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Wire Mesh Cable Tray
Catalogue 2013
Vichnet China TEL: +86-574-87911328 FAX: +86-574-87911327
Email: [email protected] Add: 66 Yuanshi Road, Hi-Tech Park,
Ningbo, Zhejiang, China 315040
Reliable Wire Mesh Cable Tray! Reliable Vichnet! www.vichnet.com
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Vichnet is a UL, CUL, CE, GMC, SGS Certificated Wire Cable Tray Manufacturer with 8 patents for our wire mesh cable trays and accessories. Purchasing from Vichnet, you will enjoy
The Most Complete Accessories The Most Comprehensive Services China’s Most Professional wire mesh cable tray products and service Vichnet China is located in the coastal city of Ningbo. Benefiting from the proximity of the Ningbo port, we export our products to customers all over the world. With the continuous support of our customers and years of experience manufacturing and exporting in the field, Vichnet is now a leading manufacturer and supplier of wire mesh cable tray systems in China. Our company provides cable management solutions for use in various environments. We offer different types of fixings and accessories to meet our customers’ installation demands and provide customized products to meet specific end-user needs. We are able to design and produce products according to the drawings and/or samples given by our clients. Because of our specialization in the development of cable management systems & industrial support products, whether you are a distributor, installer or an end user, we are sure to have the perfect solution for you needs. We offer high quality products with top-tier service. We hope to establish close, long-run business relationships with all of our customers, and hope to provide you with the most satisfactory purchasing experience.
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QC Wire Mesh Cable Tray SWL (Safe Working Load) Tests: Test Reference: Clause 5.2.6 - 5.2.9 NEMA VE 1-2002/CSA C22.2 No. 126.1-02 Description: Test for SWL of cable trays. Maximum loading capacity tested by adding long flat bars (steel bars used in our tests) onto wire mesh cable trays with length of 3000mm. Result: Our wire mesh cable trays can hold up to 200kgs. Test Reference: Clause 10.4 BS EN 61537:2007 Cable Management – Cable Tray Systems and Cable Ladder Systems Description: Test for SWL of cable trays. SWL tested by mounting mass horizontally on single installation. At the products SWL, the practical mid-span deflection does not exceed 1/100PP
th of the span. The transverse deflection does not exceed 1/20PP
th of the width of the mesh cable trays.
Result: Our cable trays pass all requirements for SWL tests. The loading mass at which our basket trays still ensure reliable support is 1.7 times the load mass of the SWL test standard.
Wire Mesh Cable Tray Welding Strength Tests:
Test Description: Tests welded segment, cut off from tested wire mesh cable trays, with hydraulic press.
Test Condition: 23±2, 50±5% RH, Hydraulic press speed: 5mm/min. Result: Minimum breaking force ≥1166N.
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QC Salt Spray Tests: The salt spray test is an accelerated corrosion test that applies a corrosive attack to coated product samples in order to examine the strength of the protective finish. The test duration in which the product does not show signs of corosion depends on the corrosion resistance of the coating. The more corrosion resistant the coating is, the longer the period in which the tested product does not show signs of corrosion.
Time EZ (Electro Zinc) GC (Hot-Dip) IN (Stainless)
120 hours No Rust No Rust No Alteration
144 hours No Rust No Rust No Alteration
216 hours 2 Spots of Rust Yellow Spots; No Rust No Alteration
264 hours 3-5 Spots of Rust Increase of Yellow Spots; No Rust No Alteration
312 hours Rust over approx. 20% of the wire length Increase of Yellow Spots; No Rust No Alteration
432 hours Continuing Rust Multiple Yellow Spots; 3-5 Spots of Rust
No Alteration
Zinc Coating Thickness Test： Zinc coating thickness on metallic substrates measured by our Coating Thickness Meters.
