tools news b116g (20pages / 1802kb)

TOOLS NEWS B116G2013.10 Update

SeriesSeries

ExpansionAXDFor Machining of Aluminium and Titanium Alloys

Multi functional milling cutter for high speed & performance machining of aluminum and titanium alloys*. *For titanium alloys is only AXD4000.

111

9 98 87 76 65 54 43 32 21 10 0AXD4000 AXD7000

Multi Functional MillingAXD Series for excellent multi-functional performance.

cPocketing

zShoulder milling

xRamping bSlottingv3D copying

nFace millingm Helical milling

AXD series can be effectively used for pocket machining without the need for a prepared hole.

Features

For Machining of Aluminium and Titanium Alloys

AXD

Designed for high speed, effi ciency and safety

Insert Displacement due to Centrifugal Force

At high spindle speeds the double clamping screws prevent insert displacement caused by centrifugal force. The double clamping offers both reliability and safety.

Insert displacement after air cutting

Inse

rt di

spla

cem

ent (!

m)

Inse

rt di

spla

cem

ent (!

m)

5mm

Conventional A Conventional AConventional B Conventional B

Point of measurement

<Cutting conditions>Tool

Insert

Spindle speed

: AXD4000-050A04RA AXD7000-050A03RA: XDGX175008PDFR-GL XDGX227008PDFR-GL: 20000min-1

(for both air cutting)

High Spindle Speeds Possible

High Balance Quality

Safe and reliable high spindle speed milling can be achieved due to the use of the double screw clamping and Mitsubishi Material’s proprietary “Anti Fly Insert” mechanism (Double AFI).

To prevent vibration under high spindle speeds the holder is balanced to G6.3 or better at 10000min-1, according to the ISO1940 standard. (The holder is balanced without the inserts and the screws in place)

Double AFI mechanism

Series

22

21.0

15.5AXD7000

AXD4000

Ti-6Al-4V

S MP9120 0.30.7

2700

1200

1100

1000

900

800

7002800 2900 3000 3100

MP9120

AXD4000 AXD4000 / AXD7000

Use of AXD4000 and AXD7000

Dep

th o

f cut

(mm

)

Machine PowerLow High

Grade Features

DLC coating

TF15 (micro-grain cemented carbide)

Micro-grain cemented carbide with superior resistance to wear and fracturing. TF15 ensures stable cutting and effi cient machining of aluminium alloy. The special mirror treatment on the rake face prevents chip welding for reliability and longer tool life.

DLC coating prevents the chips from welding on the insert rake face providing improved surface fi nishes and high-effi ciency machining. LC15TF can be used for both wet and dry machining.

The newly developed DLC coating technology maintains the surface smoothness of the inserts.

DLC coated LC15TF

TF15

Coeffi cient of friction

Adhesion strength

0.1 or less

Good

GMbreaker GLbreaker

Al-Ti-Cr-N accumulated coating series-MP9120

PVD accumulated coating

Excellent welding resistance due to low coeffi cient of friction

Special cemented carbide substrate

Hardness (Hv)

Conventional

Oxi

datio

n te

mpe

ratu

re (C

º)

Wear resistance

Hea

t res

ista

nce

Work Material GradeCoeffi cient of friction

Measured at 600 degreesTitanium Alloy, Heat Resistant Alloy

Conventional

PVD coatings have properties such as toughness, low coeffi cient of friction and excellent welding, wear and heat resistance. This results in tough, precision grades such as MP9120.

A fusion of the separate coating technologies; PVD and multi-layering realises extra toughness.

Low cutting resistance breaker emphasises the good sharpness

Improved fracture resistance compared to GL breaker

Multi-layering of the coating prevents any cracks penetrating through to the substrate.

*Graphical representation.

TOUGH-Σ Technology

33

Re R D1 L1 L2 D4

0.4

─

3.2

AXD4000R201SA20SA a 1 20 110 35 20 15.5 15000 1 TS3SBS TKY08D MK1KS

XDGX1750pp

PDpR-pp

AXD4000R252SA25SA a 2 25 125 50 25 15.5 49000 1 TS3SB TKY08D MK1KSAXD4000R252SA25LA a 2 25 170 80 25 15.5 49000 1 TS3SB TKY08D MK1KSAXD4000R282SA25SA a 2 28 125 50 25 15.5 48500 2 TS3SB TKY08D MK1KSAXD4000R282SA25ELA a 2 28 220 50 25 15.5 48500 2 TS3SB TKY08D MK1KSAXD4000R322SA32SA a 2 32 150 50 32 15.5 48000 1 TS3SB TKY08D MK1KSAXD4000R322SA32LA a 2 32 200 80 32 15.5 48000 1 TS3SB TKY08D MK1KSAXD4000R352SA32SA a 2 35 150 50 32 15.5 45000 2 TS3SB TKY08D MK1KSAXD4000R352SA32ELA a 2 35 250 50 32 15.5 45000 2 TS3SB TKY08D MK1KSAXD4000R403SA32SA a 3 40 150 50 32 15.5 41000 2 TS3SB TKY08D MK1KSAXD4000R403SA42SA a 3 40 170 80 42 15.5 41000 1 TS3SB TKY08D MK1KSAXD4000R403SA32ELA a 3 40 250 50 32 15.5 41000 2 TS3SB TKY08D MK1KS

4.0

─

5.0

AXD4000R201SA20SB a 1 20 110 35 20 14.8 15000 1 TS3SBS TKY08D MK1KSAXD4000R252SA25SB a 2 25 125 50 25 14.8 49000 1 TS3SB TKY08D MK1KSAXD4000R252SA25LB a 2 25 170 80 25 14.8 49000 1 TS3SB TKY08D MK1KSAXD4000R282SA25SB a 2 28 125 50 25 14.8 48500 2 TS3SB TKY08D MK1KSAXD4000R282SA25ELB a 2 28 220 50 25 14.8 48500 2 TS3SB TKY08D MK1KSAXD4000R322SA32SB a 2 32 150 50 32 14.8 48000 1 TS3SB TKY08D MK1KSAXD4000R322SA32LB a 2 32 200 80 32 14.8 48000 1 TS3SB TKY08D MK1KSAXD4000R352SA32SB a 2 35 150 50 32 14.8 45000 2 TS3SB TKY08D MK1KSAXD4000R352SA32ELB a 2 35 250 50 32 14.8 45000 2 TS3SB TKY08D MK1KSAXD4000R403SA32SB a 3 40 150 50 32 14.8 41000 2 TS3SB TKY08D MK1KSAXD4000R403SA42SB a 3 40 170 80 42 14.8 41000 1 TS3SB TKY08D MK1KSAXD4000R403SA32ELB a 3 40 250 50 32 14.8 41000 2 TS3SB TKY08D MK1KS

y

*

AXD4000P M K N S H

øD1

øD4

apL2

L1

øD1

apL2

L1

øD4


Finishing Roughing

Including Flat faces

MULTI FUNCTIONAL MILLING<For Aluminium and Titanium Alloys>

SHANK TYPE

(Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on page 14.(Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced.(Note 3) Note for inserts with a corner radius of 1.6 and above, as corner radius increases the L1 and L2 dimensions decrease.

