washing classifying

WASHING & CLASSIFYING

Log WashersCoarse Material Washers

BlademillsFine Material Washers

Classifying TanksClassifying Tank Controllers

Screening & Washing PlantsComplete Systems

M at e r i a l P r o c e s s i n g s o l u t i o n sMATERIAL PROCESSING SOLUTIONS

KOLBERG-PIONEER, INc. 700 West 21st Street

Yankton, SD 57078 USA800.542.9311 605.665.9311

F 605.665.8858

JOhNsON cRushERs INTERNATIONAL86470 Franklin BoulevardEugene, OR 97405 USA

800.314.4656 541.736.1400 F 541.736.1424

www.kpijci.com

Because KPI-JCI may use in its catalog & literature, field photographs of its products which may have been modified by the owners, products furnished by KPI-JCI may not necessarily be as illustrated therein. Also, continuous design progress makes it necessary that specifications be subject to change without notice. All sales of the products of KPI-JCI are subject to the provisions of its standard warranty. KPI-JCI does not warrant or represent that its products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety pollution, electrical, wiring, etc. Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put by the user. In some photographs, guards may have been removed for illustrative purposes only. This equipment should not be operated without all guards attached in their normal position. Placement of guards and other safety equipment is often dependent upon the area and the use to which the product is put. A safety study should be made by the user of the application, and, if required, additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate, before operating the products.

NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev. 1/31/11

aggregaTe and Mining grouP

TuB cONsTRucTION

Manufactured in the USA by experienced personnel using proven manufacturing processes ensures unmatched quality.

Large clean-out ports in the back plate ensure ease of maintenance and clean-out.

Overflow ports located on each side of the unit provide installation flexibility.

EFFIcIENcY

Proven in head-to-head testing, the reverse involution paddle configuration delivers:

1015% more capacity with the same size drive as competitive units

1015% less cost per ton processed

Up to 40% cleaner product, depending on the factors measured

LOG WASHERS UP TO 400 STPHEven the most agglomerated deposits are no match for the efficiency of KPI-JCI log washers. Our exclusive, reverse involution design has paddles arranged in a spiral pattern along the shaft, producing a much more effective scrubbing action to remove tough, plastic-soluble clays and other unwanted coatings. This unique motion ensures that some portion of material is constantly moving, leveling power demand while reducing power consumption.

MODEL Spiral Diameter Capacity* Water Requirements inches mm stPH gPM

8024-18 24 610 25 - 80 25 - 250

8036-30 36 914 85 - 200 50 - 500

8048-30 48 1,219 125 - 300 100 - 800

8048-35 48 1,219 125 - 400 100 - 800

FuNcTIONThe log washer is best known for its ability to remove tough, plastic-soluble clays from natural and crushed gravel, stone and ore feeds. It will also remove coatings from individual particles, break up agglomerations and reduce some soft, unsound fractions by a mild form of differential grinding.

*Consult factory with regard to capacities for specific applications.

DuRABLE WEAR PARTs

Heavy-duty cast ni-hard inner and outer paddle tips include a ribbed/corrugated face, which provides:

Increased scrubbing effectiveness

Superior wear parts life

Reduced wear parts cost

Improved safety

Cast-steel paddle brackets are welded to the spiral shaft, providing a solid base for mounting of the paddle tips.

RELIABLE DRIVE AssEMBLY

The high-efficiency v-belt drive assembly includes a custom-engineered single-input dual-output gearbox, ensuring:

Reduced horsepower requirements

Reduced maintenance costs

Reduced operating costs

Longer motor life

uNIQuE DEsIGN

The reverse involution spiral paddle arrangement provides increased TPH/HP while producing cleaner products and:

Reduces intermittent shock loading for longer service life

Keeps a portion of the mass in motion at all times, reducing overall power requirements

Increases retention time for more effective scrubbing

e x c l u s i v e D e s i g n | u n m a t c h e d e f f i c i e n c y | D u r a b l e c o n s t r u c t i o n

COARSE MATERIALWASHERSKPI-JCI coarse material washers are engineered to quickly adapt to your ever-changing needs. Both single- and twin-spiral designs can be easily reconfigured with numerous bolt-on paddle and flight arrangements to satisfy even the most precise specifications. Also equipped with our low- power-consuming, high-efficiency drive, the 500 STPH throughput sets a high standard for coarse material productivity.


