trunnion mounted ball valves · ldrain / vent / bypass : mss sp 45 / api 6d lunimac valves are...
TRANSCRIPT
TRUNNION MOUNTEDBALL VALVES
www.unimacvalves.co.in
Size Range available
MANUFACTURING RANGE
FULL
RED
UC
ED
22", 26", 28", 32", and 34" Valves are also available against specific request
SPECIAL TESTING CAPABILITIES
UNIMAC has the latest state-of-the-art testing facility available
and are practically equipped to perform most stringent and variety
of tests possible on Ball Valves. Few of them are, Fugitive
Emission testing, Cryogenic testing, high pressure Nitrogen/Gas
testing, Vacuum testing (Helium leak detection), Sulphide stress
cracking (SSC) testing and Hydrogen Induced Cracking (HIC)
testing.
Constructional Variation available
33
ASMEclass
Bore
Class/Size
150# 300# 600# 900# 1500# 2500#
2-piece (N2) 2"~12" 2"~12" 2"~12" 2"~12"
3-piece (N3) 2"~56" 2"~56" 2"~56" 2"~36" 2"~24" 2"~12"
Design
2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30" 36" 40" 42" 48" 56"
50 80 100 150 200 250 300 350 400 450 500 600 750 900 1000 1050 1200 1400
150#
300# üüüüüüüüüüüüüüüüüü
600# üüüüüüüüüüüüüüüüüü
900# üüüüüüüüüüüüüü
1500# üüüüüüüüüüüü
2500# üüüüüüü
150# üüüüüüüüüüüüüüüüüü
300# üüüüüüüüüüüüüüüüüü
600# üüüüüüüüüüüüüüüüüü
900# üüüüüüüüüüüüüü
1500# üüüüüüüüüüüü
2500# üüüüüüü
Size (Inch/mm)
üüüüüüüüüüüüüüüüüü
lOther applicable standards :
lValve Bore : API 6D
lFace to Face : ASME B 16.10 / API 6D
lFlange dimensions : ASME B 16.5 / B 16.47 /
MSS SP 44
lButt weld valve ends : ASME B 16.25 / B 31.3 /
B 31.4 / B 31.8
lPressure tests : API 6D/API 598 / BS EN 12266-1&2
lFire safe test : API 607/ API 6FA / BS 6755 Part II /
BS EN ISO 10497
lDrain / Vent / Bypass : MSS SP 45 / API 6D
lUNIMAC valves are designed and manufactured
as per ASME B 16.34, API 6D
& BS 5351/BS EN ISO 17292
These standards cover Pressure - Temperature
ratings, minimum shell thickness, bore diameter
for each size/class.
lValve body and trim can be offered as per
NACE MR 01-75 compliant.
lCastings inspection as per MSS-SP 53, 54, 55, 59,
93 & 94
lActuator mounting pad on the valve as per ISO 5211
lFugitive emission qualification as per
ISO 15848, TA - Luft : VDI 2440
MESC 77/312 and EPA 40_CFR 60-F
ANTISTATIC DESIGN
UNIFORM LOADING OFSEATS ON TO BALL USINGA SET OF COMPRESSION SPRINGS
DOUBLE BODY SEALING
PIGGABLE BORE
STUFFING GLANDARRANGEMENTAND STEM SEALING
SELF LUBRICATINGBEARINGS FORTRUNNION AND STEM
BODY CAVITYPRESSURE RELIEF
DOUBLE BLOCKAND BLEED FEATURE
Quality Systems / Certification : ISO9001-2015, PED, CRN , FIRE SAFE, CRYO
Trunnion Mounted Ball Valve
FIRESAFE DESIGN
LOW PRESSURE SOFTSEALING HIGH PRESSUREMETAL SEALING
LOW OPERATING TORQUE
DESIGN & TESTING STANDARDS
4
! All castings are shot blasted and are subjected to dewatering oil coats. Carbon Steel valves are Zinc phosphated and
internally lacquered before final assembly.
! Valves are thoroughly cleaned and primer coated with Epoxy Zinc Phosphate primer, followed by a final coat of Epoxy
Blue shade applied in semi-gloss finish.
! Valves are shipped in vapor corrosion inhibitor impregnated paper bags with desiccant pouches to prevent corrosion
due to saline environment.
Corrosion Protection and Painting
A triple sealing arrangement in stem area prevents leakage to atmosphere. It includes double sealing with O-rings and graphite seal at the top of stem housing. The blow out proof stem enables positive stem retention.
METAL TO METAL SEALING FOR FIRE SAFETY FEATURE
BALL
BALL
SEAT
GRAPHITE
STUFFING GLANDADAPTER
BODY
"O"RINGS
STEM
HOUSING
Multiple Stem Sealing.Fire Safe Design
Spring loaded floating seats maintain contact with the ball and provide tight shut off even at low pressure differential. Independent sealing of upstream and downstream sides facilitates draining of fluid from the body cavity, and thus the double block and bleed operation.
