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  • Read and understand this manual prior to operating or servicing this product.

    Instruction Manual

    Universal II SeriesRotary Positive Displacement Pump

  • 611 Sugar Creek RoadDelavan, WI 53115 USA

    Tel: (800) 252-5200 or (262) 728-1900Fax: (800) 252-5012 or (262) 728-4904

    E-mail: wcb@spx.comWeb site: www.gowcb.com

    Information contained in this manual is subject to change without notice and does not represent a commitment on the part of SPX Corporation. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written per-mission of SPX Corporation.

    Copyright 2009 SPX Corporation. All Rights Reserved.

    Gore-Tex is a registered trademark of W.L. Gore & Associates, Inc. Kalrez is a registered trademark of DuPont Dow Elastomers. Chemraz is a registered trademark of Greene, Tweed & Co

    Revision Date: September 2009

    Publication: 95-03015

  • Table of Contents Waukesha Cherry-Burrell

    Waukesha Cherry-Burrell Warranty ....................................................................... 6

    Shipping Damage or Loss ........................................................................................................6Warranty Claim ........................................................................................................................6

    Safety ........................................................................................................................ 7Replacement Labels ................................................................................................ 8

    Application Instructions ............................................................................................................8Care of Stainless Steel ............................................................................................ 9

    Stainless Steel Corrosion .........................................................................................................9Alloy 88 ....................................................................................................................................9Elastomer Seal Replacement Following Passivation ...............................................................9

    Introduction ............................................................................................................ 10Pump Receiving .....................................................................................................................10Pump Characteristics .............................................................................................................10Equipment Serial Number ......................................................................................................10Pump Shaft Location ..............................................................................................................10Operating Parameters ............................................................................................................11Factory Remanufacturing Program ........................................................................................12

    Installation .............................................................................................................. 13Install Pump and Drive Unit ....................................................................................................13Install Connections and Piping ...............................................................................................14Install Check Valves ...............................................................................................................15Install Isolation Valves ............................................................................................................15Install Relief Valves ................................................................................................................15Inlet Side Strainers and Traps ................................................................................................16Install Pressure Gauges .........................................................................................................16Seal Flush Connections .........................................................................................................16CIP (Clean-In-Place) Features ...............................................................................................17Check Coupling Alignment .....................................................................................................18Check Angular Alignment .......................................................................................................18Check Parallel Alignment .......................................................................................................18Check Belt and Chain Drive Alignment ..................................................................................19Check Pump Rotation ............................................................................................................19

    Operation ................................................................................................................ 20Pre-Startup Checklist .............................................................................................................20Startup Procedure ..................................................................................................................20Shutdown Procedure ..............................................................................................................20Emergency Shutdown Procedure ..........................................................................................20

    Maintenance ........................................................................................................... 21Important Safety Information ..................................................................................................21Lubrication ..............................................................................................................................21Maintenance Inspections .......................................................................................................22Annual Maintenance ..............................................................................................................25Cleaning .................................................................................................................................25Fluid Head Disassembly ........................................................................................................26Gear Case Disassembly ........................................................................................................29Shaft Assembly ......................................................................................................................31Gear Case Assembly .............................................................................................................33Fluid Head Assembly .............................................................................................................40Jacketed Cover ......................................................................................................................45

    Parts Lists .............................................................................................................. 48006-014-015-018-UII Pump Parts ..........................................................................................48006-014-015-018-UII Common Parts .....................................................................................50030-034-040-UII Common Parts ............................................................................................56045-060-064-130-134-UII Common Parts ..............................................................................62180-184-220-224-UII Pump Parts ..........................................................................................66Page 4 95-03015 September 2009

  • Waukesha Cherry-Burrell Table of Contents

    180-184-220-224-UII Common Parts .................................................................................... 68210-213-214-320-323-324-370-UII Pump Parts .................................................................... 72210-213-214-320-323-324-370-UII Common Parts ............................................................... 74210-213-214-320-323-324-370-UII Common Parts ............................................................... 75PD Pump Seals Model 006, 014, 015, 018, 030, 034, 040 Universal II ................................. 79PD Pump Seals Model 045, 060, 064, 130, 134, 180, 220, 224 Universal II ......................... 80Universal II PD Pump Vented Covers .................................................................................... 82Bearing Retainer/Seal Part Number Reference ..................................................................... 83Tru-Fit Universal II PD Pump ............................................................................................. 84

    Pump Dimensions ..................................................................................................85Troubleshooting .....................................................................................................90September 2009 95-03015 Page 5

  • Warranty Waukesha Cherry-Burrell

    Page 6 95-03015 September 2009

    Waukesha Cherry-Burrell Warranty

    Seller warrants its products to be free from defect in materials and workmanship for a period of one (1) year from the date of shipment. This warranty shall not apply to products which require repair or replacement due to normal wear and tear

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