wire, cable, and battery accessories penn’s wire and cable division is housed in a 250,000...

Wire, Cable, andBattery Accessories

PRODUCT CATALOG 2012

East Penn’s Wire and Cable division is housed in a 250,000 square-foot facility

equipped with state-of-the-art technology utilizing sound yet advanced manufac-

turing principles. This facility does not just assemble products, but performs the

entire manufacturing process from start-to-finish. In fact, East Penn is a supplier

to other battery accessory manufacturers whom simply buy and assemble

components. East Penn’s Wire and Cable facility is an invaluable asset to the

company’s logistically convenient battery manufacturing plants.

East Penn has total control of all components in its products, from copper rod to

the clamps. This ensures the highest quality and complete customer satisfaction.

In addition, changes and adjustments in the manufacturing process can be made

easily to enhance product quality and achieve continuous improvement objectives.

The company’s vertically integrated structure enables efficient inventory and lead

time control and is not dependent on outside suppliers for crucial material.

Included in a long line of renowned certifications, the Wire and Cable quality

system has been certified to ISO 9001:2008 ISO/TS 16949:2009 along with

certification for ISO 14001:2004 Environment Management Systems. Every

accessory meets rigid quality and performance standards such as the Society of

Automotive Engineers, Underwriters Laboratories, and Canadian Standards

Association when applicable.

Recognized globally as one of the leading high quality manufacturers, with the

broadest product offering, East Penn manufactures some of the finest battery

accessory, wire, and cable products in the industry.

GRAVITY LEAD CASTINGThis unique process produces high qualitylead terminals, which are cast with 100% recycled lead from ouron-site EPA approvedsmelter.

DUAL CABLE EXTRUSION PROCESS100% copper wire iscoated with durable,color-coded PVC insulation.

B0OSTER CABLE ASSEMBLYHeavy-duty, vinylcoated steel clampsare attached to 100%copper or copper cladconductor cables.

A division of the world's Largest and Most Modern Single-Site Battery Manufacturing Facility

Wire and Cable Division

ALL EAST PENN MANUFACTUREDLEAD PRODUCTS ARE BUILT WITH100% RECYCLED LEAD ALLOY.

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TABLE OF CONTENTS

TABLE OF CONTENTSBooster Cables ……………………………………………………………………………………………………2–6 Booster Cable Clamps ……………………………………………………………………………………………7 Battery Cables – Packaged ……………………………………………………………………………………9–12Battery Cable Kits …………………………………………………………………………………………………13Battery Cables – Bulk ………………………………………………………………………………………13–16 Specialty Battery Cables – Bulk ……………………………………………………………………………16–18 Battery Terminals ……………………………………………………………………………………………21–25 Fasteners ……………………………………………………………………………………………………………26Crimpable Terminals …………………………………………………………………………………………27–28Lugs………………………………………………………………………………………………………………29–30Solderless Terminals and Connectors ……………………………………………………………………31–32 Battery Terminal Protector Boots …………………………………………………………………………33–35 Cable Ties, Loom, Heat-Shrink Tubing, and Tape ………………………………………………………35–37Terminal Cleaning and Protection …………………………………………………………………………38–39 Battery Hold-Downs …………………………………………………………………………………………41–42 Battery Boxes and Trays …………………………………………………………………………………………43Battery Tools and Accessories ……………………………………………………………………………44–47 Wire Products …………………………………………………………………………………………………49–81

80°C Primary Wire ………………………………………………………………………………………50–51 105°C Primary Wire ……………………………………………………………………………………52–53GXL Cross-Linked Polyethylene Wire ………………………………………………………………54–55 SXL Cross-Linked Polyethylene Wire ………………………………………………………………56–57 Starter Cable Wire ………………………………………………………………………………………58–59 Welding Cable……………………………………………………………………………………………60–61 UL/CSA 1015 Single Conductor Wire - Rated 105°C ……………………………………………62–63 UL Listed 1426 Tinned Wire/Cable……………………………………………………………………64–67 Bonded Parallel Wire …………………………………………………………………………………68–69 Jacketed Duplex Wire …………………………………………………………………………………70–71 Jacketed Triplex Wire ………………………………………………………………………………………72 Jacketed Quadraplex Wire…………………………………………………………………………………73 Trailer Cable Wire ………………………………………………………………………………………74–76 RV Cable Wire ………………………………………………………………………………………………77 ABS Trailer Cable Wire ……………………………………………………………………………………78 Dual Booster Cable Wire …………………………………………………………………………………79

