vr500 ameriacn directional drill

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Designed and Manufactured by American Augers, Inc.

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Page 1: VR500 Ameriacn Directional Drill

Designed and Manufactured by American Augers, Inc.

Page 2: VR500 Ameriacn Directional Drill

American Directional Drill utilizing American Augers more than 37 yearsof horizontal directional drilling and underground technology experiencehas revolutionized oil and gas drilling with the introduction of the VR-500.With 500,000 lbs of thrust and pullback force, standard three unit system,and innovative operations, the VR-500 will impress drill operators with anemphasis on Speed, Performance, and Safety!

SpeedThe VR-500 provides optimum bit load from initial surface contactthroughout the entire drilling operation. Operators also have the ability toimmediately start a horizontal curve after surface penetration resulting ingreater access to shallow formations. American Augers designed the VR-500on the premise that Greater Penetration Rates = Greater Profi ts.

PerformanceThe VR-500 showcases American Directional Drills commitment toproviding equipment with maximum Push/Pull Thrust and Rotary Torquefor increased working power and reserve capacity. The Best-In-IndustryTop Head Drive equipped with Slip Spindle is rugged and durable yet easyon Pipe Threads. The remote operated Pipe Handling System ensuresControl/Ease/Safety of the Loading Operation.

SafetyThe VR-500 eliminates many traditionaldrilling components, such as cables, tongs,and catheads, which reduces injuries anddowntime. Standard OperatingProcedures limits the need forcrew members to be on thedrilling fl oor, which contributesto improved jobsite safety.

Introduction

Drill Rig

Pipe Handler

Power Train

Standard (3) Unit System

EXCEPTIONAL FORCE

Page 3: VR500 Ameriacn Directional Drill

One major advantage of the new American Directional Drill VR drilling system is that it can operate at extremely shallow depths (like zone 1 in the graphic) since the VR uses rack and pinion thrust, rather than gravity, to load the drill bit. No pay zone is off limits because of being too shallow.

The VR-500 Advantage

DEPTH ANALYSIS MAX DRILL PIPE DRILL PIPE DEPTH NOMINAL NOMINAL SIZE WEIGHT

15,000 ft (4,527 m) 31/2” (88.9 mm) 16 lbs/ft (7.25 kg/m)

13,000 ft (3,972 m) 51/2” (139.7 mm) 22 lbs/ft (9.97 kg/m)

11,000 ft (3,352 m) 65/8” (165.3 mm) 27.7 lbs/ft (12.6 kg/m)

This graphic shows how directional drilling (on the left) for energy will expose more feet of casing to the pay zone, when compared with straight vertical drilling (on the right). The zoom shows detail of a “frac” to open up the formation so it can exhale gas into the casing.

RELIABLE RESULTS

Page 4: VR500 Ameriacn Directional Drill

Performance Specifi cationsPower TrainEngine: (2) Caterpillar® C-18 Tier III Diesel EnginesRating: 700 HP (500 kW) each 1,400 HP (1,000 kW) totalBattery: (4) Deka 908DMF, 12 V, 1450 CCAFuel Capacity: 1,300 U.S. Gallons (4,920 L)Fuel DurationRating: 8 Hour Continuous OperationHydraulicCapacity: 800 U.S. Gallons (3,028 L)HydraulicFilter: High Pressure Filtration to 6 Micron ABSPower UnitConfi guration: Engines mounted in 40 ft. (12 m) ISO-Noise Reduction ContainerCarriageCarriage System: Rack and Pinion, (6) Pinion Drive with Adjustable Pull Down and Pullback Force LimiterLow Speed: 500,000 lbs (250 Tonnes) @ 44 ft (13 m)/per minuteHigh Speed: 200,000 lbs (91 Tonnes) @ 125 ft (38 m)/per minuteCarriage Motors: (6) Radial Piston, Dual DisplacementCarriage Brakes: (6) Spring Applied/Hydraulic ReleaseCarriageGearbox: (6) Planetary DriveRotaryRotary Drive: (2) Pinion and Gear Drive with Adjustable Torque LimiterMaximumRotary Torque: 30,000 ft-lbs (40,500 Nm)MaximumRotary Speed: 95 RPMFluid Course: 3” (76 mm)Mud Flow Rate: Permits up to 650 U.S. Gallons (2,460 L)/minuteSlip Spindle: 5-1/2” API-FH Tool Joint ConnectionMiscellaneousCranes: (2) Derrick Mounted Swinging Cranes w/ 8,000 lbs (3,628 kg) Lift RatingWork Lights: (4) 110 V Rig Mounted Fluorescent Work Lights

EXCEPTIONAL FORCE

Did You Know: American Augers was the fi rst directional drill manufacturer to eliminate chain and utilize a rack and pinion carriage design, which is now the industry standard. The American Augers rack and pinion driveprovides smoother carriage movement, more precise operating control, longer system life, with less wear, and there are no complicated parts, that need to be consistently replaced. Innovations like these have allowed AmericanAugers customers to perform at their best in all forms of utility installation and underground application projects.

