WHAT WE CAN DO Provide information of completion

(floor Plan) Information on design process and

customer specification Demonstrate compliance with

structural regulations or requirements Types of Materials used in Fabrication Types of hardware components used

and vendors Cabinet assembly and installation Engineering standards and drawings

AIR CRAFT INTERIORS

General Floor plan of Business Air craft

Process flow for aircraft interior installations

FOR INTERIORSCustomer driven design and comfortAesthetically pleasing interior design

with maximum storage capacity, passenger safety, weight reducing concepts, installation procedure, etc,.

Meet the customer specification with quality and timely delivery till the last detail

Satisfy customer request also maintain compliance with the regulatory standards

Make best usage of materials, weight and space

General characteristics

•Crew: 2 (Pilot & Co-Pilot) •Capacity: 14 passengers •Length: 15.02 m (49.28 ft) •Wingspan :14.70 m (48.23 ft) •Height: 5.20 m (17.06 ft) •Useful load: 1,232 kg (2,710 lb) •Max take off weight: 7,100 kg (15,653 lb)

Written specificationWritten specificationDesign LiaisonDesign Liaison

New models identifiedNew models identified

Weight Estimates & ReportsWeight Estimates & ReportsStress/Material EvaluationsStress/Material Evaluations

Avionics DesignAvionics DesignAvionics Technical SupportAvionics Technical Support

Avionics Mechanical InstallationsAvionics Mechanical InstallationsSystems DesignSystems Design

Wire RoutingWire Routing

Specification LiaisonSpecification LiaisonConfiguration ManagementConfiguration Management

Program ManagementProgram ManagementManagement by Options Management by Options

CATIA ProcessesCATIA ProcessesStandards ManagementStandards Management

CUSTOMERCUSTOMER SPEC & DESIGNSPEC & DESIGN

MARKETING DRAWING & MASTER OPTION MARKETING DRAWING & MASTER OPTION LISTLIST

Interior DesignInterior DesignDesign review meeting, material selection &orders. Design review meeting, material selection &orders.

Design modeled by existing data, standard models & Design modeled by existing data, standard models & marketing drawings.marketing drawings.

2D & 3D working drawings created2D & 3D working drawings created

Manufacturing processManufacturing processComplete work instructionComplete work instruction

CNC Machining routerCNC Machining routerInspection processInspection processCompletion processCompletion process

WORK FLOW FOR INTERIORS

Corrections& improvements

Feasibilitystudies

AIRCRAFT INTERIOR

The Main Cabin virtual image

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OUR WORK EXPERIENCESystems

Engineering We have a specialized team of We have a specialized team of engineers and designers that are engineers and designers that are tasked with utilizing the extensive tasked with utilizing the extensive 3D modeling capabilities of CATIA 3D modeling capabilities of CATIA in Wiring Installation in Wiring Installation

Optimum routing and placement Optimum routing and placement of wiring and work with avionics of wiring and work with avionics mechanical to adjust any equipment mechanical to adjust any equipment locations that will optimize wiring. locations that will optimize wiring.

They integrate systems into the They integrate systems into the aircraft such as lighting, telephone, aircraft such as lighting, telephone, video/audio, cabin integration, and video/audio, cabin integration, and galley accessories (i.e., ovens, galley accessories (i.e., ovens, coffeemakers, etc.). coffeemakers, etc.).

OUR WORK EXPERIENCESystems

Engineering Engineers Assist for the Engineers Assist for the installation of all the mechanical installation of all the mechanical parts inside the aircraft, such as parts inside the aircraft, such as the brackets that pertain to the brackets that pertain to avionics equipment and wire, avionics equipment and wire, bundles, and connectors that are bundles, and connectors that are part of wire installation.part of wire installation.

Exposure for cabin temperature Exposure for cabin temperature controls and waste water systems. controls and waste water systems. They also assist in Air and They also assist in Air and plumbing to supply to the cabinets plumbing to supply to the cabinets was tapped from basic aircraft air was tapped from basic aircraft air and water systemsand water systems

OUR WORK EXPERIENCEDesign EngineeringWe have a specialized team of engineers and We have a specialized team of engineers and designers that are tasked with 2D & 3D modeling designers that are tasked with 2D & 3D modeling capabilities of CATIA V4 & V5, creation of CNC capabilities of CATIA V4 & V5, creation of CNC programmingprogramming

Create 2D drawings as per customer Create 2D drawings as per customer specification with reference to aircraft canter line specification with reference to aircraft canter line drawings. drawings.

Experience engineers working on PDM or VPM Experience engineers working on PDM or VPM systems systems

Make best usage of materials, weight and space Make best usage of materials, weight and space which are producible, repeatable, certifiable and which are producible, repeatable, certifiable and maintainable. maintainable.