Double seal combination of O-ring and spiral wound gasket ensure perfect body joint sealing. UNIMAC valves therefore meet or exceed the fugitive emission requirements across wide range of pressure and temperature applications. Valves are suitable for both above and underground installations.
In the event of fire, soft insert gets burnt and spring loaded seats ensure metal to metal sealing.
DOWNSTREAM
CLOSED BALL
UPSTREAM
"O"RING
ADAPTER
DRAINING
BODY CAVITY BODY ADAPTER
BODY
REINFORCED SPIRAL WOUND EXFOLIATED/ EXPANDED GRAPHITE GASKET
ADAPTER
P2 P1
Double Block And Bleed Double Body Sealing
DESIGN FEATURES
5
6
BODY ADAPTER
04
05 SEAT + INSERT
STEM
02
03
01
BALL
BODY
PART NAMEITEMNO.
STEM HOUSING
GASKET (TRUNNION)
GASKET (STEM)
GASKET (BODY)
11
14
13
12
DRAIN PLUG/BLEED VALVE
10
09
08
07
06 O RING (SEAT)
O RING (BODY ADAPTER)
O RING (STEM HOUSING)
GASKET (STEM HOUSING)
O RING (STEM)
STEM THRUST WASHER
ISO MOUNTING FLANGE
TRUNNION
O RING (TRUNNION)
TRUNNION THRUST WASHER
ANTISTATIC SPRINGS
SEAT SPRINGS
19
20
21
22
23
BUSH BEARING
18
17
16
15
HAND LEVER24
GEAR BOX25
GENERAL ASSEMBLY
SERIES N3
16
14
13
12
11
09
08
07
06
05
04
15
21
03
22
02
10
01
23 20
REDUCEDBORE
FULLBORE
O
ØR
H2
ØF
ØC
ØN
xM N
os
H1
ØE
L
T
T1
DN
Lever / Gear Box Details
VALVE WITH GEAR
H1
'
Y
ØBX
Z
VALVE WITH LEVER
G
H1'
SERIES N2
O
ØR
H2
ØF
ØC
ØN
xM N
os
BOREFULL
REDUCEDBORE
H1
ØE
23
06
05
03
02
01
10
21
L
T
T1
13
15
11
16 14
10
12
04
09
07
08
22
20
17
19
18
24
25
7
Leg
en
d :
RF
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ais
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E=
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ttw
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pe J
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or
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ed
siz
es
gear
op
era
tio
n a
lso
ava
ilab
le. F
or
* m
ark
ed
dim
en
sio
ns
co
nsu
lt U
NIM
AC
.
17
2 x
1 ½
"11
.50
11.5
011
.62
6.50
5.00
0.75
83.
621.
250.
254.
375.
723.
455.
6315
.75
--
--
484
-
2"2.
012.
0111
.50
11.5
011
.62
6.50
5.00
0.75
83.
621.
250.
254.
926.
873.
746.
6319
.70
--
--
555
-
3" x
2"
2.99
2.01
14.0
014
.00
14.1
28.
256.
620.
888
5.00
1.50
0.25
4.92
6.87
3.74
6.63
19.7
0-
--
-95
5-
# 3
"2.
992.
9914
.00
14.0
014
.12
8.25
6.62
0.88
85.
001.
500.
256.
5010
.80
5.39
8.86
39.3
713
.78
3.74
13.0
03.
0714
310
37
# 4
" x
34.
022.
9917
.00
17.0
017
.12
10.7
58.
501.
008
6.19
1.75
0.25
6.50
10.8
05.
398.
8639
.37
13.7
83.
7413
.00
3.07
195
1037
# 4
"4.
024.
0217
.00
17.0
017
.12
10.7
58.
501.
008
6.19
1.75
0.25
7.76
12.1
25.
9410
.16
39.3
713
.78
3.74
13.0
03.
0721
415
37
# 6
" x
4"5.
984.
0222
.00
22.0
022
.12
14.0
011
.50
1.12
128.
502.
130.
257.
7612
.12
5.94
10.1
639
.37
13.7
83.
7413
.00
3.07
293
1537
6"5.
985.
9822
.00
22.0
022
.12
14.0
011
.50
1.12
128.
502.
130.
259.
3713
.31
7.40
12.3
0-
19.7
06.
1813
.80
5.20
463
-19
8
8" x
6"
7.99
5.98
26.0
026
.00
26.1
216
.50
13.7
51.
2512
10.6
22.
440.
259.
3713
.31
7.40
12.3
0-
19.7
06.
1813
.80
5.20
670
-19
8
8"7.
997.
9926
.00
26.0
026
.12
16.5
013
.75
1.25
1210
.62
2.44
0.25
11.1
015
.10
15.6
014
.10
-19
.70
6.69
23.8
68.
