uni-tech | air compressing plants

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UNI-TECH Central Asia Service and engineering company July 12 Recipes for your business 1

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Page 1: Uni-Tech | Air compressing plants

UNI-TECH Central Asia

Service and engineering company

July 12

Recipes for your business

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Page 2: Uni-Tech | Air compressing plants

About Uni-Tech

Uni-Tech specializes in selling, installing and servicing Food Processing, Packaging, Filling Equipment, Compressors and Water Treatment Systems in Eurasia, Middle East and North Africa. We’ve been dedicated to serving our customers since 2004 providing them with better and smarter solutions. Over the past 8 years Uni-Tech has become one of the leading suppliers of quality machinery and has gained recognition for outstanding service and support. Our professional team has formed successful business relationships with Europe’s leading manufacturers.

Our core business is providing beverages and oils filling equipment, pasta processing equipment, water treatment systems, PET blow-moulding machines, compressors and packaging equipment.

We offer a wide range of competitively priced services, such as on site maintenance and repair services, spare parts supply and equipment upgrade.

Our philosophy is a recipe for your business!

2 Recipes for your business

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Page 3: Uni-Tech | Air compressing plants

Regional offices

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Uni-Tech European Community headquarters: Poznan, Poland

Uni-Tech Middle East office: Dubai, UAE

Uni-Tech Central Asia office: Almaty, Kazakhstan

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Our reference

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Page 5: Uni-Tech | Air compressing plants

AIR COMPRESSING EQUIPMENT

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Page 6: Uni-Tech | Air compressing plants

Airpol

Airpol Ltd. Compressor Manufacturing Company was established in 1991

after restructuring a factory with over 30 years of tradition in

manufacturing compressors.

We pay particular attention to the quality of the machines and

equipment offered, as well as to the quality of the services provided. Our

work has been certified with a quality system based on the ISO 9001

standard that we have held since 1998. We also acquired different

certificates from other countries.

Today Airpol Ltd. is the largest Polish screw compressor manufacturer and

is constantly searching for new technical and organizational solutions to

satisfy its customers. We offer the complete range of services from design

to full execution of complicated tasks. Our products are fitted to meet our

clients’ individual needs.

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sertificate ISO 9001:2008

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Page 7: Uni-Tech | Air compressing plants

Advantages of Airpol compressors

Firmness of the screw compressor – till the first replacement of bearings from 30.000 to 50.000 hours

High quality of compressed air – only 5ppm of oil and increase in temperature to 10 ° C of ambient temperature

Sound-absorbing enclosure reduces the noise level to 80%, which makes it possible to install the compressor in the production area

Economy of energy checked, highly qualified hardware

(Siemens, Mitsubishi, Rotorcomp)

low operating costs, achieved due to competitive prices of consumables and technical surveys

easy to maintain - due to the availability of all items of equipment

microprocessor unit continuously protecting compressor and leading monitoring of all critical parameters of its work

Production of high quality – confirmed by certificate ISО 9001, received in 1998

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Page 8: Uni-Tech | Air compressing plants

Аiгроl (controller МS385) Other manufacturers

Control of motor voltage set no

Control of motor temperature set no

Sensor of separator set no

Sensor of air filter set no

Absorption sensor set no

Sensor of oil filter set no

Motor manufacturer Siemens ?

Quality Europe ?

July 12

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Page 9: Uni-Tech | Air compressing plants

Frequency converter

In many industries you do not need to use compressors at full capacity.

Standard compressors run at a constant efficiency and energy consumption.

Frequency converter reduces compressor efficiency to 50%, which provides the real economy of energy.

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Efficiency

Page 10: Uni-Tech | Air compressing plants

Standard compressor

Energy consumption

Investments

System

Service

With frequency converter

Energy consumption

Economy

Investments

System

Service

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40% economy

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Compressors of KT series

Compressors of KT series with belt drive is completed with built-in dehumidifier, filters and receiver, which significantly reduce the size of the station and provide a comprehensive solution.

July 12 Recipes for your business 11

Dehumidifier

Filters

Receiver

Efficiency: from 10 to 120 m3/h

Pressure:

from 8 to 15 bar

Receiver volume:

400/500 L

Motor power:

from 4 to 15 kW

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Screw compressors with belt drive

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Efficiency: from 10 to 120 m3/h

Pressure: from 8 to 15 bar

Motor power: from 4 to 55 kW

Page 13: Uni-Tech | Air compressing plants

Screw compressors with direct drive

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Efficiency: from 40 to 2500 m3/h

Pressure: from 8 to 15 bar

Motor power: from 30 to 250 kW

Page 14: Uni-Tech | Air compressing plants

G series screw compressors

Screw compressors Airpol G are designed to work in the underground, methane mines.