6024-15S 24 610 60 - 75 300 - 400

6036-19S 36 914 150 - 175 400 - 600

6036-19T 36 914 300 - 350 700 - 900

6048-23S 48 1,219 200 - 250 500 - 700

6048-23T 48 1,219 400 - 500 800 - 1,000

S = Single Spiral T = Twin Spiral *Consult factory with regard to capacities for specific applications.


The high-efficiency v-belt drive assembly reduces horsepower and maintenance requirements, resulting in increased life and reduced operating costs.

Standard off-the-shelf high-efficiency Dodge reducers and bearings are readily available and easily accessible for ease of maintenance.

DuRABLE WEAR PARTs

Cast ni-hard two-piece paddle tips with a ribbed/corrugated face increase scrubbing effectiveness and wear life.

Cast ni-hard outer wear shoes reduce operating costs by providing maximum wear life in most applications.

Standard AR steel inner wear shoes protect the entire flight, eliminating potentially expensive downtime and repairs.

LOWER END BEARING AND sEAL

Standard off-the-shelf Dodge taper-lock tail-end flange-mounted bearings are readily available and easily accessible for ease of maintenance.

A chrome-plated stainless steel wear sleeve, water-tight bellows-type rubber seal and secondary grease seal prevent wear on the stub shaft and minimize leakage for years of maintenance-free operation.

UP TO 500 STPH

M a x i m u m P r o d u c t i v i t y | u n m a t c h e d F l e x i b i l i t y | H i g h l y e f f i c i e n t

FuNcTIONThe coarse material washer is used to remove a limited amount of deleterious material from a coarse aggregate. This material includes shale, wood, coal, dirt, trash and some very soluble clay. A coarse material washer is often used as a final wash for coarse material (typically, minus 2 1/2 x plus #4 mesh) following a wet screen. Both single- and double-spiral units are available, depending on the capacity required.

APPLIcATION FLEXIBILITY

Interchangeable bolt-on paddle and flight assemblies in the scrubbing zone of the unit allow the user to configure the unit for:

Adjustable capacity

Adjustable scrubbing action

Maximum efficiency in any application

sTANDARD FEATuREs

Adjustable full-width overflow weir boards and collecting flume handle large volumes of slurry and control pool depth for uniform overflow.

Integral rising current manifold creates a rising current, ensuring material separation for maximum deleterious material removal.

Large clean-out port(s) ensure ease of maintenance and clean-out.

KPI-JCI Blademills are designed for seamless compatibility with your existing processing plant. The innovative double-pitch flight and ribbed-paddle design efficiently conveys material through the blademill to break up sticky clay and muddy clumps with extraordinary effectiveness. Almost all of the bolt-on ni-hard paddles and spiral flights are adjustable to best match your aggregate production needs.

BLADEMILLS

u P t o 5 0 0 s t P H


6524-15S 24 610 60 - 75 75 - 150

6536-19S 36 914 150 - 175 100 - 200

6536-19T 36 914 300 - 350 175 - 350

6548-23S 48 1,219 200 - 250 125 - 250

6548-23T 48 1,219 400 - 500 200 - 400

S = Single Spiral T = Twin Spiral *Consult factory with regard to capacities for specific applications.

LOWER END BEARING AND sEAL

Standard off-the-shelf Dodge taper-lock tail-end flange-mounted bearings are readily available and easily accessible for ease of maintenance.


APPLIcATION FLEXIBILITY

Interchangeable bolt-on paddle and flight assemblies throughout the length of the unit allow the user to configure the unit for:

Adjustable capacity

Adjustable scrubbing action

Maximum efficiency in any application

sTANDARD FEATuREs

Feed box with header pipe ensures that the material is slurried prior to introduction into the unit.

Integral rising current manifold creates a rising current, ensuring material separation for maximum scrubbing.

Large clean-out port(s) in the back plate ensure ease of maintenance and clean-out.RELIABLE DRIVE AssEMBLY

The high-efficiency v-belt drive assembly reduces horsepower and maintenance requirements, resulting in increased life and reduced operating costs.

