welding power sources hapter - tu-val · 3 mma power sources power source for mma welding with...

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1 CHAPTER 1 WELDING POWER SOURCES Inverter technology COLT 90 / 130 / 150 page 2 PUMA S 1400 / S 1600 / S 1700 G page 3 PUMA SX 2000 / SX 1700 SG / SX 2200 GC page 4 Transformer technology ARKO 140S / 160S / 185S page 5 ARKO 166 CU / 215 TCU page 6 PRATIKA 1810 TS / 2110 TS / 2160 T / 2660 T page 7 PRATIKA 211 ACDC / 261 ACDC page 8 Thyristor technology YARD SV 263 / SV 333 / SV 403 / SV 443 page 9 YARD STC 400 page 10 Options and complements MMA kits accessories... page 11 COATED ELECTRODES Rutile coating EASYARC - RAPIDARC- SPEEDARC - UNIVARC - TUBARC Basic coating TENSARC - RESISTARC MMA coated electrodes for stainless steel welding INOX 308 L - INOX 316 L MMA coated electrodes for repair INOX R 312 MMA coated electrodes for hardfacing MANGANARC 600 MMA coated electrodes for welding cast-iron CASTARC MMA welding

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Page 1: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

1

CHAP

TER

1

WELDING POWER SOURCES

Inverter technology

� COLT 90 / 130 / 150 page 2

� PUMA S 1400 / S 1600 / S 1700 G page 3

� PUMA SX 2000 / SX 1700 SG / SX 2200 GC page 4

Transformer technology

� ARKO 140S / 160S / 185S page 5

� ARKO 166 CU / 215 TCU page 6

� PRATIKA 1810 TS / 2110 TS / 2160 T / 2660 T page 7

� PRATIKA 211 ACDC / 261 ACDC page 8

Thyristor technology

� YARD SV 263 / SV 333 / SV 403 / SV 443 page 9

� YARD STC 400 page 10

Options and complements

MMA kits accessories... page 11

COATED ELECTRODES

Rutile coating� EASYARC - RAPIDARC- SPEEDARC - UNIVARC - TUBARC

Basic coating� TENSARC - RESISTARC

MMA coated electrodes for stainless steel welding� INOX 308 L - INOX 316 L

MMA coated electrodes for repair� INOX R 312

MMA coated electrodes for hardfacing� MANGANARC 600

MMA coated electrodes for welding cast-iron� CASTARC

MMA welding

Page 2: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

2

MMA POWERSOURCES

Power source for MMA weldingwith coated electrodes. Inverter technology.

Single-phase input voltage.

Delivered equipped with:

� primary cable,� welding cable with electrode holder,� welding cable equipped with earth clamp,� hammer / brush / helmet,� pack of rutile electrodes,� safety instructions

and maintenance manual,� PVC case for transportation.

TECHNICAL DATA:

COLT 90 / 130 / 150

COLT 90 COLT 130 COLT 150

Single-phase input voltage 230 V

Primary consumption* - 13 A 26 A 26 APower* 2.1 kVA 3.8 kVA 3.8 kVA

Effective consumption 7 A 10 A 14 A

No-load voltage 82 V 82 V 82 V

Welding current 5 - 80 A 5 - 125 A 5 - 130 A

Duty cycle at 30 % 80 A 125 A (15 %) 130 A (25 %)

at 60 % 60 A 80 A 85 A

at 100 % 50 A 60 A 70 A

Protection class IP 23

Dimensions 220 x 120 x 320 mm

Weight 2.9 kg 3.8 kg 4 kg

Cat. nr : W 000 260 938

COLT 130

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ClassificationEN 60974-1

EN 60974-10

Cat. nr : W 000 260 935

COLT 90

The range of COLT power sources, known all aroundthe world for its exceptional ratio “weight / power”,shows a new handle more ergonomic.

The Advantages:

� Input voltage: 230 V single-phase with 16 A plug.

� Light weight: less than 4 kg.

