and Number of blades

Minimal insert length L(Multi-wire cables with outside diameter < 7,5 mm/0,3 in.

WeightMachine DimensionsL x W x H

Cosmic 927R

Discrete wiresJacket of multi- core wires

0.013 6(AWG 36 10)

0.25 5.3 mm(0.01 02 in)

1 25 mm(0.04 1 in)

2 25(0.8 1 in)

2 carbide rotating blades

L + stripping lengthL depends on gripper type: Standard: x = 12 mm/0.5 inThin: x = 10 mm/0.4 in.Thin and flat: x = 7 mm/0.28 in

8.4 kg(18.5 pounds)

131 x 218 x 400 mm(5.16 x 8.6 x 15.75 in)

Cosmic 927RX

For thin and hard-to-strip wires, can apply a higher stripping force

0.013 6(AWG 36 10)

0.25 5.3 mm(0.01 02 in.)

1.5 25 mm(0.06 1 in)

2 25(0.8 1 in)

4 tool steel rotating blades, optional carbide blades

L + stripping lengthL depends on gripper type: Standard: x = 12 mm/0.5 inThin: x = 10 mm/0.4 in.Thin and flat: x = 7 mm/0.28 in

8.4 kg(18.5 pounds)

131 x 218 x 400 mm(5.16 x 8.6 x 15.75 in)

In case of doubt, we recommend that you have samples made with your wire before making a purchase.

TE APPLICATION TOOLING /// WIRE PREPARATION EQUIPMENT

WIRE PREPARATION EQUIPMENT WIRE STRIPPING MACHINES

Cosmic 48R and Cosmic 48RX Coaxial Wire Stripping Machines The Cosmic 48R is designed for quick cycle times

whether stripping coaxial or standard wires. With

these extremely versatile features, this will be the

perfect machine for your production.

Function The Cosmic 48R is an all-electric bench top machine

designed for quick cycle times whether stripping

coaxial or standard wires and can store up to 1.000

different sets of data. This unit uses a triple stepping

motor system to process cable up to nine stages, and

has a 10-phase programmable adjustment for gripping

pressure. The results are highly precise and repeat-

able. All the parameters required for coax stripping:

stripping length, incision diameter, wayback, pull-back

speed, etc. are displayed on a large LCD screen for

speedier setups.

The Cosmic 48RX shares the features of the

Cosmic 48R but is optimized for semi-flexible cables

Product Features

Versatile with all-around high precision

Stripping up to 9 steps

Graphical LCD display

Programmable gripper pressure

Lightweight and portable

Excellent value for the money

PAGE 8

Application Cross. section areaMax. insulation diameter

Min. diameter of inner conductors

Pull off lengthForm and Number of blades

Max. stripping levels WeightMachine DimensionsL x W x H

Cosmic 48R

Coax, Triax and other multilayer cables

0.013 13 mm2

(AWG36 6)1.5 8 mm(0.08 0.3 in)

0.15 mm(0.006 in)

max. 40 mm(1.6 in)

2 rotating blades with centralizer

910 kg(22 pounds)

136 x 260 x 580 mm(5.35 x 10.2 x 22.8 in)

Cosmic 48RX

Semi-flex cablesOptimized blade geometry (angeled blades)Optimized cutting parameters(slower blad