tool catalog ei18e-11020

Pub. No. EI18E-11020

SPECIAL TOOLSFUEL INJECTION PUMP

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CONTENTS

Page

INTRODUCTION ……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 2

TESTING EQUIPMENT ……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… 3

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY …………… 27

SPECIAL TOOLS FOR ADJUSTMENT ………………………………………………………………………………………………………………………………………………… 99

DIMENSIONS AND APPLICATIONS ………………………………………………………………………………………………………………………………………………………………181

INDEX ……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………327

This catalog is provided for the use of servicepersonnel to ensure the efficient and correctmaintenance of ZEXEL fuel injectionequipment.The catalog includes details of ZEXELservice tools for disassembly, reassembly,testing and adjustment of fuel injectionequipment.

FOREWORD

The contents of this catalog, including drawingsand specifications, were the latest available asof December 1999.The right is reserved to make changes inspecifications at any time without notice.

Bosch Automotive Systems Corporation(Formally: ZEXEL CORPORATION)

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INTRODUCTION

This catalog has been divided into five mainsections.

1. TESTING EQUIPMENTWhen adjust ing or conf i rming theperformance of each injection pump,governor, timing device, nozzle and nozzleholder, etc, special testing equipment isnecessary.This section lists the part numbers andspecifications of this equipment.

2. SPECIAL TOOLS FOR DISASSEMBLYAND REASSEMBLYSpecia l tools are necessary whendisassembling and reassembling fuelinjection equipment.This section describes the part numbers,part names and applications of tools for eachtype of fuel injection pump, governor, etc.

3. SPECIAL TOOLS FOR ADJUSTMENTThis section describes the part numbers,par t names and applications of toolsnecessary when adjusting each type of fuelinjection pump, governor, etc.

4. DIMENSIONS AND APPLICATIONSAll tools are listed in ascending numericalorder, together with their dimensions andapplications.

5. INDEXAll tool part numbers are listed in ascendingnumerical order, together with part namesand relevant page references.

Note:All dimensions are in millimeters unlessotherwise indicated.

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TESTING EQUIPMENT

Page　

10NP AND 20NP INJECTION PUMP TEST BENCHES ………………………………………………………… 6

10NT, 16NT, AND 20NT NOZZLE TESTERS ……………………………………………………………………… 12

INJECTION PIPES FOR NOZZLE TESTERS……………………………………………………………………… 14

TIMING CHECKER …………………………………………………………………………………………………… 16

POINTERS AND COUPLINGS……………………………………………………………………………………… 18

PRESSURE CONTROL KITS ……………………………………………………………………………………… 20

MANUAL CONTROLLERS ………………………………………………………………………………………… 22

CONTROL UNITS …………………………………………………………………………………………………… 24

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MEMO

TESTING EQUIPMENT

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TESTING EQUIPMENT

10NP AND 20NP INJECTION PUMPTEST BENCHES

Continuous measurement test bench

Graduate measurement test bench

ZCM-1 ZCD-1

ZGD ZGM

ZCM-1 ZCD-2

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TESTING EQUIPMENT

10NP AND 20NP SPECIFICATIONSITEM 10NP 20NP

Drive unit

Voltage system AC 200～240V 380～420V 440～500V

Max load (amperes) 25A 50A

Motor AC 400V

Rated output 5.5kW 11kW

Maximum power 7.5kW 15kW

Variable speed type Frequency control inverter

Speed control 0～4000 r/min

Speed setting Digital preset

Speed display Digital (monitor display)

Flywheel's inertial moment 14.7N･m

Injection quantity measuringsystem

12 cylindersContinuous measurements/graduate measurements

Pressure gaugegraduations

Low pressure 0～600kPa

High pressure 0～6MPa

Vacuum pressure/housingpressure

-100～0～250kPa

Feed pump pressure 0～1.6MPa

Lube oil pressure(Lube oil supply optional)

0～1.0MPa

Test oil temperaturecontrol

Test oil tank 30～55℃ (accuracy ±2)

Pump inlet 30～55℃ (accuracy ±2)

Overflow 30～60℃

Others

Test oil tank capacity 50 liters

Self-diagnosis function Yes (code display)

Hour meter Yes (monitor display)

Voltage supply for magnet valves DC 12V (7A) DC 24V (7A)

Service outlet AC 100V×2 (5A) AC 230V×2 (3A)

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TESTING EQUIPMENT

ZCD SPECIFICATIONS

ITEM ZCD

Speed measurement range 40～4000 r/min

Speed measurement accuracy ±0.4 r/min

Temperature measurement range -40～150℃

Temperature control range 30～60℃

Temperature measurement accuracy 40±0.5℃ / 80±1.2℃

Overflow rate measurement 6～400 l/h

Number of measurement points 12

ColorLight blue

Black

Elapsed-hour meter 40 years by 0.25hours

Self-diagnostics Via error message

Measuring range 0.03～30 l/h ; 3000 mm3/h

Measuring accuracy0.03～0.1 l/h ±5%

0.1～1 l/h ±2%1～30 l/h ±1%

Measuring systemUnpressurized (open system) non-interacting like the measuring glass

technology, therefore indentical test, adjustment and measurement

Maximum permitted ambient temperature 45℃

Power supply～ 230V / 50～60Hz 3A～ 28V / 50～60Hz 5A～ 20V / 50～60Hz 3A

Display14"color monitor

Digital display, analogue display as bar graph, display of tolerances,scattering, and color coding when values exceeded

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TESTING EQUIPMENT

ITEM ZGD ZGM

Dimensions(overall)

Length 440mm 825mm

Maximum height 150mm 590mm

Width 370mm 285mm

Weight 4kg 33kg

RPM measuring range 40～4000 r/mim

RPM measuring accuracy ±1 r/mim

Stroke rate measuring range 50～5000 in increments of 50

Stroke rate accuracy ±1

Temperature measuring range -40～150℃

Temperature control range 30～60℃

Temperaturemeasuringaccuracy

KTY sensor type (standard) 40±2℃ / 80±2℃

PT1000 sensor type (optional) 40±2℃ / 80±2℃

Overflow rate measurement 15～260 l/h

Number of measuring locations 12

Metering cylinder size 44ml and 260ml

ColorLight blue

BlueBlack

Elapsed operating-hour meter 40 years by 0.25hours

Self-diagnostics Via fault codes

Electromagnetic compatibility (EMC) This is a Class A product in accordance with EN 55 022

ZGD & ZGM SPECIFICATIONS

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TESTING EQUIPMENT

10NP AND 20NP TEST BENCH COMBINATIONSFor continuous measurements: ZCM-1+ZCD-1 & ZCM-1+ZCD-2

For graduate measurements: ZGM+ZGD

TYPE VOLTAGEMEASURING

DEVICES

20NP ZEXEL PART NO. 10NP ZEXEL PART NO.

WithoutLube-oil pump

WithLube-oil pump

WithoutLube-oil pump

WithLube-oil pump

200～240 ZCM-1+ZCD-1 105764-0000 105764-1000 105763-0000 105763-1000

350～420 ZCM-1+ZCD-1 105764-0010 105764-1010 105763-0010 105763-1010

440～500 ZCM-1+ZCD-1 105764-0020 105764-1020 105763-0020 105763-1020

200～240 ZGM+ZGD 105764-0040 105764-1040 105763-0040 105763-1040

350～420 ZGM+ZGD 105764-0050 105764-1050 105763-0050 105763-1050

440～500 ZGM+ZGD 105764-0060 105764-1060 105763-0060 105763-1060

200～240 ZCM-1+ZCD-2 105764-0080 105764-1080 105763-0080 105763-1080

350～420 ZCM-1+ZCD-2 105764-0090 105764-1090 105763-0090 105763-1090

440～500 ZCM-1+ZCD-2 105764-0100 105764-1100 105763-0100 105763-1100

Required electrical power systems for new pump test benches

VOLTAGE PHASEFREQUENCY

(Hz)

TEST BENCH COMBINATIONS

ZCM-1+ZCD-1 ZGM+ZGD ZCM-1+ZCD-2

200～2403 50

3 60

350～4203 50

3 60

440～500 3 50

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TESTING EQUIPMENT

MODEL APPLICATIONINJECTION PUMP TYPE 20NP 10NP REMARKS

PES-K ○ ○

PE (S) -A ○ ○

PE (S) -AD ○ ○

PE (S) -MD ○ ○

PE (S) -P ○ －

PE (S) -PD ○ －

PE -Z(W) ○ －

TC (S) -HD ○ －

TC (S) -MD ○ －

VE ○ ○

PF (R) ○ ○

TEST APPLICATION1. Injection timing adjustment

2. Fuel delivery calibration

3. Mechanical governor adjustment

4. Pneumatic governor adjustment

5. Automatic timing device adjustment

6. Supply pump testing

7. Calibration, adjustment and testing of distributor

type pump

The 20NP and 10NP PUMP TEST BENCHES are

supplied complete with standard attachments, which

are the minimum requirements for adjusting the

injection pump.

Thus, the user can perform a wide range of pump

adjustments simply by using the adjustment kit

relevant to the individual pump type, together with

the standard drive kit (see table below).

(No adjustment tools are supplied with the

conventional pump test stand.)

STANDARDDRIVE KIT

INJECTION PUMP TYPES AND ADJUSTMENT KITS

VE PES-K PE(S)-A, AD, MD PE(S)-P PE(S)-PD

105765-1370 105765-1380 105765-1390 105765-1400 105765-1410 105765-1420

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TESTING EQUIPMENT

10NT, 16NT AND 20NTNOZZLE TESTERS

10NT

16NT20NT

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TESTING EQUIPMENT

NOZZLE TESTERSThe nozzle tester is used for the following tests andadjustment of the diesel engine’s nozzles and nozzleholders.

1. Nozzle opening pressure adjustment2. Testing of spray characteristics

MODEL PART NO.MAIN COMPONENT PARTS

APPLICATIONPART NAME AND NO. REMARKS

10NT

105785-5170

Nozzle tester:105785-0030

Plunger dia. 10mm

For vehicle enginesNozzle types: S, T＆ P

Pressure gauge:157955-5300

40MPa

Injection pipes:157856-5420157856-5520157856-5620157856-5720

M14×1.5, M12×1.5M14×1.5, M12×1.5M14×1.5, M12×1.5M14×1.5, M14×1.5

105785-5200


Plunger dia.: 10mm

For vehicle enginesNozzle types: S, T＆ PNot suitable for adjustingtwo-spring nozzle holders


60MPa

Injection pipes:157856-0520157856-6320

M14×1.5, M12×1.5M14×1.5, M14×1.5

105785-5220


Plunger dia.: 10mm

For marine enginesNozzle types: S ＆ T


100MPa

Injection pipe:157856-4420

M18×1.5, M18×1.5

16NT 105785-6180


Plunger dia.: 16mm

For marine enginesNozzle types: T, U＆ V


100MPa


M18×1.5, M18×1.5

20NT 105785-7070


Plunger dia.: 20mm

For marine enginesNozzle types: U＆ V


100MPa


M22×1.5, M26×1.5

Note:ZEXEL manufactures many other nozzle testers besides the above. The above nozzle testers, however,are the most widely used.

3. Testing for fuel oil leakage from the nozzle seat4. Two-spring nozzle holder adjustment

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TESTING EQUIPMENT

INJECTION PIPES FOR NOZZLE TESTERS

Injection pipes used with the nozzle testers are listed below.

INJECTION PIPEPART NO.

INSIDE DIA. × OUTSIDE DIA.× LENGTH

NUT SIZE REMARKS

157856-0020 1.6mm×6mm×100mm M14×1.5; M14×1.5 Straight

157856-0220 1.6mm×6mm×260mm M14×1.5; M12×1.5 Bent

157856-0520 2mm×6mm×200mm M14×1.5; M12×1.5 Straight


157856-4620 3mm×8mm×250mm M18×1.5; M18×1.5 Bent



157856-5120 1.6mm×6mm×230mm M14×1.5; M12×1.5 Bent


157856-5320 2mm×6mm×100mm M14×1.5; 9/16×18UNF Straight


157856-5520 2mm×6mm×400mm M14×1.5; M12×1.5 Bent

157856-5620 2mm×6mm×261mm M14×1.5; M12×1.5 Bent



157856-5920 1.6mm×6mm×410mm M14×1.5; 9/16×18UNF Bent



157856-6220 3mm×8mm×295mm M18×1.5; M18×1.5 Bent


157856-6420 4mm×10mm×265mm M22×1.5; M26×1.5 Bent



157856-7920 4mm×10mm×500mm M22×1.5; PF1/2" Straight

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TESTING EQUIPMENT

INJECTION PIPEPART NO.

INSIDE DIA. × OUTSIDE DIA.× LENGTH

NUT SIZE REMARKS

157856-8120 3mm×10mm×700mm M18×1.5; M27×2 Bent

157856-8820 4mm×10mm×280mm M22×1.5; M26×1.5 Bent


157856-9320 4mm×10mm×900mm M18×1.5; M27×2 Bent

157856-9420 4mm×10mm×1000mm M22×1.5; M27×2 Straight


157856-9720 3mm×10mm×450mm M18×1.5; M27×2 Bent

157856-9820 4mm×10mm×570mm M18×1.5; M27×2 Bent

157856-9920 4mm×10mm×800mm M22×1.5 Straight




157858-0420 4mm×10mm×290mm M22×1.5; M26×1.5 Bent



157858-0720 4mm×10mm×290mm M22×1.5; M26×1.5 Bent




157858-1120 4mm×10mm×800mm M22×1.5; M22×1.5 Bent






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TESTING EQUIPMENT

NO. PART NO. PART NAME QTY APPLICATION

1 157830-3320 TIMING CHECKER 1For measuring in-line pump advance angle; voltage: AC100V (50/60Hz); consumption:approx. 20W

2 157830-3420 SENSOR 1 For measuring in-line pump advance angle (for irradiating reflecting plate)

3 157830-3520 LAMP 1For measuring in-line pump advance angle(for irradiating pump test stand measuring wheel)

4 157842-5920 HOLDER 1 Component part of timing checker (Part No. 105783-0070)

4/1 157842-5220 HOLDER 1For measuring in-line pump advance angle(for mounting sensor: Part No. 157830-3420)

4/2 157842-5320 POINTER 1 For measuring advance angle of SP, SD timing devices

4/3 157842-5400 POINTER 1 For measuring advance angle of SCD timing device

4/4 157842-5520 POINTER 1 For measuring advance angle of SAZ timing device

4/5 157842-5600 POINTER 1 For measuring advance angle of SDZ timing device (25mm diameter shaft)

4/6 157842-5700 POINTER 1 For measuring advance angle of SDZ timing device (30mm diameter shaft)

4/7 157842-5800 POINTER 1 For measuring advance angle of SPZ timing device

5 157951-1100 PLATE 1 For measuring timing advance angle of timing device (to be cut to size)

TIMING CHECKER(Part No. 105783-0070)

SPECIFICATIONS

Range of measured rotation 300～6000r/min

Distance between reflecting plate and sensor 10～50mm

Power supply AC100V (50/60Hz)

Power consumption Approx. 20W

Rating Continuous

TIMING CHECKER PARTS

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TESTING EQUIPMENT

1 2

3 4/1 4/2

4/3 4/4 4/5

54/74/6

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TESTING EQUIPMENT

POINTERS AND COUPLINGSThe pointers and couplings listed below are necessary when measuring the advance angle of the timingdevices.

TIMING DEVICETYPE

POINTERPART NO.

COUPLINGPART NO.

POSITION OFREFLECTING PLATE

REMARKS

SA －－ Attach to timing devicecase

Attach clear of timing device case partnumber and caution plate

SAZ 157842-5520 － Attach to pointer

SAZ (gear drive) 157842-5520 105784-0180 Attach to pointer

SBZ (spline drive) － 105784-0110Attach to flyweightholder

Attach clear of the flyweight holder partnumber

SBZ (gear drive) － 105784-0150Attach to flyweightholder


SBZ (tooth drive) － 105784-0160Attach to flyweightholder


SCD (gear drive) 157842-5400 105784-0190 Attach to pointer

SP, SD 157842-5320 － Attach to pointer

SPZ 157842-5800 105784-0170 Attach to pointer

SDZ (25mm dia shaft) 157842-5600 105784-0121 Attach to pointer

SDZ (30mm dia shaft) 157842-5700 105784-0130 Attach to pointer

SCDM20mm dia shaft; gearinstalled on pump side

－ 105784-0511Attach to outside faceof coupling

Driving device: 105784-022110NP, 20NP test bench: 105784-0610







SCDM20mm dia shaft


Driving devices: 105784-0221,105784-0531.10NP, 20NP test benches: 105784-0610,105784-0620

SCDM25mm dia shaft



SAG － 105784-0511Attach to outside faceof coupling

SDG － 105784-0521Attach to outside faceof coupling

SPM25mm dia shaft; gearinstalled on pump side


Driving devices: 105784-0231,105784-0551.10NP, 20NP test benches: 105784-0640,105784-0650

SPG － 105784-0521Attach to outside faceof coupling

SDG － 105784-0540Attach to outside faceof coupling

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TESTING EQUIPMENT

REFLECTING PLATE AND COUPLING POSITIONS

SCD

Location of reflecting plate

Coupling

Timing device

Timing device

Timing deviceTiming device

Location of reflecting plate

Location of reflecting plate Location of reflecting plate

Coupling

Coupling Driving devicePointer

SAG, SDG, SPG

SCDM, SPMSP, SDD

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TESTING EQUIPMENT

NO. PART NO. OLD PART NO. PART NAME QTY REMARKS

1 157820-9520 CYLINDER ASSY 1

2 157821-0021 BRACKET ASSY 1 For attaching gauge

3 157821-7420 PRESSURE GAUGE 1 Range: 0～250 kPa

4 012655-0860 SCREW 4 M5×0.8; L=8mm

5 014020-5190 WASHER 4 φ5.5×φ10; t=0.8mm

6 157820-6100 TUBE 1 φ4.5×φ6; L=900mm

7 157821-7620 VACUUM GAUGE 1 Range: -100～0 kPa

8 157820-6100 TUBE 1 φ4.5×φ6; L=900mm

9 157820-9120 EYE 1 For RBD type governor

10 157820-9220 HOSE JOINT 1 For PG type governor

PRESSURE CONTROL KITSANALOG PRESSURE CONTROL KIT (Part No. 105782-0121)

1～ 6

7

8

9 10

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TESTING EQUIPMENT

PRESSURE CONTROL KIT DIGITAL PRESSURE CONTROL KIT (Part No. 105782-0150)

Pressure gauge (Part No. 157821-6900) Vacuum pump (Part No. 157821-4500)

Digital type

Range -760mmHg～0～ 2,000mmHg

Units kPa / mmHg

Power supply 100V±10V (50 / 60Hz) or DC12V

Power supply 100V±10V (50 / 60Hz)

Oil confirmationConfirm that the oil is within the specifiedrange on the oil level gauge

Specified oilPart no: 157821-5200Remove the pump drain and supply thespecified oil through the drain port.

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TESTING EQUIPMENT

1

1/11/2

1/3

2

3 4

3/1

3/2

3/3

4/1

4/2

4/3

NO. PART NO. OLD PART NO. PART NAME APPLICATION

1 407980-2240 MANUAL CONTROLLER HD-TICS, MD-TICS, MITICS

1/1 407980-2251 CHECKER

1/2 407910-5460 WIRE HARNESS

1/3 407910-5360 WIRE HARNESS

2 407910-3032 MANUAL CONTROLLER MD-TICS and MITICS (North America)

3 407980-2270 MANUAL CONTROLLER COVEC-F (ISUZU, NISSAN, MAZDA)

3/1 407980-2281 CHECKER For GE actuator adjustment

3/2 407980-2300 WIRE HARNESS Used together with 407980-2281

3/3 407980-2310 WIRE HARNESS For NISSAN CD20, TD27 engines

4 105782-8280 MANUAL CONTROLLER COVEC-F (MITSUBISHI)

4/1 105782-8270 CHECKER

4/2 407980-2390 WIRE HARNESS

4/3 407980-2400 WIRE HARNESS

MANUAL CONTROLLERS

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MEMO

TESTING EQUIPMENT

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TESTING EQUIPMENT


1 407913-1080 CONTROL UNIT COVEC-T

2 407910-2470 CONTROL UNIT RED (15mm type)

3 407910-3960 CONTROL UNIT RED (19mm type)

4407915-0590407980-4340

CONTROL UNITSWITCH BOX

RED

CONTROL UNITS

1

4

2

3

Switch boxControl unit

Ⅳ

Ⅲ

Ⅲ

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MEMO

TESTING EQUIPMENT

- 26 -

MEMO

TESTING EQUIPMENT

- 27 -

SPECIAL TOOLS FOR DISASSEMBLY AND REASSEMBLY

Page　NOZZLE CLEANING TOOLS ……………………………………………………………………………………… 30

PE(S)-A, -AD, -MD TYPE INJECTION PUMPS …………………………………………………………………… 32

PE(S)-P TYPE INJECTION PUMP ………………………………………………………………………………… 36

PE(S)-ZW(X) TYPE INJECTION PUMP …………………………………………………………………………… 40

PES-ZWY TYPE INJECTION PUMP ……………………………………………………………………………… 42

HD-TICS TYPE INJECTION PUMPS (TYPES ⅠⅠⅠⅠⅠ , ⅡⅡⅡⅡⅡ & ⅢⅢⅢⅢⅢ )……………………………………………………… 44

MD-TICS TYPE INJECTION PUMP ………………………………………………………………………………… 48

MITICS TYPE INJECTION PUMP…………………………………………………………………………………… 52

VE TYPE INJECTION PUMP………………………………………………………………………………………… 56

VE (COVEC-F) TYPE INJECTION PUMP ………………………………………………………………………… 58

VE TYPE INJECTION PUMP BOOST COMPENSATOR ………………………………………………………… 60

PFR TYPE INJECTION PUMP ……………………………………………………………………………………… 61

PFR1KX TYPE INJECTION PUMP ………………………………………………………………………………… 61

RLD TYPE MECHANICAL GOVERNOR…………………………………………………………………………… 62

RLD-J TYPE MECHANICAL GOVERNOR ………………………………………………………………………… 64

RLD-L TYPE MECHANICAL GOVERNOR………………………………………………………………………… 66

RLD-M TYPE MECHANICAL GOVERNOR ……………………………………………………………………… 67

RSV TYPE MECHANICAL GOVERNOR…………………………………………………………………………… 68

RFD(K) TYPE MECHANICAL GOVERNOR ……………………………………………………………………… 69

REDⅢⅢⅢⅢⅢ & & & & & ⅣⅣⅣⅣⅣ TYPE ELECTRONIC GOVERNORS ……………………………………………………………… 70

RHD TYPE MECHANICAL GOVERNOR ………………………………………………………………………… 71

TIMING DEVICES (SA, SCD, SDZ, SD, SBZ, SP, SBZ-A, SA-B, SDG, SDDG, SAG, SPG, SCDM, SPM) … 72

ADDITIONAL TIMING DEVICE TOOLS …………………………………………………………………………… 86

VARIABLE TIMERS ………………………………………………………………………………………………… 87

FLANGE INSERTER FOR TIMING DEVICES …………………………………………………………………… 88

NOZZLES AND NOZZLE HOLDERS ……………………………………………………………………………… 90

SLEEVE INSERTERS………………………………………………………………………………………………… 91

OIL SEAL INSERTERS ……………………………………………………………………………………………… 91

TAPPET HOLDERS ………………………………………………………………………………………………… 92

TAPPET INSERTERS………………………………………………………………………………………………… 93

TAPPET CLAMPS …………………………………………………………………………………………………… 94

EXTRACTORS………………………………………………………………………………………………………… 96

- 28 -

- 29 -


MEMO

- 30 -


NO. PART NO. OLD PART NO. PART NAME QTY APPLICATION

1 157890-1100 BRUSH 1 For cleaning outside of nozzle body (0.2mm diameter brass wire)

2 157890-1220 SCRAPER 1 For cleaning nozzle body oil chamber

3 157890-1400 CLEANING BAR 1 For cleaning needle valve tip (white beech wood)

4 157890-1500 SCRAPER 1 For cleaning DN, DL type nozzle body valve seats

5 157890-1600 SCRAPER 1 For cleaning DLL type nozzle body valve seat

6 157890-2120 NEEDLE CLEANER 1 For cleaning injection hole of pintle, throttle nozzles

6/1 157890-2100 BAR 1 For cleaning tool injection hole

6/2 157890-2200 BAR 3 For 1.0mm diameter hole




7 157890-3120 HOLDER 1For cleaning injection hole of hole nozzles (includes 18 differentdiameter needles)

NOZZLE CLEANING TOOLS(Part No. 105789-0010)


1 157890-6200 SCRAPER 1 For cleaning valve seat of DN-PD and DLLA-P nozzles

2 157890-6320 SCRAPER 1 For cleaning valve seat of DN-PD and DLLA-P nozzles

NEEDLE DIA. (mm) PART NO. FOR 10-PIECE SET NEEDLE DIA. (mm) PART NO. FOR 10-PIECE SET

0.18 157891-3120 0.23 157891-4120

0.20 157891-3220 0.32 157891-4220

0.25 157891-3320 0.45 157891-4320

0.30 157891-3420 0.55 157891-4420

0.35 157891-3520 0.60 157891-4520

0.40 157891-3620 0.70 157891-4620

0.50 157891-3720 0.75 157891-4720

0.15 157891-3820 0.27 157891-4820

0.13 157891-3920 0.28 157891-4920

For service, 10-piece sets are available, as shown in the following table.

