virgin coconut oil extraction process. flow diagram dehusking deshelling peeling disintegration milk...

9
Virgin Coconut Oil Extraction Process

Upload: ella-boyd

Post on 16-Dec-2015

281 views

Category:

Documents


5 download

TRANSCRIPT

Page 1: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Virgin Coconut Oil Extraction Process

Page 2: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Flow Diagram Dehusking

Deshelling

Peeling

Disintegration

Milk Extraction

Virgin Oil Extraction

Page 3: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Pictorial Representation

Dehusking Deshelling

Dis

inte

gra

tion

Peeling

Milk ExtractionOil Extraction

Page 4: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Process Machines

•MDH Series

Dehusking

•MDE Series

Deshelling•M

DE

Series

Peeling

• MDI Series

Disintegration

•MME Series

•MME-S Series

Milk Extraction

•MCE Series

Oil Extraction

Page 5: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Process FlowchartStar

tPick a mature green coconut

Fix the coconut on the assigned place and use joystick to dehusk the

coconut

Proceed to the Deshelling

Machine

Proceed to the Dehusking Machine

Locate the eye of the dehusked coconut and hold it gently towards

the first pair of blades. Break the eye by

pressing against the blades

Break the remaining shell using the second

pair of blades by pressing the coconut against the blade and

simultaneously rotating it.

Proceed to the Peeling Machine

Break the coconut shell into 5 to 6 pieces

manually

Insert each piece gently into the into the slot and collect the coconut meat from the collecting pan

Collect the coconut meat from the pan and place the meat inside a bowl and gently wash it with

water

Feed the coconut meat into the hopper

Proceed to the Disintegrator

Machine

Page 6: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Collect the finely grounded coconut gratings from the

collecting pan

Proceed to the Centrifuge

Coconut Milk Extractor Machine

Open the lid and fill the coconut gratings into the cloth sack

and start the machine

Collect the coconut milk emulsion into

a container

Proceed to the Tubular

Centrifuge Machine

Feed the coconut milk emulsion into the storage tank and

pump the milk into the inlet valve by

operating the feed pump

Collect the Virgin Coconut Oil from the

outlet

Is the solution transparent and

clear

NoYes

Store the Virgin Coconut Oil in a moisture free

environment until ready for dispatch

Stop

Page 7: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Dehusking

• Coconut Fiber

Deshelling

• Coconut Shell

Peeling

• Coconut Skin

Disintegration

• Coconut Water

Milk Extraction

• Coconut Powder

Useful Byproducts

Page 8: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Snapshot of byproducts

COCONUT FIBRE

COCONUT SHELL

COCONUT SKIN

COCONUT WATER

DESSICATED

COCONUT POWDER

Page 9: Virgin Coconut Oil Extraction Process. Flow Diagram Dehusking Deshelling Peeling Disintegration Milk Extraction Virgin Oil Extraction

Products with Byproducts

COCONUT

FIBRE

•Floor Mats

•Door Mats

•Brushes

•Mattresses

COCONUT

SHELL

•Phenolic Extruder

•Filler•Mosqui

to Coils•Activat

ed Carbon

COCONUT

SKIN

•Paring Oil

COCONUT

WATER

•Coconut Vinegar

•Refreshing Drinks

COCONUT

POWDER

•Confectioneries

•Bakery products