Standard off-the-shelf high-efficiency Dodge reducers and bearings are readily available and easily accessible for ease of maintenance.

s e a m l e s s c o m p a t i b i l i t y | i n n o v a t i v e D e s i g n | u n m a t c h e d F l e x i b i l i t y

UP TO 500 STPH

FuNcTIONSimilar in design to a coarse material washer, blademills are used to precondition aggregates for more efficient wet screening. Blademills are generally used prior to a screening and washing application or ahead of a classifying tank to break up small amounts of soluble mud and clay. Typical feed size is minus 2 1/2 x 0.

DuRABLE WEAR PARTs

Cast ni-hard two-piece paddle tips with a ribbed/corrugated face increase scrubbing effectiveness and wear life.

Cast ni-hard outer wear shoes reduce operating costs by providing maximum wear life in most applications.


MODEL Spiral Diameter Raking Capacity Overflow Capacity inches mm up to stPH gPM at #100 mesh overflow split

5024-25S 24 610 50 5005030-25S 30 762 75 5505036-25 S/T 36 914 100/200 700/12005044-32 S/T 44 1,118 175/350 1500/27005048-32 S/T 48 1,219 200/400 1650/29005054-34 S/T 54 1,372 250/500 1800/32005060-35 S/T 60 1,524 325/650 2200/36005066-35 S/T 66 1,676 400/800 2400/40005072-38 S/T 72 1,829 475/950 2600/4400

S = Single Spiral T = Twin Spiral

LOWER END BEARING AND sEAL Standard off-the-shelf Dodge

taper-lock flange-mounted bearings are readily available and accessible.


sTANDARD FEATuREs Standard chase water connection keeps

the drain trough clear for better dewatering.

TuB cONsTRucTION

Heavy-duty steel plate construction provides years of leak-free operation.

Internal and external baffles in the feed box, coupled with a large pool area, provide maximum fines retention, resulting in a more marketable product.

Adjustable weirs allow precise control of the overflow slurry, allowing the user to meet tight specifications, resulting in more profit per ton processed.


High-efficiency v-belt drive reduces horsepower and maintenance, resulting in increased life and reduced operating costs.

Standard high-efficiency Dodge reducers and bearings are readily available and easily accessible for ease of maintenance.

Shaft speed is changed via a simple sheave change, allowing the user to match the screw speed to the application, ensuring maximum efficiency.

DuRABLE WEAR PARTs

Standard urethane outer wear shoes reduce operating costs by providing maximum wear life in most applications.

Optional cast ni-hard outer wear shoes are available for highly abrasive, manufactured sand applications.


KPI-JCI fine material washers deliver extreme productivity when and where you need it. Engineered with high-efficiency drives, the resulting low-horsepower requirement reduces operating costs while increasing throughput, ensuring your operation runs efficiently and profitably.

KPI-JCI fine material washers deliver extreme productivity when and where you need it. Engineered with high-efficiency drives, the resulting low-horsepower requirement reduces operating costs while increasing throughput, ensuring your operation runs efficiently and profitably.

FINE MATERIAL WASHERS

M a x i m u m P r o d u c t i v i t y | D u r a b l e c o n s t r u c t i o n | H i g h l y e f f i c i e n t

UP TO 950 STPH

FuNcTIONFine material washers, also frequently called screw classifiers or screw dehydrators, are used to clean and dewater fine aggregates (typically minus 3/8 or minus #4 mesh), fine-tune end products to meet specifications and to separate out slimes, dirt and fines (typically minus #100 mesh or finer). Available in both single- and twin-screw configurations, fine material washers are most often used after a sand classifying tank or after a wet screening operation to process products such as concrete, mason, mortar, plaster and golf course sands.

MODEL Tank Overflow Capacity (GPM) width length #100 mesh #150 mesh #200 mesh

7008-20 8 20 2,300 1,200 700

7008-24 8 24 2,800 1,400 800

7008-28 8 28 3,200 1,600 900

7008-32 8 32 3,500 1,800 950

7010-24 10 24 3,500 1,800 950

7010-28 10 28 4,100 2,100 1,100

7010-32 10 32 4,700 2,400 1,250

7010-36 10 36 5,300 2,700 1,400

7010-40 10 40 5,900 3,000 1,550

7012-48 12 48 8,100 4,200 2,150

MODEL Classifying Dewatering Tank Size Screw Size

7008-32S44T 8 x 32 44 tWin7010-32S44T 10 x 32 44 tWin7010-36S44T 10 x 36 44 tWin7010-40S44T 10 x 40 44 tWin7010-40S54T 10 x 40 54 tWin7012-48S54T 12 x 48 54 tWin