* Clamp Torque (N • m) : TS3SBS=1.5, TS3SB=1.5

a : Inventory maintained in Japan.

Fig.1

Fig.2

Right hand tool holder only.

Type

InsertCornerRadius Order Number S

tock

Numb

er of

Tee

th

Dimensions(mm)

Max

.Dep

thof

Cut

Max.AllowableRevolution

(min-1) Type

(Fig

.)

ap (mm)

ClampScrew Wrench Anti-seize

Lubricant Insert

A T

ype

B T

ype

44

C H :0°A.R :+14°─15°R.R :+21°─+26°

T :+21°─+26°I :+14°─+15°

&40 HFF08043H z

&50, &63 HSC10030Hx&80 HSC12035H

&100 HSC16040H&125 MBA20040H c

z x c

y

Re R D1 L1 D9 L7 D8 D12 W1 L8 D11

0.4

─

3.2

AXD4000-040A02RA a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS

XDGX1750pp

PDpR-pp

AXD4000-040A03RA a 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KSAXD4000-050A02RA a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KSAXD4000-050A04RA a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KSAXD4000-063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 15.5 30000 2 TS3SB TKY08D MK1KSAXD4000R08005CA a 5 80 50 25.4 26 13 60 9.5 6 20 1.0 15.5 27000 2 TS3SB TKY08D MK1KSAXD4000R10006DA a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 15.5 23000 2 TS3SB TKY08D MK1KSAXD4000R12507EA a 7 125 63 38.1 40 56 90 15.9 10 ─ 2.8 15.5 20000 3 TS3SB TKY08D MK1KS

4.0

─

5.0

AXD4000-040A02RB a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KSAXD4000-040A03RB a 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KSAXD4000-050A02RB a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KSAXD4000-050A04RB a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KSAXD4000-063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 14.8 30000 2 TS3SB TKY08D MK1KSAXD4000R08005CB a 5 80 50 25.4 26 13 60 9.5 6 20 1.0 14.8 27000 2 TS3SB TKY08D MK1KSAXD4000R10006DB a 6 100 63 31.75 32 17 70 12.7 8 26 2.0 14.8 23000 2 TS3SB TKY08D MK1KSAXD4000R12507EB a 7 125 63 38.1 40 56 90 15.9 10 ─ 2.8 14.8 20000 3 TS3SB TKY08D MK1KS

*

Re R D1 L1 D9 L7 D8 D12 W1 L8 D11

0.4

─

3.2

AXD4000-040A02RA a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS

XDGX1750pp

PDpR-pp

AXD4000-040A03RA a 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KSAXD4000-050A02RA a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KSAXD4000-050A04RA a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KSAXD4000-063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 15.5 30000 2 TS3SB TKY08D MK1KSAXD4000-080A05RA a 5 80 50 27 23 13 60 12.4 7 20 1.0 15.5 27000 2 TS3SB TKY08D MK1KSAXD4000-100A06RA a 6 100 63 32 26 17 78 14.4 8 26 2.0 15.5 23000 2 TS3SB TKY08D MK1KSAXD4000-125B07RA a 7 125 63 40 40 56 90 16.4 9 ─ 2.8 15.5 20000 3 TS3SB TKY08D MK1KS

4.0

─

5.0

AXD4000-040A02RB a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KSAXD4000-040A03RB a 3 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KSAXD4000-050A02RB a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KSAXD4000-050A04RB a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KSAXD4000-063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 14.8 30000 2 TS3SB TKY08D MK1KSAXD4000-080A05RB a 5 80 50 27 23 13 60 12.4 7 20 1.0 14.8 27000 2 TS3SB TKY08D MK1KSAXD4000-100A06RB a 6 100 63 32 26 17 78 14.4 8 26 2.0 14.8 23000 2 TS3SB TKY08D MK1KSAXD4000-125B07RB a 7 125 63 40 40 56 90 16.4 9 ─ 2.8 14.8 20000 3 TS3SB TKY08D MK1KS

*

L8L7

L1

ap

øD9øD12

W1

øD11

øD1

øD8

L8L7

L1

ap

øD9øD12

W1

øD8øD1

øD9øD12

øD8

øD1

L8L7

L1

ap

W1

øD11

ø125ø40 ø50ø63ø80ø100

ARBOR TYPE

Cutter DiameterD1

Set Bolt Geometry

(Note 1) The maximum allowable spindle speeds are set to ensure tool and insert stability. Before operating the tool read the operational guidance on page 14.(Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.(Note 3) Note for inserts with a corner radius of 1.6 and above, as corner radius increases the L1 dimension decrease.

* Clamp Torque (N • m) : TS3SB=1.5

Fig. 2Fig. 1 Fig. 3


Type

Insert C

orner R

adius

Order Number Sto

ckNu

mber

of T

eeth

Dimensions(mm)

Tool

Weigh

t

Max

.Dep

thof

Cut

Max. Allowable Revolution(min-1) Ty

pe(F

ig.)

(kg) ap (mm)

Clamp Screw Wrench Anti-seize

Lubricant Insert

A T

ype

B T

ype

Type

Insert C

orner R

adius

Order Number Sto

ckNu

mber

of T

eeth

Dimensions(mm)

Tool

Weigh

t

Max

.Dep

thof

Cut


pe(F

ig.)