� Simple: only 1 regulation potentiometer.

� Versatile: able to weld all types of coatedelectrodes (steel / stainless steel / special etc…).

� Comfortable: over-intensity when starting /anti-stick device.

� Complete: delivered complete foran immediate use.

Cat. nr : W 000 260 937

COLT 150

* at maximum welding intensity

• Accessoriessee page 11

ULTRA-MOBILE

Page 3: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

3

MMA POWERSOURCES

Power source for MMA weldingwith coated electrodes and TIG DC “scratching”.Inverter technology. Single-phase input voltage.

The PUMA are power sources for MMA coatedelectrodes welding for an industrial and daily use.A special version compatible with generators isavailable (1700 G). The PUMA have been designedfor on site utilisation.

The Advantages:

� Input voltage: 230 V single-phase.

� Light weight: less than 7 kg.

� Simple: only 1 regulation potentiometer.

� Versatile: able to weld all type of coatedelectrodes (steel / stainless steel etc…).

� Comfortable: over-intensity when starting /anti-stick device.

� Powerful: duty cycle at 40°C.

� Complete: delivered with welding cables.

� Transportable: with its shoulder strap.

Delivered equipped with:

� electric cable,� safety instructions

and maintenance manual.

TECHNICAL DATA:

PUMA S 1400 / 1600 / 1700 G

PUMA S 1400 PUMA S 1600 PUMA S 1700 G

Single-phase input voltage 230 V (50 - 60 Hz)

Primary consumption* - 25 A 31 A 31 APower* 3.8 kVA 4.5 kVA 4.5 kVA

Effective consumption 15 A 16 A 19 A

No-load voltage 85 V

Welding current 5 - 130 A 5 - 150 A 5 - 150 A

Duty cycle at 30 % 130 A 150 A 150 A

at 60 % 100 A 120 A 120 A

at 100 % 80 A 100 A 100 A

Protection class IP 23

Dimensions 145 x 230 x 365 mm

Weight 7 kg

ClassificationEN 60974-1

EN 60974-10

Cat. nr : W 000 263 636

PUMA S 1600

Cat. nr : W 000 263 650

PUMA S 1700 G

Cat. nr : W 000 263 627

PUMA S 1400

Power potentiometer.

Switch on/off.

Tension indicator.

Power borders.4

3

2

1

1

23

4

• Accessoriessee page 11

* at maximum welding intensity

MOBILE

COMPATIBLE

WITHGENERATOR

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Page 4: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

4

MMA POWERSOURCES

Delivered equipped with:

� electric cable,� safety instructions

and maintenance manual.

PUMA SX 1700 GC PUMA SX 2000 PUMA SX 2200 GC

Input voltage 50/60 Hz 230 V single-phase 400 V three-phase

Primary consumption* - 25 A 34 A 14 A Power* 4.5 kVA 6 kVA 7.2 kVA

Effective consumption 19 A 19 A 9 A

No-load voltage 108 V 82 V 105 V

Welding current 5 - 160 A 5 - 180 A 5 - 220 A

Duty cycle at 30 % 160 A 180 A 220 A (40%)

at 60 % 130 A 140 A 190 A

at 100 % 100 A 110 A 150 A

Protection class IP 23

Dimensions 170 x 250 x 400 mm 250 x 470 x 450 mm

Weight 8 kg 11 kg 18 kg

Switch on/off.

Power potentiometer.

Thermics safety indicator.

Selection MMA / TIG DC.4

3

2

1

TIG DC mode selection.

Digital display Amp/Sec/ %.

Remote control button.

Welding intensity adjustment.4

3

2

1

The PUMA SX family is specially remarkable showinggreater duty cycles and new functions such as digitaldisplay, “TIG LIFT” mode and Arc dynamism.Moreover the PUMA G are compatible with generators.

The Advantages: � Digital display: better adjustment and reading of the

parameters (Amp/ % / sec) on PUMA SX 2200 G.

