welding consumables for coal-fired power plant · welding consumables for coal-fired power plant...
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Outline for Ferritic Heat-Resistant and Sulfuric Corrosion-Resistant Steels
Applicable Parent Material Welding Consumables (AWS Classification)
Class ASTM/ASME GTAW SMAW GMAW/FCAW* SAW
S-TEN1 1)
(0.3Cu-0.1Sb)ASTM A423 Gr.3ASME CC 2494
NSSW YT-1ST(A5.18 ER70S-G)
NSSW ST-16M(A5.1 E7016)
NSSW SF-1ST (CO2)
(A5.20 E71-1C)
NSSW NB-1ST & NSSW Y-1ST
(A5.17 F7A0-EG)
0.5Mo T1, T1aP1
NSSW YT-505(A5.28 ER80S-G)
NSSW N-0S(A5.5 E7016-A1)
NSSW YM-505 (CO2)
(A5.28 ER80S-G)
NSSW NF-1& NSSW Y-DM
(A5.23 F9P0-EA3-A3)
1Cr-0.5Mo T12P12
NSSW YT-511(A5.28 ER80S-G)
NSSW CM-1A(A5.5 E8016-B2)
NSSW YM-511 (CO2)
(A5.28 ER80S-G)NSSW NB-1CM & NSSW Y-511S
(A5.23 F9P2-EB2-B2)NSSW YM-511A
(MIX)(A5.28 ER80S-G)
2.25Cr-1Mo T22P22
NSSW YT-521(A5.28 ER90S-G)
NSSW CM-2A(A5.5 E9016-B3)
NSSW YM-521A(CO2)
(A5.28 ER90S-G)NSSW NB-2CM& NSSW Y-521
(A5.23 F9P2-EB3-B3)NSSW YM-521A
(MIX)(A5.28 ER90S-G)
HCM2S 2)
(2.25Cr-1.6W-V-Nb)T23P23
NSSW YT-HCM2S NSSW N-HCM2S ― ―
Gr.91(9Cr-1Mo-V-Nb)
T91P91
NSSW YT-9ST NSSW N-9S ― ―
Gr.92(NF616 2))(9Cr-1.8W-V-Nb)
T92P92
NSSW YT-616 NSSW N-616 ― Under developing
HCM12A 2)
(11Cr-2W-0.4Mo-1Cu-V-Nb)
T122P122
NSSW YT-HCM12A NSSW N-HCM12A ― ―
Notes 1) NSSMC’s Sulfuric Corrosion-Resistant Steel for exhaust system. 2) NSSMC’s Ferritic Heat-Resistant boiler tube
Welding Consumables for Coal-fired Power Plant Nippon Steel & Sumikin Welding Co., Ltd.(NSSW) is a manufacture of welding consumable & equipment as a subsidiary company of Nippon Steel & Sumitomo Metal Corporation(NSSMC) which is a world’s leading company manufacturing boiler tube as well as steel prodacts NSSW is developing, producing and selling all kind of welding consumables matching to NSSMC’s advanced heat-resistant boi ler tube and corrosion-resistant steel for coal-fired power plant. Fig.1 shows transition design of pressure and temperature in steam power plant.
Fig.1 Transition design of pressure steam power plant
Ultra Super Critical Supercritical
16.6MPa
1940 1950 1960 1970 1980 1990 2000 20104000
10
20
30
40
50
450
500
550
600
650
18.6MPa24.1MPa485°C
538°C566°C
600°C 610°C
31MPa
Subcritical
Year S
team
pre
ssur
e (M
PA)
Ste
am te
mpe
ratu
re (℃
) 593°C
Fig.1 Transition design of pressure and temperature in steam power plant
Strategic products for Austenitic Heat-Resistant Stainless Steel
1506(Y)
Pachage of productsDiameter (mm) Product form Unit quantity (kg)
1.0, 1.2 Wound on spool 101.6, 2.0, 2.4 Straight rod* 5
*)Length:1000 mm
NSSW YT-304H and NSSW YT-HR3C were GTAW consumables matching of NSSMC’s Austenitic Heat-Resistant Stainless Steels “Super304H” and “HR3C”, respectively. Their chemical compositions were specially designed to reduce hot cracking, which are often occurred in welding of those full-austenitic stainless steels.
Figure4 Creep rupture properties of GTAW welded joints
Stre
ss [
MPa
]
Rupture time [ hr ]
100908070605040
30
500400
300
200
: Base Metal: Welded Joint
600℃
650℃700℃
10° 101 102 103 104 105
Welding Consumables
Tensile properties Chemical composition (wt.%) ApplicableParent Material
(ASTM)Testtemp.
YS(MPa)
TS(MPa)
EL(%) C Si Mn P S Ni Cr Cu Mo Nb N
NSSW YT-304H 3) RT 500 650 35 0.10 0.3 3.2 .001 .004 16 18 3 0.9 0.6 0.2 Super304H 1)
(S30432)
NSSW YT-HR3CRT 560 790 32
0.06 0.3 1.5 .003 .005 20 27 3 0.9 0.4 0.3 HR3C 2)
(TP310HCbN)550℃ 340 530 31Notes 1) NSSMC’s Austenitic Heat-Resistant Stainless Steels for super-heater 2) NSSMC’s Austenitic Heat and Corrosion-Resistant Stainless Steels 3) Approved by TUV
Fig.2 Creep rupture properties of YT-304H weld joint