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ISO9001:2008 GMC Certificate UL & CUL Certificates CE Certificates
Audit by TÜV
Zinc Coating Thickness Test Welding Strength Test Loading Capacity Test RoHS Test
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VICHNET CHINA
WIRE MESH CABLE TRAY Materials: Q235 Steel (Chinese standard steel), SS304, SS316 & SS316L EN 10088-2. Surface Finish: Electro zinc plated – for indoor use to BS EN 12329-2000, 12microns thick. Powder coated - for indoor use to JG/T3045-1998, between 6 and 10 microns thick Hot Dipped Galvanized – for outdoor use to BS EN 1461-1999, between 60 and 80 microns thick Acid Washed or Electrolytic Polished – for stainless steel products Dimensions: (Available for customized) Cable Tray dimensions are all internal. Wire Mesh Cable Trays are constructed with a 50mm x 100mm or 50mm x 50mm mesh configuration. Depth of 25mm, 50mm, 75mm, 100mm, 125 &150mm. Widths: 50~900mm. Length of 2997 fit max loading capacity in 40’ft containers. Diameters of wires are 3.5~ 6.0mm Installation Notice: Bends, Risers, T Junctions, Crosses and Reducers can be flexibly made from straight wire mesh cable tray sections in projects. Trays shall be supported at a maximum span of 2.5m by trapeze, wall, floor or channel mounting and should not exceed the product’s specified maximum loading capacity. Wire Mesh Cable Tray systems can be safely employed between the temperature of -40°C and +150°C without any change in function or appearance Application: Wire Mesh Cable Trays are mainly used for the short span support of low voltage, telecommunication, and fiber optic cables. Features & Advantages of Our Cable Trays: All sharp ends are cut off to protect cables. Weight loading capacity is 27% stronger than traditional cable trays and cable ladders.
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CM50 Series Wire Mesh Cable Tray (Height=50mm) Depth: 25mm, 50mm, 75mm, 100mm, 125 &150mm etc. Widths: 50~900mm. Wire Diameter: 3.5~6mm. Customized dimensions available. Please add EZ, HDG, PC, SS304, SS316, SS316L behind item names when placing orders. (EZ stand for Electro Zinc Plated, HDG stand for Hot Dipped Galvanized, PC stand for Powder Coated) Example: CM50-100-3000-5—SS316 stands for 316 stainless steel cable mesh tray with height 50, width 100, length 3000 and wire diameter 5mm.
Item Names Height Width Length Diameter Weight CM+H+W+L+D MM INCH MM INCH MM MM KG/EACH
CM50-50-3000-5-__ 50 2 50 2 3000 5 3.14 CM50-100-3000-5-__ 50 2 100 4 3000 5 3.84 CM50-150-3000-5-__ 50 2 150 6 3000 5 4.54 CM50-200-3000-5-__ 50 2 200 8 3000 5 5.25 CM50-300-3000-5-__ 50 2 300 12 3000 5 6.65 CM50-400-3000-5-__ 50 2 400 16 3000 5 8.06 CM50-450-3000-5-__ 50 2 450 18 3000 5 8.76 CM50-500-3000-5-__ 50 2 500 20 3000 5 9.47 CM50-600-3000-5-__ 50 2 600 24 3000 5 10.88
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CM75 Series Wire Mesh Cable Tray (Height=75mm)
Depth: 25mm, 50mm, 75mm, 100mm, 125 &150mm etc. Widths: 50~900mm. Wire Diameter: 3.5~6mm. Customized dimensions available. Please add EZ, HDG, PC, SS304, SS316, SS316L behind item names when placing orders. (EZ stand for Electro Zinc Plated, HDG stand for Hot Dipped Galvanized, PC stand for Powder Coated) Example: CM75-100-3000-5—SS316 stands for 316 stainless steel cable mesh tray with height 75, width 100, length 3000 and wire diameter 5mm.
Item Names Height Width Length Diameter Weight CM+H+W+L+D MM INCH MM INCH MM MM KG/EACH
CM75-100-3000-5-__ 75 3 100 4 3000 5 4.47 CM75-150-3000-5-__ 75 3 150 6 3000 5 5.17 CM75-200-3000-5-__ 75 3 200 8 3000 5 6.57 CM75-300-3000-5-__ 75 3 300 12 3000 5 7.97 CM75-400-3000-5-__ 75 3 400 16 3000 5 8.67 CM75-450-3000-5-__ 75 3 450 18 3000 5 9.37 CM75-500-3000-5-__ 75 3 500 20 3000 5 10.78 CM75-600-3000-5-__ 75 3 600 24 3000 5 12.08
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CM100 Series Wire Mesh Cable Tray (Height=100mm) Depth: 25mm, 50mm, 75mm, 100mm, 125 &150mm etc. Widths: 50~900mm. Wire Diameter: 3.5~6mm. Customized dimensions available. Please add EZ, HDG, PC, SS304, SS316, SS316L behind item names when placing orders. (EZ stand for Electro Zinc Plated, HDG stand for Hot Dipped Galvanized, PC stand for Powder Coated) Example: CM100-100-3000-5—SS316 stands for 316 stainless steel cable mesh tray with height 100, width 100, length 3000 and wire diameter 5mm.