LOW-PROFILE SEMI-PORTABLE SKID-MOUNTEDPLANT CONFIGURATIONS

MODEL Classifying Dewatering Tank Size Screw Size

7008-32P44T 8 x 32 44 tWin 7010-40P44T 10 x 40 44 tWin

PORTABLE PLANT CONFIGURATIONS

TANK cONsTRucTION (PATENT #6,866,074 B1)

The self-supporting tank design allows for flexibility in positioning of the dewatering equipment under the classifying tank.

The lack of internal stiffeners reduces turbulence and greatly increases the settling efficiency, resulting in:

More efficient gradation splits Improved material utilization More profit per ton processed

DuRABLE WEAR PARTs

Standard self-aligning urethane dart valves and standard snap-in urethane valve seats ensure uniform flow at the maximum rate, positive sealing and long service life.

The unique design of the urethane discharge elbows allows maximum flow at the optimum angle, reducing unwanted material spillage and reducing wear on the elbow and in the collecting flume.

BRIDGE/sTATION DEsIGN (MODEL #71 (shOWN) AND #72)

All hydraulic plumbing is stainless steel tubing with O-ring face seal fittings and a 3-year leak-free guarantee for improved service life and a virtually leak-free operation.

24-volt DC operation provides enhanced monitoring/troubleshooting capabilities in real time while providing more reliable control and operation than conventional 120-volt AC systems.

KPI-JCI classifying tanks are engineered to maximize your profitability. The process begins with our Spec-Select Windows-based controllers and 24-volt DC bridge design, which allow simple control of the products produced, system monitoring and reporting features right from the controller. The patented design also extends to the elimination of internal tank support members, creating less turbulence and more accurate settling of the feed material. Available in sizes from 8 x 20 up to 12 x 48, the capabilities of these systems are unmatched by anything else the industry has to offer.

CLASSIFYING TANKS

e x c l u s i v e D e s i g n | s i m p l e o p e r a t i o n | M a x i m u m P r o f i t a b i l i t y

UP TO 800 STPH

FuNcTIONClassification is the sizing of solid particles (typically minus 3/8 or minus #4 mesh) by means of settling. In classification, the settling is controlled so the fines or undersize material will flow away with a stream of water while the coarse or oversize material accumulates in a settled mass for re-blending into specification products.

MODEs OF OPERATIONThe Spec-Select I mode is the simplest method to operate. It provides independent control of each station by a percentage method to determine the amount of material discharged to each of the three product flumes at each station.

The Spec-Select II mode of operation is a dependent method utilizing minimum and maximum timer settings at each station to control material discharges and ensure product specifications are consistent.

The Spec-Select WB & WBSM Windows-based controllers are the most user-friendly and efficient control systems available. These controllers take both the Spec-Select I and The Spec-Select II control programs and present them in a Windows format for operation in either mode with the click of a button.

The standard HMI (human-machine interface) or the optional industrial HMI (for outdoor installations) make it easy to monitor function of an entire tank while also simplifying operational adjustments. No other controller package offers this degree of flexibility.

ONLINE suPPORT

Online versions of the Operation, Maintenance and Parts Manual and electrical drawings are accessible any time the HMI is powered up.

An online troubleshooting guide is also available, allowing the operator to quickly remedy problems, reducing downtime.

MuLTI-TAsKING cAPABILITIEs

The HMI computers are capable of running software programs such as Microsoft Word and Excel, while simultaneously operating the classifying tank.

Remote monitoring, troubleshooting and/or control are also available with an internet connection.

KPI-JCI features the most advanced control systems on the market, assuring you of accurate

blending to meet your specification requirements 24/7.

CLASSIFYING TANK CONTROLLERS

i n n o v a t i v e te c h n o l o g y | u n m a t c h e d c o n t r o l | F r i e n d l y D e s i g n

FuNcTIONKPI-JCI Spec-Select controllers are used in conjunction with a classifying tank to control the blending of various sand fractions into one or more specification products and an excess product. Spec-Select controllers are also a valuable source of information when troubleshooting or simply monitoring the activity occurring within a classifying tank.

usER-FRIENDLY

Windows-based programming ensures that the Spec-Select controllers are the most user-friendly controllers on the market.

