Quality Improvement ToolLineup Catalog

Everyone makes a mistake…

We aim for zero human errors.Mistakes

Zero

PMP stands for “picking mistake prevention.”■ Connection drawings

PMP shutter/PMP lamp/PMP rolling shutter

APT0217_2015.9.30

? ?

APG-6,APG-RS3,APL-1

APG-7

Input signal ONOFF

ONOFF

ONOFF

OpenClose

Lever (push)

Shutter*1

Lamp (at the time of �ashing)

Basic operation

*1) As for APG-6, ver.5 or later is available.*2) When the mode is set to “Lighting,” the lamp is changed to “Flashing” by turning the lever (push) switch ON.*3) The speci�cations of lamp lighting depend on model.

Input signal ONOFF

ONOFF

ONOFF

OpenClose

Lever (push)

Shutter

Lamp Flashing*2 Lighting*2

Answerback mode As for APG-7, the mode can be set by a remote controller (sold separately). As for others*1, it can be set on the body.

*1) PMP shutter and PMP rolling shutter only

When the input signal is turned ON, the shutter opens and the lamp �ashes (is lit). When the input signal is turned OFF, the shutter closes and the lamp goes out.When the lever (push) switch is operated, output turns ON (100ms) regardless of the state of the shutter.

When the input signal is turned ON, the shutter opens and the lamp �ashes (is lit). After that, when the lever (push) switch is turned ON, the shutter closes and the lamp is lit (�ashes). When the input signal is turned OFF, the lamp goes out.

Contact data:

3-30-20, Hanaten-Higashi, Tsurumi-ku, Osaka-shi, Japan 538-0044

* Please note that we may change speci�cations without notice due to product improvements.

Website address: https://www.one-a.co.jp ISO certification scope: Head Office, Head Office Factory, Tsurumi Factory, Osaka Business Office

IN

OUT

+24V

0V

Red

Green

Black

White

Correspondingto NPN

Control equipment side

Product side

0V

+24V

IN

OUT

Photo relay

IN

OUT

+24V

0V

Photo relay

Red

Green

Black

White

Correspondingto PNP

Control equipment side

Product side

0V

+24V

IN

OUT

IN

OUT

+24V

0V

Red

Green

Black

White

0V

+24V

IN

OUT

Correspondingto NPN

Control equipment side

Product side

IN

OUT

+24V

0V

Red

Green

Black

White

0V

+24V

IN

OUT

Correspondingto PNP

Control equipment side

Product side

Inte

rnal

circ

uit

Inte

rnal

circ

uit

Inte

rnal

circ

uit

Inte

rnal

circ

uit

Installation example

Rushing with a picking list in one hand.

The speed in operation is slow and the possibility of mistakes is high!

“PMP” series can prevent you from picking up the wrong parts while performing picking-up operation!

Order management server

Shipping instructions with barcode

■ System configuration drawing ■ Adoption of lever switch

A magnetic (hall element) lever switch is adopted.When the magnet tilts 15 degrees or more from the magnetic sensor, the open collector output is turned ON.It has resistance to dust and dirt and never and there is no mechanical life.

Normaltime

Operationtime

Magnetic sensor

Magnet

15°Output ON!

Small parts (bolts, labels, etc.)

Large parts (harness, etc.)

Superior durability and operability because of magnetic type!

Common parts

Tensile load: up to 2kgf

? ?

?

Everyonemakes

a mistake!

Before After in the case of taking countermeasures in response to careless mistakesBeforeBefore

AfterAfter

Also the series can be used as

a countermeasure in response to process skips such as tool

selection.

Lamp indication and opening/closing ofshutter can prevent you

from picking up the wrong parts

and eliminate mistakescompletely!

0201

Control equipment(PLC, etc.)

Handy terminal

*Turning the input signal ON/OFF opens/closes the shutter and the lamp is turned ON/OFF.

*For connection to various wire-saving units, please contact us separately.

PMP rolling shutter

PMP lamp PMP shutter series

PMP shutter

APG-7 APG-6

105

840

32

110 20

137

3813.4

54

43.6

150

34

20

Lamp cover

Connector (SMR-04V)*

Cabtyre cord

Hexagon socketcap bolt

Truss small screwM4 × 10mm

M4 spring washer

Plate for arm

Line indicatorφ28 elector pipe

62

11020

137

20

84015

0

105

43.6

387

32

12.2

54

34

φ28 elector pipeLamp cover

Connector (SMR-04V)*

Cabtyre cord

Hexagon socketcap bolt

Truss small screwM4 × 10mm

M4 spring washer

Plate for arm

Line indicator

Lever switch

【 Front view 】 【 Side view 】【 Front view 】 【 Front view 】 【 Front view 】 【 Side view 】 【 Side view 】 【 Side view 】

APG-6L APG-6B

■ Specification

*1) PNP speci�cations are made-to-order.*2) The value at the setting of opening angle 0° and 180° (default).