9010
14-
198
10"
x 8"
10.0
07.
9931
.00
31.0
031
.12
20.0
017
.00
1.38
1612
.75
2.75
0.25
11.1
015
.10
15.6
014
.10
-19
.70
6.69
23.8
68.
9013
22-
198
10"
10.0
010
.00
31.0
031
.00
31.1
220
.00
17.0
01.
3816
12.7
52.
750.
2512
.95
17.4
413
.10
16.7
5-
19.7
07.
4023
.86
11.0
617
20-
251
12"
x 10
"12
.01
10.0
033
.00
33.0
033
.12
22.0
019
.25
1.38
2015
.00
2.87
0.25
12.9
517
.44
13.1
016
.75
-19
.70
7.40
23.8
611
.06
2160
-25
1
12"
12.0
112
.01
33.0
033
.00
33.1
222
.00
19.2
51.
3820
15.0
02.
870.
2514
.37
19.1
319
.17
18.1
7-
19.7
08.
5023
.86
11.0
618
52-
251
2.01
1.50
DN
DN
ØE
ØE
RF
BW
EB
WE
RTJ
RTJ
LLØ
FØ
FØ
CØ
CØ
NØ
NOO
XY
ZG
ØB
Bar
eS
tem
Bar
eS
tem
AN
SI
600
Dim
en
sio
ns in
"in
ch
es"
Appro
x W
eight
s (L
b)
Lev
erLev
erG
ear
Oper
ator
SIZ
EMM
ØR
CR
TTT1
T1
H1
H1
H2
H1*
Dim
en
sio
ns in
"m
m"
50 x
40
292
292
295
165.
112
7.0
19.1
891
.931
.86.
411
1.0
145.
387
.614
3.0
400.
0-
--
-22
2-
5051
5129
229
229
516
5.1
127.
019
.18
91.9
31.8
6.4
125.
017
4.5
95.0
168.
550
0.4
--
--
252
-
80 x
50
7651
356
356
359
209.
616
8.1
22.4
812
7.0
38.1
6.4
125.
017
4.5
95.0
168.
550
0.4
--
--
432
-
# 8
076
7635
635
635
920
9.6
168.
122
.48
127.
038
.16.
416
5.0
274.
313
7.0
225.
010
0035
095
330.
078
655
17
# 1
00 x
80
102
7643
243
243
527
3.1
215.
925
.48
157.
244
.56.
416
5.0
274.
313
7.0
225.
010
0035
095
330.
078
885
17
# 1
0010
210
243
243
243
527
3.1
215.
925
.48
157.
244
.56.
419
7.0
307.
815
0.9
258.
010
0035
095
330.
078
977
17
# 1
50 x
100
152
102
559
559
562
355.
629
2.1
28.5
1221
5.9
54.1
6.4
197.
030
7.8
150.
925
8.0
1000
350
9533
0.0
7813
37
17
150
152
152
559
559
562
355.
629
2.1
28.5
1221
5.9
54.1
6.4
238.
033
8.1
188.
031
2.4
-50
015
735
0.5
132
210
-90
200
x 15
020
315
266
066
066
441
9.1
349.
331
.812
269.
762
.06.
423
8.0
338.
118
8.0
312.
4-
500
157
350.
513
230
4-
90
200
203
203
660
660
664
419.
134
9.3
31.8
1226
9.7
62.0
6.4
281.
938
3.5
396.
235
8.1
-50
017
060
622
646
0-
90
250
x 20
025
420
378
778
779
150
8.0
431.
835
.116
323.
969
.96.
428
1.9
383.
539
6.2
358.
1-
500
170
606
226
600
-90
250
254
254
787
787
791
508.
043
1.8
35.1
1632
3.9
69.9
6.4
328.
944
3.0
332.
742
5.5
-50
018
860
628
178
0-
114
300
x 25
030
525
483
883
884
155
8.8
489.
035
.120
381.
072
.96.
432
8.9
443.
033
2.7
425.
5-
500
188
606
281
980
-11
4
300
305
305
838
838
841
558.
848
9.0
35.1
2038
1.0
72.9
6.4
365.
048
5.9
487.
046
1.5
-50
021
660
628
184
0-
114
5138
DN
DN
ØE
ØE
RF
BW
EB
WE
RTJ
RTJ
LLØ
FØ
FØ
CØ
CØ
NØ
NMM
ØR
CR
TTT1
T1
H1
H1
H2
OOX
YZ
GØ
BB
are
Ste
mB
are
Ste
mH
1*
Appro
x W
eight
s (K
g)
Lev
erLev
erG
ear
Oper
ator
SIZ
E
DIM
EN
SIO
NA
L D
ETA
ILS
FO
R 2
PIE
CE
DE
SIG
N -
N2 S
ER
IES
Leg
en
d :
RF
=R
ais
ed
Face,
BW
E=
Bu
ttw
eld
En
d,
RT
J=
Rin
gty
pe J
oin
t F
or
# m
ark
ed
siz
es
gear
op
era
tio
n a
lso
ava
ilab
le. F
or
* m
ark
ed
dim
en
sio
ns
co
nsu
lt U
NIM
AC
.