Besides the above listed tools, the following tools are necessary for cleaning the DN-PD and DLLA-P type smallnozzles.

The holder (157890-3120) contains 18 needles of different diameters.

- 31 -


1 2 3 4 5

6 6/1 6/2 6/3 6/4

1 2

76/5

- 32 -


PE(S)-A, -AD, -MD TYPE INJECTION PUMPSNO. PART NO. OLD PART NO. PART NAME QTY APPLICATION

1 157944-8521 157944-8520 UNIVERSAL VISE 1For disassembling & reassembling pump (for fixing brackets157944-7820, 157944-8720)

2 157944-7820 BRACKET 1For mounting PES-A, -AD, -MD pumps in universal vise(used together with bracket: 157944-8720)

3 157944-8720 BRACKET 1 For mounting PE-A, -AD, -MD pumps in universal vise

4 157910-0300 RATCHET HANDLE 1 Used together with socket wrench and special wrench

5 157910-1120 L-SHAPED HANDLE 1 Used together with socket wrench and special wrench

6 157911-2100 SPANNER 2For removing and installing RQ and pneumatic governor link fixingbolt and nut (SW9mm)

7 157913-0100 BOX WRENCH 1For removing and installing in-line pump supply pump fixing nut(SW10mm)

8 157913-3120 BOX WRENCH 1For adjusting full-load stopper bolt of RSV, RSUV governors(SW10mm)

9 157914-0100 SOCKET WRENCH 1For removing and attaching round nut of SA, SCD timers(SW14mm)

10 157914-0200 SOCKET WRENCH 1 For removing and attaching standard nuts and bolts (SW17mm)

11 157914-0300 SOCKET WRENCH 1 For tightening extractor bolts (SW19mm)

12 157914-0500 SOCKET WRENCH 1For removing and installing PE pump delivery valve holder(SW22mm)

13 157915-0100 WRENCH 1For removing and installing RLD, RSV, RAD, RFD governorflyweight fixing nut (2.9mm wide tooth)

14 157915-0300 WRENCH 1For removing and installing SA, SCD timing device fixing nut(5.9mm wide tooth)

15 157915-4221 WRENCH 1 For adjusting pneumatic governor spring guide assy

16 157916-2620 WRENCH 1For RSV, RAD, RFD governor idling and torque control adjustment(SW22mm and 3mm wide tooth)

17 157916-5420 SPANNER 1For fixing SA timing device and pump coupling (10mm and 12mmwide grooves)

18 157920-0320 EXTRACTOR 1 For removing delivery valve (M12x1.0)

19 157921-0120 TAPPET INSERTER 1 For inserting tappet

20 157921-4120 PLUNGER EXTRACTOR 1 For inserting plunger (bolt-type tappet adjustment)

21 157925-0120 BEARING EXTRACTOR 1For removing PE-A pump bearing outer race(collet diameter 32.5mm)

22 157925-4120 BEARING EXTRACTOR 1 For PE-A pump bearing inner race (camshaft diameter: 17mm)

23 157926-0120 EXTRACTOR 1For removing PE-A pump control rack sleeve & installing deliveryvalve gasket

24 157926-7621 EXTRACTOR 1 For removing coupling (M36x1.5)

25 157926-5821 EXTRACTOR 1For removing PE-A pump with SA, SCD and SAG timing devices(M24x1.5)

26 157931-2501 157931-2100 TAPPET HOLDER ＊ For holding PE-A high-speed type pump tappet (2.3mm dia. pin)

27 157931-6120 CLAMP 1 For clamping PE-A pump tappet (tappetφ24)

28 157920-5300 OIL SEAL GUIDE 1 For protecting camshaft oil seal (17mm)


30 157921-5620 PLUNGER EXTRACTOR 1 For inserting plunger (shim-type tappet adjustment)


32 157927-2220 157921-3020 TAPPET INSERTER 1 For removing and installing PE(S)-AD pump tappets


34 157925-0520 EXTRACTOR 1 For removing PE-A pump bearing outer race (collet dia. 37.7mm)

35 157925-6520 EXTRACTOR 1 For PE-AD pump bearing inner race (camshaft: dia. 20mm)

＊one for each cylinder

- 33 -



36 105782-4200 MEASURING DEVICE 1For measuring camshaft end play of PE(S)-A, -AD, -MD pumps(17mm dia. camshaft)

37 105782-4130 MEASURING DEVICE 1For measuring camshaft end play of PE(S)-A, -AD, -MD pumps(20mm dia. camshaft)

38 157914-2400 SOCKET WRENCH 1 For removing and installing SCDM timer fixing nut (SW12mm)

39 157926-6921 157926-6920 EXTRACTOR 1 For removing SCDM type timing devices (M22x1.5)

40 157926-7021 157926-7220 EXTRACTOR 1 For removing SP type timing devices (M32x1.5)

41 157917-3820 SPANNER 1For holding SAG, SD timing devices (screw center pitch: 72mmand 85mm)

42 157914-0900 SOCKET WRENCH 1 For removing and installing PE pump (SW32mm)

43 157925-8120 GUIDE 1 For installing bearing outer race

44 157925-9120 GUIDE 1 For installing bearing inner race (for 17mm dia. camshaft)

45 157925-9300 ROD 1 For inserting governor side bearing inner race

46 157925-9500 PUSH ROD 1 For inserting bearing inner race

47 157925-9600 BUSH 1 For inserting bearing inner race

48 157925-9700 HOLDER 1 For inserting bearing inner race

49 157921-6120 PLUNGER EXTRACTOR 1 For inserting plunger

50 157926-9320 EXTRACTOR 1 For removing governor flyweight (M20x1.5)

51 157912-2620 WRENCH 1 For removing laminated coupling (SW14mm)


- 34 -


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11

16

21

26

31

36 37 38 39

35

40

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12 13 14 15

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�

- 35 -


41 42 43 44 45

46 47 48 49 50

51 52

- 36 -


PE(S)-P TYPE INJECTION PUMPNO. PART NO. OLD PART NO. PART NAME QTY APPLICATION


2 157944-9421 157944-9420 BRACKET 1For mounting PES-P pump in universal vise (used together withbracket 157944-8620)

3 157944-8620 BRACKET 1 For mounting PE-P pump in universal vise

4 105792-0030 EXTRACTOR 1 For removing plunger block

5 105792-0000 O-RING INSERTER 1 For inserting O-ring (into pump housing)

6 105782-4140 MEASURING DEVICE 1For measuring camshaft end play of PE(S)-P pumps(25mm dia. camshaft)

7 105782-4380 MEASURING DEVICE 1For measuring camshaft end play of PE(S)-P pumps(30mm dia. camshaft)

8 157915-6500 SPECIAL WRENCH 1For removing and installing PE(S)-P pump rack bush fixing screw(4.9mm wide tooth)

9 157916-4821 SPECIAL WRENCH 1For fixing SP timing device and PE(S)-P pump couplings(12mm and 14mm wide grooves)

10 157923-9620 157921-8020 TAPPET INSERTER 1 For removing and installing PE(S)6P pump tappet assy

11 157920-5300 OIL SEAL GUIDE 1 For protecting camshaft oil seal lip of PE(S)-P pumps (17mm)



14 157920-7720 EXTRACTOR 1For removing PE(S)-P pump bearing cover (used together withbracket Part No. 157920-9900)

15 157920-9900 BRACKET 1For removing PE(S)-P pump bearing cover (used together withextractor Part No. 157920-7720)

16 157925-2020 BEARING EXTRACTOR 1 For removing PE-P pump bearing outer race (collet dia. 40.6mm)

17 157925-7120 BEARING EXTRACTOR 1 For removing PE-P pump bearing inner race (25mm dia. camshaft)

18 157926-7621 EXTRACTOR 1 For removing PE-P pump coupling (M36x1.5)

19 157926-5821 157926-6220 EXTRACTOR 1 For removing PE-P pump with SA timing device (M24x1.5)

20 157926-9121 EXTRACTOR 1 For removing governor and PE-P pump coupling (M45x1.5)

21 157931-8400 157931-4700 TAPPET HOLDER ＊ For holding PE-P pump tappet (for 10mm camshaft lift)

22 157927-1400 PLATE 1Taper gauge for mounting camshaft of PE(S)-P pumps(25 & 30mm diameters)

23 157944-3521 157944-3520 PLATE 1 For disassembling & reassembling PE(S)-P pump plunger block

24 157921-8900 SHAFT 1 For removing and installing PE(S)8P to 12P pump tappet assy

25 157914-0500 SOCKET WRENCH 1For removing and installing PE pump delivery valve holder(SW22mm)

26 157931-8500 157931-4800 TAPPET HOLDER ＊ For holding PE-P pump tappet (for 11mm camshaft lift)

27 157922-4721 PLUNGER INSERTER 1 For inserting PE-P pump plunger

28 157921-5620 PLUNGER INSERTER 1 For inserting PE(S)-P pump plunger (shim-type tappet adjustment)

29 157914-0200 SOCKET WRENCH 1 For removing round nut (SW17)

30 157914-0300 SOCKET WRENCH 1 For removing round nut (SW19)

31 157916-9520 SPECIAL WRENCH 1 For preventing variable timing device rotation

32 157917-3920 SPECIAL WRENCH 1For holding SAG, SD timing devices (screw center pitches: 95mmand 100mm)

33 157926-7221 157926-7220 EXTRACTOR 1 For removing SP timing devices (M26x1.5)

34 157926-7421 157926-7420 EXTRACTOR 1 For removing SPM timing devices (M30x1.5)

35 157916-2800 BOX WRENCH 1 For removing and installing SP timing device round nut (SW19mm)


- 37 -



36 157916-2900 BOX WRENCH 1 For removing and installing SP timing device round nut (SW17mm)

37 157915-0100 WRENCH 1For removing and installing RLD, RSV, RAD, RFD governorflyweight fixing nut (2.9mm wide tooth)

38 157915-0200 WRENCH 1For removing and installing RQ governor flyweight assy fixing nut(3.9mm wide tooth)

39 157915-0300 WRENCH 1For removing and installing SA, SCD timer fixing nut(5.9mm wide tooth)

40 157910-1120 HANDLE 1 Used together with socket wrench and special wrench

41 157914-0900 SOCKET WRENCH 1 For removing and installing supply pump plug (SW 32mm)

42 157991-0200 SLEEVE INSERTER 1 For press-fitting camshaft sleeve (25mm dia. camshaft)

43 157992-2700 SLEEVE INSERTER 1 For press-fitting camshaft sleeve (30mm dia. camshaft)

44 157954-1001 DIAL GAUGE 1 For measuring camshaft axial play

45 157992-1500 INSERTER 1For installing snap-ring to plunger barrel (used together with cap:157992-1600)

46 157992-1600 CAP 1For protecting O-ring groove of plunger barrel (used when installingsnap-ring)

47 157931-8600 157931-4800 TAPPET HOLDER ＊ For holding tappet (for 12mm camshaft lift)

48 157923-8800 GUIDE 1 Guide tool for bottom housing plug

49 157925-0720 BEARING EXTRACTOR 1For removing PE-P pump bearing outer race (collet diameter51.5mm)

50 157929-0220 BEARING EXTRACTOR 1For removing PE-P pump drive side bearing inner race (30mm dia.camshaft)

51 157929-0020 BEARING EXTRACTOR 1For removing PE-P pump governor side bearing inner race (30mmdia. camshaft)

52 157926-9320 EXTRACTOR 1 For removing governor flyweight (M20×1.5)


54 157992-3200 SLEEVE 1 For drive side oil seal guide (25mm dia. camshaft)

55 157992-3300 SLEEVE 1 For drive side oil seal guide (30mm dia. camshaft)

56 157923-8620 HOOK 1 For removing and installing PE(S)8P to 12P pump tappet assy



59 157931-6921 CLAMP 1 For clamping tappet


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6 7 8 9 10

11

16

21

26

31

36 37 38 39 40

35343332

27 28 29 30

12 13 14 15

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41 42 43 44 45

46 47 4948

51 52 5453 55

56 57 5958

50

- 40 -




2 157944-8620 BRACKET 1 For mounting PE-ZW(X) pump in universal vise

3 157945-0121 BRACKET 1For fixing PES-ZW(X) type pump (used together with bracket:157944-8620)

4 157931-7800 TAPPET HOLDER ＊ For holding tappet (12mm camshaft lift)

5 157916-4821 157916-4820 HANDLE 1 For preventing camshaft rotation

6 157914-2000 SOCKET WRENCH 1 For removing and installing delivery valve holder (SW32mm)

7 157914-1400 SOCKET WRENCH 1 For removing pump drive gear's locknut (SW30mm)

8 157926-6120 EXTRACTOR 1 For removing RSUV governor's gear

9 157915-6320 WRENCH 1 For removing and installing bottom plug

10 157931-6921 157931-6920 CLAMP 1 For clamping tappet

11 157923-9720 157922-1720 TAPPET INSERTER 1 For removing and installing tappet

12 157921-5220 PLUNGER EXTRACTOR 1 For extracting and installing plunger

13 157929-0321 157929-0320 EXTRACTOR 1 For removing PES-ZW(X) pump's drive gear

14 157842-6222 157842-6221 COUPLING 1For holding camshaft (for 25mm dia. camshaft; used together withhandle 157916-4821)

15 157825-3900 PLATE 1 For removing bearing's inner race

16 157925-1820 BEARING EXTRACTOR 1 For removing bearing's outer race (collet dia. 57.5mm)

17 105782-4380 MEASURING DEVICE 1 For measuring camshaft end play (30mm dia. camshaft)

18 157915-0300 WRENCH 1 For removing and installing flyweight's roundnut

19 157914-1700 SOCKET WRENCH 1 For removing governor gear's fixing nut (SW27mm)

20 157923-5520 EXTRACTOR 1 For removing governor gear shaft

21 157926-9320 157926-6220 EXTRACTOR 1 For removing flyweight

22 157931-9100 TAPPET HOLDER ＊ For holding the tappet (13mm camshaft lift)

23 157920-7720 EXTRACTOR 1 For removing bearing cover

24 157843-2722 157843-2721 COUPLING 1For holding camshaft (for 30mm dia. camshaft; used together withhandle 157916-4821)

25 105782-4140 MEASURING DEVICE 1 For measuring camshaft end play (25mm dia. camshaft)

PE(S)-ZW(X) TYPE INJECTION PUMP


- 41 -


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6 7 8 9 10

11

16

21

12 13 14 15

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22 23 24 25

- 42 -




2 157944-8620 BRACKET 1 For mounting pump on universal vise

3 157945-0720 BRACKET 1 For fixing pump (used together with bracket: 157944-8620)


5 105782-4351 105782-4350 MEASURING DEVICE 1 For measuring camshaft end play (35mm dia. camshaft)

6 157923-9720 157922-1720 TAPPET INSERTER 1 For removing and installing tappet

7 157843-8821 COUPLING 1 Used for turning pump camshaft (35mm dia. camshaft)

8 157920-7720 EXTRACTOR 1For removing pump bearing cover (used together with bracketPart No. 157920-9900)

9 157925-1820 BEARING EXTRACTOR 1 For removing bearing's outer race (collet dia. 57.5mm)

10 157825-3900 PLATE 1 For removing bearing's inner race

11 157916-4821 WRENCH 1 For holding camshaft

12 157931-8800 157931-7500 TAPPET HOLDER ＊ For holding tappet

13 157926-8321 157926-8320 EXTRACTOR 1 For removing pump side coupling

14 157945-0520 PLATE 1 For disassembling plunger block

15 157914-0800 SOCKET WRENCH 1 For removing PE-Z pump delivery valve holder (SW32mm)

16 157914-0500 SOCKET WRENCH 1 For removing and installing plunger block locknut (SW22mm)

17 157922-1620 PLUNGER INSERTER 1 For inserting plunger

18 157924-4220 GUIDE 1 For removing control pinion and upper spring seat

19 157915-0300 WRENCH 1 For removing and installing flyweight's roundnut

20 157926-5821 157926-6220 EXTRACTOR 1 For removing RSUV governor flyweight (M24x1.5)

21 157914-1700 SOCKET WRENCH 1 For removing governor gear fixing nut (SW27mm)

22 157926-9121 EXTRACTOR 1 For removing governor and PE-Z pump coupling (M45x1.5)

23 157923-5520 EXTRACTOR 1 For removing governor drive shaft



26 157828-7200 PLATE 1 Taper gauge for mounting camshaft

27 157917-4020 SPECIAL WRENCH 1 For holding coupling

PE-ZWY TYPE INJECTION PUMP


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16

21

12 13 14 15

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26

25

27

- 44 -


NO. PART NO. OLD PART NO. PART NAMEQTY

APPLICATION

1 157944-8521 UNIVERSAL VISE 1 1 1For disassembling & reassemblimg pump (for fixingbrackets 157945-1201, -1301)

2/1 157945-1301 BRACKET 1 1 1 For mounting base type pump in universal vise

2/2 157945-1201 BRACKET 1 1 1 For mounting base type pump in universal vise

2/3 157945-2320 BOLT ASSY 1 1 1For mounting pump in universal vise (M10x1.5;L=90mm; SW17mm)

3 157944-9421 BRACKET 1 1For mounting flange type pump in universal vise(used together with brackets: 157945-1201, -1301)

4 157912-2720 WRENCH 1 1 1 For removing laminated coupling (SW17mm)

5 157912-2820 WRENCH 1 1 1 For removing laminated coupling (SW19mm)

6 157917-3920 SPANNER 1 1 1 For timing device and coupling

7 157926-9121 EXTRACTOR 1 1 1 For removing pump side coupling (M45x1.5)

8 157926-2320 EXTRACTOR 1 1 1 For removing pump side coupling (M45x1.5)

9 157926-9220 EXTRACTOR 1 1For removing timer and pump side coupling(M56x1.5)

10 157912-2320 SPANNER 1 1 1 For rack sensor

11 157843-2722 COUPLING 1 1 1 For fixing pump

12 157916-4821 WRENCH 1 1 1For fixing SP timing device and pump couplings(12mm and 14mm wide grooves)

13 157913-0100 WRENCH 1 1 1For removing and installing in-line pump supply pumpfixing nut (SW10mm)

14 157913-6000 WRENCH 1 1 1For removing and installing screw bushing(at timing rod)

15 157931-8600 TAPPET HOLDER ＊＊ For holding tappet (for 14mm camshaft lift; cambaseφ32)

16 157931-9300 TAPPET HOLDER ＊ For holding tappet (for 16mm camshaft lift; cambaseφ32)

17 157920-7720 EXTRACTOR 1 1 1For removing HD-TICS pump bearing cover(used together with bracket Part No. 157920-9900)

18 157921-8900 SHAFT 1 1For removing and installing pump tappet assy(8 - 12 cylinders)

19 157926-1000 PUSH ROD 1 1 1 For removing bottom plugs

20 157923-9620 TAPPET INSERTER 1 1 1 For removing and installing tappet

21 157931-6921 CLAMP 1 1 1 For clamping tappet (tappetφ38)

22 157921-5620 PLUNGER INSERTER 1 1 1 For inserting plunger (shim-type tappet adjustment)

23 157922-4721 PLUNGER INSERTER 1 1 1 For removing and installing plunger

24 157915-6500 SPECIAL WRENCH 1 1 1For removing and installing rack bush fixing screw(4.9mm wide tooth)

25 105792-0030 EXTRACTOR 1 1 1 For removing plunger block

26 157915-9000 WRENCH 1 1 1For removing and installing screw bushing(at control rack)

27 157929-0220 EXTRACTOR 1 1 1 For removing drive side bearing inner race

28 157929-0020 EXTRACTOR 1 1 1 For removing governor side bearing inner race

29 157925-0720 EXTRACTOR 1 1 1 For removing bearing outer race (collet dia. 51.5mm)

30 157944-3521 PLATE 1 1 1 For disassembling & reassembling plunger block

HD-TICS TYPE INJECTION PUMPS (TYPESⅠⅠⅠⅠⅠ ,,,,,ⅡⅡⅡⅡⅡ & ⅢⅢⅢⅢⅢ )

(Ⅱ) (Ⅲ)(Ⅰ)


- 45 -



APPLICATION

31 157922-3800 O-RING GUIDE 1For removing and installing plunger barrel's upperO-ring

32 157923-8100 O-RING GUIDE 1 1For removing and installing plunger barrel's upperO-ring

33 157922-3700 O-RING GUIDE 1 1 1For removing and installing plunger barrel's lowerO-ring

34 157922-3920 PLUNGER GUIDE 1 1 1 Center guide for timing sleeve

35 157927-1400 PLATE 1 1 1 For confirming camshaft position

36 105782-4380 MEASURING DEVICE 1 1 1For measuring camshaft end play (30mm diametercamshaft)

37 157992-3300 SLEEVE 1 1 1 For oil seal guide (drive side)

38 157992-2700 SLEEVE INSERTER 1 1 1For pressfitting camshaft sleeve (30mm diametercamshaft)

39 157923-8800 GUIDE 1 1 1 Guide tool for bottom housing plug

40 157915-8700 WRENCH 1 1 1 For removing U-shaped link fixing screw (SW 4mm)

41 157915-8800 WRENCH 1 1 1For removing and installing starting advancemechanism's U-shaped link fixing bolts (SW5mm)

42 157915-8900 WRENCH 1 1 1 For removing philips head screw

43 157923-8620 HOOK 1 1 1 For removing and installing tappet (8 - 12 cylinders)

44 157920-5300 OIL SEAL GUIDE 1 1 1 For protecting camshaft oil seal lip of pump (17mm)

45 157929-2320 WRENCH 1 1 For removing front plug

46 157914-0500 SOCKET WRENCH 1 1 1For removing and installing delivery valve holder(SW22mm)

47 157926-9320 EXTRACTOR 1 1 1 For removing governor flyweight (M20×1.5)

48 157926-9820 EXTRACTOR 1 1 1 For removing governor flyweight (M18×1.0)

49 157912-2900 SPANNER 1 1 1 For removing and installing rack sensor core

(Ⅱ) (Ⅲ)(Ⅰ)

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1 2/1 2/3 3

4 5 6

11

16

21

26

31 32 33

34

3029

2827

22 23

24 25

7 8

9 10

1514

1312

17 18

19 20

2/2

35 383736

- 47 -


39 40 41 42 43

44 45 46 48

49

47

- 48 -



1 157944-8521 157944-8520 UNIVERSAL VISE 1For disassembling and reassembling pump (for fixing brackets157944-8620, 157944-8720)

2 157944-8620 BRACKET 1 For fixing flange type pump in universal vise

3 157944-8720 BRACKET 1 For fixing base type pump in universal vise

4 157945-1021 BRACKET 1For fixing flange type pump in universal vise (used together withbracket: 157944-8620)

5 157917-3820 SPANNER 1 For preventing coupling rotation


7 157926-7421 EXTRACTOR 1 For removing SPM timer and coupling (M30x1.5)

8 157926-7021 EXTRACTOR 1 For removing SPG timer (M32x1.5)





13 157923-9820 TAPPET INSERTER 1 For removing and installing tappets

14 157931-8700 TAPPET HOLDER 6 For supporting tappets

15 157931-7120 CLAMP 1 For removing and installing tappets

16 157921-4120 PLUNGER INSERTER 1 For removing and installing plungers

17 157921-5620 EXTRACTOR 1 For removing and installing control sleeve and upper spring seats

18 157925-2020 EXTRACTOR 1 For removing bearing's outer race

19 157929-0920 EXTRACTOR 1 For removing bearing's inner race


21 157944-3521 PLATE 1 For disassembling plunger block assembly

22 157922-9600 O-RING GUIDE 1 For removing and installing plunger barrel's lower O-ring

23 157922-9700 O-RING GUIDE 1 For removing and installing plunger barrel's upper O-ring

24 157922-9020 PLUNGER GUIDE 1 For inserting plungers

25 157992-3200 SLEEVE 1 For protecting oil seal lip (shaft dia: 25mm

26 157991-0200 SLEEVE INSERTER 1 For pressfitting camshaft sleeve (shaft dia: 25mm)

27 105782-4140 MEASURING DEVICE 1 For measuring camshaft end play (shaft dia: 25mm)

28 157915-9000 SPECIAL WRENCH 1 For removing and installing screw bushing (at control rack)

29 157913-6000 SPECIAL WRENCH 1 For removing and installing screw bushing (at timing rod)

30 157922-9300 GRIP 1 For removing and installing timing rod

31 157922-9200 GUIDE PIN 1 For pressfitting timing rod bushing

32 157922-9100 GUIDE 1 For pressfitting timing rod bearing

33 157926-1000 PUSH ROD 1 For removing bottom plugs

34 157922-9500 GUIDE 1 For pressfitting bottom plugs

35 157922-7720 PUSH ROD 1 For pressfitting rod bushing (for right hand governor)

36 157922-8420 PUSH ROD 1 For pressfitting rod bushing (for left hand governor)

37 157929-0520 PUSH ROD 1 For pressfitting outer ring bushing

38 157912-2720 WRENCH 1 For loosening 17mm nut

39 157912-2820 WRENCH 1 For loosening 19mm nut

40 157914-0500 SOCKET WRENCH 1 For removing and installing delivery valve holders (SW22mm)

MD-TICS TYPE INJECTION PUMP

- 49 -



41 157842-6222 COUPLING 1For disassembling and reassembling injection pump (shaft dia:25mm)

42 157927-1400 PLATE 1 For confirming camshaft position

43 157920-5300 OIL SEAL GUIDE 1 For protecting oil seal lip (shaft dia. 17mm)



46 157917-3321 WRENCH 1 For preventing coupling rotation

47 157913-0100 WRENCH 1For removing and installing in-line pump supply pump fixing nut(SW10mm)