Available dimensions and mass vary depending on the shape, material and opening angle of the shutter.

Model

Material(Corresponding

to RoHS)

Lever switch type

Push switch type

APG-6L

APG-6B

NPN Specifications PNP Specifications

APG-6L-PN*1

APG-6B-PN*1

DC24V

20V～26.4V

Corresponding to contact point input or open collector (NPN/PNP)

Input current: 5mA/ON voltage: 0.5V or below

0.4A

0.6A

Power ON: flashing in red

In green, lighting or flashing setting available (lamp cover part)

Close → Open: red and green lamps flash alternately Open → Close: red lamp flashes (lamp cover part)Closing position: 0°, 15°, 30°, 45°/Opening position: 180°, 165°, 135°, 90°

1 [default], 4, 7, 10 (sec.)

0～50°C/30～85%RH (No dew condensation)

-20～70°C/30～85%RH (No freeze and dew condensation)W600×H210 (Max.) 100g or below*2

11.7N・cmUpper cover: PPE/body: SPCC (cation electrodeposition coating)

Drive shaft: SUM zinc nickel alloy plating/free shaft: SUM nickel plating

SPCC (trivalent unichrome plating)

Output of NPN transistor/open collectorMaximum current: 100mA

Output of PNP transistor/open collectorMaximum current: 100mA

SPCC (cation electrodeposition coating)

VCTF 03mm2 × 4 cores, Connector with SMR-04V (manufactured by JST)Lever switch type: 330g/Push switch type: 340g

Power source voltage

Range of voltage used

Consumption current

Current on star-up

Input power

Output power

Line indicator

Lamp indication behavior

Failure indicating movement

Setting of opening/closing angle

Delay time setting

Ambient temperature/humidity during use

Ambient temperature/humidity for storage

Recommended shutter (size/mass)

Torque value of shutter

Mass

Body

Shaft

Arm

Holder

Cable

Features

APG-7UL APG-7UB

■ Specification

Various settings such as lamp color and type of actions, and opening/-closing angles of shutter, ON/OFF of error output are made by remote control (sold separately).

Remote controller dedicated for setting

Features

■ In addition to lamp indication, more reliable instructions can be given to priority parts by opening/closing of a door.

(Operation by ON/OFF of signal input)

■ The switch is a magnetic type and has a long life span because there is never any inferior contact due to its non-contact structure.

■ The opening angle of the shutter can be adjusted by four-step setting.

■ Downsizing can be realized by adoption of high-torque motor.

■ Appearance dimensional drawing/name of each part (unit: mm) ■ Appearance dimensional drawing/name of each part (unit: mm)

*No component that can be used as a door (corrugated plastic, etc.) is included.

*Also two-support type is available (made-to-order).

*No component that can be used as a door (corrugated plastic, etc.) is included.

■ ON/OFF of error output can be set by using a remote controller (sold separately).

■ The pipe mounting holder and arm portion is excellent in durability because they are made of metal.

■ The lamp color and type of actions can be set.

■ Adjustment of shutter opening/closing angle can be set at 7 steps (outward) and 2 steps (inward).

■ Adoption of high-torque motor realizes further downsizing, and mounting in a small space is possible.

■ Polycarbonate including glass in consideration of oil resistance has been adopted for the casing.

■ φ28 round pipe and aluminum pipe are available.

NEW

Lever switch type

APG-7UL

Push switch type

APG-7UB

Lever switch type

APG-6L

Push switch type

APG-6B

ModelCommunication methodSetting distance/angle

DimensionsMass

Battery in use

APG-RM1Infrared ray50cm/30°

Ｗ66×Ｈ205×Ｄ23.5mm150g (dry-cell batteries not included)

Size AA alkaline battery × 2 (sold separately)

Bright lamps by optical designimprovevisibility.

33

Corresponding to CE Marking*Applicable standard: corresponding to EMC directive (Corresponding to EN55011/ EN61000-6-2)/RoHS directive)

Corresponding to CE Marking*Applicable standard: corresponding to EMC directive (Corresponding to EN55011/ EN61000-6-2)/RoHS directive)

33

0403

*Connecting connector: SMP-04V type (manufactured by JST) *Connecting connector: SMP-04V type (manufactured by JST)

78

341.

3

41

0.5

14.2 29.5

38.2

12.3

66.8

1.7

31

40

16.7

9.9

3.9

150

44.823.8

Illumination switch part

Cabtyre cord Lever switch

Holder A

Holder B

Hexagon socket cap boltM5 × 10mm

Truss small screwM4 × 10mm

M4 spring washer

Plate for arm

Connector (SMR-04V)*

5 Illumination switch part

38.2

78

341.