� Versatile: able to weld all types of coated electrodes(rutile, basic, etc…) including cellulosics (for GCversions).

� Light and compact:for quick interventions.

� Safety: IP 23 protection classfor outdoor interventions.

� Comfortable: over-intensity when startingand anti-stick device (pre-programmed on versions1700/ 2000, and adjustable on 2200).

ClassificationEN 60974.1

EN 60974.10

PUMA SX 2000PUMA SX 1700 GC / SX 2200 GC

Power source for MMA welding with coatedelectrodes and TIG DC (TIG lift). Inverter technology.

Single-phase or three-phase input voltage.

Cat. nr : W 000 263 662

PUMA SX 1700 GC

Cat. nr : W 000 263 686

PUMA SX 2000

Cat. nr : W 000 263 688

PUMA SX 2200 GC

TECHNICAL DATA:

1

2

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13

3

COMPATIBLE

WITHGENERATOR

4

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• Accessoriessee page 11

* at maximum welding intensity

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Page 5: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

5

MMA POWERSOURCES

Traditional power source for MMA weldingwith coated electrodes. Transformer technology.

Single-phase input voltage.

Delivered equipped with:

� electric cable,� welding cables equipped

with earth clamp andelectrode holder,

� safety instructionsand maintenance manual.

ARKO 140S ARKO 160S ARKO 185S

Single-phase input voltage 230 V - (50 Hz) 230 - 400 V - (50 Hz)

Primary consumption* -Power* 18 A / 3 kVA 26 A / 4.2 kVA 34 - 21 A / 5.4 kVA

Effective consumption 6 A 13 A 14 - 5 A

No-load voltage 46 V 48 V 48 V

Welding current 30 - 110 A 40 - 140 A 55 - 160 A

Electrodes/ hour 10 in diam. 2.5 mm 20 in diam. 2.5 mm 10 in diam. 3.2 mm

Suitable electrodes 2.0 to 2.5 mm 2.0 to 3.2 mm 2.0 to 4.0 mm diameter

Protection class IP 21

Dimensions 220 x 330 x 280 mm

Weight 11,3 kg 12,5 kg 14 kg

Switch on/off.

Adjustment wheel.

Electrode holder cable.

Clamp cable.

Welding intensity display.

Primary alimentation cable.6

5

4

3

2

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ARKO 140S / 160S / 185SThe ARKO family includes transformer powersources regulated by shunt and delivering AC current.They are compact, robust and easy to use.

The Advantages:

� Input voltage: 230 V single-phase or 230 V –400 V single-phase (185S).

� Simple: adjustment by shunt with visualisationof the current.

� Successful: ideal for craft applications.

� Quick: delivered ready-to-use.

� Safety: with the integrated thermics security.

Cat. nr : W 000 263 667

ARKO 140S

ClassificationEN 60974.1

EN 60974.10

1

6

2 3

4

TECHNICAL DATA:

MOBILE

ECONOMIC

Cat. nr : W 000 263 668

ARKO 160S

Cat. nr : W 000 263 669

ARKO 185S

5

* at maximum welding intensity

• Accessoriessee page 11

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Page 6: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

6

MMA POWERSOURCES

Traditional power source for MMA weldingwith coated electrodes. Transformer technology.

Single-phase input voltage.

Delivered equipped with:

� electric cable,� safety instructions

and maintenance manual.

ARKO 166 CU / 215 TCUThe ARKO family includes transformer power sourcesregulated by shunt and delivering AC current.They are compact, robust and easy to use.

The Advantages:

� Input voltage: 230 V – 400 V single-phase.

� Simple: adjustment by shunt with visualisationof the current.

� Successful: ideal for craft applications.

� Quick: delivered ready-to-use.

� Professional: ventilated copper transformer (T).

� Safety: with the integrated thermics security.

TECHNICAL DATA:

1

6

3

4

5

Switch on/off and primarytension selection.

Adjustment wheel.

