trail blazer 250 model #a03ba25ca model …pi54.com/corp/manuals/parts/9917503r02.pdf · decal,...

PARTS MANUAL PN 9917503 and MICROFICHE PN 9918976 3/03

TRAIL BLAZER 250Model #A03BA25CAModel #A03BA25CB

Rev. 02

E 2002 Polaris Sales Inc.

This page left blank intentionally.

TABLE OF CONTENTSTrail Blazer 250 A03BA25CA and Trail Blazer 250 A03BA25CB

Parts Manual

AA-ARM B1. . . . . . . . . . . . . . . . . . . . . . . . . . . .AIR BOX A11. . . . . . . . . . . . . . . . . . . . . . . . . . .

CCAB, FRONT A3. . . . . . . . . . . . . . . . . . . . . . .CAB, REAR A4. . . . . . . . . . . . . . . . . . . . . . . .CARBURETOR C12. . . . . . . . . . . . . . . . . . . . . .CLUTCH COVER C1. . . . . . . . . . . . . . . . . . . . .CONTROL PANEL A6. . . . . . . . . . . . . . . . . . . .CONTROLS - MASTER

CYLINDER/BRAKE LINE B4. . . . . . . . . . .CONTROLS - THROTTLE ASM./CABLE B12. . .CRANKCASE C6. . . . . . . . . . . . . . . . . . . . . . .CRANKSHAFT C7. . . . . . . . . . . . . . . . . . . . . . .CYLINDER C6. . . . . . . . . . . . . . . . . . . . . . . . . .

DDECALS A9. . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH B13. . . . . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH B14. . . . . . . . . . . . . . . . . . . . .

EELECTRICAL B10. . . . . . . . . . . . . . . . . . . . . . . .ENGINE MOUNTING A7. . . . . . . . . . . . . . . . . .EXHAUST SYSTEM A8. . . . . . . . . . . . . . . . . . .

FFRONT BRAKE B3. . . . . . . . . . . . . . . . . . . . . .FRONT BUMPER A5. . . . . . . . . . . . . . . . . . . . .FUEL TANK A10. . . . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR C2. . . . . . . . . . . . . . . . . . . .GEARCASE C3-4. . . . . . . . . . . . . . . . . . . . . . . . .

GGEARCASE MOUNTING C5. . . . . . . . . . . . . . .

HHANDLEBAR B2. . . . . . . . . . . . . . . . . . . . . . . .HOUSING, REAR B9. . . . . . . . . . . . . . . . . . . .

MMAGNETO C8. . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP C11. . . . . . . . . . . . . . . . . . . . . . . . . .OIL TANK A12. . . . . . . . . . . . . . . . . . . . . . . . . .

PPISTON C7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

RREAR BRAKE MASTER CYLINDER B6. . . . . . .REAR CALIPER MOUNTING B5. . . . . . . . . . . .RECOIL STARTER C10. . . . . . . . . . . . . . . . . . . .

SSHIELDS A5. . . . . . . . . . . . . . . . . . . . . . . . . . .SHOCK MOUNTING B7. . . . . . . . . . . . . . . . . . .STARTING MOTOR C9. . . . . . . . . . . . . . . . . . .STEERING POST B11. . . . . . . . . . . . . . . . . . . . .STRUT A13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .STRUT MOUNTING B1. . . . . . . . . . . . . . . . . . .SWING ARM B7. . . . . . . . . . . . . . . . . . . . . . . .

TTAILLIGHT B10. . . . . . . . . . . . . . . . . . . . . . . . . .TOOL KIT C13. . . . . . . . . . . . . . . . . . . . . . . . . .

WWHEEL, FRONT A14. . . . . . . . . . . . . . . . . . . . .WHEEL, REAR B8. . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for as-sembly.

A3

FRONT CABTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

15

18

2122

24

21

23

29

4

2526

27

20

19

3

3

8

9

7

1112 13

16

148

10

5

6

1

2

22 24

2128

17

3022

19


32

31

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7517386 2 Screw2 5244482-067

5244483-06711

Bracket, Cab Mount, LHBracket, Cab Mount, RH

3 7670057 4 Nut, U-Type, Speed4 1014084-067 1 Frame, Main5 4020149 4 Clip, Rosebud6 7517685 4 Screw7 4032093 2 Spring, Adjustment8 7670095 3 Insert, Nut9 5241436-067 1 Bracket, Headlight Mounting10 4030056 1 Bulb, Halogen, 55W11 7512084 2 Screw12 4010206 1 Headlight, Single Beam (Incl. 10)13 4032094 1 Spring14 7511886 1 Screw15 5432179-177 1 Cover, Front, Black16 7511887 2 Screw17 7517916 6 Screw

18 2632671-053

2632671-341

1

1

Asm., Cab, Front, Yellow (CA)(w/Warning Decals)Asm., Cab, Front, Sonic Blue (CB)(w/Warning Decals)

19 7621472 8 Rivet20 7558201 2 Washer, Flat21 7542122 24 Nut, Nylok22 7555859 20 Washer, Flat23 5811831

585015011

Mudflap, Front, LHMudflap, Front, RH

24 7512282 24 Bolt25 1013249-067 2 Pad, Foot26 7661825 8 Rivet27 5431484 1 Trim, Footrest28 7515179 6 Screw29 5432763 1 Guard, Rock30 5242525-067 2 Bracket, Cleat31 7517916 4 Screw32 5433457 1 Guard, Prop Shaft, Side

2/03

A4

REAR CABTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

4

11

24

28

26

25

15 13

23

2119

1718

9

8

2

1

20

5

7 6

10

22

15

21

15

12

1614

16

1527

3

16

14

15




1 7041607 1 Spring, Latch2 1040412 1 Latch, Seat3 5411392 1 Cap, Seat Latch4 2682453-070