30.

5

14.2 29.5

1.7

31

40

16.7

9.9

3.9

150

4144.8

23.8

Cabtyre cord

Connector (SMR-04V)*

Hexagon socket cap boltM5 × 10mm

Truss small screwM4 × 10mm

M4 spring washer

Plate for arm

Holder A

Holder B

5

ModelAPG-7ULAPG-7UB

Red, FlashingClosing position: 0°/Opening position (open outward): 180°

Open outward: 180°, 165°, 150°, 135°, 120°, 105°, 90°Open inward: -90°, -75°*1/Closing position: 0°, 15°, 30°, 45°

*1) When the shutter is opened inward, the push switch type is recommended.*2) It is the value at the setting of the opening/closing angle of 0° or 180°(default). Available dimensions and mass vary depending on the shape, material and opening/closing angle.

DC24V

20V～26.4V0.4A0.6A

Corresponding to contact point input or open collector (NPN/PNP)Input current: 5mA/ON voltage: 0.5V or below

Open drain output (equivalent to open collector)Maximum current: 100mA

FlashingFlashing, lighting, unlit, double flashing, triple flashing

GreenGreen, blue, red, yellow, purple, sky blue

Power source voltageRange of voltage usedConsumption current

Current on star-up

Input power

Output power

Failure indicating movement

Lever switch typePush switch type

Illumination switch partIndicating operation

Illumination switch partIndication color

StandardThe mode can be set by an optional remote controller.

StandardThe mode can be set by an optional remote controller.

Standard

The mode can be set by an optional remote controller.

StandardThe mode can be set by an optional remote controller.

Delay timesetting

BodyShaftArm

HolderCable

Setting of opening/closing angle

PMP shutter APG-7

1 (sec.)0, 0.5, 1, 2, 3, 4, 5, 7, 10 (sec.)

Ambient temperature/humidity during useAmbient temperature/humidity for storage

Recommended shutter (size/mass)Torque value of shutter

Mass

Material(Corresponding to RoHS)

0～50°C/30～85%RH (No dew condensation)-20～70°C/30～85%RH (No freeze and dew condensation)

W300×H210×T5mm (Max.) 50g or below*2

11.7N・cmUpper cover: PC-GF10/Body: SPCC (ZAM)

Drive side: SUS303SPCC (trivalent unichrome plating)

Holder A: SUS304 CSP1/2H/Holder B: SUS304 2BVCTF 03mm2 × 4 cores, Connector with SMR-04V (manufactured by JST)

Lever switch type: 230g/Push switch type: 220g

PMP shutter APG-6

APL-1APG-RS3Features

APL-1L APL-1B

■ Specification

■ As for the lever switch type, both lever switch and push switch styles can be used by setting. (The default is the lever switch type before shipment).

■ The ▼ shape of the lamp (push switch part) can prevent improper picking on the upper and lower shelves where the incidence rate is high.

■ The LED lighting lamp colors green and red, and lighting or flashing can be set.

■ The answerback mode* function can further improve the accuracy of picking operation.

Features

■ This shutter can be used for Pokayoke for a large entrance that cannot be handled by the conventional PMP shutter.

■ As the shutter part does not project forward, the shutter can be used even in a picking area with narrow passageways.

■ The screen part can be processed by customers to change the size for a small entrance.

■ The screen part can be separated from the control part, and each part can be installed individually.

■ Appearance dimensional drawing/name of each part (unit: mm)

■ Appearance dimensional drawing/name of each part (unit: mm)

*Extension code separately sold (part No.: USP-070, length: 1,000mm) is required.

*Answerback mode is a function to maintain the operation with another lamp action until the OFF signal

is received from the upper controller after operation of the lever/push switch.

*1) PNP speci�cations are made-to-order.

Model

Material(Corresponding

to RoHS)

APL-1L

APL-1B

APL-1L-PN*1

APL-1B-PN*1

DC24V

20V～26.4V

Corresponding to contact point input or open collector (NPN/PNP)

Input current: 5mA/ON voltage: 0.5V or below

25mA

In green, lighting or flashing setting available (lamp cover part)

0～50°C/30～85%RH (No dew condensation)

-20～70°C/30～85%RH (No freeze and dew condensation)

Upper cover: PC-GF10/body: SPCC（ZAM）

Output of NPN transistor/open collectorMaximum current: 100mA

Output of PNP transistor/open collectorMaximum current: 100mA

SPCC (cation electrodeposition coating)

VCTF 03mm2 × 4 cores, Connector with SMR-04V (manufactured by JST)