Plug for electrode holder cable.

Plug for clamp cable.

Welding intensity display.

Primary alimentation cable.6

5

4

3

2

1

2

ClassificationEN 60974.1

EN 60974.10

MOBILE

ECONOMIC

• Accessoriessee page 11

Cat. nr : W 000 263 670

ARKO 166 CU

Cat. nr : W 000 263 671

ARKO 215 TCU

ARKO 166 CU ARKO 215 TCU

Single-phase input voltage 230 - 400 V - (50 Hz)

Primary consumption* -Power* 27 - 15 A / 5.4 kVA 23 - 39 A / 6 kVA

Effective consumption 10.5 A (400 V) 18.5 A (400 V)

No-load voltage 48 V 48 V

Welding current 55 - 155 A 55 - 185 A

Electrodes/ hour 15 in diam. 3.2 mm 15 in diam. 4.0 mm

Suitable electrodes 2.0 to 4.0 mm 2.0 to 4.0 mmdiameter

Protection class IP 21

Dimensions 240 x 400 x 320 mm

Weight 15 kg 16 kg

* at maximum welding intensity

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Page 7: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

7

MMA POWERSOURCES

Delivered equipped with:

� electric cable,� welding cables equipped

with earth clamp andelectrode holder (TSmodels),

� safety instructionsand maintenance manual.

The PRATIKA ACDC are transformer technologypower sources air cooled. The welding intensity can beadjusted by shunt. They provide an AC current(T and TS ranges) for easy welding with rutile electrodes. PRATIKA is your daily welding tool.

The Advantages:

� Input voltage: 230 V single-phase or230 V – 400 V single-phase 50/60 Hz.

� Simple : adjustment by shunt with visualisationof the current.

� Ready-to-use: delivered with welding accessories.

� Professional: robust transformer air cooled.

� Safety: with the integrated thermics security.

Traditional power source for MMA weldingwith coated electrodes. Transformer technology.

Single-phase input voltage.

Cat. nr : W 000 264 091

PRATIKA 2110 TS

Cat. nr : W 000 264 094

PRATIKA 2160 T

Cat. nr : W 000 263 672

PRATIKA 2660 T

PRATIKA 1810 TS 2110 TS 2160 T 2660 T

Single-phase input voltage 50/60 Hz 230 V 230 V - 400 V

Primary consumption* - 26 A 26 A 36 A - 20 A 39 A - 23 APower* 4.2 kVA 5.4 kVA 5.4 kVA 6.2 kVA

Effective consumption 12 A 13 A 15 A (230 V) 19 A - 12 A

No-load voltage 48 V 48 V 48 V 48 V

Welding current 40 - 140 A 55 - 160 A 55 - 160 A 40 - 195 A

Electrodes diameter 1.6 to 3.2 mm 1.6 to 4.0 mm 1.6 to 4.0 mm 1.6 to 5.0 mm

Protection class IP 21

Dimensions (mm) 220 x 400 x 320 240 x 550 x 410 240 x 560 x 445 240 x 640 x 445

Weight 13.4 kg 17 kg 16.5 kg 20 kg

PRATIKA 1810 TS / 2110 TSPRATIKA 2160 T / 2660 T

Cat. nr : W 000 264 088

PRATIKA 1810 TS

TRANSFORMER

TECHNICAL DATA:

Welding intensity display.

Switch on/off.

Adjustment wheel.

Primary cable.4

3

2

1

* at maximum welding intensity

3

1

2

4

ClassificationEN 60974.1

EN 60974.10

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Page 8: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

8

MMA POWERSOURCES

Delivered equipped with:

� electric cable,� handle and wheels,� safety instructions

and maintenance manual.

The PRATIKA ACDC are transformer technologypower sources air cooled. The welding intensitycan be adjusted by shunt. They provide an ACor DC current allowing welding with all typesof coated electrodes. PRATIKA is your power sourcefor all applications.

The Advantages:

� Input voltage: 230 V – 400 V single-phase.