Item Names Height Width Length Diameter Weight CM+H+W+L+D MM INCH MM INCH MM MM KG/EACH
CM100-100-3000-5-__ 100 4 100 4 3000 5 5.25 CM100-150-3000-5-__ 100 4 150 6 3000 5 5.95 CM100-200-3000-5-__ 100 4 200 8 3000 5 6.65 CM100-300-3000-5-__ 100 4 300 12 3000 5 8.06 CM100-400-3000-5-__ 100 4 400 16 3000 5 9.47 CM100-450-3000-5-__ 100 4 450 18 3000 5 10.17 CM100-500-3000-5-__ 100 4 500 20 3000 5 10.88 CM100-600-3000-5-__ 100 4 600 24 3000 5 12.28
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CM150 Series Wire Mesh Cable Tray (Height=150mm) Depth: 25mm, 50mm, 75mm, 100mm, 125 &150mm etc. Widths: 50~900mm. Wire Diameter: 3.5~6mm. Customized dimensions available. Please add EZ, HDG, PC, SS304, SS316, SS316L behind item names when placing orders. (EZ stand for Electro Zinc Plated, HDG stand for Hot Dipped Galvanized, PC stand for Powder Coated) Example: CM150-100-3000-5—SS316 stands for 316 stainless steel cable mesh tray with height 150, width 100, length 3000 and wire diameter 5mm.
Item Names Height Width Length Diameter Weight CM+H+W+L+D MM INCH MM INCH MM MM KG/EACH
CM150-300-3000-5-__ 150 6 300 12 3000 5 9.47 CM150-400-3000-5-__ 150 6 400 16 3000 5 10.88 CM150-450-3000-5-__ 150 6 450 18 3000 5 11.58 CM150-500-3000-5-__ 150 6 500 20 3000 5 12.28 CM150-600-3000-5-__ 150 6 600 24 3000 5 13.69
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Fixing & Accessories--CONNECTORS
Item Names Images Installing Guide Description
PJ-KK34
COUPLER: Connects straight sections of wire mesh cable trays. Each standard coupler kit includes one M6 bolt and one M6 flange nut. A minimum of 3 couplers are required to connect two cable tray sections.
PJ-KK28
COUPLER: Connects straight sections of wire mesh cable trays. Each standard coupler kit includes one M6 bolt and one M6 flange nut. A minimum of 3 couplers are required to connect two cable tray sections.
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Item Names Images Installing Guide Description
PJ-BTC
BOLTLESS COUPLER: Connects wire mesh cable trays without the use of bolts and nuts.
PJ-FLK
FASTLOCK Optional replacements for couplers when making bends in wire mesh cable trays. Mainly used with smaller wire mesh trays.
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Item Names Images Installing Guide Description
PJ-SPL
FAST FIX SPLICER: Optional replacements for couplers when connecting two straight sections of wire mesh cable trays. Mainly used with smaller wire mesh trays with lighter weight.
PJ-SBR
STRENGTHENING BAR Used to strengthen wire mesh cable trays at joining points. Can also be used in making bends, tees, crosses, risers and reducers.
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Item Names Images Installing Guide Description
PJ-CSB
Conner Strength Bar Used to strengthen wire mesh cable trays where they join at 90° radius bends.
PJ-SGN
SIGNAGE Plastic label that can be easily buckled onto our wire mesh cable trays. Can be used to show company or product information.
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Fixing & Accessories--Ceiling Mounting
Item Names Images Installing Guide Description
PJ-THR
50 TRAY HOLDER Ceiling mount solution for 50mm width metal wire mesh cable baskets.
PJ-HKS
HANGING HOOKS Hangs wire mesh cable trays from the ceiling. Suitable for light weight loading.
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Item Names Images Installing Guide Description
PJ-HDC
HOLD DOWN CLIP Accessory used to clip and hold cable trays on C channel bars. M6x34.5*18.8*6 Spring Nut M6*16 nut (for 41x41U-channel or 41x21U-channel)
PJ-CHD
CENTRAL HOLD DOWN CLIP Used to hold small sized metal wire cable trays. Each set requires 2 PCS same Hold Down Clips.
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Item Names Images Installing Guide Description
PJ-THB
T TYPE HANGING BRACKET Hangs wire mesh cable trays vertically from the ceiling.
PJ-FHB
FLAG TYPE HANGING BRACKET Hangs wire mesh cable trays from the ceiling. Width and height can be customized.
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Item Names Images Installing Guide Description
PJ-ΩBR（100~700）
Ω BAR 1. Common ceiling mount solution for supporting cable wire mesh baskets. Strong tread rods capable of loading heavy weight. Each standard set of ΩBR*** requires two M10*1000mm metric thread rods, two anchor bolts, two flange nuts & two common nuts. 2. Can also be used as floor support.