48 157915-8700 WRENCH 1 For removing U-shaped link fixing screws (SW4mm)

49 157915-8800 WRENCH 1For removing and installing starting advance mechanism's U-shaped link fixing bolt (SW5mm)

50 157915-8900 WRENCH 1 For removing phillips head screw

51 157912-2900 SPANNER 1 For removing and installing rack sensor core

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16

21

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31

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35 34 33 32

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12

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46 47 48 49 50

51

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1 157944-8521 UNIVERSAL VISE 1For disassembling and reassembling pump (for fixing bracket157944-8620)

2 157944-8620 BRACKET 1 For mounting pump in universal vise

3 157945-1021 BRACKET 1 For fixing drive side (used together with bracket: 157944-8620)


5 157916-5420 SPANNER 1 For preventing coupling rotation (10mm and 12mm wide grooves)

6 157923-9820 TAPPET INSERTER 1 For removing and installing tappet

7 157931-8700 TAPPET HOLDER 4 For supporting tappet (for 12mm camshaft lift; cam baseφ34)


9 157921-4120 PLUNGER INSERTER 1 For inserting plunger

10 157921-5620 EXTRACTOR 1 For inserting control sleeve and upper spring seat

11 157925-2020 EXTRACTOR 1 For removing bearing outer race (collet diameter 40.6mm)

12 157929-0920 EXTRACTOR 1 For removing bearing inner race


14 157944-3521 PLATE 1 For disassembling and reassembling plunger block

15 157922-9600 O-RING GUIDE 1 For removing and installing plunger barrel's lower O-ring

16 157922-9700 O-RING GUIDE 1 For removing and installing plunger barrel's upper O-ring

17 157922-9020 PLUNGER GUIDE 1 For installing plunger

18 157992-3200 SLEEVE 1 For protecting oil seal lip (25mm shaft diameter)

19 105782-4140 MEASURING DEVICE 1 For measuring camshaft (25mm dia. camshaft)

20 157915-9000 SPECIAL WRENCH 1 For removing and installing screw bushing (at control rack)

21 157913-6000 SPECIAL WRENCH 1 For removing and installing screw bushing (at timing rod)

22 157922-9300 GRIP 1 For removing and installing timing rod

23 157922-9100 GUIDE 1 For pressfitting timing rod bushing

24 157926-1000 PUSH ROD 1 For removing bottom plugs

25 157922-9500 GUIDE 1 For pressfitting bottom plugs


27 157842-6222 157842-6221 COUPLING 1 Used for adjustment (25mm diameter camshaft)

28 157927-1400 PLATE 1 For confirming camshaft position

29 157917-3321 WRENCH 1 For preventing coupling rotation

30 157917-3220 WRENCH 1 For preventing drive side gear rotation (for small module gear)

31 157922-9200 GUIDE PIN 1 For pressfitting timing rod bushing

32 157922-8420 PUSH ROD ASSEMBLY 1 For pressfitting control rack bushing (for left hand governor)

33 157929-0520 PUSH ROD ASSEMBLY 1 For pressfitting bearing outer race

34 157991-0200 SLEEVE INSERTER 1 For pressfitting camshaft sleeve (25mm diameter camshaft)

35 157915-8700 WRENCH 1 For removing U-shaped link fixing screws (SW4mm bolt)

36 157915-8800 WRENCH 1For removing and installing starting advance mechanism's U-shaped link fixing bolts (SW5mm)

37 157912-2900 SPANNER 1 For removing and installing rack sensor core

38 157913-0100 WRENCH 1For removing and installing in-line pump supply pump fixing nut(SW10mm)

39 157914-3500 SOCKET WRENCH 1 For removing and installing outer coupling shaft (SW14mm)

40 157927-3720 CASE 1 For storing magnet coupling

MITICS TYPE INJECTION PUMP

- 53 -



41 157914-3400 SOCKET WRENCH 1 For removing and installing solenoid switch fixing nut (SW27mm)

42 157915-9100 WRENCH 1 For removing and installing minimum stopper fixing nut

43 157927-3420 PLUG INSERTER 1 For pressfitting minimum stopper plug

44 157927-3220 BLOCK GAUGE 1 For measuring magnet coupling ball position

45 157927-3900 GAUGE 1 Used together with block gauge (Part No. 157927-3220)

46 157932-0820 GUIDE 1 For drive side flange cover installation

47 157917-3720 WRENCH 1 For preventing drive side gear rotation (for large module gear)

48 157915-8900 WRENCH 1 For removing philips head screw

- 54 -


1 2 3 4 5

6 7 8 9 10

11

16

21

26

31

36 37 38 39 40

35343332

27 28 29 30

12 13 14 15

20191817

22 23 24 25

- 55 -


41 42 43 44 45

46 47 48

- 56 -




2 157944-7920 BRACKET 1 For mounting pump


4 010010-2200 BOLT 1 For fixing bracket (157944-7200)

5 157829-0420 MEASURING DEVICE 1 For adjusting "KF" and "K" dimensions (Iess dial gauge)

6 157829-1100 BLOCK GAUGE 1For measuring "MS" dimension (used for setting governor leverposition)

7 157829-0720 INSERTER 1 For mounting control shaft (M6x1)

8 157914-2500 SOCKET WRENCH 1 For tightening head plug

9 157913-7000 SOCKET WRENCH 1 For removing and installing regulating valve

10 157914-2700 SOCKET WRENCH 1 For removing and installing pivot bolt for supporting governor lever

11 157829-5420 FEED PUMP HOLDER 1 For removing and installing feed pump

12 157915-2620 ADJUSTING DEVICE 1For adjusting and tightening governor shaft (SW5mm; 3.5mm widetooth)


14 157922-0900 OIL SEAL GUIDE 1 For protecting driveshaft oil seal (17mm dia driveshaft)


16 157922-1100 OIL SEAL GUIDE 1 For protecting driveshaft oil seal (20mm dia long stem driveshaft)

17 157925-2420 OIL SEAL EXTRACTOR 1 For removing oil seal (shaft diameter 17mm)


19 157829-7520 BLOCK GAUGE 1 For measuring "MS" dimension of boost compensator lever

20 157829-7620 BLOCK GAUGE 1 For adjusting boost compensator lever position

21 157829-8621 157829-8620 MEASURING DEVICE 1For measuring "MS" dimension(left-hand thread M10x1)

22 157841-9201 157841-9200 HOLDER 1For measuring "MS" dimension(right-hand thread M10x1)

23 157829-3520 MEASURING DEVICE 1For measuring "MS" dimension (dial gauge Part No. 157954-4101). Used together with measuring device 157829-8621 or157841-9201

24 157954-3601 157954-3600 DIAL GAUGE 1For measuring "KF" and "K" dimension;measuring range: 0-10mm (x0.01mm)

25 157844-1020 HOLDER 1For measuring pump housing plain bearing wear (used togertherwith dial gauge 157954-4101)

26 105782-4130 MEASURING DEVICE 1For measuring pump housing plain bearing wear(20mm diameter driveshaft)

27 105782-4200 MEASURING DEVICE 1For measuring pump housing plain bearing wear(17mm diameter driveshaft)

28 157954-4101 157954-4100 DIAL GAUGE 1For measuring pump housing plain bearing wear;measuring range: 0-4mm (x0.01mm)

VE TYPE INJECTION PUMP

Note:

Key nos 5 to 20 are included in the special VE pump tool kit (105790-6040).

Key no 28 is included with key no 23 (measuring device: 157829-3520).

- 57 -


1 2 3 4 5

6 7 8 9 10

11

16

21

26 27 28

12 13 14 15

20191817

22 23 24 25

- 58 -


VE (COVEC-F) TYPE INJECTION PUMP

Note:

Key nos 5 to 13 are included in the special VE pump tool kit (105790-6040).



2 157944-7920 BRACKET 1 For mounting pump


4 010010-2200 BOLT 1 For fixing bracket (157944-7200)

5 157829-0420 MEASURING DEVICE 1 For adjusting "KF" and "K" dimensions (Iess dial gauge)

6 157914-2500 SOCKET WRENCH 1 For tightening head plug

7 157913-7000 SOCKET WRENCH 1 For removing and installing regulating valve

8 157829-5420 FEED PUMP HOLDER 1 For removing and installing feed pump



11 157922-1100 OIL SEAL GUIDE 1 For protecting driveshaft oil seal (20mm dia long stem driveshaft)



14 157954-3601 157954-3600 DIAL GAUGE 1For measuring "KF" and "K" dimensions;measuring range: 0-10mm (x0.01mm)

15 157844-1020 HOLDER 1For measuring driveshaft clearance (used together with dial gauge157954-4101)

16 105782-4130 MEASURING DEVICE 1For measuring driveshaft end play(20mm diameter driveshaft)

17 105782-4200 MEASURING DEVICE 1For measuring driveshaft end play(17mm diameter driveshaft)

18 157954-4101 157954-4100 DIAL GAUGE 1For measuring drive shaft clearance;measuring range: 0-4mm (x0.01mm)

- 59 -


1 2 3 4 5

6 7 8 9 10

11

16

12 13 14 15

1817

- 60 -



1 157845-6200 157844-4400 EXTRACTOR 1 For removing BCS lever

2 157829-9700 GUIDE PIN 1 For fixing screw bushing

3 157829-7620 BLOCK GAUGE 1 For adjusting VE pump boost compensator lever position

4 157844-4220 COVER 1 For adjusting diaphragm mounting position

VE TYPE INJECTION PUMPBOOST COMPENSATOR (BCS)

1 2 3 4

- 61 -



APPLICATIONMD KD KX

1 157914-1500 SOCKET WRENCH 1 1For removing and installing delivery valve holder(SW19mm)

2 157914-2900 SOCKET WRENCH 1For removing and installing delivery valve holder(SW17mm)

3 157915-8101 157915-8100 SOCKET WRENCH 1For removing and installing sleeve flange fixing bolt(star shaped)

4 157915-8200 SOCKET WRENCH 1For removing and installing sleeve flange fixing bolt(width across flats: 5mm)

5 157928-2600 PINCETTE 1 1 1For removing and installing control sleeves, plunger,etc.

6 157914-3100 SOCKET WRENCH 1For removing and installing sleeve flanges, fixingbolts

PFR TYPE INJECTION PUMP


1 157920-6400 PIN 1 For removing delivery valve seat (M6x1)

PFR1KX TYPE INJECTION PUMP

1 2 3 4 5

6

1

- 62 -



1 157915-0100 WRENCH 1For removing and installing governor flyweight fixing nut(2.9mm wide tooth)

2 157926-9320 157926-5110 EXTRACTOR 1 For removing flyweight and coupling (M20x1.5)

3 157913-5321 157913-5320 WRENCH 1 For removing RLD-E type governor shaft locknut

4 157913-5402 157913-5401 WRENCH 1 For removing RLD-E type governor idling spring locknut

5 157914-2400 BOX WRENCH 1 For removing and installing governor housing fixing bolt (SW12mm)

6 157913-3620 WRENCH 1 For adjusting torque cam (SW 7mm; with screwdriver)

7 157923-7900 157923-5800 ROD 1For pressfitting plate plug of RLD-E type governor torque cam andtension lever pin (for 18 mm dia. plug)

8 157923-7300 157923-5900 ROD 1For pressfitting plate plug of RLD-E type governor shaft(for 22 mm dia. plug)

9 157923-6001 157923-6000 ROD 1For pressfitting plate plug of RLD-E type governor idling spring (for26 mm dia. plug)

10 157913-3520 WRENCH 1For adjusting boost compensator spring(SW10 mm; with screwdriver)

11 157927-2700 ROD 1For pressfitting plate plug of RLD-E type (with boost compensator)governor shaft (for 22 mm dia. plug)

RLD TYPE MECHANICAL GOVERNOR

1 2 3 4 5

6 7 8 9 10

11

- 63 -


MEMO

- 64 -



1 157923-9220 157923-6820 GUIDE ASSEMBLY 1 For installing speed control lever shaft oil seal

2 157923-7000 GUIDE 1 For installing speed control lever shaft snapring

3 157913-6220 WRENCH 1 For idling spring adjustment and locknut removal and installation

4 157913-6720 WRENCH 1 For torque cam adjustment

5 157923-7220 WRENCH 1 For adjusting boost compensator notch

6 157923-7300 ROD 1 For installing governor shaft plug and torque cam adjusting plug

7 157923-7500 ROD 1 For installing idle spring assembly plug

8 157923-7900 ROD 1 For installing tension lever shaft plug

9 157923-7622 GUIDE PLATE 1 For aligning rack connecting link position (for right hand governor )

10 157923-7822 GUIDE PLATE 1 For aligning rack connecting link position (for left hand governor)

11 157923-6720 GUIDE ASSEMBLY 1 For installing oil seal to threaded end of stop lever shaft

12 157913-3520 WRENCH 1For adjusting boost compensator spring(SW10mm; with screwdriver)

13 157913-7220 157913-5320 WRENCH 1 For removing governor shaft locknuts


15 157926-9320 157926-5110 EXTRACTOR 1 For removing governor flyweight (M20x1.5)

16 157926-9820 157923-8220 EXTRACTOR 1 For radial rubber damper equipped flyweight (M18x1.5)

RLD-J TYPE MECHANICAL GOVERNOR

- 65 -


1 2 3 4 5

6 7 8 9 10

11

16

12 13 14 15

- 66 -



1 157923-9420 GUIDE PLATE 1 For aligning rack link position

2 157923-9500 HOLDER 1For supporting guide lever when tightening tension lever - guidelever nut

RLD-L TYPE MECHANICAL GOVERNOR

Note:

Standard tools are RLD-J type governor tools.

1 2

- 67 -



1 157923-9220 OIL SEAL GUIDE 1 For assembling speed lever shaft oil seal

2 157923-7000 GUIDE 1 For installing speed control lever shaft snapring

3 157913-6220 WRENCH 1 For idling spring adjustment and locknut removal and installation

4 157913-6720 WRENCH 1 For torque cam adjustment

5 157923-7220 WRENCH 1 For adjusting boost compensator notch

6 157923-7300 ROD 1 For installing governor shaft plug and torque cam adjusting plug

7 157923-7500 ROD 1 For installing idle spring assembly plug

8 157923-7900 ROD 1 For installing tension lever shaft plug

9 157923-7822 GUIDE PLATE 1 For aligning rack connecting link position (for left hand governor)

10 157923-6720 OIL SEAL GUIDE 1 For assembling stop lever shaft and converse lever shaft oil seals

11 157913-3520 WRENCH 1For adjusting boost compensator spring(SW10mm; with screwdriver)

12 157913-7220 WRENCH 1 For removing governor shaft locknut



15 157926-9820 EXTRACTOR 1 For radial rubber damper equipped flyweight (M18x1.5)

RLD-M TYPE MECHANICAL GOVERNOR

1 2 3 4 5

6 7 8 9 10

11 12 13 14 15

- 68 -


RSV TYPE MECHANICAL GOVERNOR

1 2 3





- 69 -


RFD(K) TYPE MECHANICAL GOVERNOR

1 2 3





- 70 -




2 157923-6420 EXTRACTOR 1 For removing sensing gear (M6x1.0)

3 157927-0920 EXTRACTOR 1 For removing sensing gear (M8x1.25)

REDⅢⅢⅢⅢⅢ & ⅣⅣⅣⅣⅣ TYPE ELECTRONIC GOVERNORS

1 2 3

- 71 -



1 376100-2000 CASE 1 For tool kit

2 376100-2100 SPANNER 1 For removing and installing regulating valve (SW22mm and 24mm)

3 376100-2200 SCREWDRIVER 1 For removing and installing cover fixing bolt (tip thickness: 0.9mm)

4 376100-2300 SCREWDRIVER 1 For adjusting speed droop adjuster (tip thickness: 0.5mm)

5 376100-2400 PLIERS 1 For removing split pin

6 376100-2500 SPANNER 1 For removing and installing plug (SW17mm)

7 376100-2600 HEXAGON WRENCH 1 For removing and installing terminal arm fixing screw (SW 3mm)

8 376100-2700 HEXAGON WRENCH 1 For removing and installing base fixing bolt (SW5mm)

9 376100-2800 EXTRACTOR 1 For removing terminal arm taper pin

RHD TYPE MECHANICAL GOVERNORTOOL KIT (Part No. 307610-0010)

1 2 3 4 5

6 7 8 9

- 72 -



1 157905-0120 TOOL BOX 1 For timing device tools

2 157916-6120 BAND 1 For removing and installing timing device case

3 157924-0120 FLANGE INSERTER 1 For installing timing device flange

4 157924-0600 OIL SEAL GUIDE 1 Outside diameter: 75mm


6 157924-0810 OIL SEAL INSERTER 1 For inserting timing device oil seal

7 157932-0100 SUPPORTER 2 For supporting timing device springs


TIMING DEVICESSA TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5010)

1 2 3 4 5

6 7 8


1 157914-0100 SOCKET WRENCH 1 For removing and attaching timer round nut (SW14mm)

2 157926-5821 157926-6210 EXTRACTOR 1 For removing timing device (M24x1.5)

1 2

- 73 -




2 157916-4320 HANDLE 1For fixing flange when removing and installing timing device roundnut

3 157924-1620 INSERTER 1 For timing device



SCD TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5020)

1 2 3 4 5

- 74 -




2 157916-5200 PIPE 2 Used together with spanner (Part No. 157916-5020)

3 157924-2100 SCREW 1 For fixing timing device holder

4 157924-2200 BUSHING 1 For fixing timing device holder

5 157924-2300 BUSHING 1 For installing timing device flange

6 157916-5020 SUPPORTER 1 For fixing timing device flange

7 157924-2020 BASE 1 For timing device

SDZ TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5030)

1 2 3 4 5

6 7

- 75 -



1 157916-5320 SPANNER 1For holding timing device (screw center pitches: 66mm, 72mm and85mm)

2 157924-2420 INSERTER 1 For inserting timing device flange


SD TYPE TIMING DEVICE TOOL KIT

1 2 3

- 76 -



1 157916-5520 SPANNER 1 For fixing timing device flange

2 157924-2920 INSERTER 1 For assembling timing device

3 157926-5821 BOLT 1 For removing timing device (M24x1.5)

SBZ TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5060)

1 2 3

- 77 -



1 157916-8320 WRENCH 1 For disassembling and assembling timing device (for fixing flange)

2 157924-4720 BASE 1 For securing timing device


4 157915-2320 BOX SPANNER 1 For fixing flange when removing and installing round nut

5 157915-2520 BOX SPANNER 1 For fixing flange when removing and installing round nut

6 157916-2800 BOX WRENCH 1 For removing and installing timing device round nut (SW19mm)

7 157916-2900 BOX WRENCH 1 For removing and installing timing device round nut (SW17mm)

8 157924-3520 BASE 1 For fixing timing device flange


SP TYPE TIMING DEVICE TOOL KIT

(Part No. 105790-5050)

1 2 3 4 5

6 7 8 9


1 157916-5320 SPANNER 1For holding timing devices (screw center pitches: 66mm, 72mmand 85mm)

2 157914-1500 SOCKET WRENCH 1 For removing and installing roundnut (SW19mm)

1 2

- 78 -



1 157916-5720 WRENCH 1 For supporting timing device flange

2 157924-3220 INSERTER 1 For inserting timing device flange (for MITSUBISHI)


SBZ-A TYPE TIMING DEVICE

1 2 3

- 79 -




2 157916-6120 BAND 1 For removing and installing timing device case

3 157924-2720 INSERTER 1 For inserting timing device flange


5 157924-2810 OIL SEAL INSERTER 1 For inserting oil seal into timing device case


SA-B TYPE TIMING DEVICE

1 2 3 4 5

6

- 80 -



1 157917-1120 SPANNER 1 For fixing timer housing

2 157917-2220 FLANGE ASSY 1 For timing device; P type pump (camshaft 30mm)

3 157924-4420 157921-9820 SPRING COMPRESSOR 1 For disassembling and reassembling flyweight assembly


5 157914-0300 SOCKET WRENCH 1 For tightening extractor bolts (SW 19 mm)



8 157924-5320 FLANGE INSERTER 1 For removing and installing screw type timing device cover

SDG TYPE TIMING DEVICE

1 2 3 4 5

6 7 8

- 81 -



1 157924-2520 BASE 1 For installing timing device

2 157917-1920 FLANGE ASSY 1 For timing device; P type pump (camshaft 30mm)




6 157914-0300 SOCKET WRENCH 1 For tightening extractor bolts (SW19mm)




SDDG TYPE TIMING DEVICE

1 2 3 4 5

6 7 8 9

- 82 -




2 157917-1720 FLANGE ASSY 1 For disassembling timer cover

3 157924-4420 157921-9820 SPRING COMPRESSOR 1 For disassembling and assembling flyweight assembly


5 157914-0100 SOCKET WRENCH 1 For removing and attaching round nut (SW 14mm)




SAG TYPE TIMING DEVICE

1 2 3 4 5

6 7 8

- 83 -




2 157917-0320 FLANGE ASSY 1 For removing and installing screw type cover of timing device

3 157924-4420 157921-9820 SPRING COMPRESSOR 1 For disassembling and assembling flyweight assembly



6 157914-0300 SOCKET WRENCH 1 For tightening extractor bolts (SW 19mm)




SPG TYPE TIMING DEVICE

1 2 3 4 5

6 7 8 9

- 84 -



1 157914-2400 SOCKET WRENCH 1 For removing and installing timer fixing nut (SW12mm)

2 157926-7820 FLYWEIGHT HOLDER 1 For removing and installing flyweight assy


SCDM TYPE TIMING DEVICE

1 2 3

- 85 -




2 157926-8821 157926-8820 EXTRACTOR 1 For removing timing device (left hand thread; M30x1.5)


SPM TYPE TIMING DEVICE

1 2 3

- 86 -



1 157916-3020 WRENCH 1For holding belt-drive type SCD timing device (for ISUZU PA-Dengine)

2 157916-4620 SPANNER 1 For holding timing devices (screw center pitch: 66mm and 72mm)

3 157916-6620 BAND 1 Service part for band spanner (Part No. 157916-6120)

4 157916-7320 BAND SPANNER 1 For removing and installing SA timing device case

5 157924-3920 INSERTER 1 For belt-drive type SCD type timing device (for ISUZU)

6 157926-8621 157926-8620 EXTRACTOR 1 For removing SD-D timing device (M42x1.5)

ADDITIONAL TIMING DEVICE TOOLS

1 2 3 4 5

6

- 87 -



1 157924-4420 157921-9820 EXTRACTOR 1 For disassembling and reassembling plate and timer spring


3 105783-0070 TIMING CHECKER 1 For checking timer operation

4 157842-8600 SCREW 1 For determining sensing gear plate position

5 157842-9600 SCREW 1 For determining position of timing sensor fixing bracket

6 157991-3320 PIPING KIT 1 For timer operating oil piping

7 105783-0090 SOLENOID VALVE 1 For adjusting operating oil pressure

8 157951-1100 PLATE 1 For use with speed pickup

9 157924-8420 STAND 1 Stand for timer disassembly and reassembly

10 157916-4821 SPECIAL TOOL 1 For timer removal and installation

11 157926-7221 EXTRACTOR 1 For timer removal (M26x1.5)



VARIABLE TIMERS

1 2 3 4 5

6 9 10

11 12 13

87

- 88 -



1 157924-5300 BASE 1 For securing timing device housing

2 157924-5400 PIN 2 For holding timing device (SAG, SPG, SDDG types)

3 157924-6400 PIN 2 For holding timing device (SPG, SDDG types)

4 157924-6500 PIN 2 For holding timing device (SDG, SDG-II types)

5 157924-6600 PIN 2 For holding timing device (SDG type)

6 157924-5500 SHAFT 1 For securing timing device housing

7 157924-5600 PIN 2 For fixing flange to timing device (SAG, SPG, SDDG types)

8 157924-6900 PIN 2 For fixing flange to timing device (SDG type)

9 157924-7000 PIN 2 For fixing flange to timing device (SDG-II type)

10 157924-5700 FLANGE 1 For securing timing device housing

11 010235-1020 SOCKET HEAD BOLT 2 For securing pins to flange (M5x0.8; L=10mm)

12 157924-5800 HANDLE 2 For turning flange inserter

13 013030-5220 NUT 2 For securing handle (M5x0.8; t=4mm)

14 011105-1220 SET SCREW 2 For securing handle nuts (M5x0.8; L=12mm)

15 157924-5900 NUT 1 For securing timing device, screwed onto shaft (SAG type)

16 157924-6000 NUT 1 For securing timing device, screwed onto shaft (SPG type)

17 157924-6100 NUT 1 For securing timing device, screwed onto shaft (SDDG type)

18 157924-6700 NUT 1 For securing timing device, screwed onto shaft (SDG type)

19 157924-6800 NUT 1 For securing timing device, screwed onto shaft (SDG-II type)

20 157924-6200 PIN 2 For holding plate inserted into flange

21 157924-6300 PLATE 1 For turning flange inserter

FLANGE INSERTER FOR TIMING DEVICES (Part No. 157924-5320)

- 89 -


1 2 3 4 5

6 7 8 9 10

11

16

21

12 13 14 15

20191817

- 90 -



1 105785-5200 105785-1010 NOZZLE TESTER 1For nozzle opening pressure adjustment (with pressure gauge;60MPa)

1/1 105785-0030 NOZZLE TESTER 1 For nozzle opening pressure adjustment

1/2 157955-5500 157955-2000 PRESSURE GAUGE 1 For measuring nozzle opening pressure; measuring range: 60MPa

1/3 157856-0520 INJECTION PIPE 1 For nozzle tester (φ2 xφ6 x 200mm; M14x1.5; M12x1.5)

1/4 157856-6320 INJECTION PIPE 1 For nozzle tester (φ2 xφ6 x 200mm; M14x1.5; M14x1.5)

2 105789-0010 CLEANING TOOLS 1 For cleaning nozzle

3 157944-9520 PLATE 1 For fixing flange type nozzle holders

4 157943-0320 PLATE 1 For fixing flange-less type nozzle holders

5 157892-0100 NOZZLE GUIDE 1For adjusting center of KCA nozzle holder retaining nut and DNnozzle

NOZZLES AND NOZZLE HOLDERS

Note:

These tools can also be used for the needle lift sensor equipped nozzle holder and the 2-spring nozzle holder.