2681769-07011

Asm., Seat, Black w/White “POLARIS”Covering, Seat, Black

5 5431986 1 Tongue, Seat6 7621479 2 Rivet7 5412067 6 Bumper, Rubber8 5211033 1 Bracket, Lever Retainer9 7621403 1 Rivet10 7079901 1 Decal, Carb/Filter Information11 5434014-053

5434014-34111

Cab, Rear, Med Yellow (CA)Cab, Rear, Med Sonic Blue (CB)

12 7670057 2 Nut, U-Type Speed13 2632280

581123011

Asm., Muffler ShieldFoil

14 7517264 4 Screw

15 7555859 18 Washer, Flat16 7542122 16 Nut, Nylok17 5241403-067 1 Guard, Clutch18 7661637 4 Rivet19 7079925 2 Decal, Reflector, Red20 5432831 2 Plug, End Cap, Ribbed21 7512282 14 Bolt22 ------ -- -- -- -- 1 Footpad

(See Front Cab Pg. A3, Ref. 25)23 5812134

585014811

Mudflap, Rear, LHMudflap, Rear, RH

24 58109575810991

11

Foil, Rear CabFoil, Rear Cab, Small

25 5220880 2 Bracket, Rear Seat Holddown26 7621472 4 Rivet27 7512232 2 Screw28 7512242 2 Screw

2/03

A5

FRONT BUMPER and SHIELDSTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

4

7

6

10

8

11

9

53

12




1 5245415-067 1 Shield, Splash, LH2 7517386 2 Screw3 5211329-067 2 Plate, Reflector4 7512329 2 Bolt5 7079924 2 Decal, Reflector, Amber6 5810467 1 Plug, Frame

7 7547071 2 U-Nut8 1012773-067 1 Bumper, Front9 7515399 2 Screw10 5434085 1 Guard, Splash, RH11 7670088 2 Clip, Plastic Dart

7/02

A6

CONTROL PANELTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

2

4

76

2

1

3

5E 2002 Polaris Sales Inc.



1 40103194010416

11

Panel, Indicator w/Oil LightBulb, Indicator

2 401039040102784010321

111

Switch, Ignition (Incl. Key)Blank, Key, Series 2000, 6700, 6800Blank, Key, Series 2200, 2300, 2700,2800. NOTE: Your key can be dupli-cated only be obtaining a key blankfrom Polaris and having it cut by mat-ing it with your existing key.

3 5433733 1 Nut, Ignition4 5434127 1 Panel, Control, Outer5 7080922 1 Nut, Choke6 5434128 1 Panel, Control, Inner7 7081008 1 Cable, Choke Friction

5/02

A7

ENGINE MOUNTINGTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

2 34

6

14

9

111617

162

20

2122

25

26

24

27

20

298

10

1

1

1

1

13

12

31

30

28

31

19

19 1518

1

23

7

5

28

18

1

1

24

24




1 7547108 8 Nut2 3110026 2 Mount, Motor3 5430802 1 Insulator, Motor Mount4 7512315 2 Bolt5 7552901 2 Washer, Spring Lock6 5244119-067 1 Bracket, Engine Mount, Top7 7512232 1 Screw8 4010132 1 Cable, Ground, Engine, Small Hole9 3070156 1 Spark Plug, NGK BR8ES10 4010129 1 Cable, Solenoid/Starter11 5410346 1 Insulator, Cable12 7515481 2 Screw13 1040687-067 1 Mount, Engine, Front14 ------ -- -- -- -- 1 Asm., Drive Clutch, Basic ATV-08

(See Drive Clutch Pg. B13, Ref. 20)15 ------ -- -- -- -- 1 Seal, Cover, Case

(See Clutch Cover Pg. C1, Ref. 28)16 7080511 2 Clamp17 5410421 1 Boot, Clutch Intake

18 7555823 AR Washer, Flat19 7552603 4 Washer, Spring Lock20 7512490 4 Screw21 5242896-067 1 Bracket, Engine Mount, Front22 3084717 1 Engine, Short Block (EC25PFE15)

NOTE: The Short Block assemblycontains a crankcase assembly, cylin-der and cylinder head assembly, and apiston & crankshaft assembly. Priorauthorization required for warrantyconsideration.

23 7078577 1 Decal, Drain Recoil24 8360009-600 AR Line, Fuel25 7051011 1 Valve, Check, Vent26 7052005 1 Fitting, Tee27 5242897-067 1 Bracket, Engine Mount, Rear28 8450003-1525 AR Line, Fuel29 3110028 1 Mount, Engine, Rubber30 2530009 1 Filter31 7080003 4 Clamp, Hose, Red

2/02

A8

EXHAUST SYSTEMTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

3

1

4

5

12

11

9

10

6

8

3

2

2 2

2

13

13

14

14

1

7




1 5010368 2 Spacer2 5411058 4 Dampener3 7515394 2 Screw, Carriage4 7517386 2 Screw5 5243116-067 1 Mount, Lower, Muffler6 1260922-029 1 Manifold7 ------ -- -- -- -- 2 Washer (See Crankcase and Cylinder

Pg. C6, Ref. 33)

8 ------ -- -- -- -- 2 Nut (See Crankcase and Cylinder Pg.C6, Ref. 34)

9 7042029 2 Spring, Exhaust10 1261060-029 1 Headpipe11 7041687 2 Spring, Exhaust12 1260910-029 1 Muffler13 7555716 2 Washer, Flat14 7542324 2 Nut, Nylok

7/02

A9

DECALSTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

8

3

1211

9

LH

RH

2

6

15 14

4

1310

1

5

7




2200891 1 Kit, Decal Application Solution(For Seat Decals)

1 7170628717062971716527171653

1111

Decal, Rear Cab, Side, LH (CA)Decal, Rear Cab, Side, RH (CA)Decal, Rear Cab, Side, LH (CB)Decal, Rear Cab, Side, RH (CB)