Page 5: VR500 Ameriacn Directional Drill

Wrench: Open-Side style with 8” (203 mm) Clamp Cylinder

Clamp Separation: 12” (304.8) mm)

Maximum Breakout Torque: 60,000 ft-lbs (80,000 Nm)

Minimum Makeup Torque: 60,000 ft-lbs (80,000 Nm)

Clamp Grip Range: 41/8” - 143/4” (105.41 mm - 374.65 mm)

Wrench Overview

RELIABLE RESULTS

Page 6: VR500 Ameriacn Directional Drill

Pipe Handler Overview

• Hydraulic Cylinder Lifted Swing Arm style pipe handling Apparatus with Opposed Gripper Jaw that rolls 180˚

• Patent-Pending fl oating assembly alignment, which ensures reliable pipe-to-carriage alignment

• Electric-Over-Hydraulic Controls, Operated from Drillers Cabin

• Pipe Handler is Powered from the Drill Rig

• Pipe Racks can be fi xed to operate from either side of the Pipe Handling System

Dual Pipe Racks

WorkingHeight45 ft

(13.7 m)

EXCEPTIONAL FORCE

Page 7: VR500 Ameriacn Directional Drill

Technology Spotlight:

Wiggle Steer

WiggleSteer

Sensors

Provides the operator of a Directional Drill the means to rotate the drill pipe and subsequently the cutting head on the drill string back and forth over a predetermined range.

This back and forth motion would cause the hole made by the cutting head to be more open in a particular direction and therefore facilitate steering of the drilling pipe in that direction under ground.

The Wiggle Steer System will rotate the Drill Pipe in the Makeup (CW) direction while thrusting forward. It will then rotate the Drill Pipe in the Breakout (CCW) direction but will not thrust in thebreakout direction. This method reduces the breakout torque and should prevent the drill string tool joints from parting down-hole.

The Wiggle Steer System counts pulses from the RPM Sensors on the RPM Gear that are compiled in the RPM meter. The Meter then sends a signal to the Carriage/Rotary Joystick(s) to control direction of both the Carriage and Rotary circuits. The speed of the Wiggle SteerRotation and Thrust are controlled by the Carriage/Rotary Joystick(s).

RELIABLE RESULTS

Page 8: VR500 Ameriacn Directional Drill

Drill Rig Overview

• Dual Hydraulic 4 Stage- Telescoping Lift Cylinders Rear Mounted for Drill Rig Lift and Stabilization

• Dual struts are fi xed between the rear of the drill derrick and the drill rig trailer for backside safety support

WorkingHeight

77 ft 3 in(23.5 m)

EXCEPTIONAL FORCE

Page 9: VR500 Ameriacn Directional Drill

Derrick Overview

• Field Proven Channel Design

• Excellent Platform for Transferring Power into the Ground

• Engineered for Optimum-Strength-to-Weight ratio

• Steel Tool Thrust Gear Rack

• High Strength Steel Construction

• Guaranteed Long Life and Durability

RELIABLE RESULTS

Page 10: VR500 Ameriacn Directional Drill

Operating Controls Overview

DigitalCarriagePositionGauge

Mud PSI Spare PSI Carriage/Rotary Display Makeup PSI Clamps PSI

DigitalRotary

RPMGauge

DigitalEngineGauge

Throttle

EngineStart

EngineStop

Alarm

Drill Start Drill Stop Pullback Wrench Controls Breakout

RotaryBrake

MudControl

Aux.Control

PipeHandler

Carriage Wrench Makeup Rotary

Pipe Support Slips

EXCEPTIONAL FORCE

Page 11: VR500 Ameriacn Directional Drill

VR-500 Maximizes

SPEED

PERFORMANCE

SAFETY

RELIABLE RESULTS

Page 12: VR500 Ameriacn Directional Drill