18
2 x
1 ½
"14
.49
14.4
914
.61
8.50
6.50
1.00
83.
621.
50.
254.
375.
983.
355.
6315
.75
--
--
754
-
2"2.
012.
0114
.49
14.4
914
.61
8.50
6.50
1.00
83.
621.
50.
255.
857.
994.
727.
5627
.56
--
--
117
5-
3" x
2"
2.91
2.01
15.0
015
.00
15.1
29.
507.
501.
008
5.00
1.5
0.25
5.85
7.99
4.72
7.56
27.5
6-
--
-13
15
-
# 3
"2.
912.
9115
.00
15.0
015
.12
9.50
7.50
1.00
85.
001.
50.
256.
5010
.06
5.91
8.82
39.3
713
.78
3.74
12.9
93.
0718
710
37
# 4
" x
34.
022.
9117
.99
17.9
918
.11
11.5
09.
251.
258
6.19
1.75
0.25
6.50
10.0
65.
918.
8239
.37
13.7
83.
7412
.99
3.07
254
1037
# 4
"4.
024.
0217
.99
17.9
918
.11
11.5
09.
251.
258
6.19
1.75
0.25
7.76
11.6
97.
0910
.16
39.3
717
.72
4.25
14.3
73.
3128
115
50.6
# 6
" x
4"5.
984.
0224
.02
24.0
224
.13
15.0
012
.50
1.25
128.
502.
190.
257.
7611
.69
7.09
10.1
639
.37
17.7
24.
2514
.37
3.31
374
1550
.6
6"5.
985.
9824
.02
24.0
224
.13
15.0
012
.50
1.25
128.
502.
190.
2510
.08
14.0
08.
4313
.07
-23
.62
6.69
23.7
88.
9062
6-
198
8" x
6"
7.99
5.98
29.0
229
.02
29.1
318
.50
15.5
01.
5012
10.6
22.
50.
2510
.08
14.0
08.
4313
.07
-27
.56
6.69
23.7
88.
9076
7-
198
8"7.
997.
9929
.02
29.0
229
.13
18.5
015
.50
1.50
1210
.62
2.5
0.25
11.8
115
.60
9.92
15.5
9-
19.6
96.
6923
.78
8.90
879
-20
2
10"
x 8"
10.0
07.
9932
.99
32.9
933
.11
21.5
018
.50
1.50
1612
.75
2.75
0.25
11.8
115
.60
9.92
15.5
9-
19.6
96.
6923
.78
8.90
1726
-20
2
10"
10.0
010
.00
32.9
932
.99
33.1
121
.50
18.5
01.
5016
12.7
52.
750.
2513
.70
18.1
011
.54
19.0
7-
23.6
28.
5023
.86
11.0
618
66-
266
12"
x 10
"12
.01
10.0
037
.99
37.9
938
.11
24.0
021
.00
1.50
2015
.00
3.12
0.25
13.7
018
.10
11.5
419
.07
-23
.62
8.50
23.8
611
.06
2169
-26
6
12"
12.0
112
.01
37.9
937
.99
38.1
124
.00
21.0
01.
5020
15.0
03.
120.
2515
.47
20.0
013
.86
20.9
1-
29.5
37.
2823
.86
13.4
324
50-
266
2.01
1.50ØE
ØE
RF
BW
EB
WE
RTJ
RTJ
LLØ
FØ
FØ
CØ
CØ
NØ
NMM
ØR
CR
TTT1
T1
H1
H1
H2
OOX
YZ
GØ
BB
are
Ste
mB
are
Ste
m
AN
SI
900
Dim
en
sio
ns in
"in
ch
es"
H1*
Dim
en
sio
ns in
"m
m"
Appro
x W
eight
s (L
b)
Lev
erLev
er
50 x
40
368
368
371
215.
916
5.1
25.4
891
.938
.16.
411
1.0
152.
085
.014
3.0
400
--
--
342
-
5051
5136
836
837
121
5.9
165.
125
.48
91.9
38.1
6.4
148.
520
3.0
120.
019
2.0
700
--
--
532
-
80 x
50
7451
381
381
384
241.
319
0.5
25.4
812
7.0
38.1
6.4
148.
520
3.0
120.
019
2.0
700
--
--
592
-
# 8
074
7438
138
138
424
1.3
190.
525
.48
127.
038
.16.
416
5.0
255.
515
0.0
224.
010
0035
095
330.
078
855
17
# 1
00 x
80
102
7445
745
746
029
2.1
235.