The standard Dell PC HMI (human-machine interface) includes the monitor, CPU, keyboard and optical mouse.

An optional industrial PC HMI housed in a NEMA 4 enclosure is available for outdoor installations.

FLEXIBILITY

Changing recipes or switching between the Spec-Select I andSpec-Select II modes of operation is as simple as a click of the mouse, allowing the operator to control the classifying tank in the most efficient manner possible.

The Spec-Select series of classifying tank controllers are easily retro-fitted to competing classifying tanks.

EFFIcIENcY

Unlimited storage of product recipes, station gradation analysis, etc. ensures that the operator has all of the necessary information to make informed decisions prior to making operational adjustments.

Alarm summary, control and history screens in the Model #72 Spec-Select WBSM controller allow the user to monitor the operational parameters of the classifying tank.

Description MODEL MODEL MODEL MODEL MODEL #1814 #1822 #1830 #1822 #1830 PHB PHB

Screen Size 5 x 14 6 x 16 6 x 20 6 x 16 6 x 20 (inclined only) (horizontal only) (horizontal only)

Fine Material 36 x 25 36 x 25 44 x 32 twin or 36 x 25 twin 44 x 32 twinWasher Size single twin 36 x 25 twin

Blademill Size n/a n/a n/a 24 x 12 twin 36 x 15 twin

Water up to 700 up to 1200 up to 2700 up to 1200 up to 2700Requirements usgPM usgPM usgPM usgPM usgPM

sTRucTuRAL INTEGRITY

The proper location of structural supports and cribbing locations ensures the maximum transfer of vibration into the foundation. Plants with inadequate screen support may experience:

Reduced settling efficiency causing saleable fines to be washed out

over the weirs of the unit

Premature structural failure in severe cases

sINGLE-sOuRcE REsPONsIBILITY

KPI-JCI is the only U.S. manufacturer that builds all of the equipment in its plants including the inclined or horizontal screens, fine material washers and the structure or chassis.

KPI-JCI also offers a full line of support equipment such as hopper/feeders, conveyors of all types, crushers and electrical packages designed to meet all of your processing needs.

uNIQuE OPTIONAL FEATuREs

Swing-away screen chutes allow access to screen cloth for ease of maintenance.

Blending gates ensure the ability to produce in-spec products.

Reversing cross-conveyors allow for larger stockpiles and the flexibility for placement.

EFFIcIENcY

Hydraulic run-on jacks eliminate conventional cribbing, reducing plant set-up time.

Flare mounting in king pin area or hinged/folding flares eliminates additional transport and simplifies plant erection.

NOTES Skid-mounted plants can be configured to include a number of different screen and screw combinations (consult factory for details). For further capacity or specification information on KPI-JCI screens, fine material washers and blademills, see the corresponding sections of this or other KPI-JCI brochures relating to those specific pieces of equipment.

Take the power and performance of KPI-JCI on the road with our portable 1800 series screening and washing plants. Efficiently process aggregate material wherever opportunities exist. The 1800 series plants offer a fine material washer with an array of configurations choose inclined or horizontal wet single, double or triple shaft screens with two or three decks and even add a blademillall on a single chassis. Standard and custom-built skid mounted or stationary plants are also available with a virtually unlimited number of configurations and options to meet all of your processing needs. F l e x i b l e con f i g u r a t i o ns | unma tched e f f i c i e n c y | Du rab l e cons t r uc t i o n

FuNcTIONScreening and washing plants are utilized to rinse and size up to three stone products while simultaneously washing, dewatering and fine-tuning a single sand product. Specific stone product gradations can typically be met with the use of blending gates between the screen-overs chutes while sand product gradations are adjusted with the fine material washer speed and water overflow rates.

SCREENING & WASHING PLANTS PORTABLE, SK ID & STAT IONARY

INNOVATION

The patented (PATENT #7,461,746 BI) PHB models are the largest portable plants offered by any manufacturer in the U.S., providing unsurpassed capacity and producing cleaner, higher-quality products.

These self-contained, self-erecting plants reduce set-up and tear-down time, resulting in more up-time and increased profits.

