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> NRC Meeting, Equipment Qualification – November 29, 2006 AREVA NP INC. 1 U.S. EPR Pre-Application Review Meeting: Equipment Qualification AREVA NP and the NRC November 29, 2006

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Page 1: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 1

U.S. EPR Pre-Application Review Meeting:Equipment Qualification

AREVA NP and the NRCNovember 29, 2006

Page 2: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 2

Introduction

Sandra M. SloanRegulatory Affairs

Manager, New Plants Deployment

Page 3: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 3

Meeting Objectives

> Provide an overview of U.S. EPR design features significant to equipment qualification (EQ)

> Describe AREVA NP’s approach to EQ> Discuss the scope and content of the EQ program

report (to be submitted in December)> Provide an opportunity for early NRC feedback on

AREVA NP’s approach

Page 4: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 4

> Overview of design features significant to EQ

(C. Tally)

> Conformance to U.S. regulatory requirements

(P. Salas)Qualification to the latest U.S. industry standards

Selection of source term

Treatment of Regulatory Guide (RG) 1.97

Mechanical equipment

> EQ program report content (P. Salas)> Summary and next steps (S. Sloan)

Outline

Page 5: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 5

Overview of Design Features Significant to EQ

Charles TallyManager – Engineering Integration

New Plants Engineering

Page 6: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 6

Topics

> Four-train concept> Simplified design> Use of radiation zones> Physical separation and compartmentalization

Page 7: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 7

> Four independent safety trains in separate buildings

> Physical separation against internal & external hazards

> Because of large separate areas, internal hazards results in loss of only one division

> Shield building extends airplane crash and external hazard protection to two safeguard buildings and fuel building

Overview

Page 8: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 8

Four-Train Concept

> On-line maintenance without entering action statements

> Radial arrangement simplifies layout and reduces piping

> Reduced component sizes

> Separate safeguards buildingsPhysical separation

Improved hazards mitigation – fire, flood, external events

Page 9: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 9

SIS/RHR Systems

Page 10: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 10

Decay Heat Removal SystemsEach train connects to different RCS loop

• 1 RHR pump in each Safeguards Building (SB)• 1 RHR heat exchanger in each SB• 1 CCW heat exchanger in each SB• 1 CCW pump in each SB• 1 ESW train incl. mech draft cooling towers for UHS

SB 2

SB 1

SB 3

Nuclear Aux Bldg

Fuel Building

RHR

CCW

RHR

CCW

CC

W

SB 4

CC

W

RHR

RHR

RHR

Div 1 UHSCooling Towers

Pump House

Div 2 UHSCooling Towers

Pump House

Div 4 UHSCooling Towers

Pump House

Div 3 UHSCooling Towers

Pump House

NOT TO SCALE

Page 11: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 11

Decay Heat Removal Systems

> 4-train redundancy in Essential Service Water, Component Cooling Water, and Reactor Heat Removal Systems (including electrical supply)

> All pumps are electrically motor-driven

IRWST

Reactor Heat Removal SystemComponent Cooling Water SystemEssential Service Water System

One Train Shown

Containment

Ultimate Heat Sink

HL

CL

Accumulator

Surge Tank

Page 12: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 12

EPSSElectrical Distribution Systems

Separation and redundancy

4231

UQA

4UBP

1UJK1UJH1UBP

UJA

UFA UKAUKH

4UJK

4UJH

UKS

UBA

2UBP

21

UQB

3UJK3UJH

2UJK2UJH

UKE

BBT

UMA

3UBP

34

UQB

UBP

UFA

UJA

UJH

UJK

UKA

UKE

UKH

UKS

UQB

Emergency Diesel Generator Building

Fuel Pool Building

Reactor Building

Safeguard Building Mechanical Part

Safeguard Building Electrical Part

Nuclear Auxiliary Building

Access Building

Vent Stack

Radioactive Waste Processing Building

Service Water Pump Building

UQA Circ Water Pump Building

Page 13: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 13

0%

20%

40%

60%

80%

100%

120%

VALVES PUMPS TANKS HEAT EXCHANGERS

COMPONENT TYPES

NORM

ALIZ

ED N

UMBE

R PE

R M

we

4-LOOP U.S. EPR

EXIS

TIN

G P

LAN

T

U.S

. EPR

EXIS

TIN

G P

LAN

T

U.S

. EP R

EXIS

TIN

G P

LAN

T

U.S

. EP R

EXIS

TIN

G P

LAN

T

U.S

. EPR

Simplified plant design

Simplified Design

U.S.EPR

4-Loop PWR

% Change (Absolute)