2 7171161717116271716497171650

1111

Decal, “Trail Blazer”, Tank Side, LH (CA)Decal, “Trail Blazer”, Tank Side, RH (CA)Decal, “Trail Blazer”, Tank Side, LH (CB)Decal, “Trail Blazer”, Tank Side, RH (CB)

3 7078465 1 Logo, Polaris Star4 7078577 1 Decal, Drain Recoil5 7077791 1 Decal, Concentric Drive System6 7170627

717165111

Decal, “250”, Front Cover (CA)Decal, “250”, Front Cover (CB)

7 7171147

7171148

71716547171655

1

1

11

Decal, “Trail Blazer”, Tank Side, TopLH (CA)Decal, “Trail Blazer”, Tank Side, TopRH (CA)Decal, “Trail Blazer”, Tank Side, LH (CB)Decal, “Trail Blazer”, Tank Side, RH (CB)

8 7079906 2 Decal, Override Switch, 2WD9 7078253 1 Decal, Age Warning10 7077202 2 Decal, “POLARIS”, Seat11 7077920 1 Decal, Passenger Warning12 7079089 1 Decal, Tire Pressure/Load13 7079946

707993011

Decal, “POLARIS”, Rear Cab (CA)Decal, “POLARIS”, Rear (CB)

14 7079085 1 Decal, Warning, Discretionary15 7079083 1 Decal, Warning, General

2/03

A10

FUEL TANKTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

21

3

45

7

8

9

1312

11

1814

17

1519

20

2

1

6

1016




1 5433687 1 Cap, Gas Tank (Incl. 2)2 5812123 1 Gasket3 8360009-600 AR Line, Fuel4 5431053 1 Vent, Tank5 7512310 2 Bolt6 7555734 2 Washer, Flat7 7512208 2 Screw8 5220916-067 1 Bracket, Tank Mount, Rear9 7542324 2 Nut, Nylok10 7074637 1 Decal, Fuel Lever11 ------ -- -- -- -- 1 Duct, Inlet Down Tube

(See Clutch Cover Pg. C1, Ref. 19)

12 7511840 1 Screw13 5431021 1 Lever, Fuel14 7041209 1 Spring, Lever, Compression15 5431391 1 Extension, Fuel Lever16 5410021 1 Grommet17 7555726 1 Washer, Flat18 7515136 2 Screw19 7051006

581085911

Asm., Fuel Valve (Incl. Gasket)Gasket, Fuel Valve

20 2520241 1 Asm., Tank, Fuel (Incl. 4,18,19)21 5811527 1 Foam, Seal

7/02

A11

AIR BOXTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

19

7

2

5

4

3

89

10

12

1615

13

17

18

14

6

11




1 5811660 1 Sleeve, Precleaner2 7670117 4 Clip, Airbox3 7517541 4 Screw4 5433052 1 Duct, Airbox Cover5 5411422 1 Gasket, Intake6 5433740 1 Baffle7 5433051 1 Cover, Airbox8 5811659 1 Seal, Cover9 7515180 2 Screw10 7558301 2 Washer, Flat

11 7555716 2 Washer, Flat12 5433050 1 Airbox, Intake13 1253389 1 Asm., Boot, Carb14 7080140 1 Clamp15 7080865 1 Clamp, Wire16 5411765 1 Cap, Drain17 5411766 1 Bumper, Rubber18 7080707 1 Clamp19 1253355 1 Asm., Filter (Incl. 1)

10/02

A12

OIL TANKTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

12

34

5

15

7

8

17

9

1110 12

6

16

13

14




1 5430779 1 Cap, Oil Tank2 5810141 1 Gasket, Oil Cap3 5431793 1 Tank, Oil4 7052077 1 Fitting5 8360009-600 AR Line, Fuel6 4110265 1 Sensor, Oil Level w/Connector7 7621460 2 Rivet8 7052153 1 Fitting9 8450003-1525 AR Line, Fuel

10 7080307 1 Clamp, Hose, Large Green11 2530009 1 Filter12 7080003 1 Clamp, Hose13 7081036 1 Clamp14 7517916 1 Screw15 8450040-600 AR Line, Fuel16 7080476 1 Clamp, Hose17 7555932 2 Washer, Nylon

6/00

A13

STRUTTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

23

4

5

6

7

8 9

10

11

12

13

14

16

1315

17




1 7547104 2 Nut, Nylok2 7555749 2 Washer3 5810291 2 Spacer, Rubber4 5432872 2 Ball, Pivot, Top5 5432871 2 Ball, Pivot, Bottom6 5132062 2 Spacer7 5243364 2 Retainer, Spring8 7041868-067

7041868-29322

Spring, Compression, BlackSpring, Compression, Red

9 5411608 2 Bumper

10 7041762 2 Strut, Front11 7080367 2 Clamp, Cable12 7542324 4 Nut, Nylok13 7558402 6 Washer, Flat14 7080306 2 Fitting, Lubrication15 7515339 4 Bolt16 5131039

513104011

Support, Strut and Spindle, LHSupport, Strut and Spindle, RH

17 5211115 2 Washer

3/03

A14

FRONT WHEELTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

23 4

5 6

7

8

93

11

12

1415

16

17

18

10

13




1 ------ -- -- -- -- 1 Support, Strut and Spindle(See Strut Pg. A13, Ref. 16)

2 3610020 2 Seal, Hub, Front3 3513519 4 Bearing, Ball4 5246832 2 Disc, Brake5 5130940 2 Hub, Wheel6 5412324 2 Tire (23x7-10)7 1520175-133 2 Rim, Front8 1525017 2 Valve, Rim9 5010256 2 Spacer, Hub, Front

10 7555721 2 Washer11 7542712 2 Nut, Castle12 7661407 2 Pin, Cotter13 7511866 2 Screw14 5433868 2 Cap, Hub15 5410470 2 O-Ring16 7542459 8 Nut, Flange Lock17 7515523 8 Stud18 7512325 8 Bolt