� Simple : adjustment by shunt with visualisationof the current.

� Versatility: AC/DC for all typesof coated electrodes.

� Powerful: welding current up to 215 A.

� Professional: robust transformer air cooled.

� Safety: with the integrated thermics security.

Traditional power source for MMA weldingwith coated electrodes. Transformer technology.

Single-phase input voltage.

Cat. nr : W 000 263 673

PRATIKA 211 ACDC

Cat. nr : W 000 264 096

PRATIKA 261 ACDC

PRATIKA 211 ACDC/ 261 ACDC

ClassificationEN 60974.1

EN 60974.10

TRANSFORMER FOR ALL

TYPES OF ELECTRODES

Welding intensity display.

Thermics safety light.

Switch on/off.

Welding cables plug.

Adjustment wheel.

Primary cable6

5

4

3

2

1

PRATIKA 211 ACDC 261 ACDC

Single-phase input voltage 50/60 Hz 230 V - 400 V

Primary consumption* - 45 A - 26 A 49 A - 26 APower* 4.5 kVA 7 kVA

Effective consumption 13 A - 7.5 A 20 A - 12 A

No-load voltage 92 V 95 V

Welding current AC 30 A - 160 A 50 A - 215 A

DC 20 A - 115 A 25 A - 160 A

Electrodes diameter 1.6 to 4 mm 2 to 5 mm

Duty cycle at 40 °C at 10 % 160 A (à 8%) 205 A

at 60 % 60 A 80 A

Protection class IP 21

Dimensions (mm) 360 x 300 x 460 360 X 300 x 460

Weight 27 kg 33.5 kg

TECHNICAL DATA:

* at maximum welding intensity

1

2

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Page 9: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

9

MMA POWERSOURCES

Power source for MMA weldingwith coated electrodes. Thyristor technology.

Three-phase input voltage.

Delivered equipped with:

� electric cable,� safety instructions

and maintenance manual.

Switch on/off and primarytension selection.

Power adjustment.

Welding intensity indicator.

Power borders.4

3

2

1

1

ClassificationEN 60974.1

EN 60974.10

POWERFUL

ROBUST

YARD SV 263 / SV 333SV 403 / SV 443

YARD SV 263 YARD SV 333 YARD SV 403 YARD SV 443

Input voltage 230 V - 400 V three-phase (50 Hz)

Primary consumption* - 36 A - 21 A 42 A - 24 A 57 A - 33 A 78 A - 45 APower* 7.6 kVA 10.5 kVA 16 kVA 27.7 kVA

Effective consumption 21 A - 12 A 25 A - 15 A 34 A - 19,5 A 52 A - 30 A

No-load voltage 62 V / 66 V 61 V / 66 V 63 V / 70 V 71 V / 79 V

Welding current 45 - 220 A 55 - 260 A 50 - 325 A 60 - 400 A

Duty cycleat 35 % 220 A 260 A 325 A 400 A

at 60 % 170 A 200 A 250 A 345 A

at 100 % 130 A 155 A 190 A 265 A

Protection class IP 21

Dimensions (mm) 450 x 620 x 890 560 x 730 x 1080

Weight 57 kg 83 kg 107 kg 123 kg

Cat. nr : W 000 263 695

YARD SV 403

Cat. nr : W 000 263 696

YARD SV 443

The YARD power sources are rectifiers for MMA coatedelectrodes welding. They are perfectly adapted to workshopand outdoor working conditions. Easy use with adjustmentby shunt, they are aimed to professional and intensiveapplications.

The Advantages:

� Input voltage: bi-tension 230 V – 400 V three-phase.

� Simple : power adjustment by shunt.

� Successful: parameterized forintensive applications.

� Technology: 100% ventilatedcopper transformer.

� Practice: due to its largediameter wheels and its handle.

� Versatile: able to weld all types of electrodes (includingcellulosics).

