wcm on the move vlaanderen 2013 - avedo · wcm on the move vlaanderen 2013 . ... reporting module...

56
28 mei 2013 WCM on the move Vlaanderen 2013

Upload: hoangnguyet

Post on 25-Jun-2018

220 views

Category:

Documents


0 download

TRANSCRIPT

28 mei 2013

WCM on the move Vlaanderen 2013

Who are we ?

A pre-eminent supplier

Of quality private label products

In the range of - household cleaners - textile washing products - personal care

To Europe ’s largest and most successful retailers.

Holding established in May 1993 Traded on the London Stock Exchange

since July 1995

TURNOVER McBRIDE GROUP

STAFF

1.000 millions

5.000 people

An overview of our

customers

16 McBride Zhongshan (China)

17 Fortune Laboratories (Malaysia)

18 New Lane Cosmetics (Vietnam)

1 Barrow (UK)

2 Middleton (UK)

3 Bradford (UK)

4 Hull (UK)

5 Rosporden (Fr)

6 Moyaux (Fr)

7 Etain (Fr)

8 Ieper Household (B)

9 Ieper Personal care (B)

10 Estaimpuis (B)

11 Foetz (Lux)

12 Strzelce (Pol)

13 Sallent (Esp)

14 Bagnatica (It)

15 Brno (Cz)

1 2

13

3

4

5

6 8 9

12 10

11

14

7

18

17

16

15

18 Production sites in 11 countries

Household products

Personal Care products

Ieper Household

Established in 1968 by Mr. and Mrs. Dewulf.

Take-over by BP in 1988

Take-over by McBride in 1993

Split with PC factory in 1998

The Ieper Household site is specialized in the production of liquid household cleaners.

220.000 Tons / year

224.000.000 bottles / year

Personnel : 500

Our Products

Washing Up Liquid (36%)

All Purpose Cleaner (23 %)

Scouring Cream (7%)

Window Cleaner (8 %)

Others (16 %)

Toilet gel bleach (10 %)

Our processes

Mixing

supply external components

supply raw materials

mixing Storage

components

Storage raw materials

Storage Semi Finished

Filling

Blow moulding

supply raw materials BLM

Storage Finished products

To the customer

28 mei 2013

WCM on the move Vlaanderen 2013

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

DAFI/DABLO hardware

DAFI/DABLO hardware

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

DAFI/DABLO terminology

Preparation Production Rincing

Next production order on planning

short stops

long stops

waste components

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

software modules : available on PC Real-time workplace monitoring : visual overview of total production hall

Real-time workplace monitoring : details running order

software modules : available on PC

Real-time workplace monitoring : details personel and stand-stills

software modules : available on PC

Real-time workplace monitoring : details planned orders & change-overs

software modules : available on PC

Real-time workplace monitoring : visual planned orders per line

View fillingorders View mixingorders View bottle & cap View FPR

software modules : available on PC

Real-time workplace monitoring : details Q control remarks (min/maj/krit)

software modules : available on PC

Real-time workplace monitoring : details weigh results

software modules : available on PC

Real-time workplace monitoring : details technical interventions

software modules : available on PC

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

Workplace information & feedback : virtual cap drive

software modules : available on the lines

Workplace information & feedback : real time efficiency (per min.)

software modules : available on the lines

Workplace information & feedback : current and next product information

software modules : available on the lines

Workplace information & feedback : product change-over information

software modules : available on the lines

Workplace information & feedback : planning

software modules : available on the lines

Workplace information & feedback : lead / arrear vs planning

software modules : available on the lines

Lead / arrear vs planning Real time indication + visualisation on the PLANNINGTAB of the TOUCHSCREEN

software modules : available on the lines

Lead / arrear vs planning Details about CRITICAL orders on the PLANNINGTAB of the TOUCHSCREEN

software modules : available on the lines

Workplace information & feedback : weigh control results

software modules : available on the lines

Workplace information & feedback : messaging system

software modules : available on the lines

Workplace information & feedback : all kind of information can be given

software modules : available on the lines

Workplace information & feedback : information on 1st line preventive maintenance

software modules : available on the lines

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

Blowmoulding

Filling

Warehouse

components

traceability

JIT & FIFO

delivery of

components

Warehouse location management

software modules : components handling

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

DAFI/DABLO outputs Production result per order

Summary

details

Personel on PO

Standstill

details

Material

consumption

Q-control

results

DAFI/DABLO outputs Production result per order

Line

efficiency per

order

BNS per

order

production

efficiency per

order

Reports

Shiftreport

Shiftreport with details

Dayreport

Dayreport with details

Dayreport technicians

Exceptionlist entries

Grafical views

Dayreport weighresults

Weighresults per product

Dayreport Q-controls All kinds of extra customised reports

can very easily be made in SQL/excel

DAFI/DABLO outputs

DAFI/DABLO outputs Technical database

DAFI/DABLO outputs Q-controle NC database

DABLO outputs Automatic production label creation & application

REPORTING MODULE

drill-down possibility

Trend possibility

DAFI/DABLO outputs

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

DAFI/DABLO inputs 1. From SAP : interfacing

• BOM

• Sheduled planning

• Routing parameters : set speed + N° operators

• Product information

o Bottle , cap , carton , label shapes

o Weight of components

o Density of formulations

o Stacking pattern code

o N° of comp / box / pallet

o ……

DAFI/DABLO inputs 2. Direct in DAFI / DABLO

Machineparameters

DAFI/DABLO inputs 2. Direct in DAFI/DABLO

Personel (could be integrated in future interface …)

Stand-still codes

Absence codes

Q-control defect types (minor/major/critical)

DAFI/DABLO inputs 3. By the operators

Batching when arriving or leaving the line

Ordernumber of next PO (can be automised if wanted)

Quantities produced at end of order

Reasons of long stops

Waste quantities of components

Reason for leaving the line (if not end of shift or to other line)

DATA-CAPTATION @ McBride Hardware

Terminology used

Software modules • Information available on PC

• Information available on the workplace

• Components handling

• Information available as output

Inputs • From SAP (interface)

• Direct in DAFI/DABLO

• From operator

New developments

DAFI/DABLO new developments Cockpit view Windows 8 “look alike”

Bezoek van de werkplaatsen GROEN : Gino ROOD : Geert BLAUW : Marc