(kg) ap (mm)


Lubricant Insert

A T

ype

B T

ype

METRIC StandardFor metric arbor

55

N

S

L1 L4 S1 F1 Re

LC15

TFM

P912

0

TF15

XDGX175004PDFR-GL G F a a 23.0 17.5 5 1.7 0.4

S1

20°

F1

ReL1

30°L4

XDGX175008PDFR-GL G F a a 23.0 17.5 5 1.3 0.8XDGX175012PDFR-GL G F a a 23.0 17.5 5 0.9 1.2XDGX175016PDFR-GL G F a a 22.0 17.5 5 1.4 1.6XDGX175020PDFR-GL G F a a 22.0 17.5 5 1.0 2.0XDGX175024PDFR-GL G F a a 22.0 17.5 5 0.6 2.4XDGX175030PDFR-GL G F a a 21.1 17.5 5 0.8 3.0XDGX175032PDFR-GL G F a a 21.1 17.5 5 0.6 3.2XDGX175040PDFR-GL G F a a 20.0 17.5 5 0.8 4.0XDGX175050PDFR-GL G F a a 19.4 17.5 5 0.4 5.0XDGX175004PDER-GM G E a 23.0 17.5 5 1.7 0.4XDGX175008PDER-GM G E a 23.0 17.5 5 1.3 0.8XDGX175012PDER-GM G E a 23.0 17.5 5 0.9 1.2XDGX175016PDER-GM G E a 22.0 17.5 5 1.4 1.6XDGX175020PDER-GM G E a 22.0 17.5 5 1.0 2.0XDGX175024PDER-GM G E a 22.0 17.5 5 0.6 2.4XDGX175030PDER-GM G E a 21.1 17.5 5 0.8 3.0XDGX175032PDER-GM G E a 21.1 17.5 5 0.6 3.2XDGX175040PDER-GM G E a 20.0 17.5 5 0.5 4.0XDGX175050PDER-GM G E a 19.4 17.5 5 0.4 5.0XDGX175004PDFR-GM G F a 23.0 17.5 5 1.7 0.4XDGX175008PDFR-GM G F a 23.0 17.5 5 1.3 0.8XDGX175012PDFR-GM G F a 23.0 17.5 5 0.9 1.2XDGX175016PDFR-GM G F a 22.0 17.5 5 1.4 1.6XDGX175020PDFR-GM G F a 22.0 17.5 5 1.0 2.0XDGX175024PDFR-GM G F a 22.0 17.5 5 0.6 2.4XDGX175030PDFR-GM G F a 21.1 17.5 5 0.8 3.0XDGX175032PDFR-GM G F a 21.1 17.5 5 0.6 3.2XDGX175040PDFR-GM G F a 20.0 17.5 5 0.5 4.0XDGX175050PDFR-GM G F a 19.4 17.5 5 0.4 5.0

AXD4000–pppppppAAXD4000RppppppppA

AXD4000–pppppppBAXD4000RppppppppB

XDGX175004PDpR-pp

XDGX175008PDpR-pp

XDGX175012PDpR-pp

XDGX175016PDpR-pp

XDGX175020PDpR-pp

XDGX175024PDpR-pp

XDGX175030PDpR-pp

XDGX175032PDpR-pp

XDGX175040PDpR-pp

XDGX175050PDpR-pp

y

R0.8 R1.2 R1.6 R2.0 R2.4 R3.0R0.4 R3.2 R4.0 R5.0


Holder And Insert Corner Radius Combination

INSERTS

a : Inventory maintained. (10 inserts in one case)

Work MaterialAluminium Alloy

Titanium Alloy

Shape Order Number

Cla

ssH

onin

g

Stock Dimensions (mm)

Geometry

Coated Carbide

Holder

A Type Holder B Type Holder

Applicable Insert

Corner R(Re)

Please note that there is no compatibility between an insert for A type holder and that of for B type holder.

Cutting Conditions (Guide): :Stable Cutting :General Cutting :Unstable CuttingHoning: F :Sharp E :Round

66

ap(mm)

ap(mm)

ae(mm)

15

10

5

0

15

10

5

00 00.2 D/2fz(mm/t) ae(mm)

D

3D/4

D/2

0

GMMP9120

GMTF15

GLLC15TF

GLTF15

GLTF15/LC15TF

GMTF15

GMMP9120

1st recommendation for machining aluminium alloys is GL breaker.Under high-load conditions such as deep or high feed cutting, it is advisable to use the GM breaker.

Low cutting resistance Tougher cutting edge Tougher cutting edge & wear resistanceMachining of diffi cult-to-cut materials & aluminium

AXD4000 Selection of insert

Selection of insert according to cutting edge

Selection of insert according to wear resistance

It is necessary to choose the best insert according to the cutting conditions. Please select an insert from the tables below.1st recommendation for stable cutting condition is the GL breaker with a strong cutting edge.

Wel

ding

resi

stan

ce

Fracture resistance

Wear resistanceCutting speed

Feed per tooth, Intermittent

PVD coating and Round-type honingSharp cutting edgeSharp cutting edgeInsert type

MQL & Dry cutting

Super high speed cuttingHigh SI (Cast aluminium)Heavy interrupted machining

Selection of insert according to the feed per tooth and the required cutting depth

Selection of insert according to the width of cut and the required cutting depth

GL breaker GL breaker

GM breaker GM breaker

77

&20 &25─&28 &32─&35 &40 &50─&125

N

TF15LC15TF GL 1000

(200─3000)

──

──

─ ── ─

TF15MP9120 GM 1000

(200─3000)

──

──

─ ─ ─ ─ ── ─ ─ ─ ─

MP9120 GM 200(200─3000)

──

──

─ ─ ─ ─ ── ─ ─ ─ ─

S

MP9120 GM 40(30─60)

──

──

─ ─ ─ ─ ── ─ ─ ─ ─


RECOMMENDED CUTTING CONDITIONS

(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions.(Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When pocket machining corner radii. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low, vibrations can occur easily, if so, reduce cutting conditions such as width and depth of cut and feed per tooth.