TECHNICAL DATA:

2

3

4

Cat. nr : W 000 263 691

YARD SV 263

Cat. nr : W 000 263 693

YARD SV 333

• Accessoriessee page 11

* at maximum welding intensity

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Page 10: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

10

MMA POWERSOURCES

Power source for MMA weldingwith coated electrodes. Thyristor technology.

Three-phase input voltage.

The YARD STC 400 power source is builtwith thyristor technology, known as robust,successful and reliable all over the world.The YARD STC 400 had already beenapproved in all types of environmentas transport equipments manufacturing,shipyards, repair, etc… The YARD STC 400 is the solution for intensivewelding with coated electrodes (includingcellulosic) and for gouging.

The Advantages: � Input voltage: bi-tension 230 V –

400 V three-phase.

� Intensity adjustment: electronic.

� Display: digital A / V.

� Versatility: coated electrodes / TIG DC /gouging.

� Flexible: possibility to adjust Hot Start and arcdynamism.

� Professional: steel structure equipped withwheels, retractable crutch and slinging eyes.

� Remote control: remote adjustment flexibility.

TECHNICAL DATA:

YARD STC 400

Three-phase input voltage 230 - 400 V (50 - 60 Hz)

Primary consumption* - Power* 60 - 32 A / 33 kVA

No-load voltage 80 V

Welding current 10 - 400 A

Duty cycle at 35 % 400 A

at 60 % 300 A

at 100 % 230 A

Electrodes diameter 1.6 to 6.3 mm

Protection class IP 23

Dimensions 970 x 670 x 730 mm

Weight 140 kg

YARD STC 400

EXTENSIVE – VERSATILE

(coated electrode / gouging / TIG DC)

ClassificationEN 60974-1

• Accessoriessee page 11

Cat. nr : W 000 263 712

YARD STC 400

Cat. nr : W 000 219 557

Remote control box

1

6

3

4

5

Switch on/off and primary tensionselection.

Regulation potentiometer.

Digital display A/V.

Selection coated electrode / TIG.

Hot Start / XXXX adjustment.Remote control connection.6

5

4

3

2

1

2

Delivered equipped with:

� electric cable,� safety instructions

and maintenance manual.

* at maximum welding intensity

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Page 11: WELDING POWER SOURCES HAPTER - Tu-val · 3 MMA POWER SOURCES Power source for MMA welding with coated electrodes and TIG DC “scratching”. Inverter technology. Single-phase input

11

MMAOPTIONS

Options and commplementsfor MMA power sources.

OP

TIO

NS

AN

DC

OM

PLE

ME

NTS

FOR

MM

A P

OW

ER

SO

UR

CE

S.

COMPLETE ACCESSORIES KIT FOR CHANGE OR FIRST ASSEMBLY

16C25 25C25+ 50C50 50C50+

COLT W 000 360 680 - - -

PUMA 140/160 - W 000 260 683 - -

PUMA 190/220 - W 000 260 684 - -

ARKO W 000 360 680 - - -

PRATIKA - W 000 360 683 - -

YARD SV - - W 000 260 681 -

YARD STC - - - W 000 260 682

MMA KIT ACCESSORIES:

MMA OPTIONS:

COLT PUMA PUMA SX YARD STC

Remote control - - W 000 242 069 W 000 215 557

TIG torch with valve W 000 266 936 W 000 266 936 W 000 266 936 -

COATED ELECTRODES (SELECTION) :

Rutile Basic Stainless steel Cast iron

RAPIDARC TENSARC INOXARC CASTARC

Diameter 2.0 mm W 000 262 696 W 000 262 850 W 000 264 730 W 000 264 737

Diameter 2.5 mm W 000 262 697 W 000 262 851 W 000 264 731 W 000 264 738

Diameter 3.2 mm W 000 262 698 W 000 262 853 W 000 264 732 W 000 264 739

Diameter 4.0 mm W 000 262 699 W 000 262 854 - -

Complete rangeon pages 12 to 22