1 1/1 1/2 1/3 1/4

2 4 53

- 91 -



1 157991-0000 SLEEVE INSERTER 1For pressfitting camshaft sleeve (17mm diameter camshaft)PE(S)-A

2 157991-0100 SLEEVE INSERTER 1For pressfitting camshaft sleeve (20mm diameter camshaft)PE(S)-A(D)

3 157991-0200 SLEEVE INSERTER 1For pressfitting camshaft sleeve (25mm diameter camshaft)PE(S)-P, MD-TICS

4 157992-2700 SLEEVE INSERTER 1For pressfitting camshaft sleeve (30mm diameter camshaft)PE-P..S7S, HD-TICS

5 157992-2900 SLEEVE INSERTER 1For pressfitting camshaft sleeve (35mm diameter camshaft)PE-ZWY

SLEEVE INSERTERSFOR CAMSHAFT SLEEVE

1 2 3 4 5

OIL SEAL INSERTERSFOR PRESSFITTING VARIABLE TIMER OIL SEALS


1 157924-5000 OIL SEAL INSERTER 1Used when pressfitting oil seal (139699-0100) to cover (134316-2620)

2 157924-5100 OIL SEAL INSERTER 1Used when pressfitting oil seal (139634-0100) to cover (134316-2620)

3 157924-5200 OIL SEAL INSERTER 1Used when pressfitting oil seal (139642-0100) to plate (134311-0420)

2 31

- 92 -


TAPPET HOLDERSNO. PART NO. OLD PART NO. PUMP TYPE APPLICATION

1 157931-8600 157931-4800 PE(S)-P For holding PE(S)-..P...type pump (for 12mm cam lift; cam baseφ32)

2

157931-9000 157931-2300 PE-Z For holding PE-Z pump tappet (14.2 mm wide groove; 11 mm height)

157931-8900 157931-2400 PE-Z For holding PE-Z pump tappet (14.2 mm wide groove; 12 mm height)

157931-2401 157931-3000 PE-ZV For holding PE-ZV pump tappet (14.2mm wide groove; 13mm height)

3

157931-9000 157931-2900 PE-ZW For holding PE-ZW pump tappet (for 12 & 13mm cam lift)For holding PE-Z, -ZW pump tappet (for 12 & 13mm cam lift)157931-8900 157931-7800 PE-ZW

157931-2401 PE-ZWM For holding PE-ZWM pump tappet (14.2mm wide groove; 13mm height)

4 157931-7800 PE-ZWX For holding PE-ZWX pump tappet (for 12mm cam lift)

5 157931-9100 PE-ZWX For holding PE-ZWX pump tappet (for 13mm cam lift)

6 157931-8800 157931-7500 PE-ZWY For holding PE-ZWY pump tappet (for 13mm cam lift)

7157931-2501 157931-2100 PE(S)-A.... For holding PE-A bolt adjustment type pump tappet (for 8mm cam lift)

157931-2501 157931-2500 PE(S)-A....S2000 For holding PE-A shim adjustment type pump tappet (for 8mm cam lift)

8 157931-9220 157931-2500 PE(S)-A....S2S For holding PE(S)..A..S2S type pump tappet (for 9mm cam lift)

9 157931-2501 157931-3120157931-7320

PE(S)-AD For holding PE(S)-AD pump tappet (for 10mm cam lift)

10 157931-3121 PE(S)-AD....S2 For holding PE(S)-AD pump tappet (for 11mm cam lift)

11 157931-8400 157931-4700157931-4800

PE(S)-..P...S1 For holding PE(S)-..P...S1 type pump tappet (for 10mm cam lift)

12 157931-8500 PE(S)-..P...S3000 For holding PE(S)-..P...S3000 type pump tappet (for 11mm cam lift)

13

157931-8600 157931-4800 PE(S)-..P...S3SFor holding PE(S)-..P...S3S type pump tappet (for 12mm cam lift; cambase dia 32 mm)

157931-8600 PE(S)-..P...S7SFor holding PE(S)-..P...S7S type pump tappet (for 12mm cam lift; cambase dia 34mm)

157931-8600 157931-4700 HD-TICS For holding HD-TICS type pump tappet (for 12mm cam lift)

14 157931-9300 HD-TICS For holding HD-TICS type pump tappet (for 16mm cam lift)

15 157931-8700 MD-TICS For holding MD-TICS type pump tappet (for 12mm cam lift)

1 2 3 4 5

6 7 8 9 10

11 12 13 14 15

- 93 -


NO. PART NO. OLD PART NO. PUMP TYPE APPLICATION

1 157923-9620

157921-8020

PE-P & HD-TICS For removing and installing PE6P & HD-TICS pump tappet assy

2157923-9620

+157944-9421

PES-P & HD-TICSFor removing and installing PE6P & HD-TICS pump tappet assy

+For mounting PES-P & HD-TICS flange type pump in universal vise

3

157923-9620+

157944-9421+

157921-8900+

157923-8620

157921-8020+

157921-8900PE(S)-P & HD-TICS

For removing and installing PE6P pump tappet assy+

For mounting flange type PES-P & HD-TICS flange type pump in universalvise

+For removing and installing PES & HD-TICS 8P to12P pump tappet assy

+For removing and installing PE(S)-P & HD-TICS pump tappet (8cyl to12cyl)

4 157923-9720

157922-1720

PE-ZWX & ZWY For removing and installing PE-ZWX, ZWY pump tappet assy

5157923-9720

+157945-0121

PES-ZWXFor removing and installing PE-ZWX pump tappet assy

+For mounting PES-ZWX flange type pump in universal vise

6 157923-9820 MD-TICS For removing and installing MD-TICS pump tappet assy

TAPPET INSERTERS

1 3

2

4

5 6

- 94 -


NO. PART NO. OLD PART NO. PUMP TYPE APPLICATION

1 157931-6020 PES-K For clamping PES-K pump tappet (tappetφ22)

2 157931-6120 PE(S)-A For clamping PE-A pump tappet (tappetφ24)

3157931-7120 PE(S)-AD, -MD For clamping PE-AD, -MD pump tappets

157931-7120 157931-7620 MD-TICS For clamping MD-TICS pump tappet

4157931-6921 157931-6520 PE(S)-P, HD-TICS For clamping PE(S), HD-TICS pump tappest (tappetφ38)

157931-6921 157931-7920 PE(S)-Z, -ZW type For clamping PE(S)-Z,-ZW pump tappets (tappetφ38)

TAPPET CLAMPSFOR REMOVING PE TYPE PUMP TAPPETS

1 2 3 4

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MEMO

- 96 -


NO. PART NO. OLD PART NO. APPLICATION

1 157926-6921 157926-6920 For removing SCDM type timing device (M22x1.5)

2 157926-5821157926-6220157926-5820

For removing SA timing device from PE-A pump (M24x1.5)

3 157926-7221 157926-7220 For removing SP timing device (M26x1.5)

4 157926-7421 157926-7420 For removing SPM timing device (M30x1.5)

5 157926-8821 157926-8820 For removing SPM timing device (left hand thread; M30x1.5)

6 157926-7021157926-7220157926-7020

For removing SP, SPG, SPZ, SDD, SDDG timing devices (M32x1.5)

7 157926-7621157926-0820157926-7620

For removing SPGH timing device (M36x1.5)

8 157926-8621157926-0820157926-8620

For removing SDGH timing device, MD-TICS pump side coupling (M42x1.5)

9 157926-9121157926-8620157926-9120

For removing HD-TICS, MD-TICS pump side couplings (M45x1.5)

10 157926-9220 For removing HD-TICS pump side coupling (M56x1.5)

11 157926-9620 For removing MD-TICS pump side coupling (M30x1.5)

12 157926-9320 157926-5110157926-5120

For removing RFD flyweight and RSUV-P increase gear (M20x1.5)

13 157926-7621 For removing SPGH timing device (M36x1.5)

14 157926-9320157926-5310157926-5320

For removing RFD governor flyweight and RSUV-P increase gear (M20x1.5)

15 157926-7221 For removing SP timing device (M26x1.5)


17 157926-7221157926-5410157926-5420

For removing SP timing device (M26x1.5)


19 157926-8621 For removing SDGH, MD-TICS type pump side couplings (M42x1.5)

20 157926-7421 157926-6110157926-6120

For removing SPM timing device (M30x1.5)

21 157926-9121 For removing PE-ZW(X) pump side coupling (M45x1.5)

22 157926-9820 157923-8220 For removing RLD-J governor flyweight with radial rubber damper (M18x1.5)

23 157926-2120 For HD-TICS viscous damper (M36x1.5)

24 157926-2320 For HD-TICS viscous damper (M45x1.5)

EXTRACTORS

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11 12 13 14 15

16 17 18 19 20

21 22 23 24

- 98 -


MEMO

- 99 -

SPECIAL TOOLS FOR ADJUSTMENT

Page　10NP AND 20NP TEST BENCH ADJUSTMENT KITS…………………………………………………………… 102

PE(S)-A, -AD, -MD TYPE INJECTION PUMPS …………………………………………………………………… 110

PE(S)-P TYPE INJECTION PUMP ………………………………………………………………………………… 112

PE(S)-ZW(X) TYPE INJECTION PUMP …………………………………………………………………………… 114

PES-ZWY TYPE INJECTION PUMP ……………………………………………………………………………… 116

HD-TICS TYPE INJECTION PUMPS (TYPES ⅠⅠⅠⅠⅠ , ⅡⅡⅡⅡⅡ & ⅢⅢⅢⅢⅢ ) …………………………………………………… 118

MD-TICS TYPE INJECTION PUMP ………………………………………………………………………………… 120

MITICS TYPE INJECTION PUMP…………………………………………………………………………………… 122

VE TYPE INJECTION PUMP………………………………………………………………………………………… 124

VE (COVEC-F) TYPE INJECTION PUMP ………………………………………………………………………… 126

BOOST COMPENSATOR …………………………………………………………………………………………… 128

VE TYPE INJECTION PUMP SOLENOID TIMER ADJUSTMENT KIT ………………………………………… 129

INTERMEDIATE HARNESSES……………………………………………………………………………………… 130

PFR TYPE INJECTION PUMPS …………………………………………………………………………………… 138

DRIVING STAND FOR PFR-MD, -KD & -KX TYPE PUMPS …………………………………………………… 142

RSV TYPE MECHANICAL GOVERNOR…………………………………………………………………………… 144

RFD(K) TYPE MECHANICAL GOVERNOR ……………………………………………………………………… 145

RLD-E TYPE MECHANICAL GOVERNOR………………………………………………………………………… 146

RLD-J TYPE MECHANICAL GOVERNOR ………………………………………………………………………… 147

REDⅢⅢⅢⅢⅢ TYPE ELECTRONIC GOVERNOR ……………………………………………………………………… 148

REDⅣⅣⅣⅣⅣ TYPE ELECTRONIC GOVERNOR ……………………………………………………………………… 149

RHD TYPE GOVERNOR …………………………………………………………………………………………… 150

NOZZLE HOLDERS ………………………………………………………………………………………………… 151

INJECTION PIPES FOR TEST BENCHES………………………………………………………………………… 162

FIXING STANDS ……………………………………………………………………………………………………… 166

MEASURING DEVICES FOR 10NP, 20NP TEST BENCHES …………………………………………………… 174

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MEMO

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1 105781-0610 FIXING STAND 1 For mounting VE pump on the test stand (center height: 125mm)

2 105781-0431 105781-0430 STAND 2For mounting PE-A, -AD,-MD base type pumps on the test stand(center height: 125mm)

3 105781-0640 FIXING STAND 1For mounting PES-A, -AD, -MD flange type pumps on the teststand (center height: 125mm)

4 105781-0730 STAND 1For mounting PES-A, -AD, -MD flange type pumps on the teststand (center height: 125mm)

5 105781-0421 105781-0420 STAND 2For mounting PE-P base type pumps on the test stand(center height: 125mm)

6 105781-0650 FIXING STAND 1For mounting PES-P flange type pumps on the test stand(center height: 125mm)

7 105781-0451 105781-0450 STAND 1For mounting PES-P flange type pumps on the test stand(center height: 125mm)

8 105780-8190NOZZLE & HOLDERASSY

6 For adjusting VE pump (Nozzle Part No. 105780-0060)


12For adjusting PE(S)-A, -AD, -MD, -P pumps(Nozzle Part No. 105780-0000)

10 157808-3820 157805-7320 INJECTION PIPE 6For VE (new injection pipe) type(φ2xφ6x450mm; M12x1.5; M14x1.5)

11 157808-0220 157805-0520 INJECTION PIPE 12For adjusting PE(S)-A, -AD, -MD pumps(φ2xφ6x600mm; M14x1.5; M14x1.5)

12 157808-4520 157808-1320 INJECTION PIPE 12 For adjusting PE(S)-P pump (φ3xφ8x600mm; M14x1.5; M14x1.5)

13 157641-4020 TUBE ASSEMBLY 6 For VE pump; injection pipe

14 157641-4720 JOINT ASSEMBLY 1 For new injection system VE pump

15 105782-6460 MEASURING DEVICE 1 For measuring PE(S)-A, -AD, -MD pumps' control rack position

16 105782-6383 105782-6382 MEASURING DEVICE 1For measuring PE(S)-P, MD-TICS, HD-TICS pumps' control rackposition

17 157843-6620 COUPLING 1 For PE pump (shaft diameter 17mm)



20 157916-0100 BOX SPANNER 1 SW17mm, for injection tube

21 157916-0200 BOX SPANNER 1 SW19mm, for injection tube

22 157916-8220 WRENCH 1 For bleeding air from nozzle holder

23 157977-8900 ADAPTER 2For adjusting PE(S)-A, -AD, -MD, -P pumps; for fuel inlet andoutlet

24 157977-9000 ADAPTER 2 For adjusting VE type pump; for fuel inlet and outlet

25 157977-9100 ADAPTER 2 For adjusting PE(S)-ZWX, -ZWY pump; for fuel inlet and outlet

26 157977-9620 EYE JOINT 2 For PE, TICS type pump piping; for outlet pipe, inlet pipe

10NP AND 20NP TEST BENCH ADJUSTMENT KITSSTANDARD 10NP AND 20NP TEST BENCH TOOL KIT

(Part No. 105765-1370)

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6 7 8 9 10

11

16

21

26

12 13 14 15

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22 23 24 25

- 104 -



1 157845-5520 VE PIPING ASSEMBLY 1 For piping

2 105782-8160 MEASURING DEVICE 1 For measuring pump pre-stroke

3 105782-8260 MEASURING DEVICE 1 For measuring timer (high pressure)

4 157829-0820 ADJUSTING DEVICE 1 For adjusting regulating valve pressure

5 157829-5220 INSERTER DEVICE 1 For assembling regulating valve

6 157928-2920 PLIERS 1 For disassembling regulating valve

7 157842-4421 157842-4420 COUPLING 1 For φ17 key width 3

8 157842-4522 157842-4521 COUPLING 1 For φ20 key width 2.5,4

9 157842-4621 157842-4620 COUPLING 1 For φ20 key width 4

10NP AND 20NP TEST BENCH

VE TYPE PUMP ADJUSTMENT KIT

(Part No. 105765-1380)

1 2 3

4 5

6 7 8 9

- 105 -



1 105781-0620 FIXING STAND 1 For mounting pump on the test stand (center height: 125mm)

2 105782-4440 105782-4320 MEASURING DEVICE 1 For measuring pre-stroke

3 157808-0920 157805-3320 INJECTION PIPE 4 φ2xφ6x600mm; M12x1.5;M14x1.5

4 105782-6450 MEASURING DEVICE 1 For rack scale

5 157843-6520 COUPLING 1 For φ17, M12x1.5

6 157827-3320 LEVER 1 For measuring control lever angle

7 157827-3520 LEVER 1 For measuring downward facing control lever's angle

8 157911-0300 SPANNER 2 For adjusting tappets, SW12


PE(S)-K TYPE PUMP ADJUSTMENT KIT

(Part No. 105765-1390)

1 2 3 4 5

6 7 8

- 106 -



1 105782-4420 105782-4330 MEASURING DEVICE 1 For measuring PE-A pump pre-stroke

2 105782-4470 157825-4920 MEASURING DEVICE 1 For measuring PE(S)-AD, -MD pump pre-stroke

3 157808-0920 157805-3320 INJECTION TUBE 12 φ2xφ6x600mm; M12x1.5; M14x1.5

4 157911-0100 SPANNER 2 For adjusting bolt type tappets, SW14, SW17

5 157931-4100 HOLDER 1 For adjusting shim type tappets, PE(S)-A

6 157931-4400 HOLDER 1 For adjusting shim type tappets, PE(S)-AD, -MD


PE(S)-A, -AD, -MD TYPE PUMP ADJUSTMENT KIT

(Part No. 105765-1400)

1 2 3 4 5

6

- 107 -



1 105781-0561 105781-0560 STAND 1 For flange type, middle

2 105782-4270 MEASURING DEVICE 1 For measuring pre-stroke


PE(S)-P TYPE PUMP ADJUSTMENT KIT

(Part No. 105765-1410)

1 2

- 108 -



1 105781-0670 FIXING STAND 1 For flange type drive side



6 For adjusting test nozzle holder (Nozzle Part No. 105780-0050)

4 157651-5900 COLLAR 6 Spacer for nozzle holder

5 157808-4620 157808-2020 INJECTION PIPE 6 φ3xφ8x600mm; M14x1.5; M18x1.5

6 105782-6470 MEASURING DEVICE 1 For rack scale


PE(S)-PD TYPE PUMP ADJUSTMENT KIT

(Part No. 105765-1420)

1 2 3 4 5

6

- 109 -


MEMO

- 110 -




＊ For adjusting test nozzle holder (Nozzle Part No. 105780-0000)

2 157808-0220 157805-0520 INJECTION PIPE ＊ φ2xφ6x600mm; M14x1.5; M14x1.5

3 157808-0920 157805-3320 INJECTION PIPE ＊ φ2xφ6x600mm; M14x1.5;M12x1.5

4 157916-8220 WRENCH 1 For bleeding air from nozzle holder

5 105781-0431 105781-0430 STAND 2For mounting pump (for pump test stand models 7NP, 15NP; shaftcenter height: 125mm)

6 105781-0180 STAND 1For mounting pump (for pump test stand models 7NP, 15NP; shaftcenter height: 125mm)

7 157811-0621 157811-0620 FLANGE 1Used together with mounting stands (key nos 7 and 8)d: φ85mm

8 157811-0721 FLANGE 1Used together with mounting stands (key nos 7 and 9)d: φ68mm

9 157811-0821 FLANGE 1Used together with mounting stands (key nos 7 and 10)d: φ78mm

10 157811-2621 157811-2620 FLANGE 1Used together with mounting stands (key nos 7 and 11)d: φ87mm

11 105782-6280 MEASURING DEVICE 1 For measuring control rack travel

12 105782-6130 MEASURING DEVICE 1For measuring control rack travel; installed with drive side mountedboost compensator

13 105782-4420 MEASURING DEVICE 1 For measuring PE(S)-A pump plunger pre-stroke

14 105782-4430 MEASURING DEVICE 1 For measuring PE(S)-AD, -MD pump plunger pre-stroke

15 157931-4100 HOLDER 1 For holding PE(S)-A pump plunger spring

16 157931-4400 HOLDER 1 For holding PE(S)-AD, -MD pump plunger springs

17 157911-0100 SPANNER 2 For adjusting PE(S)-A, (D) pump tappet bolts

18 157916-0100 BOX SPANNER 1 For removing and installing injection pipes (SW17mm)


20 157843-6620 COUPLING 1 For driving injection pump (for 17mm diameter camshaft)


22 157840-0900 LEVER 1 For manual flywheel operation

23 157843-8120 COUPLING 1 For injection timing adjustment

PE(S)-A, -AD, -MD TYPE INJECTION PUMPS


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6 7 8 9 10

11

16

21

12 13 14 15

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22 23

- 112 -





2 157808-4520 157805-9420 INJECTION PIPE ＊ For adjusting injection timing and injection quantity(φ3×φ8×600mm; M14×1.5; M14×1.5)

3 157808-4620 157805-9520 INJECTION PIPE ＊ For adjusting injection timing and injection quantity(φ3×φ8×600mm; M14×1.5; M18×1.5)



5 105781-0421 105781-0420 FIXING STAND 2For mounting PE-P pump (for pump test stand model 15NP, shaftcenter height: 125mm)

6 157811-0921 157811-0920 FLANGE 1For mounting PES-P pump (for pump test stand model 15NP,95mm diameter)

7 157811-2421 FLANGE 1 For mounting PES-P pump (100mm diameter)

8 157811-2521 FLANGE 1 For mounting PES-P pump (105mm diameter)

9 105781-0451 105781-0450 FIXING STAND 1For mounting PES-P pump (for pump test stand model 15NP, shaftcenter height: 125mm)

10 105781-0180 FIXING STAND 1 For mounting PES-P pump (used together with 157811-0921)

11 105782-6383 MEASURING DEVICE 1 For measuring control rod position

12 105782-4270 MEASURING DEVICE 1 For measuring plunger pre-stroke

13 157840-0900 LEVER 1 For manual flywheel operation

14 157916-8220 WRENCH 1 For operating the nozzle holder overflow valve.

15 157842-6222 157842-6221 COUPLING 1 For driving injection pump (for 25mm diameter camshaft)

16 157842-4621 157842-4620 COUPLING 1 For driving injection pump (for 30mm diameter camshaft)


18 157916-0200 BOX SPANNER 1 For removing and installing injection pipes (SW19)


20 157651-5900 COLLAR ＊ Spacer for nozzle holder

PE(S)-P TYPE INJECTION PUMP


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1 2 3 4 5

6 7 8 9 10

11

16

12 13 14 15

20191817

- 114 -






3 105781-0770 FIXING STAND 2 For mounting base type pumps (shaft center height: 125mm)

4 105781-0680 FIXING STAND 1 For mounting flange type pumps (shaft center height: 125mm)

5 157843-3201 157843-3200 COUPLING 1 For driving PES-ZW(X) type injection pump (for gear drive)

6 157843-2722 157843-2721 COUPLING 1For driving PE(S)-ZW(X) type injection pump (for 30mm dia.camshaft)

7 105782-6310 MEASURING DEVICE 1 For measuring control rack position


9 157911-0200 SPANNER 2 For adjusting plunger pre-stroke (SW19mm and SW22mm)

10 157912-2100 SPANNER 1 For tightening tappet's locknut (SW19mm; 15°)

11 157912-2200 SPANNER 1 For tightening tappet's locknut (SW19mm; 0°)

12 157910-0400 HANDLE 1 Used together with spanner 157912-2100 or 157912-2200

13 157840-0900 LEVER 1 For operating the test stand flywheel

14 157916-8220 WRENCH 1For injection timing adjustment (for operating the nozzle holderoverflow valve)

15 132204-0100 PLUG 1 For replacing overflow valve

16 157842-6222 157842-6221 COUPLING 1For driving PE(S)-ZW(X) type injection pump (for 25mm dia.camshaft)




PE(S)-ZW(X) TYPE INJECTION PUMP


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1 2 3 4 5

6 7 8 9 10

11 12 13 14 15

16 17 18 19

- 116 -


1 2 3 4 5

6 7 8 9 10

11





3 105781-0780 FIXING STAND 2 For fixing base type pumps (shaft center height: 125mm).


5 105782-6350 MEASURING DEVICE 1 For measuring control rack position.

6 105782-4360 MEASURING DEVICE 1 For measuring pre-stroke.

7 157840-0900 LEVER 1 For operating the test stand flywheel.


9 157916-8220 SPECIAL WRENCH 1For injection timing adjustment (for operating the nozzle holderoverflow valve).