% Change (Count/MWe)

Pumps & Turbines 43 37 16 (16)Heat Exchangers 34 44 (23) (44)

Tanks 23 33 (30) (50)Valves 2,044 2,766 (26) (47)

* Information based on AREVA study of modern 4-loop facility

Page 14: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 14

Section View

Page 15: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 15

Typical Safeguards BuildingCross Section

Page 16: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 16

Use of Radiation Zones

SAFEGUARD BUILDING DIVISION 1

SAFEGUARD BUILDING DIVISION 2

SAFEGUARD BUILDING DIVISION 3

SAFEGUARD BUILDINGDIVISION 4

FUEL BUILDING

0 2 4 6 8 10 20m

2 t

- 4.35

B B

Safeguard Buildings Hot / Cold Separation

B

Hot A

Cold HarshMild

Harsh/Mild Separation Safeguard Buildings Hot / Cold Separation

Hot A

Cold

- HLN4UJE

- HLK1UJE

REACTOR BUILDING

SAFEGUARD BUILDINGDIVISION 4DIVISION 1

SAFEGUARD BUILDING

HarshMild

Harsh/Mild Separation

Page 17: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 17

> Four-train layout physically separates each division of safety related systems outside containment

> No steam or main feedwater lines pass through safeguards buildings

> Vertical layout minimizes exposure of electrical and I&C equipment to radiation fields from lower floors

> Safeguards buildings will not experience harsh environmental conditions except in regard to radiation in selected areas

> At normal operating conditions, no potential for high energy line breaks within safeguards building

Physical Separation and Compartmentalization

Page 18: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 18

> Accident considerationsTreatment of pipe breaks in the reactor building consistent with current plants (temperature, pressure, and radiation)A pipe break in a safeguard building will result in a loss of the entire division

• No need to qualify equipment assumed to be lostRemaining three trains will not experience elevated temperatures and pressuresRadiation will enter other safeguard buildings as process fluids in piping and through leakageOnly equipment exposed to direct shine from pipes will be affectedShielding and compartmentalization minimize the number of electrical components exposed to harsh environments

Physical Separation &Compartmentalization

Page 19: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 19

Conformance to Regulatory Requirements

Pedro SalasRegulatory Affairs

New Plants Deployment

Page 20: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 20

> Qualification to latest industry standards

> RG 1.89 - Selection of Source Term

> Treatment of RG 1.97

> Mechanical equipment

Topics

Page 21: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 21

> AREVA NP’s objective is to qualify equipment to the latest industry standards

> AREVA NP anticipating revision to Standard Review Plan Section 3.11 in December 2006 to assess endorsement of these standards

> Will adopt endorsed version of standards or justify deviations

Industry Standards

Page 22: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 22

> Key RGs that govern compliance of the EQ program

RG 1.89 – Environmental Qualification of Certain Electric Equipment Important to Safety for Nuclear Power Plants

RG 1.97 – Criteria for Accident Monitoring Instrumentation for Nuclear Power Plants

Regulatory Guides

Page 23: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 23

> RG 1.89 describes acceptable methods for compliance with 10 CFR 50.49

> Revision 1, dated June 1984, is the latest version

> If not updated, two exceptions will be requiredCompliance with IEEE Std 323-1974, “IEEE Standard for Qualifying Class 1E Equipment for Nuclear Generating Stations”

Radiation source term assumptions

RG 1.89 Regulatory Considerations

Page 24: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 24

> IEEE Standard 323

The latest version is IEEE 323-2003

If SRP 3.11 does not endorse IEEE 323-2003, the design certification application will justify the deviation from the standard specified in RG 1.89

If SRP 3.11 endorses IEEE 323-2003, the application will identify that this is an NRC approved exception to the standard specified in RG 1.89