2/03

B1

A-ARM/STRUT MOUNTINGTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

2

34

5

6

8

9

12

13

18

1714

16

15

21

22

20

2319

2524

26

11

13

2524 19

7

10




1 7542439 2 Nut, Nylok2 5411291 2 Boot, Seal, Rod End3 7061034 2 Rod End, RH4 7542711 2 Nut5 5020927 2 Tie Rod6 7547028 2 Nut, LH7 5411920 2 Boot, Seal8 7061054 2 Rod End, LH9 1820806 2 Asm., Tie Rod (Incl. 2-7)10 7517909 2 Bolt11 7556099 4 Washer, Flat12 7547177 2 Nut13 7661203 4 Pin, Cotter14 5240717 2 Bracket, Ball Joint

15 7512284 4 Screw16 5410548 2 Boot, Rubber17 7080927 2 Joint, Ball18 ------ -- -- -- -- 1 Support, Strut and Spindle

(See Strut Pg. A13, Ref. 16)19 5434551 4 Bushing, A-Arm Long20 7080433 2 Fitting, Lubrication21 7542438 2 Nut, Castle22 2202276

220227711

Kit, A-Frame, LH (Incl. 13,19,23,24,25)Kit, A-Frame, RH (Incl. 13,19,23,24,25)

23 5133806 2 Shaft, A-Arm24 7512492 4 Screw25 7571611 4 Washer, Dish Lock26 7518033 22 Bolt

7/02

B2

HANDLEBARTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

2

34

8

5

7

6

1113

10

7

15

16

9

12

14




1 ------ -- -- -- -- 1 Asm., Throttle Control (See Controls -Throttle Asm./Cable Pg. B12, Ref. 3)

2 5244765-067 1 Tube, Handlebar3 7515189 4 Screw4 5433993 1 Pad, Handlebar5 7517395 2 Screw6 5245051 1 Mount, Handlebar Pad7 5631146

563114711

Block, Handlebar, PeggedBlock, Handlebar

8 ----- -- -- -- -- 1 Asm., Master Cylinder (See Controls -Master Cylinder/Brake Line Pg. B4)

9 5433903 1 Spacer, Switch, LH10 4010421 1 Switch, Handlebar, ON/OFF, LH11 5433834-070 2 Grip, Handlebar12 5432952 1 Plug, Hole13 7517625 1 Screw14 7080138 2 Cable Tie15 7542122 4 Nut, Nylok16 7080631 1 Clip

7/02

B3

FRONT BRAKETRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

4 5

6

1189

10

7

32

1

14

13

12




1910695

1910696

1

1

Asm., Front Brake Caliper, LH(Incl. 4-7)Asm., Front Brake Caliper, RH(Incl. 4-7)

1930642 1 Kit, Boot, Front Brake (Incl. 7,14)1 7512365 4 Screw2 7552901 4 Washer, Spring Lock3 7558402 4 Washer, Flat4 7080352 2 Screw, Bleeder5 7515489 2 Screw, Socket Set

6 51334075133408

11

Caliper, Brake, LHCaliper, Brake, RH

7 5410494 1 Boot, Pin Seal8 5410779 1 Ring, Square, Molded (.094)9 5410780 1 Ring, Square, Molded (.103 x .134)10 5132294 1 Piston, Brake, Long11 1930665 1 Kit, Piston and Seal (Incl. 8-10)12 2202412 2 Asm., Brake Pad13 1910412 2 Mount, Caliper14 5410495 1 Boot, Bushing

6/02

B4

CONTROLS - MASTER CYLINDER / BRAKE LINETRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

3

12

1516

2

14

11109

13

9

5

6

7

8

44

13



2010196 1 Asm., Master Cylinder (Incl. 1-16)1 1910472 1 Line, Brake, Pod2 4110164 1 Switch3 1910504 1 Line, Brake, Rear4 7517899 2 Screw5 2201834 1 Kit, Master Cylinder Cap

(Incl. Cap, Screws, Sight, Gasket)6 2201836 1 Kit, Master Cylinder Park Brake Lever

(Incl. Lever, Spring)7 2201833 1 Kit, Master Cylinder Clamp

(Incl. Clamp, Screws)

8 2201835 1 Kit, Master Cylinder Lever(Incl. Pin, Lever, Clip)

9 7080138 8 Cable Tie10 7080539 1 Clamp, Nylon11 7621462 1 Rivet, Pop12 1910502 1 Line, Brake, Left Front13 8360052-34 1 Tubing, Convoluted14 7512024 2 Screw15 1910503 1 Line, Brake, Right Front16 7052292 1 Fitting, Cross

6/02

B5

REAR CALIPER MOUNTINGTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

9

13

14

16

15

12

1110

1

8

4

3 54

17

Frame

7

5

6

627




1 7517231 2 Screw2 7555806 2 Washer, Flat3 1910695

70803521930665

121

Asm., CaliperScrew, BleederKit, Piston and Seal

4 5410988 4 Seal5 1910504 1 Line, Brake Rear6 1910506 1 Line, Brake, Rear7 7670102 5 Clip, Silencer Box8 1910499 2 Bolt, Banjo

9 5131759 1 Bushing, Caliper Mount10 7558402 2 Washer, Flat11 7552901 2 Washer, Spring Lock12 7512312 2 Bolt13 5131786 1 Mount, Caliper, Lower14 5131787 1 Mount, Caliper, Upper15 7512325 3 Bolt16 5242291-067 1 Guard, Brake Disc17 2201189 1 Kit, Brake Pad (Incl. Spacer and Pin)