10 029111-8080 PLUG 2 For injection timing adjustment; M18x1.5


PE-ZWY TYPE INJECTION PUMP


- 117 -


MEMO

- 118 -



APPLICATION


＊＊＊ For adjusting test nozzle holder (Nozzle Part No.105780-0120)

2 105781-0421 105781-0420 STAND 2 2For mounting pump on the test stand (for pump teststand model 15NP, shaft center height: 125mm)

3 105781-0820 STAND 2For mounting pump on the test stand (for pump teststand model 15NP, shaft center height: 125mm)

4 105796-0150 STAND 2For mounting pump on the test stand (for pump teststand model 20NP, shaft center height: 125mm)

5 157808-4520 157805-9420 INJECTION PIPE ＊＊＊ For adjusting injection timing and injection quantityφ3×φ8×600mm; M14×1.5; M14×1.5

6 157843-6920 COUPLING 1 1 1For driving injection pump (for 30mm diametercamshaft)

7 105782-6383 105782-6290 MEASURING DEVICE 1 1 1 For measuring control rack position

8 105782-4371 105782-4370 MEASURING DEVICE 1 1 1 For measuring plunger pre-stroke

9 157922-3420 PLATE 1 For sealing timing rod opening

10 157922-6220 PLATE 1 1 For sealing timing rod opening

11 157922-4000 SPRING ＊＊＊ For injection timing adjustment

12 157922-4620 PLUG 1 1 1 For sealing overflow valve

13 157922-4120 BRACKET ASSY 1 For fixing timing rod

14 157922-6422 157922-6421 BRACKET ASSY 1 For fixing timing rod

15 157922-6322 157922-6321 BRACKET ASSY 1 1 For fixing timing rod, for 8.5゜

16 157913-5620 SCREWDRIVER 1 1 1 For setting eccentric pins

17 157843-8120 COUPLING 1 1 1 For injection timing adjustment

18 157992-1400 HOUSING 1 1 1 For checking rack sensor core installation

19 407910-2902 CONTROLLER 1 1 1 For pre-stroke actuator adjustment

20 407910-5230 WIRE HARNESS 1 1 1For connecting controller, constant voltage powersupply and intermediate harness

21 407980-2240 MANUAL CONTROLLER 1 1 1For adjusting pre-stroke actuator and rack sensor(for use outside of North America)

22 157922-4520 PLUG ＊＊＊ For sealing plug

HD-TICS TYPE INJECTION PUMPS (TYPESⅠⅠⅠⅠⅠ ,,,,,ⅡⅡⅡⅡⅡ & ⅢⅢⅢⅢⅢ )

(Ⅱ) (Ⅲ)(Ⅰ)


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6 7 8 9 10

11

16

12 13 14 15

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- 120 -






3 157840-0900 LEVER 1 For operating pump test bench flywheel

4 157916-8220 WRENCH 1 For operating nozzle holder fuel overflow valve


6 157931-8021 TAPPET HOLDER 1 For supporting tappets

7 157915-8700 WRENCH 1 For tightening U-shaped link fixing screw (SW4 mm)

8 157915-8800 WRENCH 1 For tightening pre-stroke actuator fixing screw (SW5 mm)

9 157915-8900 WRENCH 1 For tightening pre-stroke actuator fixing screw (phillips head)

10 157913-0100 WRENCH 1For removing and installing pre-stroke actuator fixing screw(SW10 mm)


12 105782-6383 105782-6382 MEASURING DEVICE 1 For measuring control rack position

13 157922-8620 COVER 1 For holding U-shaped connector (for right hand governor)

14 157922-8820 COVER 1For holding U-shaped connector (for left hand governor; retardedtype)

15 157922-8920 COVER 1For holding U-shaped connector (for left hand governor; advancedtype)

16 105781-0640 FIXING STAND 1 For flange type TCS-MD (center height 125mm)

17 105781-0750 FIXING STAND 1For flange type TCS-MD governor side: center height 125mmUsed together with fixing stand 105781-0640

18 105781-0800 FIXING STAND 2 For convex base type TC-MD (center height 125mm)

19 105781-0760 FIXING STAND 2 For full flat base type TC-MD (center height: 125mm)

20 105781-0740 FIXING STAND 2 For flat base type TC-MD (center height 125mm)

21 157912-2320 SPANNER 1 For removing and installing rack sensor (set of 2)

22 157992-1400 HOUSING 1 For checking rack sensor core installation


24 407980-2240 MANUAL CONTROLLER 1 For adjusting pre-stroke actuator and rack sensor

25 157846-0220 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to rack sensor(For Nissan Diesel)

26 157846-0420 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to rack sensor(For Isuzu)

27 157846-1420 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to rack sensor(For Hino)

28 157846-2020 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to rack sensor(For Isuzu)

29 157846-2120 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to rack sensor(For Mitsubishi)

30 157846-3420 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to rack sensor(For Nissan Diesel)

31 157846-0020 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to pre-strokeactuator (For Isuzu)

32 157846-0120 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to pre-strokeactuator (For Nissan Diesel)

33 157846-1020 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to pre-strokeactuator (For Hino)



36 157846-3320 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to pre-strokeactuator (For Nissan Diesel)

37 157844-7520 INTERMEDIATE HARNESS 1For connecting manual controller (407980-2240) to pre-strokeactuator (For Mitsubishi)

38 407910-5300 WIRE HARNESS 1For connecting control unit, constant voltage power supply, andintermediate harness

39 407910-3032 CONTROL UNIT 1 For adjusting pre-stroke actuator and control rack sensor

MD-TICS TYPE INJECTION PUMP


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30

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- 122 -






3 157840-0900 LEVER 1 For operating pump test bench flywheel

4 157916-8220 WRENCH 1 For operating nozzle holder fuel changeover valve

5 157931-8021 157931-8020 TAPPET HOLDER 1 For supporting tappets


7 105782-6383 105782-6382 MEASURING DEVICE 1 For measuring control rack position

8 105781-0640 FIXING STAND 1 For fixing injection pump (flange side)

9 105781-0750 FIXING STAND 1 For fixing injection pump (governor side)

10 157843-3320 COUPLING 1 For driving pump (shaft dia: 25mm)

11 157843-6820 COUPLING 1 For driving pump (shaft dia: 25mm)

12 157927-2820 SETSCREW 1 For fixing starting advance mechanism's counterweight

13 157927-3321 157927-3320 SCREW 1 For pushing starting advance mechanism's counterweight


15 157846-3720 WIRE HARNESS 1Used only in North America; intermediate harnessfor key nos 16 and 18

16 407910-5300 WIRE HARNESS 1Used only in North America; main harnessfor key nos 15 and 18

17 407910-3032 MANUAL CONTROLLER 1 Used only in North America; used together with key no 15 and 16

18 407980-2240 MANUAL CONTROLLER 1For areas other than North America;connected directly to key no 15

19 157846-3020 WIRE HARNESS 1 Power side harness for adjusting amp-equipped rack sensor

20 157846-2020 WIRE HARNESS 1 Intermediate harness for rack sensor adjustment

21 157846-3620 WIRE HARNESS 1 Power side harness for adjusting solenoid switch

22 157846-4620 WIRE HARNESS 1 Intermediate harness for adjusting solenoid switch

23 105781-0830 FIXING STAND 1 For fixing pump at timing adjustment

24 157847-0220 COUPLING 1 For timing adjustment (for small module gear)

25 157847-0420 COUPLING 1 For timing adjustment (for small module gear)

26 157932-0520 PUNCH 1 For stamping at timing adjustment

27 157932-0720 PUNCH 1 For stamping at timing adjustment

28 157932-1221 HOUSING ASSEMBLY 1 For checking eccentricity at drive gear installation

29 157847-0620 COUPLING 1 For timing adjustment (for large module gear)

30 157847-0520 COUPLING 1 Used together with 157847-0620 (for toothed drive type)

MITICS TYPE INJECTION PUMP


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191817

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29

21

- 124 -



1 105781-0610 FIXING STAND 1 For mounting injection pump on test stand (center height: 125mm)

2 157842-4421 157842-4420 COUPLING 1Used for driving injection pump (17mm diameter drive shaft, 3 mmkey groove)

3 157842-4522 157842-4521 COUPLING 1Used for driving injection pump (20mm diameter drive shaft, 2.5,4 mm key groove)

4 157842-4621 157842-4620 COUPLING 1Used for driving injection pump (20mm diameter drive shaft, 4 mmkey groove)


＊ New injection system (Nozzle Holder Part No. 105780-2150;Nozzle Part No. 105780-0060)

6 157808-3820 157805-7320 INJECTION PIPE ＊ φ2xφ6x450mm; M12x1.5; M14x1.5)

7 105782-8260 MEASURING DEVICE 1 For measuring timer stroke (mounted on high pressure side)

8 105782-8190 MEASURING DEVICE 1 For measuring timer stroke (mounted on low pressure side)

9 105782-8250 MEASURING DEVICE 1 For measuring timer stroke (for direct injection pump)

10 105782-8160 MEASURING DEVICE 1 For measuring pump pre-stroke (without dial gauge)

11 157829-0820 ADJUSTING DEVICE 1 For adjusting regulating valve

12 157928-2920 PLIERS 1 For regulating valve disassembly

13 157829-5220 INSERTER 1 For inserting regulating valve spring ring

14 157970-0500 MEASURING CYLINDER 1 For measuring feed pump supply rate (500cm3)

15 157844-0320 HOLDER ASSEMBLY 1 For calking 2-piece separate type control lever

16 105782-6170 MEASURING DEVICE 1 For measuring pump control lever angle

17 157954-3601 157954-3600 DIAL GAUGE 1 Measuring range: 0-10mm (x0.01mm)

18 157829-3520 MEASURING DEVICE 1For measuring pump plunger lift (used when mounting pump onengine)

19 157641-4720 JOINT ASSEMBLY 1 For fixing key no.5

20 157641-4020 TUBE ASSEMBLY ＊ Used together with key no.19

VE TYPE INJECTION PUMP


- 125 -


1 2 3 4 5

6 7 8 9 10

11 12 13 14 15

16 17 18 19 20

- 126 -



1 105781-0610 FIXING STAND 1 For pump drive side; (center height: 125mm)


＊ New injection system (Nozzle holder part no. 105780-2150;Nozzle part no. 105780-0060)


4 157641-4720 JOINT ASSEMBLY 1 For fixing key no. 2

5 157641-4020 TUBE ASSEMBLY ＊ Used together with key no. 4

6 157842-4621 157842-4620 COUPLING 1 For pump drive side (shaft dia: φ20)

7 157842-4421 157842-4420 COUPLING 1 For pump drive side (shaft dia: φ17)

8 105782-8260 MEASURING DEVICE 1 For measuring timer stroke (high pressure side)


10 157954-4101 157954-4100 DIAL GAUGE 1 Used together with key no 9

11 157829-0820 ADJUSTING DEVICE 1 For adjusting regulating valve pressure

12 157928-2920 PLIERS 1 For disassembling regulating valve

13 157829-5220 INSERTER 1 For reassembling regulating valve

14 157970-0500 MEASURING CYLINDER 1 For measuring overflow

15 157845-6320 PIPING ASSEMBLY 1 For fuel piping

16 157845-6100 BRACKET 1 For fine adjustment of GE actuator

17 407980-2281 407980-2280 MANUAL CONTROLLER 1 For adjusting GE actuator (For NISSAN, ISUZU, MAZDA)

18 407980-2300 MAIN HARNESS 1 Used together with key no. 17

19 407980-2310INTERMEDIATEHARNESS

1 For NISSAN CD20, TD27 engines


1 For ISUZU 4JG2 engines


1 For MAZDA RF engines

22 105782-8280MANUAL CONTROLLERASSEMBLY

1 For adjusting GE actuator (For MITSUBISHI)

VE (COVEC-F) TYPE INJECTION PUMP


- 127 -


1 2 3 4 5

6 7 8 9 10

11

15 19

20

12 13 14 16

1817

2221

- 128 -



1 105782-0121 105782-0100 PRESSURE CONTROL KIT For adjusting aneroid compensator and boost compensator

2 105782-0150 105782-0130 PRESSURE CONTROL KITFor adjusting aneroid compensator and boost compensator;digital type

BOOST COMPENSATOR

1 2

- 129 -


1

6

11 12 13 14

5432

7 8 9 10

16

15

��

��

��

VE TYPE INJECTION PUMP SOLENOID TIMERADJUSTMENT KIT

(Part No. 157845-6520)NO. PART NO. OLD PART NO. PART NAME QTY APPLICATION

1 026514-2040 GASKET 2 φ14.2xφ20; t=1.5mm

2 157841-8500 EYE 1

3 157844-4501 157844-4500 ADAPTER 1

4 139514-0200 GASKET 2 φ14.2xφ21; T=1.6mm

5 157844-4820 HOSE JOINT 1

6 157844-4900 HOSE 1 φ6xφ11x500mm

7 029711-2180 EYE 1 Inside dia: 12mm

8 026512-1640 GASKET 2 For overflow valve (φ12.2xφ15.9; T=1.5mm)

9 157975-8800 BOLT 1 For overflow valve (M12x1.5)

10 157986-8000 HOSE 1 φ4xφ9x300mm

11 157977-8700 HOSE JOINT 1

12 157986-2000 HOSE 1 φ8xφ11x1000mm

13 029711-4420 EYE 1

14 017211-2010 HOSE CLAMP 4

15 017211-0010 HOSE CLAMP 2

16 029731-2200 EYE BOLT 1

- 130 -


NO. PART NO. PART NAME POTENTIOMETER LS CHECKER ENGINE TYPE

1 157846-1520 WIRE HARNESS 479746-0100 407980-1480 MITSUBISHI: 6D22T2

2 157846-1620 WIRE HARNESS 479746-1000 407980-1101 ISUZU: 6SD1-TC1

3 157846-1720 WIRE HARNESS 479746-4200, 479746-5000 407980-1101 ISUZU: 6WA1-TCN

4 157846-4120 WIRE HARNESS 479749-9200 407980-1101 NISSAN DIESEL: PE6T

5 157846-4220 WIRE HARNESS 154605-2720 407980-1101 NISSAN DIESEL: FD46Ti

6 157846-4420 WIRE HARNESS 479746-0100 407980-1480 MITSUBISHI: 6D22T

INTERMEDIATE HARNESSESFOR P TYPE INJECTION PUMP (WITH LOAD SENSOR)

1 2 3 4 5

6

- 131 -


NO. PART NO. APPLICATION

1 157844-6520 For connecting RED� governor for ISUZU engines (governor side 8 poles)

2 157844-6620 For connecting RED� governor for MITSUBISHI engines (governor side 8 poles)

3 157844-6720 For connecting RED� governor for NISSAN DIESEL engines (governor side 8 poles)


5 157844-7021 For connecting RED� governor for KOMATSU engines (governor side 8 poles)







12 157846-0820 For connecting RED� governor for HINO engines (governor side 8 poles)

13 157846-2820 For connecting RED� governor for HINO engines (governor side 7 poles)


FOR REDⅢⅢⅢⅢⅢGOVERNOR ADJUSTMENT

1

6

11 12 13 14

5432

7 8 9 10

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

Ⅲ

- 132 -


FOR PRE-STROKE ACTUATOR ADJUSTMENTNO. PART NO. APPLICATION

1 157844-7520 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles)

2 157844-7620 For connecting pre-stroke actuator for NISSAN DIESEL engines (actuator side 6 poles)


4 157844-7820 For connecting pre-stroke actuator for HINO engines (actuator side 8 poles)

5 157844-8921 For connecting pre-stroke actuator for MITSUBISHI engines (actuator side 6 poles)


7 157846-0020 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles)


9 157846-0620 For connecting pre-stroke actuator for ISUZU engines (actuator side 6 poles)






15 157846-3720 For connecting pre-stroke actuator for all customers' engines (actuator side 6 poles)


1

6

11 12 13 14

5432

7 8 9 10

16

15

- 133 -


1

6

11 12 13 14

5432

7 8 9 10

16 17 18 19

15

FOR RACK SENSOR ADJUSTMENTNO. PART NO. APPLICATION

1 157827-8720 For connecting rack sensor for ISUZU engines (sensor side 4 poles)

2 157827-8720 For connecting rack sensor for HINO engines (sensor side 4 poles)

3 157827-8820 For connecting rack sensor for MITSUBISHI engines (sensor side 4 poles)

4 157827-8920 For connecting rack sensor for NISSAN DIESEL engines (sensor side 4 poles)













17 157846-3820 For connecting rack sensor for all customers' engines (sensor side 4 poles)



- 134 -



1 157829-8820 For connecting potentiometer to constant-voltage power supply and digital voltmeter

2 157844-6020 For connecting potentiometer to constant-voltage power supply and digital voltmeter

3 157844-6120 For connecting potentiometer to constant-voltage power supply and digital voltmeter (for NISSAN TD42 engine)

HARNESS CONNECTORSFOR VE PUMP POTENTIOMETER

(POWER SIDE HARNESSES)

1 2 3

- 135 -


MEMO

- 136 -



1 157841-8720 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU C223 engines

2 157844-1420 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines

3 157844-1520For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and C223engines

4 157844-5320For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FB1 and 4FC1-Tengines

5 157844-5420For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D65 and4D56 engines

6 157844-5520For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4FC1-T, 4JB1,4EE1-T and 4FG1 engines

7 157844-5620For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, LD20T-II,CD20-T and NISSAN DIESEL FD35, TD27, TD27-T, TD42, and TD42-T engines

8 157844-5720For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD17, CD20,CD20-T, LD20, LD20-II, LD20T and LD20T-II engines

9 157844-5820For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28, RD28-T,LD20 and NISSAN DIESEL TD27, TD27-T, TD42, and TD42-T engines

10 157844-5920For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX, RFT, and PNengines

11 157844-9120 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for ISUZU 4EC1 engines

12 157844-9320 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4JB1-T engines

13 157844-9420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN RD28 engines

14 157844-9520For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4FB1, 4JB1-T,4JG2-T and 4FG1-T engines

15 157844-9820For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 and4M40 engines

16 157844-9920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA SL engines

17 157845-1420 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA PN engines

18 157845-3220For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX and RFTengines

19 157845-3320 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA R2 engines

20 157845-4920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for MAZDA WLT engines

21 157845-5020 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MAZDA RFX engines

22 157845-5120For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-Tengines

23 157845-5220For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN DIESEL TD27-Tengines

24 157845-5720 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4EE1 engines

25 157845-5820 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for ISUZU 4HF1 engines

26 157845-5920 For connecting potentiometer to power side harness connector (Part no. 157829-8820); for NISSAN RD28 engines

27 157845-6020For connecting potentiometer to power side harness connector (Part no. 157844-6020); for NISSAN CD20 andNISSAN DIESEL TD25, TD25-T, TD27, TD27-T,TD42-T, TD47 engines

28 157845-7220 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for MITSUBISHI 4D56 engines

29 157845-8520 For connecting potentiometer to power side harness connector (Part no. 157844-6020); for TOYOTA 4B engines

FOR VE PUMP POTENTIOMETER ADJUSTMENT

(INTERMEDIATE HARNESSES)

- 137 -


1 2 3 4 5

6 7 8 9 10

11

16

21

26 27 28

12 13 14 15

20191817

22 23 24 25

29

- 138 -



1 105781-4320 105781-4310 DRIVING STAND 1 Mounting bracket for PFR1MD ~ PFR6MD type pumps.


＊ Nozzle Part No. 105780-0000; Nozzle holder 105780-2140




6 157991-9900 EYE 1 For connecting piping to test oil supply port

7 026510-1340 GASKET 2 For connecting piping to test oil supply port (φ10xφ13; t=1.0mm)

8 140402-2600 EYE BOLT 1 For fuel inlet at adjustment (M10x1.25)

PFR TYPE INJECTION PUMPSPFR-MD TYPE PUMP

1 2 3 4 5

6 7 8


- 139 -


PFR-KD TYPE PUMP

1 2 3 4 5

6 7 8

��


1 105781-4320 105781-4310 DRIVING STAND 1 Mounting bracket for PFR1KD ~ PFR6KD pumps




4 105782-4440 105782-4320 MEASURING DEVICE 1 For measuring plunger pre-stroke


6 029711-2150 EYE 1 For connecting piping to test oil supply port




- 140 -



1 105781-4320 105781-4310 DRIVING STAND 1 Mounting bracket for PFR1KX ~ PFR6KX type pumps.

2 157817-2100 HOLDER 1 For PFR5KX and PFR6KX (Used together with key no. 1)




5 105782-4440 105782-4320 MEASURING DEVICE 1 For measuring plunger pre-stroke


7 029711-2150 EYE 1 For connecting pipe to test oil supply port



10 157817-3320 HOLDER 1 For driving stand for Varity Perkins 704-30 engine

11 157817-2820 CONNECTOR 1 For Varity Perkins 704-30 engine

12 157817-3120 GAUGE 1 For Varity Perkins 704-30 engine

13 157817-3520 HOLDER 1 For driving stand (105781-4320)

14 157817-3620 GAUGE 1 For ISUZU 3L, 4L PFR1KX type pumps

PFR-KX TYPE PUMP

1 2 3 4 5

6 7 8 9

13 14

10

11 12��


- 141 -


MEMO

- 142 -



1 157817-2400 STAND 1 Mounted on pump test stand (center height : 110mm)

2 157816-7120 CAMSHAFT 1 For PFR-KX, -K and -KD type pumps

3 157816-7220 CAMSHAFT 1 For PFR-MD type pump

4 020006-1440 BOLT 8 For fixing bearing cover

5 156611-1900 COUPLING 1 For connecting pump test stand's driveshaft

6 023641-2410 SPRING WASHER 1 For fixing coupling

7 013021-2120 NUT 1 For fixing coupling

8 157816-9200 CONTROL RACK 1

9 157817-1000 CONNECTOR 1 For connecting PFR-KD, -KX type pumps' control rack

10 157817-1100 CONNECTOR 1 For connecting PFR-MD type pump

11 020365-1040 BOLT 1 For fixing connector

12 157814-1000 BUSH 1 For installing control rack travel measuring device

13 029998-0640 SHIM 1For adjusting distance between collar and holder (029300-6010:t=0.8mm; 029300-6020: t=0.35mm; 029300-6030: t=0.5mm;029300-6040: t=1.0mm)

14 157817-1200 COLLAR 2 For mounting PFR-KX and -KD type pumps (L=43mm)

15 157817-0800 COLLAR 2 For mounting PFR-MD type pump (L=31mm)

16 157817-2200 HOLDER 1For mounting PFR-2KX to -4KX pumps and PFR-2KD to -6KDpumps (with spacer; center height 125mm)

17 157817-2300 HOLDER 1For mounting PFR-1KX and PFR-1KD pumps(with spacer; center height 125mm)

18 157817-2500 HOLDER 1For mounting PFR-1MD pump(without spacer; center height 110mm)

19 157817-2600 HOLDER 1For mounting PFR-2MD ~ PFR-6MD type pumps(without spacer; center height 110mm)

20 010206-5540 SOCKET HEAD BOLT 2For fixing holders for PFR-KX and -KD type pumps(M6x1; L=55mm)

21 010206-4540 SOCKET HEAD BOLT 2 For fixing holders for PFR-MD type pump (M6x1; L=45mm)

22 157636-9100 SOCKET HEAD BOLT 4For fixing holders for PFR-KX and -KD type pumps(M8x1.25; L=25mm)

23 010208-1240 SOCKET HEAD BOLT 4 For fixing holders for PFR-MD type pump (M8x1; L=12mm)

24 015060-3680 PIN 2 For aligning holders

25 157815-9600 SCREW 1 For fixing control rack

26 026506-1040 GASKET 1 Used together with socket head bolt

27 010206-1040 SOCKET HEAD BOLT 1 For lubricating oil drain

28 157817-1700 COVER 2 For oil cover

29 012555-1040 SCREW 4 For fixing cover

30 157992-4300 BOLT 2 For fixing stand (length: 55mm)

31 029301-5020 WASHER 2 Used together with bolt (key no. 30) and nut (key no. 32)

32 013121-4140 NUT 2 Used together with bolt (key no. 30) and washer (key no. 31)

33 010208-2040 SOCKET HEAD BOLT 13 For fixing PFR-KX and -KD type pumps (M8x1.25; L=20mm)

34 010206-2040 SOCKET HEAD BOLT 11 For fixing PFR-MD type pump (M6x1; L=20mm)

35 157992-4200 ADAPTER 2 For 7NP and 15NP type pump test stands (thickness: 15mm)

36 157817-1800 SPACER 2For PFR-KD, -KX holders (used together with 16 and 17;t = 12mm)

DRIVING STAND FOR PFR-MD, -KD and -KX TYPE PUMPS

(Part No. 105781-4320)

- 143 -


1 2 3 4 5

6 7 8 9 10

11

16

21

26

31

36

35343332

27 28 29 30

12 13 14 15

20191817

22 23 24 25

� ��

- 144 -


1 2 3 4 5

6 7


1 105782-6130 MEASURING DEVICE 1For measuring control rack travel; governor installed with drive sidemounted boost compensator

2 157916-2620 WRENCH 1For adjusting torque control device (SW22mm and 3mm widetooth)

3 157913-3120 BOX WRENCH 1 For setting full load (SW10mm)


5 157914-1400 SOCKET WRENCH 1 For removing and installing governor housing plug (SW30mm)

6 105782-6030 MEASURING DEVICE 1 For measuring control lever angle and fixing control lever

7 157913-3520 WRENCH 1 Same as RFD-K type tool (SW10mm, screwdriver included)

RSV TYPE MECHANICAL GOVERNOR

- 145 -



1 105782-6130 MEASURING DEVICE 1For measuring control rack travel; governor installed with drive sidemounted boost compensator

2 157916-2620 WRENCH 1 For adjusting idling spring (SW22mm, tooth width: 3mm)



5 157913-4120 WRENCH 1 For adjusting torque control stroke (SW8mm, screwdriver included)

6 105782-6030 ADJUSTING DEVICE 1 For measuring control lever angle and fixing control lever

7 157913-3520 WRENCH 1For adjusting torque control stroke (SW10mm, screwdriverincluded)

RFD(K) TYPE MECHANICAL GOVERNOR

1 2 3 4 5

6 7

- 146 -


1 2 3 4 5

6



2 157913-3620 WRENCH 1 For adjusting torque cam

3 157913-5321 157913-5320 WRENCH 1 For adjusting governor shaft

4 157913-5402 157913-5401 WRENCH 1 For adjusting idling spring

5 157913-3520 WRENCH 1For adjusting boost compensator spring (SW10mm; withscrewdriver)

6 157915-0720 WRENCH 1 For adjusting guide screw of improved-type boost compensator

RLD-E TYPE MECHANICAL GOVERNOR

- 147 -


1 2 3 4 5

6 7


1 157913-6220 WRENCH 1For idling spring adjustment and locknut removal and installation(idling spring adjustment is possible by inserting a phillips headscrewdriver into the center of the wrench).