Work Material Grade BreakerCutting Speed

vc(m/min)

Cutting Widthae

(mm)

Depth of Cutap

(mm)

Feed per Tooth (mm/tooth)

Cutting Edge Diameter D1

Aluminium Alloy(A6061, A7075 etc) Si<5%

<0.25 D1<5 <0.05 <0.25<10 <0.05 <0.2<14.5 <0.05 <0.15

<0.5 D1<5 <0.05 <0.25<10 <0.2<14.5 <0.15

<0.75 D1<5 <0.05 <0.25<10 <0.2<14.5 <0.15

D1(Slot)<5 <0.05 <0.25<10<14.5

Aluminium Alloy(A6061, A7075 etc) Si<5%

<0.25 D1<5 <0.05 <0.35 <0.35 <0.4 <0.4<10 <0.05 <0.3 <0.3 <0.35 <0.35<14.5 <0.05 <0.25 <0.25 <0.3 <0.3

<0.5 D1<5 <0.05 <0.35 <0.35 <0.35 <0.4<10 <0.3 <0.3 <0.3 <0.35<14.5 <0.2 <0.25 <0.25 <0.3

<0.75 D1<5 <0.05 <0.3 <0.3 <0.3 <0.35<10 <0.25 <0.25 <0.25 <0.3<14.5 <0.2 <0.2 <0.2 <0.25

D1(Slot)<5 <0.05 <0.25 <0.25 <0.3 <0.35<10<14.5

Aluminium Alloy(AC4B etc)

Aluminium Alloy(ADC12, A390 etc)

5%<Si<10%Si>10%

<0.25 D1<5 <0.05 <0.35 <0.35 <0.4 <0.4<10 <0.05 <0.3 <0.3 <0.35 <0.35<14.5 <0.05 <0.25 <0.25 <0.3 <0.3

<0.5 D1<5 <0.05 <0.35 <0.35 <0.35 <0.4<10 <0.3 <0.3 <0.3 <0.35<14.5 <0.2 <0.25 <0.25 <0.3

<0.75 D1<5 <0.05 <0.3 <0.3 <0.3 <0.35<10 <0.25 <0.25 <0.25 <0.3<14.5 <0.2 <0.2 <0.2 <0.25

D1(Slot)<5 <0.05 <0.25 <0.25 <0.3 <0.35<10<14.5

Titanium Alloy(Ti-6Al-4V etc)

<0.25 D1<5 <0.05 <0.1<10 <0.05 <0.1<14.5 <0.05 <0.1

<0.5 D1<5 <0.05 <0.08 <0.1 <0.1 <0.1<10 <0.08 <0.1 <0.1 <0.1<14.5 <0.08 <0.1 <0.1 <0.1

<0.75 D1<5 <0.05 <0.05 <0.08 <0.1 <0.1<10 <0.05 <0.08 <0.1 <0.1<14.5 <0.05 <0.08 <0.1 <0.1

D1(Slot)<5 <0.05 <0.05 <0.05 <0.05 <0.05<10<14.5

88

200.4─1.2 20.7 42 37.1 *2 14 36.1 14 22 21.6─2.4 19.9 43 34.7 *3 13 34.6 13 22 23.0─3.2 18.9 46 33.1 *4 12 33.3 12 22 1

250.4─1.2 23.1 37 47.1 *2 14 46 14 32 81.6─2.4 22.0 39 44.7 *3 13 44.4 13 32 83.0─3.2 18.7 46 43.1 *4 12 43 12 32 7

280.4─1.2 19.2 45 53.1 *2 14 52 14 36 81.6─2.4 18.5 47 50.7 *3 13 50.4 13 36 83.0─3.2 16.7 52 49.1 *4 12 48.9 12 36 7

320.4─1.2 15.4 57 61.1 *2 14 59.9 14 46 111.6─2.4 14.7 60 58.7 *3 13 58.3 13 46 113.0─3.2 13.8 64 57.1 *4 12 56.8 12 46 10

350.4─1.2 13.4 66 67.1 *2 14 65.8 14 50 111.6─2.4 12.7 69 64.7 *3 13 64.3 13 50 103.0─3.2 11.8 75 63.1 *4 12 62.8 12 50 9

400.4─1.2 11.1 80 76.7 *2 14 75.9 14 62 131.6─2.4 10.4 85 74.3 *3 13 74.2 13 62 123.0─3.2 9.7 91 72.7 *4 12 72.7 12 62 11

500.4─1.2 8.2 108 96.7 *2 14 95.6 14 81 141.6─2.4 7.6 117 94.3 *3 13 94 13 81 133.0─3.2 6.9 129 92.7 *4 12 92.4 12 81 11

630.4─1.2 6.1 146 122.7 *2 14 121.6 14 107 141.6─2.4 5.6 159 120.3 *3 13 119.9 13 107 133.0─3.2 5.2 171 118.7 *4 12 118.4 12 107 12

800.4─1.2 4.6 193 156.7 *2 14 155.6 14 141 141.6─2.4 4.2 212 154.3 *3 13 153.9 13 141 133.0─3.2 3.8 234 152.7 *4 12 152.4 12 141 12

1000.4─1.2 3.5 254 196.7 *2 14 195.5 14 181 141.6─2.4 3.2 278 194.3 *3 13 193.9 13 181 133.0─3.2 2.9 306 192.7 *4 12 192.3 12 181 12

1250.4─1.2 2.7 329 246.7 *2 14 245.5 14 231 141.6─2.4 2.5 356 244.3 *3 13 243.8 13 231 133.0─3.2 2.3 386 242.7 *4 12 242.3 12 231 12

a a

y

*1

D1 D1 D1

L

%°

tan %

ap

apL=

Through holes

Pitch(P)

Pitch(P)

Helical millingRampingRamping/Helical milling Blind holes,

Flat bottom

Holediameter

(DH)

Holediameter

(DH)RAMPING/HELICAL CUTTING

Holder Type

Cutting Edge Diameter

D1(mm)

Insert Corner R

Re(mm)

Ramping Helical Milling (Blind Hole, Flat Bottom) Helical Milling

Maximum Ramping Angle

%°

Minimum DistanceL

(mm)

Maximum Hole DiameterDH max.

(mm)

Maximum Pitch P max.

(mm)

Minimum Hole DiameterDH min.