9/02

B6

REAR BRAKE MASTER CYLINDERTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

20

22

16

14

11

13

12

1

24

21

19 15

23

9

10

9

1213

16 1718

2

3

4

5

6

6

7

8




1 7670102 1 Clip2 7512113 2 Bolt3 5244091-067 1 Bracket, Reservoir Mount4 7542122 2 Nut, Nylok5 7517386 1 Screw6 7080003 2 Clamp, Hose, Red7 1910404 1 Hose, Reservoir8 1930854 1 Reservoir9 7517916 4 Screw10 5433457 1 Guard, Prop Shaft, Side11 7661401 1 Pin, Cotter12 7555919 2 Washer13 5431107 2 Bushing

14 1910375-067 1 Mount, Brake15 1910499 1 Bolt, Banjo16 5410988 2 Seal17 ------ -- -- -- -- 1 Line, Foot Brake, Rear (See Rear Cal-

iper Mounting Pg. B5, Ref. 6)18 7552801 2 Washer, Spring Lock19 7515179 2 Screw20 1910311 1 Asm., Foot Brake Master Cylinder21 7542324 2 Nut, Nylok22 1910377-067 1 Rod, Brake23 7041750 1 Spring, Torsion24 7515321 2 Screw

12/01

B7

SWING ARM/SHOCK MOUNTINGTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

10

11

15

12

18

28

1729

16

1314

2423

2221

20

27

25

12

17

19

26

1

1

9

8

7

6

5

4

32




1 7542439 2 Nut, Nylok2 7515438 1 Screw3 5630551 1 Cam, Adjusting4 7042142 1 Shock, Rear5 7041865-067

7041865-29311


6 5433550 1 Spacer, Spring7 7041864-067

7041864-29311


8 5241147 1 Retainer, Shock9 7515415 1 Screw10 7661046 2 Rivet11 5432727 1 Guide, Chain, Center12 7080510 2 Fitting13 7547082 1 Nut14 7556035 1 Washer, Flat

15 5434546 2 Bushing, Swing Arm, RH16 5133167 1 Bushing, Swing Arm Pivot, RH17 5131697 2 Bolt, Swing Arm Pivot18 1541395 1 Asm., Swing Arm (Incl. 12,15,28)19 7078572 1 Decal, Chain Free Play20 5432854 1 Guard, Chain21 7515304 1 Screw22 5332828 1 Bushing23 7558402 1 Washer, Flat24 7542321 1 Nut, Flange25 7547066 2 Nut, Nylok26 7555883 2 Washer27 7512576 2 Bolt28 5434545 1 Bushing, Swing Arm, LH29 5133166 1 Bushing, Swing Arm Pivot, LH

3/03

B8

REAR WHEELTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

12

9

3

8

4

56

7

2

1

11

612

98

5

4

7

10




1 7512673 8 Bolt2 5131777 2 Hub, Rear Wheel, Large Flange3 7542714 8 Nut4 7555796 2 Washer5 7543005 2 Nut, Castle6 7661404 2 Pin, Cotter

7 5411164 2 Cover, Dust, Hub8 7555745 2 Washer, Flat9 1525017 2 Valve, Rim10 7670081 8 Pushnut11 1520183-133 2 Rim, Rear12 5412323 2 Tire (22x11-10)

7/02

B9

REAR HOUSINGTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

8

13

1825

22

21

9

6

1516

11

23

10

19

24

12

14

2

7

21

7

1112

1314

17

4

4

5

5

3

20

3




1 7710472 2 Ring, Retaining2 5510313 2 Retainer, Nut3 7547196 2 Nut4 5411555 2 Seal, Foam5 7542439 12 Nut, Nylok6 5243678 1 Disc, Brake7 7515513 6 Stud8 1520259 1 Hub, Brake Disc (Incl. 7)9 7710405 1 Ring, Retaining10 5010462 1 Spacer, Axle11 5410889 2 O-Ring12 3610070 2 Seal13 3554518 2 Bearing, Cone, Tapered

14 3554517 2 Bearing, Cup, Tapered15 5132098 1 Housing, Axle, Rear16 7080306 1 Fitting, Lubrication17 3225026 1 Link, Connector, 52018 5133181 1 Axle, Rear19 3224056-076 1 Chain, 520 O-Ring20 7547108 3 Nut, Flange Lock21 5211585-067 1 Guard, Sprocket22 5630586 1 Spacer23 3222109 1 Sprocket, 36T24 1520258 1 Asm., Hub, Sprocket (Incl. 7)25 7512404 3 Bolt

2/03

B10

ELECTRICAL/TAILLIGHTTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

2 3

4

6

9

8

5

10

7

1123

24

26

27

25

2223

21

11

13

14

1516

17

18

19

20

12

2928




1 24610562461158

11

Harness, Main (If built before 10/01/02)Harness, Main (If built after 10/01/02)

2 7080138 7 Cable Tie3 2200593 1 Kit, Circuit Breaker, 20 AMP4 2410319 1 Taillight, 12V5 7512088 2 Screw6 4032085 1 Lens7 4030043 1 Bulb8 4032086 1 Gasket9 4032087 1 Backing10 7670093 2 Clip11 7571602 4 Washer12 7512027 2 Screw13 5810290 3 Pad, Battery14 5431769 1 Cover, Battery15 2200361 1 Kit, Battery Bolt, Short

16 4010095 1 Cable, Battery/Engine, Black17 7010032 2 Hook, Battery Strap18 5410424 1 Strap, Battery Holddown19 5432077

708030312

Tube, Battery VentClamp

20 4140006 1 Battery21 4010094 1 Cable, Battery/Solenoid22 4010129 1 Cable, Solenoid/Starter23 7541925 4 Nut, Nylok24 7512007 2 Bolt25 4060208 1 Rectifier, LR39-126 7512024 5 Screw27 4010186 1 Limiter, LR49128 4020149 3 Clip, Rosebud29 7670109 3 Clip, Routing

2/03

B11

STEERING POSTTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

1

2

34

56

7

6

3

8

9

7

10

11

12




1 7542324 4 Nut, Nylok2 7080510 1 Fitting, Zerk3 5433866 2 Bushing, Steering, Upper4 1820982-067 1 Post, Steering5 5246732 1 Bracket, Steering Upper6 7512377 4 Bolt, Carriage