PJ-MBR（100~700）
M SHAPE BAR 1. Common ceiling mount solution for cable wire mesh baskets. Strong tread rods capable of loading heavy weight. Each standard set of MBR *** requires two M10*1000mm metric thread rods, two anchor bolts, two flange nuts & two common nuts. 2. Can also be used as floor support.
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Fixing & Accessories—FLOOR BRACKETS
Item Names Images Installing Guide Description
PJ-50FSD
50 FLOOR STAND Specially designed to support 50mm width cable basket trays for both on-floor and under-floor uses. Nuts and bolts are not needed in the use of 50 Floor Stands.
PJ-100FSD
100 FLOOR STAND Specially designed to support 100mm width cable basket trays for both on-floor and under-floor uses. Nuts and bolts are not needed in the use of 50 Floor Stands.
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Item Names Images Installing Guide Description
PJ-BFS
CABINET TOP STAND BRIDGE TYPE FLOOR STAND Used to hold steel wire cable trays on cabinet tops or on the floor as regular floor stands. Width and height can be customized.
PJ-ΩBR （100~700）
Ω BAR 1. Common ceiling mount solution for supporting cable wire mesh baskets. Strong tread rods capable of loading heavy weight. Each standard set of ΩBR*** requires two M10*1000mm metric thread rods, two anchor bolts, two flange nuts & two common nuts. 2. Can also be used as floor support for metal wire mesh cable trays.
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Item Names Images Installing Guide Description
PJ-MBR （100~700）
M SHAPE BAR 1. Common ceiling mount solution for cable wire mesh baskets. Strong tread rods capable of loading heavy weight. Each standard set of MBR *** requires two M10*1000mm metric thread rods, two anchor bolts, two flange nuts & two common nuts. 2. Can also be used as floor support.
PJ-FFS
FLAG TYPE FLOOR STAND Used for supporting Basket Cable Trays for both on-floor and under-floor uses. The width of the Flag Type Floor Stand can be customized according to your needs and the height of the floor stand is adjustable.
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Item Names Images Installing Guide Description
PJ-SPB
SPIDER BRACKET 1. Type of wall bracket suitable for smaller steel wire cable trays, especially for trays with widths of 50mm or 100mm. 2. Can also be used as floor support.
PJ-VCN
V CONNECTOR FOR ELECTROSTATIC FLOOR SUPPORT Used to provide electrostatic underfloor support for wire mesh cable trays. Two pieces of under Floor Support Clips are fixed on electrostatic floor stands with 500mm length Ω BARs or M SHAPE BARs.
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Fixing & Accessories—WALL BRACKETS
Item Names Images Installing Guide Description
PJ-LWB
L-TYPE WALL BRACKET Wall mount solution to support wire mesh cable trays by the wall. Used for Steel Wire Cable Trays below the width of 300mm.
PJ-CWB
CANTILEVER WALL BRACKET Common solution for horizontal wall mounting. Suitable for all cable tray sizes and capable of carrying heavy weight.
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Item Names Images Installing Guide Description
PJ-SPB
SPIDER BRACKET 1. Wall bracket suitable for smaller trays
especially for 50mm, 100mm wide wire mesh cable trays.
2. Can also be used as floor support.
PJ-WBK
WALL BRACKET Common solution for horizontal wall mounting. Suitable for all cable tray sizes and capable of carrying heavy weight.
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Fixing & Accessories—OTHERS
Item Names Images Installing Guide Description
PJ-CGD
CABLE GUIDER Exports cables from cable trays to equipment. Protects cables from exterior damage.
PJ-DVR50 PJ-DVR100 PJ-DVR150
DIVIDER Divides wire mesh trays into separate cable pathways. Allows easier management of cables.
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Item Names Images Installing Guide Description
PJ-CVR COVER Optional component for covering wire mesh cable trays.
PJ-EHB
Earthing Bolt Provides earthing for wire mesh cable trays. Material: Copper or Copper Coated
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Item Names Images Installing Guide Description
PJ-CBR
CABLE ROLLER Protects cables by preventing cables from taking sharp turns in the metal cable trays.
PJ-TTR
TRAY TERMINATOR Used to form closures at the ends of wire cable trays.
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Item Names Images Installing Guide Description
PJ-CBF-ABS
CABLE FIXER（ABS） Plastic cable organizers that can be stacked up to 5 layers on cable trays. Each layer can hold 12 wires with diameters ranging from 4mm to 7mm. Advantages include easy installation and relatively low costs.