(mm)

Maximum PitchP max. (mm)


(mm)


A type

99

20 4 17.5 47 31.5 10 31.8 10 22 15 16.6 71 29.5 6 31.1 7 22 1

25 4 15.1 55 41.5 10 41.4 10 32 55 13.7 61 39.5 9 40.6 9 32 5

28 4 14.1 59 47.5 10 47.2 10 36 65 13 65 45.5 9 46.4 9 36 5

32 4 12.7 66 55.5 10 55.1 10 46 95 12 70 53.5 9 54.3 9 46 8

35 4 10.8 78 61.5 10 61 10 50 85 10.2 83 59.5 9 60.2 9 50 8

40 4 8.8 96 71.1 10 70.9 10 62 105 8.2 103 69.1 9 70.1 9 62 9

50 4 6.3 135 91.1 10 90.6 10 81 105 5.8 146 89.1 9 89.8 9 81 9

63 4 4.6 184 117.1 10 116.6 10 107 105 4.2 202 115.1 9 115.7 9 107 9

80 4 3.4 250 151.1 10 150.5 10 141 105 3.1 274 149.1 9 149.6 9 141 9

100 4 2.6 326 191.1 10 190.5 10 181 105 2.4 354 189.1 9 189.6 9 181 9

125 4 2 424 241.1 10 240.5 10 231 105 1.8 471 239.1 9 239.6 9 231 9

&20 &25 &28 &32 &35 &40─&125

0.4 5.3 5.2 5.2 5.2 5.3 5.30.8 5.3 5.2 5.2 5.2 5.3 5.31.2 5.3 5.2 5.2 5.2 5.3 5.31.6 4.8 4.6 4.7 4.7 4.9 4.82.0 4.8 4.6 4.7 4.7 4.9 4.82.4 4.8 4.6 4.7 4.7 4.9 4.83.0 4.3 3.7 4.2 4.2 4.4 4.43.2 4.3 3.7 4.2 4.2 4.4 4.44.0 3.7 2.7 3.7 3.6 3.8 3.85.0 3.4 2.3 3.3 3.3 3.5 3.5

y

*1


(Note) The recommended ramping feed is 0.05mm/tooth or under. *1) Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows: L= (maximum depth of cut ap/tan %). Maximum depth of cut A type is 15.5mm, B type is 14.8mm. *2) Corner radius of 1.2mm. For other corner radii, use the following formula. {(cutting edge diameter D1)─(corner radius Re)–0.25}×2 *3) Corner radius of 2.4mm. For other corner radii, use the following formula. {(cutting edge diameter D1)─(corner radius Re)–0.25}×2 *4) Corner radius of 3.2mm. For other corner radii, use the following formula. {(cutting edge diameter D1)─(corner radius Re)–0.25}×2

Max.Drilling DepthAXD4000 can be effectively used for pocket machining without the need for a prepared hole.

Holder Type


D1(mm)

Insert Corner R

Re(mm)

Ramping Helical Milling (Blind Hole, Flat Bottom) Helical Milling

Maximum Ramping Angle

%°

Minimum DistanceL

(mm)


(mm)


(mm)


(mm)



(mm)


B type

TypeInsert

Corner R Re

(mm)

Max.Drilling Depth (mm)


A type

B type

a : Inventory maintained.

1010

&50, &63 HSC10030Hz&80 12035H

&100 16040H&125 MBA20040H x

z x

y

y

C H :0°A.R :+11°R.R :+26°─+29°

T :+26°─+29°I :+11°

Re R D1 L1 D9 L7 D8 D12 W1 L8 D11

0.8

─

3.2

AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 30000 1 TS4SBL TKY15D MK1KS

XDGX2270pp

PDFR-GL


AXD7000R08004CA a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 21 23000 1 TS4SBL TKY15D MK1KS

AXD7000R10005DA a 5 100 63 31.75 32 17 70 12.7 8 26 1.8 21 19000 1 TS4SBL TKY15D MK1KS

AXD7000R12506EA a 6 125 63 38.1 40 56 90 15.9 10 ─ 2.7 21 16000 2 TS4SBL TKY15D MK1KS

4.0

─

5.0

AXD7000-050A03RB a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 30000 1 TS4SBL TKY15D MK1KS


AXD7000R08004CB a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 20.4 23000 1 TS4SBL TKY15D MK1KS

AXD7000R10005DB a 5 100 63 31.75 32 17 70 12.7 8 26 1.8 20.4 19000 1 TS4SBL TKY15D MK1KS

AXD7000R12506EB a 6 125 63 38.1 40 56 90 15.9 10 ─ 2.7 20.4 16000 2 TS4SBL TKY15D MK1KS

Re R D1 L1 L2 D4

0.8

─

3.2

AXD7000R322SA32SA a 2 32 170 80 32 21 41000 TS4SB TKY15D MK1KS

XDGX2270pp

PDFR-GLAXD7000R402SA42SA a 2 40 170 80 42 21 36000 TS4SBL TKY15D MK1KS

4.0

─

5.0

AXD7000R322SA32SB a 2 32 170 80 32 20.4 41000 TS4SB TKY15D MK1KS

AXD7000R402SA42SB a 2 40 170 80 42 20.4 36000 TS4SBL TKY15D MK1KS

AXD7000

*

*

P M K N S H

L8L 7

L1

ap

øD9øD12

W1

øD11

øD1

øD8

L8L7

L1

ap

øD9øD12

W1

øD8øD1

ø50ø63ø80ø100

ø125

øD1

øD4

apL2

L1

(Note 1) The maximum allowable revolutions are set to ensure tool and insert stability. Before operating the tool read the operational guidance on page 14.(Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced.(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decrease.

* Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5

ARBOR TYPE

SHANK TYPE Right hand tool holder only.


Fig.1 Fig.2

MULTI FUNCTIONAL MILLING<FOR ALUMINIUM ALLOY>

Low resistance chipbreaker.Low resistance insert and high rigidity design for excellent performance.For high-speed machining.Multi-functional machining.

a

a

a

a Cutter DiameterD1

Set Bolt Geometry

Finishing Roughing

Including Flat faces

Type

Insert C

orner R

adius

Order Number Sto

ckNu

mber

of T

eeth

Dimensions(mm)

Tool

Weigh

t

Max

.Dep

thof

Cut


pe(F

ig.)