031
.88
157.
244
.56.
416
5.0
255.
515
0.0
224.
010
0035
095
330.
078
115
517
# 1
0010
210
245
745
746
029
2.1
235.
031
.88
157.
244
.56.
419
7.0
297.
018
0.0
258.
010
0045
010
836
5.0
8412
77
23
# 1
50 x
100
152
102
610
610
613
381.
031
7.5
31.8
1221
5.9
55.6
6.4
197.
029
7.0
180.
025
8.0
1000
450
108
365.
084
170
723
150
152
152
610
610
613
381.
031
7.5
31.8
1221
5.9
55.6
6.4
256.
035
5.6
214.
033
2.0
-60
017
060
4.0
226
284
*90
200
x 15
020
315
273
773
774
046
9.9
393.
738
.112
269.
763
.56.
425
6.0
355.
621
4.0
332.
0-
700
170
604.
022
634
8*
90
200
203
203
737
737
740
469.
939
3.7
38.1
1226
9.7
63.5
6.4
300.
039
6.2
252.
039
6.0
-50
017
060
422
639
9*
92
250
x 20
025
420
383
883
884
154
6.1
469.
938
.116
323.
969
.96.
430
0.0
396.
225
2.0
396.
0-
500
170
604
226
783
*92
250
254
254
838
838
841
546.
146
9.9
38.1
1632
3.9
69.9
6.4
348.
045
9.7
293.
048
4.4
-60
021
660
628
184
6*
121
300
x 25
030
525
496
596
596
860
9.6
533.
438
.120
381.
079
.26.
434
8.0
459.
729
3.0
484.
4-
600
216
606
281
984
*12
1
300
305
305
965
965
968
609.
653
3.4
38.1
2038
1.0
79.2
6.4
393.
050
8.0
352.
053
1.0
-75
018
560
634
111
11*
121
5138Ø
EØ
ER
FB
WE
BW
ER
TJ
RTJ
LLØ
FØ
FØ
CØ
CØ
NØ
NMM
ØR
CR
TTT1
T1
H1
H1
H2
OOX
YZ
GØ
BB
are
Ste
mB
are
Ste
mH
1*
Appro
x W
eight
s (K
g)
Lev
erLev
erG
ear
Oper
atorGea
rO
per
ator
DN
DN
DN
DN
SIZ
E
SIZ
E
DIM
EN
SIO
NA
L D
ETA
ILS
FO
R 2
PIE
CE
DE
SIG
N -
N2 S
ER
IES
Leg
en
d :
RF
=R
ais
ed
Face,
BW
E=
Bu
ttw
eld
En
d,
RT
J=
Rin
gty
pe J
oin
t F
or
# m
ark
ed
siz
es
gear
op
era
tio
n a
lso
ava
ilab
le. F
or
* m
ark
ed
dim
en
sio
ns
co
nsu
lt U
NIM
AC
.
19
NOTES :- 1) Torques Values are in Nm/In-lbs and are for Primary Soft Seated TMBVs with Seat Insert Material as Nylon PA - 12/ Devlon V (API).2) Torque Values with PEEK seat insert are 100% higher than the corresponding above mentioned values.3) Torque Values are at Ambient Temperature, media being clear water. (Without any safety factor)4) For Reduced Bore Valves, take torque values corresponding to the lower size (Ball Bore size) e.g. : for 14” x 10” Reduced Bore Valve,
take torque values corresponding to 10”.5) Torque details for balance sizes can be provided on request.6) Above Torque Values are indicative and for reference only. Exact Torque Values for Actuator sizing will depend on service conditions.
Torque Values in Nm / in - lbs.