Lever switch type: 198g/Push switch type: 188g

Power source voltage

Range of voltage used

Consumption current

Input power

Output power

Illumination switch part Indicating operation

Ambient temperature/humidity during use

Ambient temperature/humidity for storage

Mass

Body

Holder

Cable

96 40

54

150 62

12.2

35

32

φ28 elector pipe

Connector (SMR-04V)*

Cabtyre cord

Lever switch

Hexagon socketcap bolt

Switch cover

Illumination switch part

Lever switch

【 Front view 】 【 Side view 】

96 40

35

54

150

32

Connector (SMR-04V)*

Cabtyre cord

Hexagon socketcap bolt

Switch cover

Illumination switch part

【 Front view 】 【 Side view 】

Lever switch type

Push switch type

The installation position of control part can be set according to the style of the site.

PMP Rolling Shutter PMP lamp

Installation of control part suitable for the site Lever switch type

APL-1L

Push switch type

APL-1B

33 33

φ28 elector pipe

0605

*Connecting connector: SMP-04V type (manufactured by JST)

Model

Material(Corresponding

to RoHS)

Lever switch type

Push switch type

Set part No.: APG-RS3/control part: APG-RS31/roll operating part: APG-RS32

Set part No.:APG-RS3-B/control part: APG-RS31-B/roll operating part: APG-RS32*1

Set part No.: APG-RS3-PN/control part: APG-RS31-PN/roll operating part: APG-RS32*1

Set part No.:APG-RS3-PN-B/control part: APG-RS31-PN-B/roll operating part: APG-RS32*1

NPN Specifications PNP Specifications NPN Specifications PNP Specifications

DC24V

20V～26.4V

Corresponding to contact point input or open collector (NPN/PNP) Input current: 5mA/ON voltage: 0.5V or below

0.4A

0.6A

In green, lighting or flashing setting available/when setting: high-speed flashing in blue

Flashing in red

0 [default], 0.5, 1, 3 (sec.)

0～50°C/30～85%RH (No dew condensation)

-20～70°C/30～85%RH (No freeze and dew condensation)Support for roll operating part: SPCC/control part: PC-GF10

Output of NPN transistor/open collector Maximum current: 100mA Output of PNP transistor/open collector Maximum current: 100mA

SUS303

Standard pipe, outer diameter 43mm, length 940mm, part No.: GFF-200, Green Frame G (manufactured by SUS Corporation), aluminumMountable pipe, outer diameter 28mm, part No.: GFF-000, Green Frame (manufactured by SUS Corporation), aluminum

PLYCANVAS E-2525 (manufactured by Ryoko Plastic Co., Ltd.) (Fire safety certificated No. F-05024), thickness 0.25mm*2

(Dimensions: MAX width 920 × length 1,000mm/thickness: MAX 0.25mm/Mass: MAX 300g)

Control part: VCTF0.3mm2 × 4 cores with a connector SMR-04V (manufactured by JST), connecting wire (UL1061, AWG26), L = 150mmRoll operating part control side: connecting wire (UL2468, AWG26), L = 150mm

Roll operating part free side: 285g/roll operating part control side: 332g/screen part: 1,020gControl part lever switch type: 205g/control part push switch type: 195g

Part No.: GFA-805G, Frame Guard G (manufactured by SUS Corporation)

Power source voltage

Range of voltage used

Consumption current

Current on star-up

Input power

Output powerIllumination switch part Indicating operation

Failure indicating movement

Delay time setting

Ambient temperature/humidity during use

Ambient temperature/humidity for storage

Body

Shaft on roll operating part control side

Roll axis

Screen fixing rail

Screen

Cable

PMP Rolling Shutter APG-RS3 PMP lamp APL-1

*1) NPN-spec push switch type, PNP-spec lever switch type and push switch type are made-to-order.

*2) When purchasing separately, please use the product equivalent to the above.

Mass

180mm

100mm

10

00

mm

920mm

Leng

th 1

,000

Width 920

φ28 elector pipe

Connection connector(Control part)

Connection connector(Roll operating part)

Connector(SMR-04V)*

Screen �xing railOuter diameter of roll axis: 43mm

Control part

Holder

Standard pipe, outer diameter 43mm: 180 – 940mmMountable pipe, outer diameter 28mm: 125 – 940mm

Screen

48

47

1000

32 60.6 7.5114.1

7.5 60.6 32114.1

Opening time

Approx. 4 sec.

Closing time

Approx. 3.5 sec.【 Front view 】

【 Top view 】

【 Side view 】

Holder

Roll operating part free side

Holder

Roll operating part control side

*Connecting connector: SMP-04V type (manufactured by JST)

■ Specification