(kg) ap (mm)


Lubricant Insert

A Ty

peB

Typ

eTy

pe

Insert Corner Radius Order Number S

tock

Numb

er of

Tee

th

Dimensions(mm)

Max

.Dep

thof

Cut

Max. Allowable Revolution(min-1)ap

(mm)Clamp Screw Wrench Anti-seize

Lubricant Insert

A Ty

peB

Typ

e

1111

z x&50, &63 HSC10030Hz&80 HSC12035H

&100 HSC16040H&125 MBA20040H x

Re R D1 L1 D9 L7 D8 D12 W1 L8 D11

0.8

─

3.2


XDGX2270pp

PDFR-GL


AXD7000-080A04RA a 4 80 63 27 23 13 63 12.4 7 20 1.2 21 23000 1 TS4SBL TKY15D MK1KS

AXD7000-100A05RA a 5 100 63 32 26 17 70 14.4 8 26 1.8 21 19000 1 TS4SBL TKY15D MK1KS

AXD7000-125B06RA a 6 125 63 40 40 56 90 16.4 9 ─ 2.7 21 16000 2 TS4SBL TKY15D MK1KS

4.0

─

5.0



AXD7000-080A04RB a 4 80 63 27 23 13 63 12.4 7 20 1.2 20.4 23000 1 TS4SBL TKY15D MK1KS

AXD7000-100A05RB a 5 100 63 32 26 17 70 14.4 8 26 1.8 20.4 19000 1 TS4SBL TKY15D MK1KS

AXD7000-125B06RB a 6 125 63 40 40 56 90 16.4 9 ─ 2.7 20.4 16000 2 TS4SBL TKY15D MK1KS

y

y

C H :0°A.R :+11°R.R :+26°─+29°

T :+26°─+29°I :+11°

Re R D1 L1 L2

0.8

─

3.2

AXD7000R03202A-H63A a 2 32 127 80 21 41000 TS4SB TKY15D MK1KSXDGX2270pp

PDFR-GLAXD7000R04002A-H63A a 2 40 132 85 21 36000 TS4SBL TKY15D MK1KS

AXD7000R05003A-H63A a 3 50 137 90 21 30000 TS4SBL TKY15D MK1KS

*

*

L8L7

L1

ap

øD9øD12

W1

øD11

øD1

øD8

L8L7

L1

ap

øD9øD12

W1

øD8øD1

36ø

L2L1

Dø1

ap

HSK63A

ø50ø63ø80ø100

ø125




Arbor Type

HSK63A Shank Type

Fig. 1 Fig. 2

(Note 1) The maximum allowable spindle speeds are set to ensure tool and insert stability. Before operating the tool read the operational guidance on page 14.(Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the L1 and L2 dimensions decrease.(Note 4) There is no hole for a data chip.

* Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5

Cutter DiameterD1 Set Bolt Geometry

Type

Insert C

orner R

adius

Order Number Sto

ckNu

mber

of T

eeth

Dimensions(mm)

Tool

Weigh

t

Max

.Dep

thof

Cut


pe(F

ig.)

(kg) ap (mm)


Lubricant Insert

A Ty

peB

Typ

eTy

pe

Insert C

orner R

adius

Order Number Sto

ck

Num

ber o

f Tee

th

Dimensions (mm)

Max

.Dep

thof

Cut

Max. Allowable Revolution(min-1)ap

(mm)Clamp Screw Wrench Anti-seize

Lubricant Insert

A Ty

pe

a : Inventory maintained. (10 inserts in one case)

METRIC StandardFor metric arbor

1212

N

L1 L4 S1 F1 Re

LC15

TF

TF15

XDGX227008PDFR-GL G F a a 30 22.5 7 2.0 0.8XDGX227016PDFR-GL G F a a 30 22.5 7 1.2 1.6

XDGX227020PDFR-GL G F a a 30 22.5 7 0.8 2.0

XDGX227030PDFR-GL G F a a 28.8 22.5 7 0.8 3.0

XDGX227032PDFR-GL G F a a 28.8 22.5 7 0.6 3.2

XDGX227040PDFR-GL G F a a 27.5 22.5 7 0.9 4.0XDGX227050PDFR-GL G F a a 27 22.5 7 0.4 5.0

AXD7000–pppppppAAXD7000RppppppppA

AXD7000RpppppA-H63AAXD7000–pppppppB

AXD7000RppppppppB

XDGX227008PDFR-GL

XDGX227016PDFR-GL

XDGX227020PDFR-GL

XDGX227030PDFR-GL

XDGX227032PDFR-GL

XDGX227040PDFR-GL

XDGX227050PDFR-GL

y

&32 &40 &50–&125

N

LC15TFTF15 GL 1000

(200─3000)

S1

20°

F1

ReL1

30°L4

R0.8 R1.6 R2.0 R3.0 R3.2 R4.0 R5.0

Work Material Aluminium Alloy

Shape Order Number

Cla

ssH

onin

g

Stock Dimensions (mm)

Geometry

Coated Carbide

Cutting Conditions (Guide): :Stable Cutting :General Cutting :Unstable Cutting

Honing: F :Sharp

Holder And Insert Corner Radius Combination

INSERTS

Holder

A Type Holder B Type Holder

ApplicableInsert

Corner R(Re)

RECOMMENDED CUTTING CONDITIONS

Work Material Grade BreakerCutting Speed

vc(m/min)

Cutting Widthae

(mm)

Cutting Depth

ap(mm)

Feed per Tooth (mm/tooth)


Aluminium Alloy

<0.25 D1

<5 <0.35 <0.40 <0.40 5─10 <0.30 <0.35 <0.3510─15 <0.25 <0.30 <0.3015─20 <0.20 <0.25 <0.25

<0.5 D1

<5 <0.35 <0.35 <0.40 5─10 <0.30 <0.30 <0.3510─15 <0.25 <0.25 <0.3015─20 <0.20 <0.20 <0.25

<0.75 D1

<5 <0.30 <0.30 <0.35 5─10 <0.25 <0.25 <0.3010─15 <0.20 <0.20 <0.2515─20 <0.15 <0.15 <0.20

<D1

<5 <0.25 <0.30 <0.35 5─10 <0.20 <0.25 <0.3010─15 <0.15 <0.20 <0.2515─20 <0.10 <0.15 <0.20

Please note that there is no compatibility between an insert for A type holder and that of for B type holder.

(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations occur make adjustments according to the machining conditions.(Note 2) Note, vibrations may occur in the following conditions. • When using long tool overhang. • When pocket machining corner radii. • When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low, vibrations can occur easily, if so, reduce cutting conditions such as width and depth of cut and feed per tooth.