B.T.O. = Break to open torque (Under Rated Pressure) E.T.C.= End to close torque (Reseating Torque)
1 1/2" (40)
2" (50)
3" (80)
4" (100)
6" (150)
8" (200)
10" (250)
12" (300)
14" (350)
16" (400)
18" (450)
20" (500)
24" (600)
150# 300# 600#
PRESSURE CLASSTORQUE
TYPESIZE
DN (NPS)Nm In-lbs Nm In-lbs In-lbs
900# 2500#
Nm In-lbs Nm In-lbsNm In-lbsNm
1500#
BTO 48 425 71 628 87 770 99 876 146 1292 280 2478ETC 38 340 57 503 70 616 79 701 117 1034 224 1983RUN 21 190 32 281 39 344 44 391 65 577 125 1107BTO 69 611 85 752 110 974 135 1195 257 2275 365 3231ETC 55 489 68 602 88 779 108 956 206 1820 292 2584RUN 31 273 38 336 49 435 60 534 115 1016 163 1443BTO 160 1416 220 1947 323 2859 436 3859 605 5355 1153 10205ETC 128 1133 176 1558 258 2287 349 3087 484 4284 922 8164RUN 71 633 98 870 144 1277 195 1724 270 2392 515 4558BTO 242 2142 340 3009 465 4116 605 5355 931 8240 1598 14143ETC 194 1714 272 2407 372 3292 484 4284 745 6592 1278 11315RUN 108 957 152 1344 208 1838 270 2392 416 3681 714 6317BTO 418 3700 665 5886 1078 8541 1498 13258 2580 22835 3086 27313ETC 334 2960 532 4709 862 7633 1198 10607 2064 18268 2469 21851RUN 187 1652 297 2629 482 4262 669 5922 1152 10200 1378 12200BTO 818 7240 1328 11754 2126 18817 3188 28216 4941 43732 7775 68815ETC 654 5792 1062 9403 1701 15053 2550 22573 3953 34985 6220 55052RUN 365 3234 593 5250 950 8405 1424 12603 2207 19533 3473 30737BTO 1094 9683 1713 15161 2825 25003 3955 35005 6130 54255ETC 875 7746 1370 12129 2260 20003 3164 28004 4904 43404RUN 489 4325 765 6772 1262 11168 1767 15635 2738 24234BTO 1412 12497 2047 18117 3275 28986 4913 43484 8843 78267ETC 1130 9998 1638 14494 2620 23189 3930 34787 7074 62614RUN 631 5582 914 8092 1463 12947 2194 19423 3950 34959BTO 2484 21985 3479 30792 5565 49254 8348 73886 16579 146737ETC 1987 17588 2783 24633 4452 39404 6678 59109 13263 117389RUN 1110 9820 1554 13754 2486 22000 3729 33002 7405 65542BTO 3380 29916 4780 42307 7063 62513 10373 91809 22231 196761ETC 2704 23932 3824 33845 5650 50010 8298 73447 17785 157409RUN 1510 13362 2135 18897 3155 27922 4633 41008 9930 87887BTO 4522 40023 7118 63000 11387 100783 17081 151180ETC 3618 32018 5694 50400 9110 80627 13665 120944RUN 2020 17877 3179 28140 5086 45017 7630 67527BTO 5731 50724 9863 87295 15780 139665 23670 209497ETC 4585 40579 7890 69836 12624 111732 18936 167598RUN 2560 22657 4405 38992 7048 62384 10573 93575BTO 10449 92481 16468 145754 25233 223331 39525 349826ETC 8359 73985 13174 116603 20186 178665 31620 279861RUN 4667 41308 7356 65104 11271 99755 17655 156256
PRESSURE TEMPERATURE RATINGS & TORQUE VALUES
Note : These ratings are a guide for general service. Please consult UNIMAC for specific
recommendations.
Pressure - temperature seat ratings of the graph for body material A 216 - WCB.
All pressure containing parts comply to the pressure temperature ratings as specified in ANSI B 16.34
valves are as given in
Temperature (Deg. F) / (Deg. C)
Diff
ere
ntial P
ress
ure
(P
si)
/ B
ar
300
500
0
CL.150
1000
CL.300
200100
2000
1500CL.600
2500
NY
LO
N
400 500 600
3500
3000
4000
CL.1500
PE
EK
– V
ITO
N
-18 38 93 149 204 260 316
34.5
69
103.5
138
207
241.5
276
172.5 CL.900 NY
LO
N P
A12
DE
VLO
N
DEVLON
PEEK
Temperature Limits:Typical values for few materials
NYLON
CF8
WCB
LCB
Bo
dy M
atl
.S
eat
As per Graph
As per Graph
As per Graph
1000
Lower limit Upper limit *
Deg.F/Deg.C Deg.F/Deg.C
800
650
(-425)
(-20) (-29)
(-50) (-46)
(-254)
(-50) (-46)
(-50) (-46)
(-50) (-46)
425
345
538
* Useful application limit.
For applications above 4000F (2040C) consult UNIMAC Other ratings on request.Metal to metal seats are also supplied on request
Fire TestUNIMAC Ball Valves have been designed to meet the requirements of API 607 / API 6 FA / BS 6755 - Part II./ BS EN ISO 10497. Fire safe tests have been witnessed and certified by Gulf Lloyds
MATERIAL OF CONSTRUCTION
20
Note : Materials not listed above can be offered on request.
BODY ASTM - A 216 WCB / WCC / LF2 / A 105 / A 351 CF8M / A 351 CF3M / A 352 LCB / LCC / A 217 CA15 / DUPLEX SS / INCONEL / 254 SMO.
BODY ADAPTER ASTM - A 216 WCB / WCC / LF2 / A 105 / A 351 CF8M / A 351 CF3M / A 352 LCB / LCC / A 217 CA15 / DUPLEX SS / INCONEL / 254 SMO.