PJ-CBF
CABLE FIXER (Aluminum Alloy） Organizes cables. Can be stacked up to 20 layers. Each layer can hold up to 12 wires. Advantages include durability, ability to function under heavy duty conditions and ability to be stacked in more layers #6:（Deep40mm Width105mm Height10mm）
Load 12 PCS 4-7mm diameter cables
#11:（Deep40mm Width105mm Height12mm）
Load 8 PCS 9-11mm diameter cables
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Item Names Images Installing Guide Description
PJ-CBF-GS
POWER CABLE FIXER (Steel-plastic Cable Fixer) Organizes power cables. Can secure most types of cables (data cables and electric power cables), ranging from 7mm to 60mm. Can be stacked up to 10 layers. Advantages include durability, ability to function under heavy duty conditions and capability of adapting to cables of a large diameter range.
HANDLE Used to install or
uninstall FAST FIX SPLICERS
CUTTER Used to cut wires
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Wire Mesh Cable Tray Assembling Guiding
90° Short Radius Bends (Horizontal Bend) 90° Short Radius Bends (Horizontal Bend)
50 mm (2") Wide 100 and 150 mm (4"and 6") Wide
Connector Assembly Number
CPL 50mm 1
Connector Assembly Number CPL
100mm 1 150mm 1
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90° Short Radius Bends (Horizontal Bend) 90° Short Radius Bends (Horizontal Bend)
200 mm (8") Wide 300 mm (12") Wide
Connector Assembly Number CPL
200mm 1
Connector Assembly Number CPL
300mm 1
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90° Short Radius Bends (Horizontal Bend) 90° Short Radius Bends (Horizontal Bend)
400mm (16") 450 mm (18") & 500 mm (20") Wide 600 mm (24") Wide
Connector Assembly Number
CPL 400mm 3 450mm 3 500mm 3
Connector Assembly Number CPL
600mm 3 700mm 4
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90° Short Radius Bends (Horizontal Bend) 90° Short Radius Bends (Horizontal Bend)
800mm (32") Wide 900 mm (36") Wide
Connector Assembly Number CPL
800mm 4
Connector Assembly Number CPL
900mm 4
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90° Bends Assembled From Two Straight Sections 90° Long Radius Bends (Horizontal Bend)
Connector Assembly Number CPL
100mm 2 150mm 2 200mm 2 300mm 2 400mm 3 450mm 3 500mm 3 600mm 3
Connector Assembly Number CPL SBR
100mm 3 1 150mm 4 1 200mm 5 1 300mm 7 1 400mm 9 1 450mm 11 1 500mm 11 1 600mm 12 1
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Reducers Horizontal Tees
Connector Assembly Number CPL SBR
100mm 3 1 150mm 4 1 200mm 5 1 300mm 5 1 400mm 5 1 450mm 5 1 500mm 5 1 600mm 5 1
Connector Assembly Number CPL
100mm 2 150mm 2 200mm 2 300mm 3 400mm 4 450mm 4 500mm 4 600mm 4
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Vertical Bend Assembly Guide Vertical Inside Bends
Vertical Bend Assembly Guide Vertical Outside Bends
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Vertical Bend Assembly Guide Cross Joint Vertical Inside and Outside Bends
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Load Capability of Wire Mesh Cable Tray
Wire Mesh Cable Tray Safe Loading Capability (KG)
Supporting Distance (mm) Height(mm) Width(mm) Rod Diameter(mm) 1000mm 1500mm 2000mm 2500mm 3000mm
50 50 (2') 5 180 120 80 53 35
50 100 (4') 5 203 135 90 60 40
50 150 (6') 5 228 152 101 68 45
50 200 (8') 5 253 169 113 75 50
50 300 (12') 5 278 186 124 83 55
50 400 (16') 5 304 203 135 90 60 50 450 (18') 5 329 219 146 98 65 50 600 (24') 5 380 253 169 113 75
Wire Mesh Cable Tray Max Loading Capability (KG) Supporting Distance (mm)
Height(mm) Width(mm) Rod Diameter(mm) 1000mm 1500mm 2000mm 2500mm 3000mm
50 50 (2') 5 380 253 169 113 75
50 100 (4') 5 456 304 203 135 90
50 150 (6') 5 532 354 236 158 105
50 200 (8') 5 608 405 270 180 120
50 300 (12') 5 683 456 304 203 135
50 400 (16') 5 759 506 338 225 150
50 450 (18') 5 835 557 371 248 165
50 600 (24') 5 911 608 405 270 180