2 157913-6720 WRENCH 1 For adjusting torque cam

3 157913-3520 WRENCH 1For adjusting boost compensator spring (SW10mm; withscrewdriver)

4 157913-7220 WRENCH 1 For adjusting governor shaft


6 157913-6920 WRENCH 1 For adjusting shifter shim

7 157915-0720 WRENCH 1 For adjusting guide screw of improved-type boost compensator

RLD-J TYPE MECHANICAL GOVERNOR

- 148 -



1 407910-2470 CONTROL UNIT 1 For driving governor actuator (for 15mm type)

2 407910-3960 CONTROL UNIT 1 For driving governor actuator (for 19mm type)

3 407910-5060 WIRE HARNESS 1For connecting control unit, constant voltage power supply andgovernor

REDⅢⅢⅢⅢⅢ TYPE ELECTRONIC GOVERNOR

1 2 3

- 149 -



1 407980-4340 SWITCH BOX 1 For confirming control rack position sensor characteristics

2 407915-0590 CONTROL UNIT 1 For confirming control rack position sensor characteristics

3 407910-5540 WIRE HARNESS 1 Main harness


1 For MITSUBISHI


1 For MITSUBISHI (8DC engines)


1 For HINO


1 For ISUZU


1 For NISSAN DIESEL

REDⅣⅣⅣⅣⅣ TYPE ELECTRONIC GOVERNOR

1 2 3 4 5

6 7 8

- 150 -



1 307610-0050 DRIVING STAND 1 For driving RHD governor

2 307610-1010 ADJUSTING DEVICE 1 For measuring lever angle

RHD TYPE GOVERNOR

1 2

- 151 -



1 157943-0500 BLOCK 1 For nozzle holder disassembly and reassembly

2 157914-3300 SOCKET WRENCH 1SW27, 12-sided; for KCA-S type disassembly and reassembly,and removal/installation on engine.

3 157914-3200 SOCKET WRENCH 1SW22, 12-sided; for KCA-P type disassembly and reassembly,and removal/installation on engine.

4 157927-2500 MAGNET 1 For removing shims

NOZZLE HOLDERSKCA-S, -P TYPE NOZZLE HOLDERS

1 2 3 4

- 152 -



1 105789-0500ADJUSTING DEVICEASSEMBLY

1

1/1 157892-0220 ADJUSTING DEVICE 1

1/2 157892-1320CONNECTORASSEMBLY

1

1/3 157892-1420 RETAINING NUT 1

1/4 157892-1800 BASE 1 For adjusting zero point

1/5 157954-3801 157954-3800 DIAL GAUGE 1 Measuring range: 0-5mm (x0.01mm)

1/6 157892-1100 PIN 1 Length: 60.5mm

1/7 157892-1200 PIN 1 Length: 50mm

1/8 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0mm

2 157944-9520 PLATE 1 For supporting nozzle holder

3 157914-2800 SOCKET WRENCH 1 For removing and installing nozzle retaining nut; SW19 mm

KBL2.1-S TYPE NOZZLE HOLDER



1




1/6 157892-1100 PIN 1 Length: 60.5mm





1



1

1/3 157892-1920 RETAINING NUT 1



1/6 157892-1100 PIN 1 Length: 60.5mm

1/7 157892-1200 PIN 1 Length: 50mm

1/8 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0mm



1. FOR ISUZU, MITSUBISHI: CLOSED METHOD

2. FOR HINO: CLOSED METHOD

3. FOR OPEN METHOD

- 153 -


1 2 3

1/11/5

1/2 1/3

1/4

1/6 1/7

1/8



1



1

1/3 157892-2020 RETAINING NUT 1



1/6 157892-1100 PIN 1 Length: 60.5mm

1/7 157892-1200 PIN 1 Length: 50mm

1/8 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0mm



4. FOR NISSAN DIESEL: CLOSED METHOD

- 154 -




1




1/4 157892-3000 PIN 1 Length: 60.4mm

2 157992-2521 157992-2520 PLATE 1 For supporting nozzle holder

3 157890-6200 SCRAPER 1 For cleaning nozzle seat

4 157890-6320 SCRAPER 1 For cleaning nozzle fuel oil chamber

KBL2.1-P TYPE NOZZLE HOLDER: OPEN METHOD

Note:

The adjusting device is available without the dial gauge (157954-3801). The part number is 105789-0600.

1 2 3 41/4 1/1

1/3

1/2

- 155 -




2 157892-3620CONNECTORASSEMBLY

1

3 157892-3500 PIN 1 Length: 45mm




KBL2.2-P TYPE NOZZLE HOLDER: OPEN METHOD

1 2 3 4 5

6 7 8

7/1

7/2

7/3



2 157892-3620CONNECTORASSEMBLY

1

3 157892-3500 PIN 1 Length: 45mm




7 157892-3120 RETAINING NUT 1

7/1 157892-3100 RETAINING NUT 1 M15×0.5; SW17 L=65mm

7/2 026508-1140 GASKET 1 For plug; φ8.2×φ11.4; t=1.0mm

7/3 157892-1600 PLUG 1 M8×1.0; SW12

8 157892-3200 GASKET 1 For retaining nut; φ10.2×φ13.2; t=1.0mm

KBL2.2-P TYPE NOZZLE HOLDER: CLOSED METHOD

- 156 -



Note:




1

1/1 157892-4121 157892-4120 ADJUSTING DEVICE 1 Part of key no. 1

1/1/1 157892-4100 HOLDER 1 For installing cap nut; M10x1.0


1/1/3 157892-1000 NUT 1 For securing dial gauge

1/2 157954-3801 157954-3800 DIAL GAUGE 1 Measuring range: 0-5 mm (x0.01)

1/3 157892-4200 PIN 1 L=160 mm (excluding length of thread)


1/6 157892-4020 RETAINING NUT 1

1/6/1 157892-4000 RETAINING NUT 1 M19x0.75; SW22 mm, L=84 mm

1/6/2 026508-1140 GASKET 1 For plug;φ8.2xφ11.4; t=1.0 mm

1/6/3 157892-1600 PLUG 1 M8x1.0; SW12 mm

1/7 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0 mm

2 157944-9520 PLATE 1 For supporting nozzle holders

3 157911-8100 WRENCH 1 For adjusting first opening pressure; SW5 mm

4 157914-2800 WRENCH 1 For removing and installing retaining nut ; SW19 mm

5 157914-0500 WRENCH 1 For removing and installing adjustment retaining nut; SW22 mm


1 105789-0700ADJUSTING DEVICEASSMBLY

1

1/1 157892-4420 ADJUSTING DEVICE 1 Part of key no. 1





1/6 157892-4020 RETAINING NUT 1



1/6/3 157892-1600 PLUG 1 M8x1.0, SW12 mm

1/7 157892-1500 GASKET 1 φ12.2xφ15.9; t=1.0 mm


3 157911-8100 WRENCH 1 For adjusting first opening pressure; SW5 mm

4 157914-2800 WRENCH 1 For removing and installing retaining nut ; SW19 mm

5 157914-0500 WRENCH 1 For removing and installing adjustment retaining nut; SW22 mm

1. FOR LARGE HINO TRUCKS

2. FOR MEDIUM-SIZED HINO TRUCKS

Note:


- 157 -


2

1/2

1/7

3

4 5

1

1/3 1/4 1/5

1/1

1/1/3

1/1/1

1/1/2

1/6

1/6/1

1/6/2

1/6/3

- 158 -




1

1/1 157892-4420 ADJUSTING DEVICE 1 Part of key no. 1








1/8 157892-4020 RETAINING NUT 1



1/8/3 157892-1600 PLUG 1 M8x1.0; SW12 mm

1/9 157892-1500 GASKET 1 For retaining nut; φ12.2xφ15.9; t=1.0 mm


3 157914-2800 WRENCH 1 For removing and installing retaining nut, SW19 mm

4 157914-0500 WRENCH 1 For removing and installing adjustment retaining nut, SW22mm




1

1/1 157892-4121 157892-4120 ADJUSTING DEVICE 1 Part of key no. 1








1/8 157892-4020 RETAINING NUT 1

1/8/1 157892-4000 RETAINING NUT 1 M19x0.75; SW22 mm; L=84 mm

1/8/2 026508-1140 GASKET 1 For plug;φ8.2xφ11.4, t=1.0 mm

1/8/3 157892-1600 PLUG 1 M8x1.0; SW12 mm

1/9 157892-1500 GASKET 1 For retaining nut; φ12.2xφ15.9; t=1.0 mm


3 157914-2800 WRENCH 1 For removing and installing retaining nut, SW19 mm

4 157914-0500 WRENCH 1 For removing and installing adjustment retaining nut, SW22mm

Note:


1. FOR MITSUBISHI

2. FOR NISSAN DIESEL

Note:


- 159 -


2

1/2

1/9

3

4

1

1/1

1/1/3

1/1/1

1/1/2

1/3 1/4 1/5 1/6 1/7

1/8

1/8/1

1/8/2

1/8/3

- 160 -




1

1/1 157892-5020 ADJUSTING DEVICE 1 Part of key no 1


1/1/2 157892-1000 NUT 1 For fixing dial gauge




1/5 157892-5120 RETAINING NUT 1

1/5/1 157892-5100 RETAINING NUT 1 M15x0.5; SW17; L=70 mm


1/5/3 157892-1600 PLUG 1 M8x1.0; SW12 mm

1/6 157892-3200 GASKET 1 For retaining nut;φ10.2xφ13.2; t=1.0 mm


3 157944-9520 PLATE 1 For supporting flange type nozzle holders

KBL2.4-P TYPE NOZZLE HOLDER

Note:


2

1/2

1/6

31

1/1/2

1/1/1

1/3 1/4

1/51/5/3

1/5/21/5/1

1/1

- 161 -


MEMO

- 162 -



1 157808-0020 157805-0220 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M12x1.5, M14x1.5)

2 157808-0120 157805-0320 For adjusting VE pump (φ2xφ6x840mm; M12x1.5, M14x1.5)

3 157808-0220 157805-0520 For adjusting PE-A, PE-AD, PE-MD pumps (φ2xφ6x600mm; M14x1.5, M14x1.5)

4 157808-0320 157805-1120 For adjusting PE-P, PE-PD pumps (φ3xφ8x600mm; M14x1.5, M14x1.5)


6 157808-0520 157805-2020 For adjusting PE-ZW, PE-ZWX, PE-ZWY pumps (φ4xφ8x1500mm; M18x1.5, M18x1.5)



9 157808-0920 157805-3320 For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M14x1.5, M12x1.5)

10 157808-1020 157805-3820 For adjusting PE-A, PE-AD, PE-MD pumps (φ2xφ6x600mm; M14x1.5, M14x1.5)

11 157808-1120 157805-3920 For pumps with unified threads (φ2xφ6x600mm; 9/16-18UNF, M14x1.5)

12 157808-1220157805-2320157805-4420

For adjusting PES-K, PE-A pumps (φ2xφ6x600mm; M14x1.5, M12x1.5)

13 157808-1320 157805-4720 For adjusting PE-P pump (set of 12; for assemblies 157808-1420～ 157808-1920)

13/1 157808-1420 157805-4820 For adjusting PE-P pump (cylinders 6, 7; φ3xφ8x600mm; M14x1.5, M14x1.5)





13/6 157808-1920 157805-5320 For adjusting PE-P pump (cylinders 1, 12;φ3xφ8x600mm; M14x1.5, M14x1.5)

14 157808-2020 157805-5420 For adjusting PE-PD pump (set of 6; for assemblies 157808-2120～ 157808-2420)

14/1 157808-2120 157805-5520 For adjusting PE-PD pump (cylinders 4, 5, 6;φ3xφ8x600mm; M18x1.5, M14x1.5)

14/2 157808-2220 157805-5620 For adjusting PE-PD pump (cylinder 7; φ3xφ8x600mm; M18x1.5, M14x1.5)



15 157808-2520 157805-5920For adjusting PES12P pump with variable timer (set of 12;for assemblies 157808-2620～ 157808-3720)

15/1 157808-2620 157805-6020 For adjusting PES12P pump with variable timer (cylinder 1;φ3xφ8x600mm; M14x1.5, M14x1.5)

15/2 157808-2720 157805-6120 For adjusting PES12P pump with variable timer (cylinder 2; φ3xφ8x600mm; M14x1.5, M14x1.5)




INJECTION PIPES FOR TEST BENCHES

- 163 -










16 157808-3820 157805-7320 For new VE injection system (φ2xφ6x450mm; M12x1.5, M14x1.5)

17 157808-3920 157805-7420 For new VE injection system (φ2xφ6x450mm; M14x1.5, M14x1.5)

18 157808-4020 157805-7520 For adjusting P-S7S pump (φ4xφ8x1000mm; M18x1.5, M14x1.5)

19 157808-4120 157805-7720 For USA (φ3xφ6x600mm; M18x1.5, M14x1.5)



22 157808-4420 157805-8020 For USA (φ3xφ6x600mm; 9/16-18UNF, M14x1.5)


24 157808-4620 157805-9520 For adjusting PE-Z pump (φ3xφ8x600mm; M18x1.5, M14x1.5)

- 164 -


1 2 3 4 5

6 7 8 9 10

11

13/3

14/1

15/1

15/6

15/11 15/12 16 17 18

15/1015/915/815/7

15/2 15/3 15/4 15/5

12 13 13/1 13/2

1413/613/513/4

14/2 14/3 14/4 15

- 165 -


19 20 21 22 23

24

- 166 -


FIXING STANDSPE TYPE INJECTION PUMP FIXING STANDS

NO. PART NO. OLD PART NO. INJECTION PUMP TYPE APPLICATION

1 105781-0471 105781-0470

PE-A, -AD, -MD (base type)

For mounting pump on the test stand (For 110 mm center height;concave top)

2 105781-0431 105781-0430For mounting pump on the test stand (For 125 mm center height;concave top)

3 105781-0690For mounting pump on the test stand (For 110 mm center height;channel top)

4 105781-0720For mounting pump on the test stand (For 125 mm center height;channel top)

5 105781-0790

MD-TICS (base type)


6 105781-0800For mounting pump on the test stand (For 125 mm center height;concave top)

7 105781-0531 105781-0530For mounting pump on the test stand (For 110 mm center height;channel top)

8 105781-0740105781-0530

+157810-2100

For mounting pump on the test stand (For 125 mm center height;channel top)

9 105781-0551 105781-0550For mounting pump on the test stand (For 110 mm center height;flat top)

10 105781-0760105781-0550

+157810-2100

For mounting pump on the test stand (For 125 mm center height;flat top)

11 105781-0481 105781-0480PE-P, -PD, HD-TICS (base type)


12 105781-0421 105781-0420For mounting pump on the test stand (For 125 mm center height;flat top)

13 105781-0461 105781-0460

PE-ZW, ZWX (base type)


14 105781-0770105781-0460

+157810-2100


15 105781-0511 105781-0510

PE-ZWY (base type)


16 105781-0780105781-0510

+157810-2100


17 105781-0121 105781-0120PES-K (for drive side;flange type)

For mounting pump on the test stand (For 110 mm center height)

18 105781-0620105781-0120

+157810-2100


19 105781-0580PE2A (for drive side; flange type)


20 105781-0630 For mounting pump on the test stand (For 125 mm center height)

21 105781-0051 105781-0050PES-A, -AD, -MD, MD-TICS(for drive side; flange type)


22 105781-0640105781-0050

+157810-2100


23 105781-0301 105781-0300

PES-P, -PD, HD-TICS(for drive side; flange type)


24 105781-0590For mounting pump on the test stand (For 110 mm center height;PES-P in-line type)

25 105781-0600For mounting pump on the test stand (For 110 mm center height;PES-PD)

26 105781-0650105781-0300

+157810-2100


27 105781-0660For mounting pump on the test stand (For 125 mm center height;PES-P in-line type)

28 105781-0670For mounting pump on the test stand (For 125 mm center height;PES-PD)

- 167 -



29 105781-0521 105781-0520PES-ZW, -ZWX (for drive side;flange type)


30 105781-0680105781-0520

+157810-2100


31 105781-0700PES-A, -AD, -MD(for governor side; flange type)


32 105781-0730 For mounting pump on the test stand (For 125 mm center height)

33 105781-0541 105781-0540MD-TICS (for governor side;flange type)


34 105781-0750105781-0540

+157810-2100


35 105781-0201 105781-0200

PES-P, -PD, HD-TICS(for governor side; flange type)

For mounting pump on the test stand (For 110 mm center height;governor side)

36 105781-0710For mounting pump on the test stand (For 110 mm center height;middle stand)

37 105781-0451 105781-0450For mounting pump on the test stand (For 125 mm center height;governor side)

38 105781-0561 105781-0560For mounting pump on the test stand (For 125 mm center height;middle stand)

39 105781-0461 105781-0460PES-ZW, -ZWX(for governor side; flange type)


40 105781-0770105781-0460

+157810-2100


41 105781-0810 PE-P (base type)For mounting pump on the test stand (For 125 mm center height;concave top)

42 105781-0860HD-TICS� (base type)


43 105781-0820For mounting pump on the test stand (For 125 mm center height;flat top)

Ⅲ

- 168 -


29 30

31 32 33 34 35

36 37 38 39 40

1 2 3 4 5

6 7 8 9 10

11

16

21

26 27 28

12 13 14 15

20191817

22 23 24 25

- 169 -


41 42 43

- 170 -



1 105796-0000 All pumps (flange type) For drive side

2 157811-0521 VE pump (flange type) For drive side (center diaφ50)

3 157811-0421 PES-K (flange type) For drive side (center diaφ74)

4 157811-0321 PES-K (flange type) For drive side (center diaφ76)

5 105796-0170 PE-A, -AD, -MD (base type) For drive side and governor side (for rounded base)

6 157811-1021 PE-A (flange type) For PE2A pump drive side (center diaφ68)

7 105796-0070 PE-A, -AD, -MD (flange type) For governor side

8 105796-0060 PE-A, -AD, -MD (base type) For drive side and governor side (for square base)

9 157811-0721 PE-A, -AD, -MD (flange type) For drive side (center diaφ68)

10 105796-0080 TC-MD (base type) For drive side and governor side (for rounded base)

11 157811-0821 TC-MD (flange type) For drive side (center diaφ78)

12 105796-0110 TC-MD (flange type) For governor side

13 105796-0090 TC-MD (base type) For drive side and governor side (for square base)


15 105796-0100 TC-MD (base type) For drive side and governor side (for flat base)


17 105796-0030 PE-P, -PD, TC-HD (base type) For drive side and governor side (for rounded base)

18 157811-0921 PE-P, -PD, TC-HD (flange type) For drive side (center diaφ95)

19 105796-0180 PE-P, -PD, TC-HD (flange type) For governor side

20 157811-2421 PE-P, -PD, TC-HD (flange type) For drive side (center diaφ100)

21 105796-0160 PE-P, -PD, TC-HD (base type) For drive side and governor side (for flat base)

22 157811-2521 PE-P, -PD, TC-HD (flange type) For parallel PES-P type pump drive side (center diaφ105)

23 105796-0120 PE-P, -PD, TC-HD (flange type) For center

24 157811-7320 PE-P, -PD, TC-HD (flange type) For PES-PD pump drive side (center diaφ95)

25 105796-0050 PE-ZW, -ZWX (base type) For drive side and governor side (for rounded base)

26 105796-0140 PE-ZW, -ZWX (flange type) For drive side

27 105796-0050 PE-ZW, -ZWX (flange type) For governor side (same as base type)

28 105796-0130 PE-ZWY (base type) For drive side and governor side (for flat base)

29 105796-0150 TC-HD(�) (base type) For drive side and governor side (for flat base)

3-POINT FIXING STANDS FOR

10NP, 20NP TEST BENCHES

Ⅲ

- 171 -


1 2 3 4 5

6 7 8 9 10

11

16

21

26 27 28 29

12 13 14 15

20191817

22 23 24 25

- 172 -



1 105781-0361 105781-0360 VE type (flange type) For 110 mm center height

2 105781-0610105781-0360

+157810-2100

VE type (flange type) For 125 mm center height

VE TYPE INJECTION PUMP FIXING STANDS

1 2

- 173 -


NO. PART NO. OLD PART NO. ENGINE TYPE APPLICATION

1 157811-2521 157811-2520 KOMATSU SA12V170B engines Adapter flange for mounting PES-P pump (105mm diameter)

2 157811-2621 157811-2620 ISUZU 4HE1-T and 4HG1 engines Adapter flange for mounting PES-AD pump (87mm diameter)

PES TYPE INJECTION PUMP FIXING STANDS

1 2

- 174 -



1 157656-1020 MEASURING UNIT 1

2 157656-2020 DISPLAY UNIT 1

3 157683-0000 MEASURING CYLINDER 12

4 157683-0100 MEASURING CYLINDER 12

5 157678-0200 RUBBER HOSE 1

6 157676-1100 BOLT 1

MEASURING DEVICES FOR 10NP, 20NP TEST BENCHESZGM, ZGD MEASURING DEVICE

(Part No. 157656-0020)

1 2 3 4 5

6

- 175 -


MEMO

- 176 -



1 157655-1020 MEASURING UNIT 1

2 157677-2300 HOUSING 1

3 157673-0100 CONSOLE 1

4 157673-0020 MONITOR 1

5 157677-0700MAIN CONNECTIONCABLE

1

6 157677-0400 CONNECTING CABLE 1

7 157681-8200 PLAIN WASHER 8

8 157677-1900HEX-SOCKET-HEADBOLT

4

9 157677-2200 FASTENING PLATE 3

10 157682-2300 CABLE STRAP 3

11 157673-0200 DACRON TAPE 1

12 157673-0300 DACRON TAPE 1


14 157673-0400 BRACKET 1

15 157673-0500 PLAIN WASHER 2

16 157673-0600 HEXAGON NUT 2

17 157676-0500 NUT 4

18 157682-0000 INLET-UNION SCREW 1

19 157682-0100 FLAT SEAL RING 4

20 157681-4920 INLET UNION 1

21 157682-0300 CLOSING NIPPLE 12

22 157682-0400 O-RING 24

23 157682-0500 O-RING 24

24 157678-0200 RUBBER HOSE 2


26 157675-0120 PRINTER 1

27 157682-1900CONNECTING CABLE,PRINTER-P/C

1

28 157682-2900 CHANGEOVER SET 1

29 157671-0420 COMPUTER UNIT 1

30 157674-0220 KEY BOARD 1

31 157674-0100 COVER 1

ZCM, ZCD-1 MEASURING DEVICE

(Part No. 157655-0020)

- 177 -


1 2 3 4 5

6 7 8 9 10

11

16

21

26 27

31

28 29 30

12 13 14 15

20191817

22 23 24 25

- 178 -



1 157677-0700MAIN CONNECTIONCABLE

1


3 157655-1020MEASURING CELLSUPPORT

1

4 157677-0120 EQUIPMENT WAGON 1

5 157673-0020 MONITOR 1

6 157677-2100 IDENTIFICATION PLATE 1

7 157682-2400 CONNECTION CABLE 2

8 157682-0000 INLET - UNION SCREW 1

9 157682-0100 FLAT SEAL RING 4

10 157681-4920 INLET UNION 1

11 157682-0300 CLOSING NIPPLE 12

12 157682-0400 O-RING 24

13 157682-0500 O-RING 24

14 157678-0200 RUBBER HOSE 2

15 157675-0120 PRINTER 1

16 157682-1900CONNECTING CABLE,PRINTER-P/C

1

17 157682-2900 CHANGEOVER SET 1

18 157671-0420 COMPUTER UNIT 1

19 157674-0220 KEY BOARD 1

20 157674-0100 COVER 1

ZCM, ZCD-2 MEASURING DEVICE

(Part No. 157655-5020)

- 179 -


1 2 3 4 5

6 7 8 9 10

11

16

12 13 14 15

19 201817

- 180 -


MEMO

- 181 -

DIMENSIONS AND APPLICATIONS

Page　

010006-1440～～～～～ 029920-8020 …………………………………………………………………………… 183 to 188

105765-1370～～～～～ 105780-8250 …………………………………………………………………………… 189 to 191

105781-0010～～～～～ 105781-4320 …………………………………………………………………………… 192 to 198

105782-0121～～～～～ 105783-0090 …………………………………………………………………………… 199 to 203

105784-0110～～～～～ 105784-1110 …………………………………………………………………………… 204 to 207

105785-0030～～～～～ 105785-7100 …………………………………………………………………………… 208 to 219

105789-0010～～～～～ 105794-0120 …………………………………………………………………………… 220 to 224

105796-0000～～～～～ 105796-0180 …………………………………………………………………………… 225 to 226

132204-0100～～～～～ 157683-0100 …………………………………………………………………………… 227 to 231

157805-0220～～～～～ 157808-4620 …………………………………………………………………………… 232 to 239

157811-0321～～～～～ 157830-3520 …………………………………………………………………………… 240 to 247

157840-0900～～～～～ 157843-8821 …………………………………………………………………………… 248 to 252

157844-0320～～～～～ 157845-8820 …………………………………………………………………………… 253 to 259

157846-0020～～～～～ 157847-0620 …………………………………………………………………………… 260 to 263

157856-0020～～～～～ 157858-1620 …………………………………………………………………………… 264 to 268

157890-1100～～～～～ 157892-7300 …………………………………………………………………………… 269 to 277

157910-0300～～～～～ 157921-9820 …………………………………………………………………………… 278 to 289

157922-0900～～～～～ 157925-9700 …………………………………………………………………………… 290 to 302

157926-0120～～～～～ 157926-9820 …………………………………………………………………………… 303 to 306

157927-0920～～～～～ 157932-4400 …………………………………………………………………………… 307 to 312

157943-0020～～～～～ 157951-1100 …………………………………………………………………………… 313 to 315

157954-0101～～～～～ 157955-6300 …………………………………………………………………………… 316 to 318

157970-0500～～～～～ 157992-6523 …………………………………………………………………………… 319 to 322

307610-0050～～～～～ 407980-4340 …………………………………………………………………………… 323 to 326

- 182 -


- 183 -

010010-2200BOLTFor fixing bracket (157944-7200)