7 7556162 2 Bushing8 5222393 1 Flangette9 3514352 1 Bearing10 7547158 1 Nut11 7661633 1 Pin, Cotter12 7558402 2 Washer, Flat

7/02

B12

CONTROLS - THROTTLE ASM./CABLETRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

2

1

4

3

7

8

5




1 5434113 1 Cover, Throttle Control2 5411439 1 O-Ring3 2010204 1 Asm., Throttle Control (Incl. 4)4 2010191 1 Asm., Throttle Clamp (Incl. 5,6)

5 7517665 2 Washer, External Tooth6 7517575 2 Screw7 7080970 1 Cable, Throttle8 5410193 1 O-Ring

4/01

B13

DRIVE CLUTCHTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1 23 4

819

18

5 6 8

9

17

16

1011

20

7

12 13 1415




1 7512176 6 Bolt2 7552801 6 Washer, Spring Lock3 3576510 1 Bearing, Cover4 7041157 1 Spring, Clutch5 5430945 6 Washer, Multilube6 1321457 3 Roller and Bushing7 5410610 3 O-Ring8 5430768 6 Button, Guide9 5210752

524298152107535210754

ARARARAR

Spacer (.020�)Spacer (.025�)Spacer (.032�)Spacer (.050�)

10 5630514 3 Weight, Shift (G)11 7512266 3 Bolt, Shoulder12 5430261 1 Bushing13 5210748 1 Washer, Flat14 7575202 1 Washer, Interlock15 7512457 1 Bolt16 7541906 3 Nut, FLEXLOC17 3576504 1 Bearing, Moveable, 1/2”18 5020795 3 Pin, Spider19 5410609 3 Washer, Rubber20 1322003 1 Asm., Drive Clutch, Wide

(Incl. All Less 4,10)7/02

B14

DRIVEN CLUTCHTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

3

4

56

7

8

10

11

12

13

15

1617

4

12

9

14




1 5010266 1 Spacer2 7556120 AR Bushing (3 Max)3 3211077 1 Belt, Drive4 1322180 1 Asm., Driven Clutch (Incl. 8-17)5 5220646 1 Washer, Domed6 7552901 1 Washer, Spring Lock7 7515382 1 Bolt8 7555898

7556076ARAR

Washer (.020)Washer (.025)

9 7556804 AR Washer (.030)10 3576504 1 Bearing, Moveable, 1/2 Inch11 3576511 1 Bearing, Moveable, 1 Inch12 7041198 1 Spring, Clutch13 5131446 1 Ramp, Stationary14 5210752 1 Spacer15 7710448 1 Ring, Retaining16 7511854 3 Bolt17 5430766 3 Button, Ramp

10/00

C1

CLUTCH COVERTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

3

12

34

5

10

9

6111213

19

20

23

24

26

32

2829

27

30

22

2

15

31

1716

18

34

35

25

33

14

21

6

87




1 5411180 1 Seal, Cover2 7555748 3 Washer3 7517860 3 Bolt and Washer4 5521301 1 Seal, Clutch Cover5 5434255-070 1 Cover, Clutch, Outer6 7512094 9 Screw7 5410542 1 O-Ring8 5434264 1 Plug, Drain9 7074782 1 Decal, Automatic Transmission10 7078689 1 Decal, Warning, Clutch Cover11 7080761 2 Cable Tie12 5411489 1 Boot, Duct13 5434160 1 Duct, Clutch, Out14 7517916 1 Screw15 7080511 1 Clamp16 7555783 1 Washer, Flat17 7512018 1 Screw18 5811373 1 Tape, Foil

19 5433258 1 Duct, Inlet, Clutch20 5411822 1 Boot, Air Inlet, Upper21 7080492 2 Cable Tie22 5433450 1 Duct, Clutch Inlet23 7512084 1 Screw24 2202418 1 Kit, Cover, Clutch, Inner

(Incl. 4,6,28,31)25 7555932 1 Washer, Nylon26 5242693-067 1 Bracket, Clutch Cover, Front27 7555935 1 Washer28 5410749 1 Seal, Cover, Case29 5222877-067 1 Bracket, Retainer, Seal30 ------ -- -- -- -- 4 Screw and Washer (See Crankcase

and Cylinder Pg. C6, Ref. 23)31 7512098 1 Screw32 7661637 2 Rivet33 7517386 2 Screw34 5242208-067 1 Bracket, Clutch Cover35 7547076 3 Nut

7/02

C2

GEAR SELECTORTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

12

3

4

6

15

5

5

11

9

7

10

9

7

12

8

1314




1 54110075411006

11

KnobCover

2 7512024 1 Screw3 5411008 1 Grommet, Gear Shifter4 1012810-067 1 Selector, Gear5 5433103 2 Mount, Gear Selector6 7515133 2 Screw7 7546707 2 Nut8 7061101 1 Rod End, LH

9 7518001 2 Screw10 7547198 1 Nut, LH11 1821206

513329011

Asm., Shift Linkage (Incl. 8,10-13)Rod, Shift Linkage

12 7547083 1 Nut, RH13 7061102 1 Rod End, RH14 7556250 1 Washer15 5131976 2 Spacer, Shifter

7/02

C3

GEARCASETRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

20

2125

31

35

1817

32

14

23

33

22

1516

34

45

11

40

10

1

1213

8

3938

3028

24

67

41

27

26

29

3637

32

9

19

25

1

12

42


C4

GEARCASETRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB



1 3233018 2 Bearing, Ball2 3233177 1 Ring, Retaining3 3233673 1 Washer, Thrust4 3233674 1 Sprocket, 19T5 3233010 1 Washer, Thrust6 3233675 1 Dog, Engagement, High/Reverse7 3233676 1 Shaft, Input8 3233677 1 Gear, 21T9 3233678 1 Bushing10 3233105 1 Washer11 3233106 2 Ring, Retaining12 3233019 2 Bearing, Ball13 3233961 1 Nut14 3233153 1 Bellcrank, HLR15 3233045 1 Ring, Retaining16 3233040 1 Washer17 3233548 1 O-Ring18 3233679 1 Shaft, Shift19 3234002 1 Switch, 3 Position20 3233749 4 Screw21 3233680 1 Bullet, Shifting