These compressors are suited for use in areas with potentially explosive methane and coal dust. Specially designed and fortified tin enclosure ensures high density and sound absorption.

Compressors Airpol G is the ideal solution for working in hazardous industries.

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Page 15: Uni-Tech | Air compressing plants

Air pressure

Screw compressors linked with boosters allow you to collect stations of high efficiency with a discharge pressure of 40 bar

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• Such stations are used in food, oil and gas industry, particularly for PET containers and pumping gas using compressed air.

Page 16: Uni-Tech | Air compressing plants

Compressor plant

Compressor stations in container are the mobile individual decision for the industries with limited space or in places where the compressor plant was not originally designed.

These plants are easily transported and include the equipment for work with compressed air, adapted to any capacity.

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Page 17: Uni-Tech | Air compressing plants

Managing a group of compressors

In large industries it is often required to diagnose and manage large numbers of equipment.

Controllers of Airpol compressors are fully adapted for such decisions. It allows you to combine 8 compressors under one controller.

Connection to a PC system allows remote control with specialized programs.

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Apps

Air for heating

Each compressor during operation produces heat, the amount of which depends with the power of the motor. All screw compressors in sound-absorbing enclosures provide the possibility of recycling of warm air.

Sound-absorbing enclosure

Screw compressors, mounted in the body, are most popular among consumers who are planning to install them not in isolated areas, but directly in the production of the working area. Insulation is 80%.

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Page 19: Uni-Tech | Air compressing plants

Схема очистки сжатого воздуха

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Screw compressor Centrifugal separator

Receiver Pre-filter

Refrigerant dehumidifier

Adsorption dehumidifier

Pre-filter Fine filter

Carbon filter

Microfilter Fine filter

Sterile filter

Oil-water separator

Without the quality requirement

General

packaging, air for pneumatic systems,

dyeing

Freeze endangered plants

Electronics industry, optics

Food industry, hospitals,

pharmaceutical industry

July 12

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Page 20: Uni-Tech | Air compressing plants

Receivers

• Pressure up to 16 bar volume from 100 to 20 000 L

• pressure up to 40 bar volume from 250 to 6 000 L

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Dehumidifiers

• They are designed for drying compressed air to the required dew point. Relative humidity of air is 100%, and is reduced by the refrigerant dryer to only 21% (ie 0.75 g H2O) in the pressure dew point of 3 ° C.

• Adsorption dehumidifiers are used in the case of extremely high requirements to the purification of compressed air. The value of the dew point can be set as -40oC or-70oC.

• In dehumidifiersof ALD, HED, MSD types sorber is made of active aluminum oxide. The value of dew point can be set as –20oC, –40oC or even –70oC.

• Medical dryers Medipac 2000 equipped with a pre-filter and final filter.

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Page 22: Uni-Tech | Air compressing plants

Filters

• All filters are equipped with a differential pressure gauge and valve condensate removal.

• One of four filter elements is applied depending on the desired grade of air purity.

• There are filters of pressures up to 15 bar and filters of high pressure (40 bar) available.

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Filter cartridges

Q

• For separation of oil emulsions and solid particles. Guarantees 99% removal of solid particles of 3 mkm and formed liquid (3 class according to ISO 8573.1).

P

• Removes 99,9% particles of size greater than 1 mkm. Residual oil content does not exceed 0,1 mg/m3 (2 class according to ISO 8573.1).

S

• Removes 99% particles of size greater than 0,01mkm. Residual oil content after filtration does not exceed 0,01 mg/m3 (1 class according to ISO 8573.1).

C

• Charcoal filter provides an optimal surface for the adsorption of oil vapors and odors. Residual oil content is lower than 0,005mg/m3.

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Page 24: Uni-Tech | Air compressing plants

Contacts

«Юни-Тек (Uni-Tech)» LLP Kazakhstan, Almaty 050059, Al-Farabi 7, BC «Nurly-Tau» 5А, office 140

E-mail: [email protected]

Skype: uni-tech.kz

+7 (727) 275-02-22

+7 (727) 311-00-26/27/28

+7 (727) 311-00-29 (fax)

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Page 25: Uni-Tech | Air compressing plants

Contacts

Uni-Tech European Community

61-037, Poland, Poznan,

Krancowa Str. 24

Uni-Tech Middle East

United Arab Emirates, Dubai, Sheikh Zaed Road, Jumeirah Lakes Towers, Fortune Tower, office 908

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E-mail: [email protected]

Skype: uni-tech.pl

+48 (61) 641 62 22

+48 (61) 641 72 22

E-mail: [email protected]

Skype: uni-tech.ae

+971 (56) 145 43 73

+971 (50) 293 57 01

Page 26: Uni-Tech | Air compressing plants

Thank you for attention!

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