010206-1040SOCKET HEAD BOLTFor lubricating oil drainM6x1; L=10mm; SW5

010206-1240SOCKET HEAD BOLTM6x1; L=12mm; SW5

010206-4540SOCKET HEAD BOLTFor fixing holders for PFR-MD type pumps(M6x1; L=45mm)

010206-2040SOCKET HEAD BOLTFor fixing PFR-MD type (M6x1; L=20mm)

010206-1640SOCKET HEAD BOLTM6x1; L=16mm; SW5

010208-1240SOCKET HEAD BOLTFor fixing holders for PFR-MD type pumps(M8x1.25; L=12mm)

010208-2040SOCKET HEAD BOLTFor fixing PFR-KX and -KD type pumps(M8x1.25; L=20mm)

010206-6040SOCKET HEAD BOLTFor fixing holders for PFR pumps(M6x1; L=60mm)

010206-5540SOCKET HEAD BOLTFor fixing holders for PFR-KX and -KD typepumps (M6x1; L=55mm)

010006-1440BOLTIncluded in measuring unit(Part No. 105782-0010); M6x1; SW10 mm

010010-2040BOLTIncluded in measuring unit(Part No. 105782-0010); M10x1.5; SW17 mm

- 184 -


011105-1220SET SCREWFor securing handle nuts(M5x0.8; L=12mm; SW2.5)

013021-2120NUTFor fixing coupling (M12x1.75; t=10mm)

012555-1040SCREWFor fixing cover

013121-4140NUTM14x1.5; t=11mm

013030-5220NUTFor securing handle (M5x0.8; t=3.2mm)

011005-0840SET SCREWM5x0.8; L=8mm; SW2.5

013021-0040NUTIncluded in measuring unitPart No. 105782-0010

010208-2540SOCKET HEAD BOLTFor fixing holders for PFR-KD and -KX typepumps (M8x1.25; L=25mm)

010235-1020SOCKET HEAD BOLTFor securing pins to flange(M5x0.8; L=10mm)

012655-0860SCREWComponent part of pressure control kitPart No. 105782-0121 (M5x0.8; L=8mm)


- 185 -

014011-2140WASHERφ 12.5xφ 26; t=2.3mm

014111-0440SPRING WASHERIncluded in measuring unitPart No. 105782-0010

014110-6440SPRING WASHERIncluded in measuring unitPart No. 105782-0010

014020-5190WASHERComponent part of pressure control kitPart No. 105782-0121(φ 5.5xφ 10; t=0.8mm)

017211-2010HOSE CLAMPFor VE pump solenoid timer adjustment toolPart No. 157845-6520

017211-0010HOSE CLAMPFor VE pump solenoid timer adjustment toolPart No. 157845-6520

015060-3680PINFor aligning holder

016809-0020STEEL BALLFor PE(S)-A, -AD, -MD type pumps(Dia. 9 mm)

- 186 -


026514-2040GASKETFor VE pump solenoid timer adjustment toolPart No. 157845-6520(φ 14.2xφ 19.9; t=1.5mm)

027412-2440EYE BOLTAccessory part for 5NP and 10NP testbenches (M12x1.5)

��

��

��

026508-1140GASKETFor plug;φ 8.2xφ 11.4; t=1mm

026512-1540GASKETFor connecting piping supply port(φ 12.2xφ 15.4; t=1.5mm)

026512-1640GASKETFor VE pump solenoid timer adjustment toolPart No. 157845-6520(φ 12.2xφ 15.9; t=1.5mm)

020006-1440BOLTFor fixing bearing cover(M6x1; L=14mm; SW10)

020365-1040BOLTFor fixing connector(M5x0.8; L=10mm; SW10)

025805-1910WOODRUFF KEYT=5mm

023641-2410SPRING WASHERFor fixing coupling

026506-1040GASKETφ 6.2xφ 9.9; t=1mm

026510-1340GASKETFor connecting piping to test oil supply port(φ 10.2xφ 13.4; t=1.0mm)


- 187 -

029301-2040WASHERφ 12.5xφ 22; t=2.5mm

029300-6040WASHERFor adjustment between collar and holder(t=1.0mm)


029001-2090BOLTM12x1.5; L=45mm

029111-4050PLUGFor adjusting injection timing(M14x1.5; SW 19 mm)

029001-2280BOLTFor SA-A type (M12x1.5; L=45mm)

029001-2220BOLTFor SA-B type (M12x1.5; L=60mm)



029111-8080PLUGFor injection timing adjustment (M18x1.5)

029301-5020WASHERφ 15xφ 28; t=3mm

029301-2260WASHERφ 12.5xφ 24; t=2.3mm

- 188 -


029731-4080EYE BOLTAccessory part for 5NP and 10NP testbenches (M14x1.5)

029731-2010EYE BOLTFor fuel inlet at adjustment (M12x1.5);for PFR-KD, -KX, -MD pumps

029711-4190EYEAccessory part for 5NP and 10NP testbenches

029711-2240EYEAccessory part for 5NP and 10NP testbenches

029711-2180EYEFor VE pump solenoid timer adjustment toolPart No. 157845-6520 (inside dia: 12 mm)

029711-2160EYEFor adjusting VE pumps(inside dia: 12mm; UNF3/8'’)

029711-2150EYEFor adjusting PFR-KD, -KX pumps(inside dia: 12mm; UNF5/8'’)

029711-4420EYEFor VE pump solenoid timer adjustment toolPart No. 157845-6520 (inside dia: 14 mm)

029731-2200EYE BOLTFor VE pump solenoid timer adjustment toolPart No. 157845-6520 (M12x1.5)

029920-8020CAPIncluded in measuring unitPart No. 105782-0010

- 189 -


105765-1380ADJUSTMENT; VE KIT10NP, 20NP test bench VE type pump adjustment kit

105765-1370TEST BENCH ATTACHMENTSStandard 10NP, 20NP test bench kit

- 190 -


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105765-1420ADJUSTMENT; PES-PD KIT10NP, 20NP test bench PE(S)-PD type pump adjustment kit

105765-1410ADJUSTMENT; PE-P KIT10NP, 20NP test bench PE(S)-P type pumpadjustment kit

105765-1400ADJUSTMENT; PE-A KIT10NP, 20NP test bench PE(S)-A, -AD, -MD type pump adjustment kit

105765-1390ADJUSTMENT; PES-K KIT10NP, 20NP test bench PE(S)-K type pumpadjustment kit

105765-1350ADJUSTMENT; VE KITNew injection measurement test lines

105765-1290PIPING ASSEMBLYVE pump adjustment tools

105780-0050NOZZLEFor adjusting PE(S)-P, -PD, -ZWY pumps;NP-DN6TD119NP1T

105780-0000NOZZLEFor adjusting PES-K, -A, -AD, -MD, -P, -VE,PFR-KD, -MD pumps; NP-DN12SD12T

105780-0060NOZZLEFor adjusting VE(COVEC-F), PFR-KX pumpsNP-DN0SD1510


- 191 -

105780-0120NOZZLEFor adjusting HD-TICS, MD-TICS, MITICSpumps

105780-8250NOZZLE & HOLDER ASSYFor adjusting HD-TICS, MD-TICS, MITICSpumps (Nozzle Part No. 105780-0120)

105780-8190NOZZLE & HOLDER ASSYFor adjusting VE(COVEC-F), PFR-KX pumps(Nozzle Part No. 105780-0060)

105780-8180NOZZLE & HOLDER ASSYFor adjusting PFR-KD, -MD pumps(Nozzle Part No. 105780-0000)

105780-8140NOZZLE & HOLDER ASSYFor adjusting PE(S)-A, -AD, -MD, -P pumps(Nozzle Part No. 105780-0000)

105780-8130NOZZLE & HOLDER ASSYFor adjusting PE(S)-P, -PD, -ZWY pumps(Nozzle Part No. 105780-0050)

105780-2190NOZZLE HOLDERFor adjusting HD-TICS, MD-TICS, MITICSpumps (Nozzle Part No. 105780-0120)

105780-2090NOZZLE HOLDERFor adjusting PE(S)-P, -PD, -ZWY pumps(Nozzle Part No. 105780-0050)

105780-2080NOZZLE HOLDERFor adjusting PE(S)-A, -AD, -MD, -P, VEpumps (Nozzle Part No. 105780-0000)

105780-2140NOZZLE HOLDERFor adjusting PFR-KD, -MD pumps(Nozzle Part No. 105780-0000)

105780-2150NOZZLE HOLDERFor adjusting VE(COVEC-F), PFR-KX pumps(Nozzle Part No. 105780-0060)

- 192 -


105781-0170FIXING STANDFor mounting PE-P pump on the test stand(center height: 110mm)

105781-0160FIXING STANDFor mounting flange type pumps on the teststand (center height: 110mm)

105781-0010CLAMPING DEVICEFor mounting PE.A(D) pump(5NP and 10NP)

105781-0201FIXING STANDFor mounting PES-P, -PD, HD-TICS flangetype pumps on the test stand (center height:110mm; governor side)

105781-0200FIXING STANDFor mounting PES-PD pump on the teststand (center height: 110mm)

105781-0190FIXING STANDFor mounting PE-P pump on the test stand(center height: 125mm)

105781-0180FIXING STANDFor mounting flange type pumps on the teststand (center height: 125mm)

105781-0120FIXING STANDFor mounting PES-K pump on the test stand(center height: 110mm)

105781-0121FIXING STANDFor mounting PES-K flange type pump onthe test stand (center height: 110mm; driveside)

105781-0051FIXING STANDFor mounting PES-A, -AD, -MD, MD-TICSflange type pumps on the test stand (centerheight: 110mm; drive side)


105781-0300FIXING STANDFor mounting PES-PD, HD-TICS pumps onthe test stand (center height: 110mm)


- 193 -

105781-0451FIXING STANDFor mounting PES-P, -PD, HD-TICS flangetype pumps on the test stand (center height:125mm; governor side)

105781-0450FIXING STANDFor mounting PES-P, -PD, HD-TICS pumpson the test stand (center height: 125mm)

105781-0420FIXING STANDFor mounting PES-P, -PD, HD-TICS pumpson the test stand (center height: 125mm)

105781-0421FIXING STANDFor mounting PE-P, -PD, HD-TICS base typepumps on the test stand (center height:125mm; flat top)

105781-0431FIXING STANDFor mounting PE-A, -AD, -MD base typepumps on the test stand (center height:125mm; concave top)

105781-0430FIXING STANDFor mounting PE-A, -AD, -MD pumps on thetest stand (center height: 125mm)

105781-0460FIXING STANDFor mounting PE-ZW, -ZWY pumps on thetest stand (center height: 110mm)

105781-0470FIXING STANDFor mounting PE-A, -AD, -MD pumps on thetest stand (center height: 110mm)

105781-0471FIXING STANDFor mounting PE-A, -AD, -MD base typepumps on the test stand (center height:110mm; concave top)

105781-0301FIXING STANDFor mounting PES-P, HD-TICS flange typepumps on the test stand (center height:110mm; drive side)

105781-0461FIXING STANDFor mounting PE-ZW, -ZWX base typepumps on the test stand (center height:110mm; concave top)

105781-0361FIXING STANDFor mounting VE(COVEC-F) pump on thetest stand (center height: 110mm)

- 194 -


105781-0510FIXING STANDFor mounting PE-ZWY pump on the teststand (center height: 125mm)

105781-0511FIXING STANDFor mounting PE-ZWY base type pump onthe test stand (center height: 110mm; flattop)

105781-0520FIXING STANDFor mounting PES-ZW, -ZWX pumps on thetest stand (center height: 125mm)

105781-0480FIXING STANDFor mounting PE-P, -PD, HD-TICS pumps onthe test stand (center height: 110mm)

105781-0481FIXING STANDFor mounting PE-P, -PD, HD-TICS base typepumps on the test stand (center height:110mm; flat top)

105781-0521FIXING STANDFor mounting PES-ZW, -ZWX flange typepumps on the test stand (center height:110mm; drive side)

105781-0550FIXING STANDFor mounting MD-TICS pump on the teststand (center height: 110mm)

105781-0541FIXING STANDFor mounting MD-TICS flange type pump onthe test stand (center height: 110mm;governor side)


105781-0531FIXING STANDFor mounting MD-TICS base type pump onthe test stand (center height: 110mm;channel top)


105781-0551FIXING STANDFor mounting MD-TICS base type pump onthe test stand (center height: 110mm; flattop)


- 195 -


105781-0670FIXING STANDFor mounting PES-PD flange type pump onthe test stand (center height: 125mm; driveside)


105781-0561FIXING STANDFor mounting PE-P, -PD, HD-TICS flangetype pumps on the test stand (center height:125mm; middle stand)

105781-0560FIXING STANDFor mounting PE-P, -PD, HD-TICS pumps onthe test stand (center height: 125mm)

105781-0590FIXING STANDFor mounting PES-P flange type pump onthe test stand (center height: 110mm; driveside)

105781-0600FIXING STANDFor mounting PES-PD flange type pump onthe test stand (center height: 110mm; driveside)


105781-0620FIXING STANDFor mounting PES-K flange type pump onthe test stand (center height: 125mm; driveside)

105781-0610FIXING STANDFor mounting VE(COVEC-F) pump on thetest stand (center height: 125mm)

105781-0580FIXING STANDFor mounting PE2A flange type pump on thetest stand (center height: 110mm; drive side)

105781-0630FIXING STANDFor mounting PE2A flange type pump on thetest stand (center height: 125mm; drive side)

- 196 -


105781-0680FIXING STANDFor mounting PES-ZW, -ZWX flange typepumps on the test stand (center height:125mm; drive side)

105781-0780FIXING STANDFor mounting PE-ZWY base type pump onthe test stand (center height: 125mm; flattop)

105781-0770FIXING STANDFor mounting PE-ZW, -ZWX base typepumps on the test stand (center height:125mm; concave top)

105781-0710FIXING STANDFor mounting PES-P, -PD, HD-TICS flangetype pumps on the test stand (center height:110mm; middle stand)

105781-0720FIXING STANDFor mounting PE-A, -AD, -MD base typepumps on the test stand (center height:125mm; channel top)

105781-0730FIXING STANDFor mounting PES-A, -AD, -MD flange typepumps on the test stand (center height:125mm; governor side)

105781-0700FIXING STANDFor mounting PES-A, -AD, -MD flange typepumps on the test stand (center height:110mm; governor side)

105781-0690FIXING STANDFor mounting PE-AD, -MD base type pumpson the test stand (center height: 110mm;channel top)

105781-0750FIXING STANDFor mounting TCS-MD flange type pump onthe test stand (center height: 125mm;governor side)

105781-0790FIXING STANDFor mounting TC-MD base type pump on thetest stand (center height: 110mm; concavetop)

105781-0740FIXING STANDFor mounting TC-MD flat base type pump onthe test stand (center height: 125mm;channel top)

105781-0760FIXING STANDFor mounting TC-MD full flat base typepump on the test stand (center height:125mm; flat top)


- 197 -

105781-4180DRIVING STANDFor driving PFR1MD pump(center height: 110mm)

105781-4160DRIVING STANDFor driving PFR4KD pump(center height: 110mm)




105781-0860FIXING STANDFor mounting HD-TICS pump on the teststand (center height: 110mm)

105781-0830FIXING STANDFor mounting MITICS pump on the test stand(center height: 125mm)

105781-0820FIXING STANDFor mounting HD-TICS pump on the teststand (center height: 125mm)

105781-0870FIXING STANDFor mounting PES-A pump on the test stand(center height: 125mm)

105781-0880FIXING STANDFor mounting PES-A pump on the test stand(center height: 110mm)

105781-0800FIXING STANDFor mounting TC-MD convex base type pumpon the test stand (center height: 125mm;concave top)

105781-0810FIXING STANDFor mounting PE-P base type pump on thetest stand (center height: 125mm)

- 198 -





105781-4300DRIVING STANDFor driving PFR4KX pump(center height: 110mm)



105781-4320DRIVING STANDFor driving PFR-MD, -KD, -KX type pumps(center height: 110mm and 125mm)



- 199 -

105782-0150PRESSURE CONTROL KITFor adjusting aneroid compensator andboost compensator; digital type

105782-0121PRESSURE CONTROL KITFor adjusting aneroid compensator and boost compensator

105782-4200MEASURING DEVICEFor measuring pump housing plain bearingwear of PE(S)-A, VE pumps(17mm dia. camshaft)

105782-4140MEASURING DEVICEFor measuring camshaft end play of PE(S)-P,MD-TICS pumps (25mm dia. camshaft)

105782-4130MEASURING DEVICEFor measuring pump housing plain bearingwear of PE(S)-AD, -MD, VE pumps(20mm dia. camshaft)

105782-4330MEASURING DEVICEFor measuring plunger pre-stroke of PE(S)-A, -AD, -MD pumps (Dial gauge Part No.157954-3601)

105782-4320MEASURING DEVICEFor measuring plunger pre-stroke of PES-K,-KD pumps(Dial gauge Part No. 157954-3600)

105782-4270MEASURING DEVICEFor measuring plunger pre-stroke of PE(S)-P,-PD pumps(Dial gauge Part No. 157954-4401)

105782-4210MEASURING DEVICEFor measuring PE(S)-P pump control rodtravel

105782-4020MEASURING DEVICEFor measuring PE-A pump tappet clearance(Dial gauge Part No. 157954-3601)

105782-4290MEASURING DEVICEFor measuring plunger pre-stroke of PE(S)-ZWX pump(Dial gauge Part No. 157954-4401)

- 200 -


105782-4390MEASURING DEVICEFor measuring plunger pre-stroke of MD-TICS, MITICS pumps (Dial gauge Part No.157954-4401)

105782-4380MEASURING DEVICEFor measuring camshaft end play of PE(S)-Ppump (30mm dia. camshaft)

105782-4371MEASURING DEVICEFor measuring plunger pre-stroke of HD-TICS pump(Dial gauge Part No. 157954-4401)

105782-4440MEASURING DEVICEFor measuring plunger pre-stroke of PES-K,PFR-K, -KD, -KX pumps(Dial gauge Part No. 157954-4401)

105782-4370MEASURING DEVICEFor measuring plunger pre-stroke of PE-Ppump (Dial gauge Part No. 157954-4400)

105782-4420MEASURING DEVICEFor measuring plunger pre-stroke of PE(S)-Apump (Dial gauge Part No. 157954-4401)

105782-4470MEASURING DEVICEFor measuring plunger pre-stroke of PE(S)-AD, -MD pumps

105782-4360MEASURING DEVICEFor measuring plunger pre-stroke of PE-ZWY pump(Dial gauge Part No. 157954-4401)

105782-4351MEASURING DEVICEFor measuring camshaft end play of PE-ZWY pump (35mm dia. camshaft)

105782-4340MEASURING DEVICEFor measuring plunger pre-stroke of PFR-MDpump (Dial gauge Part No. 157954-3601)

105782-4410MEASURING DEVICEFor measuring camshaft end play of PES-Kpump (17mm dia. camshaft)

105782-4430MEASURING DEVICEFor measuring plunger pre-stroke of PE(S)-AD, -MD pumps(Dial gauge Part No. 157954-4401)


- 201 -

105782-6230MEASURING DEVICEFor measuring VE pump control lever angle

105782-6200MEASURING DEVICEFor measuring PFR-MD, -KD, -KX pumpcontrol rack travel

105782-6170MEASURING DEVICEFor measuring control lever angle of RLDgovernor & VE pump

105782-6130MEASURING DEVICEFor measuring control rack travel; whenpump installed with drive side mounted boostcompensator

105782-6030MEASURING DEVICEFor measuring control lever angle and fixingcontrol lever

105782-6290MEASURING DEVICEFor measuring HD-TICS pump control rodtravel (Dial gauge Part No. 157954-3501)

105782-6280MEASURING DEVICEFor measuring PE(S)-A, -AD, -MD pumpcontrol rack travel (Dial gauge Part No.157954-3501)

105782-6190MEASURING DEVICEFor measuring PES-K pump control rackposition

105782-6220MEASURING DEVICEFor measuring PES-PD pump control rackposition

105782-6240MEASURING DEVICEFor measuring PE pump control rack position

105782-6270MEASURING DEVICEFor measuring PES-K pump control racktravel (Dial gauge Part No. 157954-3501)

105782-6300MEASURING DEVICEFor measuring PE(S)-PD pump control racktravel (Dial gauge Part No. 157954-3501)

- 202 -


105782-6420MEASURING DEVICEFor measuring MITICS pump pre-stroke

105782-6400MEASURING DEVICEFor KOMATSU SA12V170 engine

105782-6450MEASURING DEVICEFor adjusting PES-K pump rack stroke

105782-6331MEASURING DEVICEFor measuring control rod travel of PES-Ppump with variable timer

105782-6370MEASURING DEVICEFor measuring MD-TICS pump control rackposition

105782-6360MEASURING DEVICEFor measuring HD-TICS pump control rackposition

105782-6350MEASURING DEVICEFor measuring PE-ZWY pump control rackposition

105782-6383MEASURING DEVICEFor measuring PE(S)-P, MD-TICS, HD-TICS,MITICS pump control rack position(Dial gauge Part No. 157954-3501)

105782-6390MEASURING DEVICEFor KOMATSU SA12V140 engine

105782-6391MEASURING DEVICEFor MITSUBISHI S12A engine andKOMATSU SA12V engine

105782-6310MEASURING DEVICEFor measuring PE(S)-ZW, -ZWX pumpcontrol rack travel

105782-6340MEASURING DEVICEFor measuring PE(S)-ZW(X) pump controlrack position


- 203 -

105782-8290MEASURING DEVICEFor measuring VE (COVEC-F) pump timerstroke (low pressure side)

105782-8260MEASURING DEVICEFor measuring VE (COVEC-F) pump timerstroke (high pressure side)

105782-6460MEASURING DEVICEFor measuring PE(S)-A, AD, -MD pumpcontrol rack position

105782-6470MEASURING DEVICEFor 10NP, 20NP test bench adjustment kit forPE(S)-PD pump

105782-8160MEASURING DEVICEFor measuring VE(COVEC-F) pump pre-stroke (without dial gauge)

105782-8250MEASURING DEVICEFor measuring VE pump timer stroke(for direct injection pump)

105782-8190MEASURING DEVICEFor measuring VE pump timer stroke(mounted on low pressure side)

105783-0090SOLENOID VALVEFor variable timer adjustment

105782-8280MANUAL CONTROLLERFor COVEC-F for MITSUBISHI

105783-0070TIMING CHECKERFor measuring timing advance angle of timing device

105782-8270CHECKERFor GE actuator adjustment

- 204 -


105784-0121COUPLINGFor measuring SDZ timing device advanceangle (25mm diameter drive shaft)


105784-0110COUPLINGFor measuring SBZ timing device advanceangle (spline drive)

105784-0220DRIVING DEVICEFor driving gear installed on drive side forSCDM timing device (shaft dia. 20mm)

105784-0210DRIVING DEVICEFor driving gear installed on pump side forSCDM timing device (shaft dia. 20mm)

105784-0200COUPLINGFor measuring SCD timing device advanceangle (belt-drive system)

105784-0190COUPLINGFor measuring SCD timing device advanceangle (gear-drive system)

105784-0180COUPLINGFor measuring SAZ timing device advanceangle (gear-drive system)

105784-0170COUPLINGFor measuring SPZ timing device advanceangle

105784-0160COUPLINGFor measuring SBZ timing device advanceangle (tooth-drive system)

105784-0150COUPLINGFor measuring SBZ timing device advanceangle (gear-drive system)



- 205 -

105784-0510COUPLINGFor measuring SCDM, SAG timing deviceadvance angle (shaft dia. 20mm; gearinstalled on pump side)

105784-0501COUPLINGFor measuring SCDM timing device advanceangle (shaft dia. 17mm)


105784-0531COUPLINGFor measuring SCDM-Ⅱ timing deviceadvance angle (shaft dia. 20mm)


105784-0521COUPLINGFor measuring SCDM, SDG, SPG, SPMtiming device advance angle(shaft dia. 25mm)

105784-0520COUPLINGFor measuring SCDM, SDG, SPG, SPMtiming device advance angle(shaft dia. 25mm)

105784-0511COUPLINGFor measuring SCDM, SAG timing deviceadvance angle (shaft dia. 20mm; gearinstalled on pump side)

105784-0231COUPLINGFor driving gear installed on drive side forSPM timing device (shaft dia. 25mm)

105784-0230DRIVING DEVICEFor driving gear installed on drive side forSPM timing device (shaft dia. 25mm)

105784-0221COUPLINGFor driving gear installed on drive side forSCDM timing device (shaft dia. 20mm)

105784-0540COUPLINGFor measuring SDG timing device advanceangle (shaft dia. 30mm)

- 206 -




105784-0551COUPLINGFor measuring SPM timing device advanceangle (shaft dia. 25mm)

105784-0650DRIVING DEVICEFor measuring SPM timing device advanceangle (shaft dia. 25mm)