1313

32 19 61 61.8 21 58.2 20 41 740 13 91 77.8 18 74.2 17 57 950 9 133 97.8 16 94.2 16 77 1063 7 171 123.8 15 120.2 15 103 1180 5 240 157.8 16 154.2 15 137 12

100 4 300 197.8 15 194.2 15 177 12125 3 401 247.8 12 244.2 12 227 1132 18 63 55.4 16 54.0 16 41 740 11 105 71.4 14 70.0 14 57 850 8 146 91.4 13 90.0 12 77 863 6 195 117.4 11 116.0 11 103 880 4 293 151.4 11 150.0 11 137 9

100 3 391 191.4 9 190.0 9 177 8125 2 587 241.4 12 240.0 12 227 11

a a

y

0.8

─

3.25

4.05.0 4

y

*1 *2 *3

D1 D1 D1

L

%°

tan %

ap

apL=


(Note) The recommended ramping feed is 0.05mm/tooth or under. *1) Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows: L= (maximum depth of cut ap/tan %). Maximum depth of cut A type is 21mm, B type is 20.4mm. *2) The maximum diameter when machining a blind hole with a fl at face using a corner radius of 0.8mm for A type and 4mm for B type. For other corner radii, use the below formula. {(cutting edge diameter D1)─(corner radius Re)─0.3)}×2 *3) The minimum diameter when machining a blind hole with a fl at face using a corner radius of 0.8mm for A type and 4mm for B type. For other corner radii, use the below formula. {(cutting edge diameter D1)─(corner radius Re)─(Width of wiper edge F1)─0.1)}×2

Pitch (P)

Pitch (P)

Hole diameter

(DH)

Hole diameter

(DH)

Helical millingRampingRamping/Helical milling

Max.Drilling Depth

AXD7000 can be effectively used for pocket machining without the need for a prepared hole.

Through holesBlind holes,Flat bottom

RAMPING/HELICAL CUTTING

HolderType


D1(mm)

Ramping Helical Milling (Blind Hole, Flat Bottom) Helical Milling (Through Hole)

MaximumRamping Angle

%°

Minimum DistanceL

(mm)


(mm)


(mm)


(mm)


(mm)


(mm)


(mm)

A type

B type

Type

Insert Corner R

Re(mm)

Max.Drilling Depth (mm)

A type

B type

1414

AXD4000

AXD4000 AXD7000

AXD4000

AXD7000

AXD7000

AXD4000 AXD7000

ø20 ø25–ø125 ø32 ø40–ø125

TS3SBS TS3SB TS4SB TS4SBL

6.5 8 9 10.5

ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125

49000 48000 41000 35000 30000 27000 23000 20000

ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125

12000 9500 7600 6000 4800 3800 3000 2400

ø32 ø40 ø50 ø63 ø80 ø100 ø125

41000 36000 30000 25000 23000 19000 16000

ø32 ø40 ø50 ø63 ø80 ø100 ø125

9500 7600 6000 4800 3800 3000 2400

HFF08043H 11 ø40 1

HSC10030H 40 ø50, ø63 2

HSC12035H 80 ø80 2

HSC16040H 150 ø100 2

MBA20040H 320 ø120 3

HSC10030H 40 ø50, ø63 1

HSC12035H 80 ø80 1

HSC16040H 150 ø100 1

MBA20040H 320 ø120 2

L

First

Second

Fig.1

CAUTION FOR USE

Table 1 Max. Allowable Revolution

Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is recommended that the balance quality (with the arbor or milling chuck) conforms to G6.3 or betterbased on ISO1940. It is also recommended to replace the clamp screws with new ones when changing inserts. Furthermore,ensure to use machines that are provided with safety measures in case of cutter breakage.(Note) The balance quality of the holder (without inserts and clamp screws) is G6.3 or better at 10,000min-1.

Table 2 Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved

When setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck.Use the specifi ed set bolt when using the arbor type with through coolant. The inserts have sharp cutting edges and handling them with bare hands may cause injuries. Always wear safety gloves whenhandling the indexable inserts.

Cutting Edge Diameter D1(mm)

Max. Allowable Revolution (min-1)







Type


Clamp Screw Number

Overall Length L(mm)

1) Use an air blower or brush to clean the insert seats before attaching the inserts.2) Holding the inserts fi rmly against the insert seat, tighten the clamp screws using the wrench provided.3) Tighten the clamp screws in the order shown in Figure 2.4) Apply anti-seize lubricant to the clamp screws and tighten them with the torque specifi ed. The specifi ed torque is as follows. AXD7000 3.5N•m(2.58ft•lb) AXD4000 1.5N•m(1.11ft•lb)5) Clamp screws are important parts from the viewpoint of safety. Use clamp screws with the correct part number. If the spindle speed is equal to or higher than the values shown in Table 2, it is recommended to replace the clamp screws with new ones when changing inserts.

1) Before attaching the cutter to the arbor, carefully clean the socket and end of the cutter and the end of the arbor.2) Place the cutter on the arbor and tighten the attachment bolt provided. See the table below for the tightening torque.3) The attachment bolt provided with the AXD is a special bolt for through coolant. Take care not to lose it.

6) Check that there are no gaps between the insert and the seat before use.

Procedure for attaching inserts

Procedure for attaching the cutter to an arbor

Geometry Set Bolt Clamp Torque(N•m)

Cutting Edge DiameterD1(mm) Fig Geometry Set Bolt Clamp Torque

(N•m)Cutting Edge Diameter

D1(mm) Fig

1515

3000 3000

2500 2500

2000 2000

1500 1500

1000 1000

500 500

0 0

45 45

35 35

30 30

25 25

20 20

15 15

10 10

5 5

0 05 510 1015 1520 20

AXD4000

AXD7000

Ra 0.675μm Rz 3.725μm Ra 0.120μm Rz 1.132μm

AXD4000-GM, TF15 AXD4000-GM, MP9120

δ


Low Resistance InsertsAn optimised helical fl ank and fl ank angle offers cutting edge strength and provides a large rake angle to reduce cutting resistance. Additionally a convex cutting edge is incorporated to ensure effective chip fl ow.