BALL ASTM - A 216 WCB/WCC + ENP / A 351 CF8M / A 351 CF3M / A 217 CA 15 / DUPLEX SS / INCONEL / MONEL
STEM HOUSING ASTM - A 216 WCB / A351 CF8M / A 351 CF3M / A 352 LCB / A 217 CA 15
STEM A 479 SS 316 / A 479 SS 316L / A 182 F 6A / A 564 TYPE 630 / A 479 SS 410 / AISI 4140 + ENP / ASTM A 182 F51, F53, F44 / INCONEL (625, 825, 718)
SEAT ASTM - A 105 + ENP / A 182 F316 / ASTM A 182 F6A / DUPLEX SS / INCONEL / F44 / LF2
SEAT INSERT RPTFE / NYLON / PEEK / DEVLON / PCTFE
STEM GASKET GRAPHITE / LIP SEAL
BODY GASKET GRAPHITE / REINFORCED SPIRAL-WOUND SS 316 GRAPHITE / LIP SEAL
STEM H. GASKET GRAPHITE / LIP SEAL
TRUNNION GASKET GRAPHITE / LIP SEAL
O RING VITON (SPECIAL O-RING ON REQUEST)
TRUNNION A 479 SS 316 / A 479 SS 316L / A 182 F 304 / A 182 F 316 / A 182 F 410 / A 564n TYPE 630 / A 105 / LF2 / DUPLEX SS / INCONEL
ISO MTG FLANGE STEEL
SPRINGS ASTM - A 313 SS 302 / ASTM B 637 (INCONEL 750) / INCONEL 718
THRUST WASHER PHOSPHOR BRONZE / A 479 SS 316 + BRONZE + PTFE COATED / A 479 SS 316 + PTFE COATED
STUDS / BOLTS / CAP SCREW ` ASTM - A 320 L7, L7M / A 193 B8M / A 193 B7 / A 193 GR. B7M
NUT ASTM - A 194 GR 7M / A 194 GR 8M / A 194 2H / A 194 GR 2HM
BEARING A 479 SS 316 + PTFE COATED
COUPLING STEEL + PLATING
SUPPORT STAND STEEL
LIFTING HOOK STEEL
BRACKET STEEL
DRAIN PLUG/ NEEDLE VALVE STANDARD
PART MATERIAL OPTIONS
AUTOMATION & SPECIALIZATION
Pneumatic actuators and accessories are available from our facilities in India as well as our full service facilities in Houston, Texas (USA), Jebel Ali (Dubai) and Milano (Italy). Factory mounted automation packaging means single point responsibility, standardization of control components, acc-essories and expert sizing for smooth operation.
COATINGS AND OVERLAY
Valve Operation :
UNIMAC offers an option of operating the valve by hand lever, gear operator or actuator. Length of lever and diameter of handwheel (maximum 31-1/2”) of gear operator are designed to keep operating force less than 80 lb. All valves have a stopper for fully opened and closed position along with indicator to show position of ball port.
Switch Box Actuator Operated Gear Box Operated Lever Operated
VALVE OPERATION
A wide variety of coatings are available for increased life span and corrosion protection you can count on. Enduro-Bond Plus coatings are a cross-linked barrier fused by a strong mechanical bond to provide superior protection over traditional plastic coatings. A complete line of spray on and weld overlay metals are also available.
21
Overlay Ball : before machining
Overlay Ball : after machining
22
NSMPWXCDTLEUB
123
RFRSFFFSRTSWSNBSNPBWDNBTSGLGTGBNO
FR
C17L824635AUWI
MO
FN
12345689O
BGLACO
SIPPSEBEDPSPLPJKLTXX
124635UI
MTGNLDPEVO
S 2 RF 1 R C 6 G L LP
PRODUCT SELECTION CODE
Examples
C17L824635AUWI
MO
F
Desig
n
Sp
ecia
l Req
.
Op
era
tion
Fire
Safe
ty
Seat+
Coatin
gt
Bal+
Coatin
g
Bod
y
Bore
Ratin
gs
End
Connectio
n
Constru
ction
Above stands for side entry soft Seated floater, Two piece body, RF ends ,150#, Reduced Bore, WCB Body, SS316 Ball,RPTFE Seat, Fire Safe, Lever Operated, long pattern.