For a total material processing solution, KPI-JCI has engineered and manufactured the industrys most reliable and highest-performing stationary washing and classifying plants. These custom-designed plants are hard at work in every corner of the globe each installation a model of productivity, reliability and performance.

M a x i m u m P r o d u c t i v i t y | c u s t o m s o l u t i o n s | l a s t i n g c o n s t r u c t i o n

A complete system from KPI-JCI incorporates the best of all our products into a single, custom-

engineered system created to your exacting specifications. Our team of engineers and industry

experts will work with you on everything from plant design to component manufacturing, site

layout, installation and lifetime product support. Every aspect of your operation will be taken

into consideration to ensure you receive a plant that meets your requirements and exceeds

your expectations.

In addition to our washing and classifying equipment, KPI-JCI offers the largest, most complete

offering of aggregate processing equipment obtainable from a single-source manufacturer. From

rugged scalping screens to cone, jaw and impact crushers, horizontal and incline screens, no

single distribution network provides a more complete source for sales, parts and service.

To learn more, contact your local KPI-JCI dealer or visit www.kpijci.com to view our

complete line of equipment.

COMPLETE SYSTEMS

ILLINOIs

TuRKEY

BAhAMAs

cANADA

cAsE sTORY: KING sAND & GRAVEL

FIRsT-cLAss uPGRADE

King Sand and Gravel, founded by Jerry King in the early 1980s, supplies concrete sand to ready-mix plants throughout northeast Texas. When the company acquired a new mining lease and also chose to set up a completely new processing system, King turned to KPI-JCI for the majority of its plant. At the time, however, King was not aware that KPI-JCI had developed a new classifying tank control bridge, and the manufacturer wanted to upgrade Kings classifier to include the new bridge. Capable of performing automated system monitoring of the unit, the new bridge design is able to dependably detect operating conditions and maintenance issues, and alert the operator to their existence.

As King Sand and Gravel settled into its new facility, the efficiency of its new classifier proved itself quickly to the operation. Everything that comes out of the mine gets sold as something, explains Jerry Kings son-in-law, Mike Rachel. The oversize we sell for fill and suchgenerally the largest stone we get is 45. The screen decks then separate 1.5 minus stone, 3/8 minus pea stone, before the sand slurry is directed to the classifier. From there, King uses KPI-JCIs SpecSelect system to generate

various mixes of concrete sand, until the finest material comes through the bottom of the tank and is sold as mortar sand.

WASHING & CLASSIFYING

www.kpijci.com

It has worked out exceptionally. When KPI-JCI approached us with the upgrade opportunity, we really didnt know what we were getting into, to be honest. None of us are very computer literate, but the transition for us to go to the automated system was very easy.

Mike Rachel Sales and Distribution Manager, King Sand & Gravel

WASHING & CLASSIFYINGKPI-JCI Series 9000 sand processing equipment provides the finesse required to produce specialty sand products, remove deleterious material and recover fines that would otherwise be lost to the settlement pond, all ensuring maximum profitability for the producer.

E x c e p t i o n a l P o r t a b i l i t y | S i m p l i f i e d O p e r a t i o n | U n m a t c h e d C o m p a t i b i l i t y

Because were dedicated to keeping you up and running, weve provided two resources

for quality parts and service. Series 9000 parts and service are available from your local KPI-JCI

dealer and/or your local KPI-JCI representative.

Call 605-665-8858 to find the dealer or representative nearest you.

P E RFOR M A N C EConfigurationsWhether portable, semi-portable or stationary, all Series 9000 plants are custom engineered to meet your unique application requirements.

VersatilityPlants can be designed to produce one or more specialty sands with very narrow gradation requirements, remove deleterious material and/or recover fines otherwise lost in the washing process.

PROF I TA B I L I T YStewardshipAs waste water discharge regulations tighten, removal of fines from the waste water stream and the ability to recycle wash water through the plant in a timely manner will continue to challenge aggregate producers.

Evolution The Series 9000 equipment can be incorporated into virtually any conventional aggregate washing circuit to augment and enhance production with minimal disruption to existing equipment.

RE L I A B I L I T YProven TechnologyAlthough relatively new to the North American aggregate industry, the Series 9000 family of equipment, now available from KPI-JCI, has been utilized in the mining industry for decades.