Wire and Cable Special Ordering Information ………………………………………………………………80 Wire and Cable Spool Diameter Chart ………………………………………………………………………81 Battery Accessories & Electrical Center …………………………………………………………………82–84 Accessory Box and Cable ………………………………………………………………………………………85Wire Racks …………………………………………………………………………………………………………85 Battery Isolators……………………………………………………………………………………………………86

Technical Data …………………………………………………………………………………………………87–90

Glossary ………………………………………………………………………………………………………91–94

Product Index…………………………………………………………………………………………………95–113

Warranties and Disclaimer Information ……………………………………………………………………120

This product and packaging contains chemicals, including lead, known to the state of California to cause [cancer, and] birth defects or other reproductive harm. Wash hands after handling.

CALIFORNIA PROPOSITION 65 WARNING:

Look for the MADE IN USA symbol throughout this catalog.

MADE IN

USA

Wire, Cable, and Battery AccessoriesWWW.DEKABATTERIES.COM

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PAGES 3 THRU 7 BOOSTER CABLES AND CLAMPS NEW 500G

BOOSTER CABLE CLAMPPatented clamp and jaw designed for 3 jump starting applications:top post, side terminal, and remote battery access terminal

• Color-coded for polarity identification

• Thick vinyl coating for rust and corrosion protection

• Heavy-duty steel construction

• Built-in cable strain relief

• Heavy-duty spring for maximum terminal gripping force

• Copper plated steel jaw

TOP POST SIDE TERMINALREMOTE BATTERYACCESS TERMINAL

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BOOSTER CABLES AND CLAMPS PA

GES 3 THRU 7

Booster Cables and ClampsEast Penn booster cable sets are equipped with heavy-duty color-coded

clamps. These clamps provide easy attachment on hard to reach side,

top post, and remote battery access terminals. Colorful packaging assures

high store display visibility along with convenient reusable storage.

• Booster Cables• Replacement Clamps

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PAGES 3 THRU 7 BOOSTER CABLES AND CLAMPS

PROFESSIONAL SERVICE BOOSTER CABLESCables are made of 1/0 gauge100% copper conductors. Madewith welding cable. High strandingand EPR jacket allow for greatercold weather flexibility. Excellentabrasion resistance.

Cables are made of 2 gauge 100%copper conductors. ThermoplasticElastomer (TPE) cable insulation protects against oil, grease, andabrasion. Color-coded, tangle-freedual cable construction, specificallydesigned for maximum flexibilityand easy handling.

Part # Gauge Length Clamp Color PackagingMaster Carton

Quantity Weight00161� 2 24' 600P Black/Red Storage Bag 2 30 lbs.00183�1 2 20' 600P Black/Red Retail Box 2 26 lbs.00186�1 2 20' 600P Black/Red Plastic Box 2 29 lbs.07044� 2 20' 600E Black/Red Retail Box 2 28 lbs.


Quantity Weight04424� 1/0 20' 600E Black/Red Plastic Box 2 40 lbs. �

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USA

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GES 3 THRU 7

COMMERCIAL SERVICE BOOSTER CABLESCables are made of 4 gauge 100%copper conductors. Tough PVCinsulation, color-coded tangle-freedual cable construction.


Quantity Weight00158�1 4 20' 500G Black/White Plastic Box 4 46 lbs.00159�1 4 20' 500G Black/White Retail Box 4 38 lbs.00163�1 4 20' 600P Black/White Retail Box 4 40 lbs.00170�1 4 16' 500G Black/White Retail Box 4 33 lbs.00337�1 4 16' 600P Black/White Retail Box 4 34 lbs.00164�1 4 12' 500G Black/White Retail Box 4 28 lbs.

HEAVY SERVICE BOOSTER CABLESCables are made of 6 gauge 100%copper conductors. Tough PVCinsulation, color-coded tangle-freedual cable construction.


Quantity Weight00162�1 6 12' 500G Black/Orange Retail Box 6 33 lbs.00169�1 6 16' 500G Black/Orange Retail Box 6 37 lbs.

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PAGES 3 THRU 7 BOOSTER CABLES AND CLAMPS

MEDIUM SERVICE BOOSTER CABLESCables are made of 8 gauge 100%copper conductors. Tough PVCinsulation, color-coded tangle-freedual cable construction.