Design
N - Side Entry Soft SeatedTrunnionS - Side Entry Soft Seated FloaterM - Side Entry Metal Seated TrunnionP - Side Entry Metal Seated FloaterW - Side Entry Welded Body TrunnionX - Side Entry Welded Body FloaterC - Side Entry Cryogenic TrunnionD - Side Entry Cryogenic FloaterT - Side Entry Multi Port (T Port)L - Side Entry Multi Port (L Port)E - Top Entry Soft Seated TrunnionU - Top Entry Metal Seated TrunnionB - Top Entry Cryogenic Trunnion
Ratings
1 - 150# / PN162 - 1500#3 - 300# / PN404 - 400# / PN645 - 2500#6 - 600#8 - 800#9 - 900#O - Other than above
Seat
1 - A1052 - LF24 - F3046 - F3163 - F304L5 - F316LU - Duplex SSI - InconelM - MonelT - PTFEG - RPTFEN - Nylon-PA 12L - Nylon-DevlonD - DelrinP - PEEKE - PCTFEV - VITONO - Other than above
Construction
1 - One Piece2 - Two Piece3 - Three Piece
Bore
F - FullR - Reduced / Regular
Fire Safety
F - Fire SafeN - Non-Fire Safe
Operator
B - Bare StemG - GearL - Hand LeverA - ActuatedC - Chain WheelO - Other than above
End Connection
RF - Flanged Raised Face SerratedRS - Flanged Raised Face SmoothFF - Flanged Flat Face SerratedFS - Flanged Flat Face SmoothRT - Flanged RTJSW - Socket WeldSN - Socket Weld With Nipple ExtensionBS - Screwed BSPNP - Screwed NPTBW - Butt WeldDN - DINBT - Screwed BSPTSG - Small GrooveLG - Large GrooveTG - Tongue & GrooveBN - Butt Weld + Nipple Ext.O - Other than above
Ball/Seat Coating (If applicable)
e - ENPw - Overlayh - Hard Chromes - Stellitedc - Chrome Carbidet - Tungsten Carbiden - Chromium NitrideO - Other than above
Special Requirement
SI - Sealant InjectionPP - Pup PieceSE - Stem ExtensionBE - Bonnet ExtensionDP - Double Piston Effect
Non Relieving)SP - Short PatternLP - Long PatternJK - JacketedLT - Low Temp. (-46°C/-50°F)XX - Special Requirement
To Be Specified
N 3 RT 9 F 1 1e L G BE,SIFAbove stands for side entry soft seated Trunnion, Three piece body, RTJ ends, 900#, Full Bore, A105 Body, A105 Ball with ENP coatingNylon seat, Fire Safe, Gear Operated, Bonnet extension with sealant injection facility.
Body & Ball
C - WCB1 - A1057 - WCCL - LCB8 - LF22 - LCC4 - CF8 / SS304 / F3046 - CF8M / SS316 / F3163 - CF3 / SS304L / F3045 - CF3M / SS316L / F316LA - CA 15 / SS 410 / F6AU - Duplex SSW - Super DuplexI - InconelM - MonelO - Other than above
Notice :
1. The descriptions of all the products contained in this catalogue are general in nature and the products are subject to
UNIMAC Standard Warranty and other terms and conditions as contained in the applicable contract for such products.
2. We reserve the right to change or modify Product Design or construct without prior notice and without any obligation to make
such modification / change on products previously or subsequently sold.
3. UNIMAC is a trade mark of UNIMAC CONTROL SYSTEMS.
4. All UNIMAC Valves are designed and manufactured using good workmanship and materials and they meet all applicable
industry standards. UNIMAC is very anxious to avoid injuries and property damage that might result from wrong
application of the product. Proper Valve selection for a given application is imperative . Examples of misapplication or
misuse of a Valve include but are not limited to any service or application in which the pressure - temperature rating is
exceeded or in a chemical service that is incompatible with valve materials, use of undersized valve and actuator, use of
extremely fast valve application and /or continuos valve cycling on standard valves, making modification to the product in
any kind, failure to use caution in operating at high temperature, high pressure or highly hazardous services and failure
to maintain valves as recommended.
SPECIAL OPTIONS
23
Stem Extension / Extended Gear Operator
For stem sealing, additional gland security is available
using stem sealant injection system. Similarly in the
event of seat face damage due to contamination, an
emergency seal can be formed using a seat sealant
injection facility.
FOR SEAT
Sealant Injection System
FOR STEM
SEALANT PORT
BALL
SEAT
ADAPTER
BODY
STEMSTEM HOUSING
PORTSEALANT
Valve can be offered with stem, bleed & sealant
injection line extensions when used for
underground installations. Also available for butt
weld valves are transition pieces (PUPS) to avoid
any risk of seal damage during installation.
D R I V E N B Y V A L U E S
UNIMAC CONTROL SYSTEMS Address : C-1/39/7, Phase-3,Nr. Ambica Weighbridge,Naroda, GIDC,AHMEDABAD-382330 INDIA Phone : 91-79- 22133221Telefax : 91-79-2213 1349E-mail : [email protected] ; [email protected] ; [email protected] ; [email protected] : www.unimacvalves.co.in
USA OFFICEContact Person : Mr. Mihir Rawal [Mobile : +1 91 75364536] Address : UNIMAC CONTROLS USA LLC,10, Orchard Street,4F, Hackensack, NJ-07601
UK OFFICE Address : UMS Europe Private Limited, 61 Culver GroveStanmore MiddlesexHA7 2 NJ UK