22 3233681 1 Spring, Compression23 3233872 1 Washer, Nylon24 3233682 1 Plug, Detent, Extension25 3233788 2 Seal, Triple Lip26 3233478 1 Dipstick27 3233524 1 Tube, Vent28 3234049 1 Gearcase, RH29 3233529 2 Pipe, Knock30 3233684 1 Shaft, Shift31 3233685 1 Fork, Shift32 3234048 1 Gearcase, LH33 3233636 1 Decal, Switch34 3233252 9 Screw35 3233687 1 Plug36 3233527 1 Bushing, Pivot37 3233035 1 Washer38 3233111 1 Chain, Silent, 60P, 11W39 3233688 1 Sprocket, 51T40 3233689 1 Shaft, Output41 3233690 1 Gear, 64T42 1341274 1 Asm., Gearcase (Incl. 1-41)

11/02

C5

GEARCASE MOUNTINGTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

11

6

17

8

5

3

21

16

4

15

9

10

7

12

2

2

66

6

7

7

12

1314

7

22




1 7517632 2 Screw2 7547089 7 Nut, Flange3 5242456-067 1 Bracket, Transmission Mount4 5333048 1 Spacer5 5243175-067 1 Bracket, Transmission Mount6 7512492 5 Screw7 7555806 5 Washer, Flat8 5210764

52110655211517

ARARAR

Shim (.020)Shim (.010)Shim (.030)

9 1012886-067 1 Mount, Transmission10 5243296-067 1 Spacer11 7517646 1 Screw12 7517631 1 Screw13 7542440 1 Nut14 ------ -- -- -- -- 1 Plug, Drain

(See Gearcase Pg. C4, Ref. 35)15 7710434 1 Ring, Retaining16 3221043 1 Sprocket, 11T17 7517647 1 Screw

7/02

C6

CRANKCASE and CYLINDERTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

18

1 2 34

56

7

9

12 11

10

1314

15

1716

21

22

15

232425

26

1327

28

4

2930

3233

34

3

31

8

19

1819

16

20




1 3083931 1 Fin Damper 32 3082910 6 Nut, Flange3 3083932 2 Fin Damper 44 3083929 4 Fin Damper 15 3086841 1 Head, Cylinder6 3084015 1 Gasket7 3083930 2 Fin Damper 28 3084292 1 O-Ring9 3085013 1 Adapter (Incl. 8)10 3086786 2 Bolt, Allen11 3082257 1 Asm., Band (Incl. 12)12 3081497 1 Screw, Pan Head13 3080746 4 Stud14 3080006 1 Seal, Oil15 3086741 4 Pin, Dowel16 3087048 1 Asm., Crankcase

(Incl. 13-15,18-22,24-26)17 3085283 1 Gasket, Starter

18 3082758 2 Gasket, Aluminum19 3086744 2 Plug20 3085890 1 Bearing, Ball21 3084580 1 Bearing, Ball22 3086784 2 Bolt and Washer23 3081635 4 Screw and Washer24 3084581 1 Seal, Oil (PTO)25 3083615 2 Bolt and Washer26 3086783 1 Bolt and Washer27 3084016 1 Gasket, Cylinder28 3082911 4 Nut, Flange29 3087049 1 Cylinder (Incl. 30,31)30 3085326 2 Stud31 3080283 6 Stud32 3086757 1 Gasket, Exhaust33 3080530 2 Washer34 3086787 2 Nut

7/02

C7

CRANKSHAFT and PISTONTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

4

2

3

8

4

75

17

6

16

15

14

6

910

11

1213




1 3083546308367830837173083974

2222

Ring, Piston (Std.)Ring, Piston (0.25mm/.010” O/S)Ring, Piston (0.50mm/.020” O/S)Ring, Piston (1.00mm/.040” O/S)

2 3083942308394330839443083972

1111

Piston (Std.)(Incl. 3)Piston (0.25mm/.010” O/S)(Incl. 3)Piston (0.50mm/.020” O/S)(Incl. 3)Piston (1.00mm/.040” O/S)(Incl. 3)

3 3083838 1 Pin, Piston4 3083839 2 Clip, Piston Pin5 3082796 1 Crank Pin 26 3083804 2 Spacer, Crank Pin7 3082790 1 Rod, Connecting

8 3083626 1 Bearing, End, Small9 3084580 1 Bearing, Ball10 3083745 1 Gear, Crankshaft (O/I)11 3080130 1 Key, Woodruff12 3086767 1 Washer13 3083905 1 Nut, Lock14 3087056

308389911

Asm., Crankshaft (Incl. 5-7,9,10,14-16)Crankshaft 1

15 3083803 1 Bearing, End, Large16 3085891 1 Crankshaft 217 3086765

3085892ARAR

Spacer 1 (0.2mm)Spacer 3 (0.1mm)

7/02

C8

MAGNETOTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

2

5

67

8

9

10

11

12

13

14

4

15

16

17

18

3

1920




1 4020129 1 Cap, Spark Plug2 3083423 2 Screw and Washer3 3083939 1 Flywheel w/Ring Gear4 3083422 1 Coil, Exciting5 3083976 1 Stator 16 3081256 1 Screw and Washer7 3086788 2 Screw and Washer8 3086789 2 Washer9 3083979