Utilize the most cost effective methods in Utilize the most cost effective methods in selection including standardization or using pre-selection including standardization or using pre-existing designs and parts where possible.existing designs and parts where possible.

OUR WORK EXPERIENCEDesign Engineering Assist procurement of material which are Assist procurement of material which are suitable for the design they have specified.suitable for the design they have specified.

Strength, standard and application Strength, standard and application Information on installation components..Information on installation components..

General information metal joining, General information metal joining, measurement systems, control systems, measurement systems, control systems, finishing and markingfinishing and marking

Designing components according to Designing components according to standards and allowable, assist in standards and allowable, assist in manufacturing, installation and inspection manufacturing, installation and inspection team. Create part list (BOM)team. Create part list (BOM)

Assist in testing components and Assist in testing components and assembliesassemblies

information on Materials [Alloys, non metallic (plastics, thermoplastics, information on Materials [Alloys, non metallic (plastics, thermoplastics, composites, leather, fork, felt, adhesive tapes, foams, elastomers, etc,)] composites, leather, fork, felt, adhesive tapes, foams, elastomers, etc,)] and installation (Hinges, brackets, latches, screws, fasteners (blind, fluid and installation (Hinges, brackets, latches, screws, fasteners (blind, fluid tight, etc.), bolts, nuts, pins, screws, rivets, bearings, splines & keys, tight, etc.), bolts, nuts, pins, screws, rivets, bearings, splines & keys, gears, seals, springs and miscellaneous) commonly used in interiorsgears, seals, springs and miscellaneous) commonly used in interiors

Design Engineering

composites: for panels available in different thickness

Ply Fiberglass skin / aluminum corePly Fiberglass skin / aluminum corePly Fiberglass skin / aluminum corePly Fiberglass skin / aluminum coreCarbon skin / aluminum coreCarbon skin / aluminum corealuminum skin / aluminum corealuminum skin / aluminum coreAcoustic panel Acoustic panel paper skin/paper core/rubber layer paper skin/paper core/rubber layer

OUR WORK EXPERIENCE

OUR WORK EXPERIENCEDesign Engineering

Thermoplastic resin reinforced laminates used in Manufacturingapplications such as valance panels luggage bins, flooring and

galley carts, cans, etc.

• Valance panels extend the full length of the main cabin on the left and right sides and are installed between the headliner and window panels. These panels incorporate passenger service units (PSU) panels plus upper and lower utility shrouds often housing up/downwash lighting.

Seats are purchased from different vendors based on the aesthetic the customer is requesting. Aircraft seats are very rigorously tested to gain approval an impact analysis criteria is established

Engineering placement and securing of seats on the aircraft and instruction of how the passenger position in the seat while taxi, takeoff and landings are taken care Document specification of the seating is provided by the vendor

OUR WORK EXPERIENCEDesign Engineering

Thermoplastic resin reinforced laminates, leather, foam and alloys used in assembly

Hardware and mountsDesign Engineering Installation are purchased from different vendors based on the strength,

application and standards and specification details

Metallic alloys (aluminum, steel, titanium, etc.) also non metallic like (rubber, sealants, etc) used in products

screwsscrewssealsseals BearingBearing

hingeshingesNuts, bolts & Nuts, bolts & pinspins

bracketsbrackets Iso mountsIso mounts

OUR WORK EXPERIENCEWeight Engineering Enables in calculation of the entire weight which goes in Aircraft. Work involves calculation of structural, non structural and miscellaneous weights Calculation of weight are linked to CATIA V5 also using Visual basic in excel for

formulation of weight for different structures as individually. Conversant with all measuring systems for temperature, pressure and position

measurement.

Stress Engineering

Strength checking of the structural substation for certification. Well versed with modeling procedures and analytical procedures for interiors Experts in commercial tools and implementing design process for interiors

Scope

inputs

Approach

Static strength analysis substantiation of the Galley and Aft lavatory structure for acceleration loads using FEM methods

• CATIA V5 Model• Material properties• Equipment weights• Allowable for soft mount, rivets and nuts

Deliverables

• 2D quadrangle element used to model composite panels in PATRAN & HYPERMESH• Calculation of Entire mass of the structure M Galley = M miscellaneous + M panels

Note :The mass of miscellaneous includes mass of inserts, potting, brackets, and screws as well as mass of laminate, and veneer.• Equipment weights were modeled as concentrated mass• Static analysis done in NASTRAN 9G X-load, 7G Z-load and 3G Y-load.• Analytical substantiation for soft mounts, screws, brackets and bolts.Deliverables

• Stress report for static strength of the structure with attachment reactions during the forward/aft, sideward and downward/upward load case as per certification standards.

EXPERTISE

Furniture's

Lighting and cabin sound proof

Seating systems

Bulkhead and drawers

Bulkhead and drawers