Cutting resistance

Pow

er c

onsu

mpt

ion

(N)

Pow

er c

onsu

mpt

ion

(N)AXD4000 AXD7000

Principal force Principal forceFeed force Feed forceBack force Back force

Competitor A Competitor ACompetitor B Competitor B

Convex cutting edge

Helical fl ank

<Cutting conditions>Tool

Insert

GradeWorkpiece

Cutting speedFeed per toothWidth of cutDepth of cutSingle toothWet cutting

: AXD4000-050A04RA AXD7000-050A03RA: XDGX175008PDFR-GL XDGX227008PDFR-GL: TF15: JIS A7075

: 1000m/min: 0.2mm/tooth: 25mm: 10mm

Excellent Wall Accuracy

Dep

th o

f cut

per

pas

s

Depth of cut per pass (mm) Depth of cut per pass (mm)

Wal

l sur

face

acc

urac

y δ

(!m

)

Wal

l sur

face

acc

urac

y δ

(!m

)

<Cutting conditions><Cutting conditions>ToolInsertGradeWorkpieceCutting speedFeed per toothWidth of cutWet cutting

ToolInsertGradeWorkpieceCutting speedFeed per toothWidth of cutWet cutting

: AXD7000R402SA42SA: XDGX227008PDFR-GL: TF15: JIS A7075: 2500m/min: 0.2mm/tooth: 3mm

: AXD4000R403SA42SA: XDGX175008PDFR-GL: TF15: JIS A7075: 1000m/min: 0.2mm/tooth: 3mm

Convetionaltooling

Convetionaltooling

Specially designed G-class inserts with a helical cutting edge for excellent wall accuracy.

<Cutting conditions> <Cutting conditions>ToolInsertGradeWorkpieceCutting speedFeed per tooth

ToolInsertGradeWorkpieceCutting speedFeed per tooth

Width of cutDepth of cutSingle toothInternal coolantBT40

Width of cutDepth of cutSingle toothInternal/External coolant

: AXD4000-050A04RA: XDGX175004PDFR-GM: TF15: JIS A7075: 1000m/min: 0.15mm/tooth

: AXD4000-050A04RA: XDGX175004PDER-GM: MP9120: Ti-6Al-4V: 30m/min: 0.1mm/tooth

: 30mm: 0.5mm

: 40mm: 2mm

Improved surface fi nishes by reducing feed mark Stable tool life under high-load conditionsComparison of surface fi nishes Cutting performance on Ti-6AL-4V

Conventional Conventional

After 0.4m of machining After 0.8m of machining

Technical Data

1616

50 100 150 200 250 3000

Cutting Performance

Tool life (min)

<Cutting conditions>Workpiece : aluminium alloy cast iron : Si content 9%Tool : AXD4000-040A02RAInsert : XDGX175008PDER-GMCutting speed : 960m/minFeed : 0.1mm/toothDepth of cut : ap=6.0mm ae=33mmWet cutting

MP9120 GM breaker

ConventionalConventional

JLbreaker

Cutting of aluminium alloy cast iron : Si content 9%

2.3 times longer tool life due to tougher cutting edge & PVD coating

171717

AXD4000-050A02RA AXD4000R322SA32SAXDGX175030PDFR-GL(TF15) XDGX175030PDFR-GL(TF15)

JIS A7075 JIS A7050

27000 130004240 13000.285 0.2

6 1250 20

4620 1250

AXD4000R12507EA AXD7000-050A03RBXDGX175008PDFR-GL(TF15) XDGX227040PDFR-GL(TF15)

JIS A5052 JIS A7075

5000 180001960 28300.3 0.25 1880 50

4200 9720MQL


Please note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the workpiece and clamping.

APPLICATION EXAMPLESTool

Insert (Grade)

Workpiece

Cut

ting

Con

ditio

ns Spindle speed (min-1)Cutting Speed (m/min)Feed per Tooth (mm/tooth)Depth of Cut (mm)Width of Cut (mm)Metal Removal Rate (cm3/min)

Coolant Wet WetMachine Spindle Type M/C-HSK80F M/C-BT50

ResultAlthough tool overhang was signifi cant, the low cutting resistance compared with conventional products enabled stable milling.

Compared with conventional products, tool rigidity is high, obtaining an excellent surface fi nish.

ToolInsert (Grade)

Workpiece

Cut

ting

Con

ditio


Coolant WetMachine Spindle Type M/C-BT50 M/C-HSK63/80A

ResultCompared with conventional products, cutting resistance is low, and feed rate per tooth was improved by 20%.

AXD displayed lower cutting resistance and achieved a high metal removal rate of up to 9720cm3/min.

1818

AXD7000-050A03RA AXD7000R402SA42SAXDGX227008PDFR-GL(TF15) XDGX227008PDFR-GL(TF15)

JIS A7075 JIS A7075

12500 79501960 10000.27 0.210 1020 5

1010 160

AXD4000-050A04RA AXD4000R252SA25SAXDGX175008PDER-GM(MP9120) XDGX175008PDER-GM(MP9120)

Ti-6Al-4V

190 879030 6900.1 0.462 2.540 25

ToolInsert (Grade)

Workpiece

Cut

ting

Con

ditio


Coolant Wet WetMachine Spindle Type M/C-BT50 M/C-HSK63A

ResultClamping rigidity of the inserts was higher than a conventional product, thus allowing stable 5-axis machining.

AXD achieved excellent results with a vertical wall accuracy of under 0.007mm.

ToolInsert (Grade)

Workpiece

JIS-AC4A: Si content 8-10%

Cuttin

g Co

nditio

ns Spindle speed (min-1)Cutting Speed (m/min)Feed per Tooth (mm/tooth)Depth of Cut (mm)Width of Cut (mm)

Coolant Wet External coolantMachine Type Vertical 3 axis Vertical

ResultAXD achieved double tool life compared to conventional products.

Aluminium alloy containing Si tends to cause tool damage, but the MP9120 inserts gave double the tool life compared to conventional grades.

AXDXDAXD

MITSUBISHI MATERIALS CORPORATIONOverseas Sales Dept, Asian RegionKFC bldg., 8F, 1-6-1 Yokoami, Sumida-ku, Tokyo 130-0015, JapanTEL +81-3-5819-8771 FAX +81-3-5819-8774Overseas Sales Dept, European & American RegionKFC bldg., 8F, 1-6-1 Yokoami, Sumida-ku, Tokyo 130-0015, JapanTEL +81-3-5819-8772 FAX +81-3-5819-8774

(Tools specifications subject to change without notice.)URL :

For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or driver. aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.

2014.4.E( - )EXP-10-E018


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