9000 SERIES

SERIES 9000 DEWATERING SCREENSDewatering screens are typically single deck, adjustable incline, linear motion screens utilized to dewater fine aggregates prior to stockpiling. Available screen sizes range from 2 wide x 7 long to 8 wide x 16 long with processing rates up to 400 stph on a single unit. Dewatering screens are typically fed a sand and water slurry with a maximum feed size of 3/8 (9.5 mm), utilize screen media (urethane or wire mesh) ranging from #10 #60 mesh and will typically produce a finished product with an approximate moisture content of 8 15 percent by weight.

SERIES 9000 CYCLONESCyclones and/or separators are utilized for particle sizing, removal of slimes, dirt, fines and/or excess water to recover saleable material from a waste water stream and to dewater fine aggregates. Available in sizes ranging from 1.6 to 32 diameter, a single unit can process up to 5,700 GPM and produce overflow splits ranging from #100 #400 mesh. Units are available in a classifying configuration or in a dewatering configuration, which includes the addition of a fishtail discharge boot, siphon control valve and an extended overflow pipe.

SERIES 9000 DENSITY CLASSIFIERSDensity classifiers, also known as density separators, controlled velocity separators, flat bottom classifiers, hydrosizers and hydraulic classifiers, are hindered settling tanks utilized to remove clay, silts, slime and excess fine particles or other deleterious materials such as lignite (or other light weight materials) at very precise cut points ranging from #18 to #200 mesh. Available sizes range from 3 to 13 diameter and capacities up to 260 stph or more in a single unit depending on the application.

SERIES 900 ATTRITION CELLSAttrition cells, also called scrubbers, are utilized to remove clays or other physically bonded coatings from individual sand particles. Attrition cells will also break down some sand particle clusters through the attrition achieved. The scrubbing action is created via the oppositely pitched rotating blades, causing high shear and attrition (i.e. particle-on-particle) scrubbing. Available sizes range from single cell 900 gal. units to quadruple cell 4,200 gal. units. Sizing is based on the slurry feed rate in GPM and the retention time required to achieve the desired scrubbing.

SERIES 9000 PLANTSModel #9400 plants are designed for aggregate producers requiring a fines recovery plant to support their existing operations by reducing the volume of fine material reporting to the settling pond. The Model #9200 plants are designed to dewater and fine-tune sand products to a level typically not possible with traditional sand-dewatering equipment. Custom built plants are available in portable, semi-portable and stationary configuartions with various types and quantities of cyclones and various pump and dewatering screen sizes.

SERIES 9000 SIEVE BEND SCREENSSieve bend screens, also known as static arc screens and DSM screens, are utilized to dewater a fine aggregate product or to remove tramp oversize material from a fine aggregate product or most commonly to remove deleterious material such as lignite from a fine aggregate product. Sieve bend screens are available in sizes ranging from single 2 wide units to dual 6 wide units and will process between 145-190 GPM of slurry feed per foot of width depending on the separation to be made.

MATERIAL PROCESSING SOLUTIONS

With KPI-JCIs many years of aggregate processing experience, you can rest assured that not only will the equipment perform as designed but also that you will be purchasing the most cost-effective equipment solution for your aggregate processing needs no matter how difficult the challenge.

7 0 0 W ES T 2 1 st S TREET P . O . B OX 2 0 Y A N KTON , S OU TH D A KOTA 5 7 0 7 8

MODEL 9200 SKID PLANT

KPI-JCIA S T EC C O M P A N IES

www.kpijci.com

A complete system from KPI-JCI/AMS incorporates the best of all our products into a single, custom-engineered system to meet your unique specification requirements. Our team of engineers and industry experts will work with you on everything from initial material analysis to plant design, component manufacturing, site layout, installation and lifetime product support. Every aspect of your operation will be taken into consideration to ensure you receive a plant that exceeds your expectations and maximizes your profits.

In addition to our washing and classifying equipment, KPI-JCI/AMS offers the largest, most complete aggregate-processing equipment obtainable from a single-source manufacturer. From rugged scalping screens to cone, jaw and impact crushers and horizontal and incline screens, no single distribution network provides a more complete source for sales, parts and service.

COMPLETE SYSTEMS

Typical Frac Sand Plant Process Flow

washing classifying

Documents