RG 1.89 Regulatory Considerations

Page 25: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 25

> Radiation source termRG 1.89, Revision 1 recommends specific source term assumptionsThe RG recognized that ongoing investigation could lead to modifications to the source termThe U.S. EPR will conform to the NRC approved “Alternate Source Term”If the RG is not updated, the design certification application will identify that this is an NRC approved deviation from RG 1.89SRP 3.11, Draft Revision 3 (April 1986), anticipates this deviation as a possibility

RG 1.89 Regulatory Considerations

Page 26: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 26

> The text of 10 CFR 50.49 specifically references RG 1.97 Revision 2 in the text of the rule

> SRP 3.11 Draft Revision 3 recognizes that the latest version of RG 1.97 may be more appropriate

“For new applications the staff may accept an exemption from the requirement of 10 CFR 50.49(b)(3) to qualify certain types of post-accident monitoring equipment in accordance with Revision 2 to RG 1.97, if the applicant commits to conformance with the latest revision of RG 1.97, which meets the underlying purpose of the 10 CFR 50.49 rule”

> AREVA NP will apply for such an exemption to use RG 1.97 Revision 4

RG 1.97 Regulatory Considerations

Page 27: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 27

Mechanical Equipment

> Ensure acceptability of mechanical equipment consistent with the methods adopted by operating reactors in the 1990’s

> Qualification method reviewed and approved by the NRC for the South Texas Project

> AREVA NP’s EQ program will be consistent with this basis

U.S. EPR EQ approach for mechanical equipment consistent with methods accepted by the NRC for operating plants

Page 28: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 28

Mechanical Equipment (Continued)> Key elements for demonstrating acceptability of

mechanical equipmentUtilize the procurement, maintenance, and surveillance programs to establish that mechanical equipment will remain operable in applicable harsh and normal environmental conditions

Documentation• Design specifications

• Vendor certifications (Certificate of Compliance)

• Design and purchase specifications for replacement parts

• Material evaluations for replacement parts

Page 29: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 29

> Justification for this approach:Mechanical equipment (pumps and valves) is inherently more rugged than electrical equipment

The operating internal pressures and temperatures of mechanical equipment are much higher compared to electrical equipment and do not significantly change post accident

Radiation sensitivity can be effectively considered through design and procurement

Preventive maintenance, surveillance testing, local leak rate tests, valve stroke tests, in-service tests, and component monitoring provide reasonable assurance of detection of aging mechanisms

Mechanical Equipment (Continued)

Page 30: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 30

EQ Program Report Content

> Regulatory requirements and licensing basis10 CFR 50.49RG 1.89, Rev. 1RG 1.100, Rev. 2RG 1.97, Rev. 4Standard Review PlanIEEE Standards endorsed by RGIEEE Standards not endorsed by RG

> Programmatic elementsNuclear island (NSSS)Balance of plant and turbine islandElectricalMechanicalSeismic sequence methodologyInstrumentation and control

Page 31: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 31

> Scope of workCriteria for the 50.49 listIdentification of equipment locationIdentification of service conditionsProcurement of qualified equipmentDocumentation of qualificationDesign Control Document (DCD) programmatic aspects

> Summary of activities for U.S. EPR designDevelopment of Chapter 3.11Development of the Master Equipment List Development of Appendix 3DDevelopment of equipment service conditionsDevelopment of EQ data package formatDevelopment of aging programDevelopment of low level radiation thresholdDevelopment of aging parametersDevelopment of seismic sequence methodology

EQ Program Report Content

Page 32: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 32

Summary and Next Steps

Sandra M. Sloan

Page 33: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 33

Summary

> The U.S. EPR is uniquely designed with spatial separation to minimize equipment exposed to, and qualified for, harsh environments

> AREVA NP’s EQ approach for mechanical equipment consistent with methods accepted by the NRC for currently operating plants

> Will use endorsed standards or justify exceptions

Page 34: U.S. EPR Pre-Application Review Meeting: Equipment ...AREVA NP INC. > NRC Meeting, Equipment Qualification – November 29, 2006 3 Meeting Objectives > Provide an overview of U.S

> NRC Meeting, Equipment Qualification – November 29, 2006AREVA NP INC. 34

Next Steps

> AREVA NP will submit a report that details the principles contained in this presentation (December 2006)

> Next meetings:December 7, 2006: Human factors program pre-submittal meetingAREVA NP proposes Spring 2007 EQ post-submittal meeting