version 3.2 version 3.2 version 3.2 version 3.2
TRANSCRIPT
Operation typesOperation types
The wide range of machining methods and functions to operate with their parameters, allows you to create an optimal machining process
Machining technological
process window
Machining technological
process window
Operation selection window
Operation selection window
Operation groups
Operation groups
Tool assignmentTool assignment
Supports a wide range of mill types, from the standard end milling cutters to the original ones; included with the six-parametrical determination of profile geometry.
TypeType
Common viewCommon view
Technological parameters
Technological parameters
Tool databaseTool database
DraftDraft
Geometrical parameters
Geometrical parameters
Machining methodsMachining methods
Machining process of a workpiece is represented as a succession of separate consequent operations; each of them provides transition of a tool according to the definite strategy. For each type of operation exist its own parameters of assignment of a machining strategy.
Machining methodsMachining methods
For all waterline roughing methods, involved into the technological
process, there is one list of approach points. This list contains
coordinates, depths and the diameter of a tool for the drilling points. Users can independently
enter in and delete points from that list. In the event that a workpiece
has a cavity, machining of which is impossible without preliminary drilling, the system attempts to
choose an appropriate point from the drilling points list. If the
appropriate point is not found, the system determines drilling
parameters and automatically enters such a point into the list.
For all waterline roughing methods, involved into the technological
process, there is one list of approach points. This list contains
coordinates, depths and the diameter of a tool for the drilling points. Users can independently
enter in and delete points from that list. In the event that a workpiece
has a cavity, machining of which is impossible without preliminary drilling, the system attempts to
choose an appropriate point from the drilling points list. If the
appropriate point is not found, the system determines drilling
parameters and automatically enters such a point into the list.
Automatic 2D clean pass allows you to avoid
formation of islands of residual material. Machining by the
cylindrical mill with this function allows reduction of the height of a scallop
in corners.
Automatic 2D clean pass allows you to avoid
formation of islands of residual material. Machining by the
cylindrical mill with this function allows reduction of the height of a scallop
in corners.
Clearance of an individual layer can be
performed both, by spiral and parallel movements
of a tool
Clearance of an individual layer can be
performed both, by spiral and parallel movements
of a tool
Operation parametersOperation parameters
Profile millingProfile millingWaterline roughingWaterline roughingWaterline finishingWaterline finishingPlane finishingPlane finishingPocket millingPocket milling33D-curve millingD-curve milling
Management functions of technological operations parameters allow you to create an optimal processes of manufacturing of different types of details.
Depending on the type of operation, geometry of a model and workpiece, the system performs automatic selection of machining parameters.
Safe plane, Upper
displacement, Lower
displacement
Safe plane, Upper
displacement, Lower
displacement
Stock, step and machining accuracy.
Stock, step and machining accuracy.
Feeding assignmentFeeding assignment
In the system, for every type of rapid and work tool movements, its own feeding, which can be either constant or changing depending on the slope angle of every elementary section of a trajectory, can be established. Use of computational feeding allows considerable reduction of machining time and provides better tool work conditions .
Types of feedingTypes of feeding
Image of a part of a trajectory for every
type of feeding
Image of a part of a trajectory for every
type of feeding
Approach and retraction typesApproach and retraction types
Supports a wide range of types of approach and retraction in the area of a workpiece. At that, the speed of tool movement along the Z axis, during cutting-in, can be either constant, or gradually decreasing, what provides smooth transition to the required level.
Approach typeApproach type
Retraction typeRetraction type
Machining with restricted areasMachining with restricted areas
Trajectory of machining without restricting model
Trajectory of machining without restricting model
Trajectory of machining with restricting model
Trajectory of machining with restricting model
There is the possibility to define arbitrary number of:
restricted and allowed for machining areas;
restricting models, e.g. fastening equipment;
restricted for machining surfaces of the detail itself.
Built-in environment of 2D geometrical Built-in environment of 2D geometrical constructionsconstructions
Geometrical constructions environment offers an extensive range of types of elements and methods of their determination. The being determined 2D objects can be located in arbitrary planes. Modification of parameters of a geometrical element leads to automatic redefinition of the referred objects. Some additional parametrical links can be established between geometrical objects via variables and functions.