STANDARD SERVICE BOOSTER CABLESCables are made of 10 gauge 100%copper conductors. Tough PVCinsulation with tangle-free dual cable and color-coded clamps.

BOOSTER CABLE STORAGE BAGAll PVC with zipper closure.

00160

00168

00146 00171 00153 BSB1


Quantity Weight00160�1 8 12' 500G Black/Yellow Retail Box 6 27 lbs.00168�1 8 12' 200C Black/Yellow Storage Bag 12 37 lbs.


Quantity Weight00153� 10 12' 200C Black/Black Sleeve 12 27 lbs.00171� 10 12' 200C Red/Black Storage Bag 12 29 lbs.

Part # PackagingMaster Carton Dimensions

Quantity Weight Diameter ThicknessBSB1 Bulk 10 5 lbs. 13.5" 1.75"

COPPER CLAD ALUMINUMBOOSTER CABLESTough PVC insulation, color-coded tangle-free dual cable construction.


Quantity Weight00533� 2 20' 600P Red/Black Retail Box 4 36 lbs.04369�1 2 20' 600P Red/Black Retail Box 4 36 lbs.00534� 4 20' 500E White/Black Retail Box 6 39 lbs.04370� 4 20' 500G White/Black Retail Box 4 36 lbs.00535� 4 16' 500E White/Black Retail Box 6 34 lbs.00536� 6 16' 500E Orange/Black Retail Box 6 29 lbs.04371� 6 16' 500G Orange/Black Retail Box 4 36 lbs.00862� 8 12' 500E Yellow/Black Storage Bag 6 17 lbs.04372 � 8 12' 500G Yellow/Black Retail Box 4 36 lbs.00146�2 10 10' 50A Yellow/Yellow Storage Bag 12 16 lbs.00179� 10 12' 200C Black/Black Storage Bag 12 21 lbs.01956� 10 12' 200C Black/Black Sleeve 12 20 lbs.

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GES 3 THRU 7

50A CLAMPClamp for battery chargers, tune up and test equipment

10 AMP ALLIGATORCLAMPCrimp Type

200C COPPER-PLATEDSTEEL CLAMPCrimp Type

JAW TYPE CLAMPAvailable in 10, 25, and 50 amp

Booster cable clamps are designed to gripsecurely to side terminal, post terminal

batteries, and remote battery access terminalsfor maximum current carrying capacity. All

booster cable clamps are color coded(Red/Black) for safety and visual appeal.

Part # Packaging Insulation Master CartonColor Quantity Weight

00184 Clam Shell of 2 Red/Black 2 2 lbs.06137 Bulk Red 10 5 lbs.06138 Bulk Black 10 5 lbs.

1000C 100% COPPER CLAMP Part # Packaging Insulation Master CartonColor Quantity Weight

08756 Clam Shell of 2 Red/Black 2 4 lbs.

Part # PackagingMaster Carton

Quantity Weight00505 Clam Shell of 2 10 1 lb.06145 Bulk 100 1 lb.




00335 Card of 10 Red/Black 2 4 lbs.08762 Clam Shell of 2 Red/Black 10 3 lbs.08763 Bulk Red 10 2 lbs.08764 Bulk Black 10 2 lbs.


00181 Card of 2 Red/Black 10 2 lbs.00336 Card of 10 Red/Black 5 4 lbs.06143 Bulk Red 100 7 lbs.06144 Bulk Black 100 7 lbs.

Part # Type PackagingMaster Carton

Quantity Weight00448 10 Amp Clam Shell of 2 10 1 lb.06146 10 Amp Bulk 50 1 lb.00503 25 Amp Clam Shell of 1 10 1 lb.06147 25 Amp Bulk 25 1 lb.00504 50 Amp Clam Shell of 2 10 1 lb.06148 50 Amp Bulk 10 1 lb.

TESTING AND SPECIALTY CLAMPS

00182 0875600184

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600P CHROME-PLATEDSTEEL, EXTRA HEAVY-DUTY CLAMPParrot Type

500E PVC COATED STEELHEAVY-DUTY CLAMPE-Z Reach™ Type



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MADE IN

USA500G PVC COATED STEELHEAVY-DUTY CLAMPPatented design

wire, cable, and battery accessories penn’s wire and cable division is housed in a 250,000...

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