308363411

Asm., Plate (Incl. 2,4,5,6,9-15)Plate, Coil

10 3081296 1 Clamp

11 3081260 1 Screw and Washer12 3083909 1 Coupler, 3P13 3083978 1 Harness, Wire (Incl. 12,14)14 3083773 1 Grommet15 3083736 2 Screw and Washer16 3083923 1 Ignition Coil17 3083977 1 C.D.I. System18 3085521 1 Magnetic Switch19 3080077 2 Washer, Spring Lock20 3083073 2 Nut

6/99

C9

STARTING MOTORTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

3

1

2

4

89

10

11

13

14 15 4

16

18

19

20

21

22

23

24

12

5

76

17




1 3083649 1 Nut, Flange2 3084406 1 Brush3 3087043

3085393

1

1

Asm., Starting Motor(Incl. 1-5,8,9,12-18,20-24)Asm., Starter (Incl. 1,2,4,5,8,9,12-17)

4 3084405 2 Ring, Rubber5 3085032 1 Cover, Rear6 3082758 1 Gasket, Aluminum7 3086782 1 Bolt, Flange8 3084408 2 O-Ring9 3084407 2 Bolt10 3083650 1 Bracket11 3081665 4 Bolt and Washer

12 3083754 1 Washer Set13 3084404 1 Asm., Armature (Incl. 14,15)14 3083934 1 O-Ring15 3083777 1 Bearing, Ball16 3083741 1 O-Ring17 3085305 1 Front Cover (Incl. 16)18 3083737 1 Washer, Gear Shaft19 3082038 2 Bolt and Washer20 3084409 1 Clip21 3084410 1 Spring, Return22 3087030 1 Asm., Gear Shaft (Incl. 18,20,21,23,24)23 3084411 1 Spring, Weight24 3084412 1 Clip

6/00

C10

RECOIL STARTERTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

12 3

4

6

7

8

9

11

10

12

13

1415

1617

18

19 20 21

2223

24

2526

5




1 3083815 1 Spring, Spiral2 3083924

308391111

Recoil Starter (Incl. 1,2,5-11,18-26)Starter Case B

3 3082926 1 Bolt and Washer4 3082228 4 Bolt and Washer5 3083817 1 Grommet6 3083814 1 Reel7 3083826 4 Bolt, Flange8 3083914 1 Starter Case9 3083828

28706211

ARAsm., Rope (Incl. 9-11)Recoil Rope

10 3083660 1 Cap, Knob11 3083659 1 Starter Knob12 3083729 1 Bolt and Washer13 3083669 1 Bushing, Starter

14 3086749 1 Plug15 3082956 1 Gasket16 3083915 1 Pulley, Starting17 3081665 3 Bolt and Washer18 3083827 1 Spring, Return19 3083819 1 Ratchet20 3083820 1 Pin, Ratchet21 3083818 1 Hook, Spring22 3083821 1 Guide, Ratchet23 3083912 1 Spring, Friction24 3083925 1 Case, Spring25 3084176 4 Screw and Washer26 3083913 1 Guide

7/02

C11

OIL PUMPTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

12

31

4

5

6

7

9

8

1011

1213

14

15

16

17




1 3083141 2 Clamp, Hose2 3087047 1 Pipe, Vinyl3 3083125 1 Screw, Air Vent4 3083126 1 Packing5 3087044 1 Asm., Oil Pump (Incl. 3,4,7-12)6 3086778 2 Screw and Washer7 3083758 1 Cap8 3086844

308684511

Lever & Spring SetLever, Control

9 3083757 1 Collar, Camshaft

10 3083121 1 Washer, Spring11 3083120 1 Nut12 3083127 1 O-Ring13 3083671

30836723083673

ARARAR

Spacer 1 (.15mm)Spacer 2 (.3mm)Spacer 3 (.6mm)

14 3083353 1 Bushing, Oil Pump15 3083129 1 O-Ring16 3083429 1 Gear, Small17 3083428 1 Spacer

6/00

C12

CARBURETORTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

2

3

304

5

6

29

28

27

2625

24

2322

21

20191817 16

1514

1011

1312

9

87




1 ------ -- -- -- -- 1 Cap2 3130354 1 Spring, Throttle3 3130002 1 Plate, Throttle4 3130356 1 Needle, Jet (5DP7-2)5 3130355 1 Washer6 3130420 1 Valve, Throttle (2.0)7 3130359 1 Cap, Plunger8 3130006 1 Spring, Plunger9 3130328 1 Plunger, Starter10 3130012 1 Spring, Air Adjuster11 3130011 1 Screw, Air12 3130010 1 Spring, Throttle Adjuster13 3130324 1 Screw, Throttle Stop14 3130067 1 Jet, Pilot (#40)15 3130014 1 Washer, Jet, Main

16 3130025 4 Screw and Washer17 3130321 1 Bolt, Banjo18 3130239 1 O-Ring19 3130109 1 Jet, Main (#130)20 3130441 1 Float Chamber21 3130021 2 Float22 3130237 2 Cap23 3130020 1 Packing, Float Chamber24 3131459 1 Valve, Needle (2.5)25 3130018 1 Arm, Float26 3130361 1 Pin, Float27 3130017 1 Packing, Needle Valve28 3131381 1 Asm., Carburetor (Incl. 1-30)29 3130409 1 Jet, Needle (0-4)30 3130003 1 E-Ring

7/02

C13

TOOL KITTRAIL BLAZER 250 A03BA25CA and TRAIL BLAZER 250 A03BA25CB

1

2

3

4

5

6

7




1 2682572 1 Pouch, Tool Kit2 3083612 1 Wrench, Box, Special3 3083613 1 Wrench, 10-12 Spanner4 3083843 1 Screwdriver5 2870725 1 Gauge, Tire Pressure

6 3083675 1 Asm., Tool Kit (Incl. 1-5)7 9917492

991750211

Manual, Owners, ’03 ATVSupplement, Manual, Owners, ’03Trail Blazer

7/02

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PRINTED IN THE USA PARTS MANUAL PN 9917503 and MICROFICHE PN 9918976 3/03

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