Debugger windowDebugger window
Means to connect to the coordinates of a 3D model
Means to connect to the coordinates of a 3D model
Machining along the defined contourMachining along the defined contourClearance in the defined areaClearance in the defined areaRounding along the defined contourRounding along the defined contourPocket clearancePocket clearanceHole drillingHole drillingHole boringHole boringHole drillingHole drilling
2.5 coordinate machining2.5 coordinate machining
By using the built-in full-functional environment of 2D geometrical constructions it is possible to obtain NC programs for 2.5 coordinate machining of a model without usage of an external CAD system.
Hole machining operationHole machining operation
Every type of cycle contains its own set of parameters.
Coordinates of drilling points are set up in the "Model" window, or automatically imported from a corresponding roughing operation.
Waterline roughing operationWaterline roughing operation
Machining trajectory forms up with respect to:
Geometry of a model;
Technological parameters;
Machining strategy;
Geometry of a workpiece.
Plane roughing operationPlane roughing operation
top layersecond layer
•automatic finishing of the shaded areas
•interlayer transition - cut-in along a spiral, zigzag cut-in, transition outside the workpiece size
•formation of a tool path with regard to the defined slope of a trajectory during the transition of a cutting tool into the detail.
Waterline machining
Drive finishing
Drive finishingDrive finishing
Waterline finishing
Waterline finishing with regard to the scallop value
Waterline machining with regard Waterline machining with regard to the scallop valueto the scallop value
Plane finishing
Optimized plane finishing
Optimized plane finishingOptimized plane finishing
Plane finishing
Complex finishing
Waterline finishing
Complex finishingComplex finishing
Complex finishing
Automatic identification of the unmachined areas
Finishing operation Finishing operation after the previous onesafter the previous ones
Rest milling after the previous operations
EngravingEngraving
Engraving of texts and drawings of any complexity.
Flat curves, drawn in the built-in environment of two-dimensional geometrical constructions or imported from other systems are used as a model for engraving. Engraving module allows you to form a three-dimensional model, by the curves located inside the plane.
Automatic 3D corner finishing
Automatic 3D corner finishing
EngravingEngraving
Side angle of a model does not necessarily have to coincide with the mill's angle. It allows you to perform rough machining of a detail by different types of tool. In order to obtain a high quality profile surface, when using a micro tool, engraving can be performed by waterline method.
Design-technological chartDesign-technological chartDesign-technological chartDesign-technological chart
Detail mounting scheme
Detail mounting scheme
List of used toolsList of used tools
Operations succession
Operations succession Machining time
Machining time
Cutting tool draftCutting tool draft
A design-technological chart with an adjustment scheme, operations succession, list of used tools, and if necessary coordinates of points of preliminary drilling, forms up automatically. DTC is created in MS Word format and accessible for further editing.
•Minimal NC development labor expendituresMinimal NC development labor expenditures
•Minimal detail machining labor expendituresMinimal detail machining labor expenditures
•User friendlyUser friendly interfaceinterface
•Time required to get to know the system - one, two daysTime required to get to know the system - one, two days
•Compatible with the existing CAD systemsCompatible with the existing CAD systems
•Fast tuning to any CNC machine Fast tuning to any CNC machine
•Minimal requirements to computer configurationMinimal requirements to computer configuration
•Fast recoupment of capital investmentsFast recoupment of capital investments
•Training, service, documentation, support, "hot line"Training, service, documentation, support, "hot line"
•Free updates within the versionFree updates within the version
Конец
423812 Naberezhnye Chelny, P/O 438,JSC "SPRUT-TECHNOLOGY"tel: (8552) 59-94-09, fax (8552) 59-94-10E-mail: [email protected]
423812 Naberezhnye Chelny, P/O 438,JSC "SPRUT-TECHNOLOGY"tel: (8552) 59-94-09, fax (8552) 59-94-10E-mail: [email protected]
www.sprut.ru