105784-0640COUPLINGFor measuring SPM timing device advanceangle (shaft dia. 25mm)







- 207 -


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105784-1100ACCUMULATOR ASSEMBLYFor 5NP, 10NP test stands

105784-1110ACCUMULATOR ASSEMBLYFor 5NP, 10NP test stands

- 208 -


105785-0800NOZZLE TESTERFor nozzle opening pressure adjustment(plunger dia. 10mm)

105785-0750NOZZLE TESTERFor nozzle opening pressure adjustment(Nozzle opening pressure: 35MPa)


105785-0730NOZZLE TESTERFor measuring nozzle opening pressure(Nozzle opening pressure: 70MPa)



105785-0840NOZZLE TESTERFor nozzle opening pressure adjustment (Nozzle opening pressure: 35MPa)


- 209 -







105785-1010NOZZLE TESTERFor adjusting two-spring type nozzle holders(Nozzle opening pressure: 50MPa)



- 210 -








105785-2600NOZZLE TESTERFor marine engines(Nozzle opening pressure: 70MPa)



- 211 -











105785-2750NOZZLE TESTERFor marine engines(Nozzle opening pressure: 70MPa)



- 212 -














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- 216 -








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- 218 -












- 219 -












- 220 -


105789-0010CLEANING TOOLSFor cleaning nozzle

105789-0500ADJUSTING DEVICEFor KBL2.1-S type nozzle and nozzle holderfor ISUZU, MITSUBISHI

105789-0520ADJUSTING DEVICEFor KBL2.1-S type nozzle and nozzle holderfor HINO

105789-0540ADJUSTING DEVICEFor KBL2.1-S type nozzle and nozzle holderfor ISUZU

- 221 -


105789-0640ADJUSTING DEVICEFor KBL2.4-S type nozzle and nozzle holderfor MITSUBISHI

105789-0590ADJUSTING DEVICEFor KBL2.1-P type nozzle and nozzle holder

105789-0560ADJUSTING DEVICEFor KBL2.1-S type nozzle and nozzle holderfor NISSAN DIESEL


- 222 -



105789-0700ADJUSTING DEVICEFor KBL2.3-S type nozzle and nozzle holder formedium-sized HINO trucks

105789-0680ADJUSTING DEVICEFor KBL2.3-S type nozzle and nozzle holderfor large HINO trucks

105789-0660ADJUSTING DEVICEFor KBL2.4-S type nozzle and nozzle holderfor NISSAN DIESEL

- 223 -


105790-5010TOOL KITFor SA type timing device

105790-5200TOOL KITFor SA-B type timing device

105790-5050TOOL KITFor SP type timing device

105790-5060TOOL KITFor SBZ type timing device

105790-5020TOOL KITFor SCD type timing device

105790-5040TOOL KITFor SD type timing device

105790-5030TOOL KITFor SDZ type timing device

105790-5070TOOL KITFor SBZ-A type timing device

- 224 -


105792-0030EXTRACTORFor removing plunger block

105792-0000O-RING INSERTERFor inserting PE(S)-P pump O-ring (intopump housing)

105792-0050EXTRACTORFor removing plunger block

105794-0050UNIVERSAL VISEWith bracket Part No. 157944-2600

105794-0120UNIVERSAL VISEFor disassembling & reassembling pump


- 225 -

105796-0010FIXING STANDFor PE(S)-P, -PD, TC(S)-HD (base type);for drive side and governor side (flat base)

105796-0000FIXING STANDFor all pumps (flange type) for drive side

105796-0080FIXING STANDFor TC-MD (base type); for drive side andgovernor side (rounded base)

105796-0070FIXING STANDFor PE(S)-A, -AD, -MD (flange type);for governor side

105796-0060FIXING STANDFor PE-AD, -MD (base type); for drive sideand governor side (square base)

105796-0050FIXING STANDFor PE(S)-ZW, -ZWX (base type); for driveside and governor side (rounded base)

105796-0040FIXING STANDFor PE(S)-P, -PD, TC(S)-HD (flange type);for governor side

105796-0030FIXING STANDFor PE-P (base type); for drive side andgovernor side (rounded base)

105796-0020FIXING STANDFor PE(S)-A, -AD, MD (base type); for driveside and governor side (rounded base)

105796-0110FIXING STANDFor TCS-MD (flange type); for governor side

105796-0100FIXING STANDFor TC-MD (base type); for drive side andgovernor side (flat base)

105796-0090FIXING STANDFor TC-MD (base type); for drive side andgovernor side (square base)

- 226 -


105796-0150FIXING STANDFor HD-TICS(Ⅲ ) (base type); for drive sideand governor side (flat base)

105796-0140FIXING STANDFor PES-ZWX (flange type); for drive side

105796-0130FIXING STANDFor PE-ZWY (base type); for drive side andgovernor side (flat base)

105796-0120FIXING STANDFor PES-P, TCS-HD (flange type); for center

105796-0160FIXING STANDFor PE-P, TC-HD (base type); for drive sideand governor side (flat base)

105796-0170FIXING STANDFor PE-A, -AD, -MD (base type); for driveside and governor side (rounded base)

105796-0180FIXING STANDFor PES-P, -PD, TCS-HD (flange type); forgovernor side


- 227 -

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157636-9100SOCKET HEAD BOLTM8x1.25; L=25mm

157626-3500EYEUsed together with hose(Part No. 157984-8400 and others)

156611-1900COUPLINGFor adjusting PFR-MD, -KD and -KX pumps(17mm diameter camshaft)

157651-5900COLLARSpacer for nozzle holder

157641-4720JOINT ASSEMBLYFor new injection system VE(COVEC-F)pump

157641-4020TUBE ASSEMBLYFor VE(COVEC-F) pump (injection pipe;used together with 157641-4720)

139514-0200GASKETFor VE pump solenoid timer adjustment toolPart No. 157845-6520(φ 14.2xφ 21; T=1.6mm)

132204-0100PLUGFor replacing overflow valve

140402-2600EYE BOLTFor fuel inlet at adjustment (M10x1.25)

- 228 -


157673-0100CONSOLEFor ZCM, ZCD-1 measuring devices

157673-0020MONITORFor ZCM, ZCD-1, ZCD-2 measuring devices

157671-0420COMPUTER UNITFor ZCM, ZCD-1, ZCD-2 measuring devices

157673-0600HEXAGON NUTFor ZCM, ZCD-1 measuring devices

157673-0500PLAIN WASHERFor ZCM, ZCD-1 measuring devices

157673-0400BRACKETFor ZCM, ZCD-1 measuring devices

157673-0300DACRON TAPEFor ZCM, ZCD-1 measuring devices

157673-0200DACRON TAPEFor ZCM, ZCD-1 measuring devices

157656-2020DISPLAY UNITFor ZGM, ZGD measuring devices

157656-1020MEASURING UNITFor ZGM, ZGD measuring devices

157655-1020MEASURING UNITFor ZCM, ZCD-1, ZCD-2 measuring devices

157674-0100COVERFor ZCM, ZCD-1, ZCD-2 measuring devices


- 229 -

157677-0120EQUIPMENT WAGONFor ZCM, ZCD-2 measuring devices

157677-2200FASTENING PLATEFor ZCM, ZCD-1 measuring devices

157677-2100IDENTIFICATION PLATEFor ZCM, ZCD-2 measuring devices

157677-2000MAIN CONNECTION CABLEFor ZCM, ZCD-1, ZCD-2 measuring devices

157677-1900HEX-SOCKET-HEAD BOLTFor ZCM, ZCD-1 measuring devices

157677-1800CONNECTING CABLEFor ZCM, ZCD-1 measuring devices

157677-0400CONNECTING CABLEFor ZCM, ZCD-1, ZCD-2 measuring devices

157676-0500NUTFor ZCM, ZCD-1 measuring devices

157676-1100BOLTFor ZGM, ZGD measuring devices

157675-0120PRINTERFor ZCM, ZCD-1, ZCD-2 measuring devices

157674-0220KEYBOARDFor ZCM, ZCD-1, ZCD-2 measuring devices

157677-0700MAIN CONNECTION CABLEFor ZCM, ZCD-1, ZCD-2 measuring devices

- 230 -


157681-8200PLAIN WASHERFor ZCM, ZCD-1 measuring devices

157681-4920INLET UNIONFor ZCM, ZCD-1, ZCD-2 measuring devices

157682-1900CONNECTING CABLE, PRINTER-P/CFor ZCM, ZCD-1, ZCD-2 measuring devices

157682-0500O-RINGFor ZCM, ZCD-1, ZCD-2 measuring devices

157682-0400O-RINGFor ZCM, ZCD-1, ZCD-2 measuring devices

157682-0300CLOSING NIPPLEFor ZCM, ZCD-1, ZCD-2 measuring devices

157682-0100FLAT SEAL RINGFor ZCM, ZCD-1, ZCD-2 measuring devices

157682-0000INLET UNION SCREWFor ZCM, ZCD-1, ZCD-2 measuring devices

157681-8300HEXAGON NUTFor ZCM, ZCD-1, ZCD-2 measuring devices

157682-2300CABLE STRAPFor ZCM, ZCD-1 measuring devices

157678-0200RUBBER HOSEFor ZGM, ZGD, ZCM, ZCD-1, ZCD-2measuring devices

157677-2300HOUSINGFor ZCM, ZCD-1 measuring devices


- 231 -

157683-0100MEASURING CYLINDERFor ZGM, ZGD measuring devices

157683-0000MEASURING CYLINDERFor ZGM, ZGD measuring devices

157682-3000CONNECTING CABLEFor ZCM, ZCD-1 measuring devices

157682-2900CHANGEOVER SETFor ZCM, ZCD-1, ZCD-2 measuring devices

157682-2400CONNECTION CABLEFor ZCM, ZCD-2 measuring devices

- 232 -


157805-3820INJECTION PIPEFor adjusting PE(S)-A, -AD, -MD pumps(φ 2xφ 6x600mm; M14x1.5; M14x1.5)

157805-3320INJECTION PIPEFor adjusting PES-K, PE(S)-A pumps(φ 2xφ 6x600mm; M14x1.5; M12x1.5)

157805-2620INJECTION PIPEFor adjusting PE(S)-P, -PD pumps(φ 3xφ 8x600mm; M14x1.5; M18x1.5)


157805-2320INJECTION PIPEFor adjusting PES-K, PE-AD pumps(φ 2xφ 6x600mm; M12x1.5; M14x1.5)

157805-2020INJECTION PIPEFor adjusting PE(S)-ZW, -ZWX, -ZWY pumps(φ 4xφ 8x1500mm; M18x1.5; M18x1.5)




157805-3920INJECTION PIPEFor pumps with unified threads(φ 2xφ 6x600mm; 9/16-18UNF; M14x1.5)

157805-0320INJECTION PIPEFor adjusting VE pump(φ 2xφ 6x840mm; M12x1.5; M14x1.5)



- 233 -

157805-5720INJECTION PIPEPart of 157805-5420.For adjusting PE(S)-PD pump(cylinder 3; φ 3xφ 8x600mm; M18x1.5;M14x1.5)


157805-5520INJECTION PIPEPart of 157805-5420.For adjusting PE(S)-PD pump(cylinders 4, 5, 6; φ 3xφ 8x600mm;M18x1.5; M14x1.5)

157805-5420INJECTION PIPEFor adjusting PE(S)-PD pump (set of 6;φ 3xφ 8x600mm)

157805-5320INJECTION PIPEPart of 157805-4720.For adjusting PE(S)-P pump(cylinders 1, 12; φ 3xφ 8x600mm; M14x1.5;M14x1.5)






157805-4720INJECTION PIPEFor adjusting PE(S)-P pump (set of 12)(φ 3xφ 8x600mm)


- 234 -


157805-6920INJECTION PIPEPart of 157805-5920.For adjusting PES12P pump with V/T(cylinder 10; φ 3xφ 8x600mm; M14x1.5;M14x1.5)










157805-5920INJECTION PIPEFor adjusting PES12P pump with V/T(φ 3xφ 8x600mm; set of 12)



- 235 -

157805-9520INJECTION PIPEFor adjusting PE(S)-PD pump(φ 3xφ 8x600mm; M18x1.5; M14x1.5)

157805-9420INJECTION PIPEFor adjusting PE(S)-P pump(φ 3xφ 8x600mm; M14x1.5; M14x1.5)

157805-8020INJECTION PIPEFor adjusting ZEXEL USA pump(φ 3xφ 6x600mm; 9/16-18UNF; M14x1.5)

157805-7920INJECTION PIPEFor adjusting ZEXEL USA pump(φ 2xφ 6x450mm; M12x1.5; M14x1.5)




157805-7420INJECTION PIPEFor new VE injection system(φ 2xφ 6x450mm; M14x1.5; M14x1.5)




- 236 -







157808-0520INJECTION PIPEFor adjusting PE(S)-ZW, -ZWX, -ZWY pumps(φ 4xφ 8x1500mm; M18x1.5; M18x1.5)




157808-0120INJECTION PIPEFor adjusting VE pump(φ 2xφ 6x840mm; M12x1.5; M14x1.5)


157808-1120INJECTION PIPEFor pumps with unified threads(φ 2xφ 6x600mm; 9/16-18UNF; M14x1.5)


- 237 -


157808-2120INJECTION PIPEPart of 157808-2020.For adjusting PE(S)-PD pump(cylinders 4, 5, 6; φ 3xφ 8x600mm;M18x1.5; M14x1.5)

157808-2020INJECTION PIPEFor adjusting PE(S)-PD pump (set of 6;φ 3xφ 8x600mm)







157808-1320INJECTION PIPEFor adjusting PE(S)-P pump (set of 12;φ 3xφ 8x600mm)



- 238 -












157808-2520INJECTION PIPEFor adjusting PES12P pump with V/T(φ 3xφ 8x600mm; set of 12)



- 239 -


157808-4620INJECTION PIPEFor adjusting PE(S)-PD pump(φ 3xφ 8x600mm; M14x1.5; M18x1.5)


157808-4420INJECTION PIPEFor adjusting ZEXEL USA pump(φ 3xφ 6x600mm; 9/16-18UNF; M14x1.5)







- 240 -


157811-1021FLANGEAdapter flange for mounting PE2A pump;for drive side (center dia. 68mm)

157811-2421FLANGEAdapter flange for mounting PES-P, TCS-HDflange type pumps (center dia. 100mm)

157811-0321FLANGEAdapter flange for installing PES-K flangetype pump (center dia. 76mm)

157811-0821FLANGEAdapter flange for mounting PES-A, -ADflange type pumps (center dia. 78mm)

157811-0721FLANGEAdapter flange for mounting PES-A flangetype pump; for drive side(center dia. 68mm)

157811-0621FLANGEAdapter flange for mounting PES-AD, -MD,TCS-MD flange type pumps(center dia. 85mm)

157811-0620FLANGEAdapter flange for mounting PES-A, -ADpumps

157811-0521FLANGEAdapter for installing VE flange type pump(center dia. 50mm)

157811-0520FLANGEAdapter for installing VE pump(center dia. 50mm)

157811-0421FLANGEAdapter flange for installing PES-K flangetype pump (center dia. 74mm)

157811-0920FLANGEAdapter flange for mounting PE(S)-P pump(center dia. 95mm)

157811-0921FLANGEAdapter flange for mounting PES-P flangetype pump(center dia. 95mm)


- 241 -

� �

157816-7120CAMSHAFTFor PFR-KD, -KX type pumps

157815-9600SCREWFor fixing control rack

157814-1000BUSHFor installing control rack travel measuringdevice

157816-7220CAMSHAFTFor PFR-MD type pump

157811-7320FLANGEAdapter flange for mounting PES-PD pump(center dia. 95mm)

157811-2621FLANGEAdapter flange for mounting PES-AD, -MDflange type pump (center dia. 87mm)

157811-2620FLANGEAdapter flange for mounting PES-AD pump(center dia. 105mm)

157811-2521FLANGEAdapter flange for mounting PES-P flangetype pump (center dia. 105mm)

157817-1100CONNECTORFor connecting PFR-MD type pump controlrack

157817-1000CONNECTORFor connecting PFR-KD, -KX type pumps’control racks

157817-0800COLLARFor PFR-MD type pump (L=31mm)

157816-9200CONTROL RACKFor PFR-KD, -KX type pumps

- 242 -


157817-2600HOLDERFor PFR2MD～ 6MD type pumps

157817-2500HOLDERFor PFR1MD type pump

157817-2720HOLDERFor Perkins PFR-4KX type pumps(For driving stand 105781-4310)

157817-2820CONNECTORFor Varity Perkins 704-30 engine

157817-1800SPACERFor PFR-KD, -KX holders (used together with157817-2200 and 157817-2300)

157817-1700COVERFor oil cover

157817-1200COLLARFor mounting PFR-KD, -KX type pumps(L=43mm)

157817-2400STANDFor mounting PFR-KD, -KX, -MD pumps(included in driving stand Part No.105781-4320)

157817-2300HOLDERFor mounting PFR1KD, 1KX type pumps

157817-2200HOLDERFor mounting PFR2KX～ 4KX, PFR2KD～6KD type pumps

157817-2100HOLDERFor mounting PFR5KX, -6KX type pumps(option)

157817-2020HOLDERFor PFR-1K, PFR-2K type pumps(with spacer; center height 125mm; option)


- 243 -

157817-3620GAUGEFor Isuzu 3L, 4L PFR1KX type pumps

157817-3520HOLDERFor Isuzu 3L, 4L PFR1KX type pumps(for driving stand 105781-4320)

157817-3120GAUGEFor Varity Perkins 704-30 engine

157817-3420HOLDERFor Isuzu 3L, 4L PFR-1KX type pumps(for driving stand 105781-4310)

157817-3320HOLDERFor driving stand for Varity Perkins 704-30engine (used together with 105781-4320)

157820-0120AIR PUMPComponent part of measuring unitPart No. 105782-0010

157820-1520MANOMETERComponent part of measuring unitPart No. 105782-0010

157820-1720JOINTComponent part of measuring unitPart No. 105782-0010

157820-9120EYEComponent part of pressure control kit PartNo. 105782-0121. For RBD type governor

157820-8500PRESSURE GAUGEComponent part of pressure control kit PartNo. 105782-0100. Range: 10-1300mm Hg

157820-8400VACUUM GAUGEComponent part of pressure control kit PartNo. 105782-0100. Range: 20-3000mm Ag

157820-6100TUBEComponent part of pressure control kitPart No. 105782-0121

- 244 -


157821-0800VACUUM GAUGEComponent part of pressure control kit PartNo. 105782-0120. Range: 50-10000mm Ag

157821-0720VACUUM GAUGEComponent part of pressure control kit PartNo. 105782-0120. Range: 10-760mm Hg

157821-0620PRESSURE GAUGEComponent part of pressure control kit PartNo. 105782-0120. Range: 10-1500mm Hg

157821-0021BRACKET ASSYComponent part of pressure control kit PartNo. 105782-0121

157820-9620BRACKET ASSYComponent part of pressure control kit PartNo. 105782-0100

157820-9520CYLINDER ASSYComponent part of pressure control kitPart No. 105782-0121

157820-9400VACUUM GAUGEComponent part of pressure control kitPart No. 105782-0100. Range: 5-350mm Hg

157820-9220HOSE JOINTComponent part of pressure control kit PartNo. 105782-0121. For PG type governor

157821-7420PRESSURE GAUGEComponent part of pressure control kit PartNo. 105782-0121. Range: 0-250 kPa

157821-7620VACUUM GAUGEComponent part of pressure control kit PartNo. 105782-0121. Range: -100～ 0 kPa

157821-4500VACUUM PUMPComponent part of pressure control kit PartNo. 105782-0150.

157821-6900PRESSURE GAUGEComponent part of pressure control kit PartNo. 105782-0150.Range: -760～ 0～ 2000mm Hg


- 245 -

157827-3520LEVERFor measuring PES-K pump control leverangle (for operating control lever)

157827-3320LEVERFor measuring PES-K pump control leverangle

157827-6820CONNECTORFor connecting dial gauge and adapter forcontrol rack travel measuring device

157827-6720ADAPTERFor measuring PE(S)-PD pump control rodtravel (less dial gauge & connector)

157827-6520ADAPTERFor measuring PE(S)-P pump control rodtravel (less dial gauge & connector)

157827-6320ADAPTERFor measuring PE(S)-A, -AD, MD pumpcontrol rack travel (less dial gauge &connector)

157827-6220ADAPTERFor measuring PES-K pump control racktravel (less dial gauge & connector)

157827-8720INTERMEDIATE HARNESSFor connecting rack sensor for ISUZU, HINOengines (sensor side 4 poles)

157827-8820INTERMEDIATE HARNESSFor connecting rack sensor for MITSUBISHIengines (sensor side 4 poles)

157827-8920INTERMEDIATE HARNESSFor connecting rack sensor for NISSANDIESEL engines (sensor side 4 poles)

157825-3900PLATEFor removing bearing’s inner race

- 246 -


157829-0420MEASURING DEVICEFor adjusting “KF” and “K” dimension of VEpump (less dial gauge)

157828-7200PLATETaper gauge for mounting camshaft ofPE(S)-P, -PD, PE-ZWY pumps (25 & 35mmdiameters)

157828-7100PLATETaper gauge for mounting camshaft ofPE(S)-A, -AD, -MD pumps (17 & 20mmdiameters)

157829-7520BLOCK GAUGEFor measuring “MS” dimension of VE pumpboost compensator lever

157829-5420FEED PUMP HOLDERFor removing and installing VE pump feedpump

157829-5220INSERTER DEVICEFor inserting VE pump regulating valvespring

157829-4620EXTRACTORFor removing VE pump regulating valvespring

157829-3520MEASURING DEVICEFor measuring VE pump plunger lift(dial gauge Part No. 157954-4101)

157829-1100BLOCK GAUGEFor measuring “MS” dimension of VE pumps(used for setting governor lever position)

157829-0820ADJUSTING DEVICEFor adjusting VE(COVEC-F) pump regulatingvalve

157829-0720INSERTERFor mounting VE pump control shaft (M6x1)

157829-7620BLOCK GAUGEFor adjusting VE pump boost compensatorlever position


- 247 -

157829-8620ADJUSTING DEVICEFor measuring “MS” dimension of VE pump(left-hand thread M10x1)

157829-8100ADAPTERFor measuring VE pump chamber pressure

157830-3520LAMPFor measuring in-line pump advance angle(for irradiating pump test stand measuringwheel)

157830-3420SENSORFor measuring in-line pump advance angle(for irradiating reflecting plate)

157830-3320TIMING CHECKERFor measuring in-line pump advance angle(voltage: AC100V; consumption: approx.20W)

157829-9700GUIDE PINFor fixing screw bushing

157829-8820CONNECTORFor connecting potentiometer to constantvoltage power supply and digital voltmeter

157829-8621ADJUSTING DEVICEFor measuring “MS” dimension of VE pump(left-hand thread M10x1)

- 248 -


157840-4020COUPLINGFor driving SA(G) timing device mounted onPE-A, -AD, -MD pumps

157840-3620FLANGEFor fixing PES-P type pump(on 5NP, 10NP test benches)

157840-0900LEVERFor manual flywheel operation of pump teststand measuring wheel

157842-0900LEVERFor REDⅢ electronic governor adjustment(test bench flywheel)

157841-9201HOLDERFor measuring “MS” dimension of VE pump(right-hand thread M10x1)

157841-9200HOLDERFor measuring “MS” dimension of VE pump(right-hand thread M10x1)

157841-8720CONNECTORFor adjusting VE pump potentiometer(for ISUZU C223 engines)

157841-8500EYEFor VE pump solenoid timer adjustment toolPart No. 157845-6520

157842-3401COUPLINGUsed for VE pump adjustment(20mm diameter drive shaft)





- 249 -

157842-4522COUPLINGUsed for VE pump adjustment(20mm diameter drive shaft; 2.5, 4mm keygrooves)

157842-5600POINTERFor measuring SDZ timing device advanceangle (25mm diameter shaft)

157842-5520POINTERFor measuring advance angle of SAZ timingdevice

157842-5400POINTERFor measuring advance angle of SCD timingdevice

157842-5320POINTERFor measuring advance angle of SP, SDtiming devices

157842-5220HOLDERFor measuring in-line pump advance angle(for mounting sensor Part No. 157830-3420)

157842-4621COUPLINGUsed for adjustment(20mm diameter camshaft; 4mm key groove)


157842-4521COUPLINGUsed for VE pump adjustment(20mm diameter drive shaft; 2.5, 4mm keygrooves; 10mm tooth width)



157842-4520COUPLINGUsed for VE pump adjustment(20mm diameter drive shaft; 2.5mm keygroove; 10mm tooth width)

- 250 -


157842-6221COUPLINGUsed for PE-P pump adjustment(25mm diameter camshaft)

157842-6220COUPLINGUsed for PE-P pump adjustment(25mm diameter camshaft)

157843-2500COUPLINGFor PE-ZWY pump adjustment(on 15NP test bench)


157842-6222COUPLINGUsed for PE(S)-P pump adjustment(25mm diameter camshaft; 5mm key groove)


157842-5800POINTERFor measuring SPZ timing device advanceangle

157842-5700POINTERFor measuring SDZ timing device advanceangle (30mm diameter shaft)

157842-8600SCREWFor determining sensing gear plate position

157842-9600SCREWFor determining position of timing sensorfixing bracket

157842-5920HOLDERComponent part of timing checkerPart No. 105783-0070


- 251 -

157843-3320COUPLINGFor MD-TICS, MITICS pumps(shaft diameter 25mm)

157843-6820COUPLINGFor PE(S)-P, -PD, MD-TICS, MITICS pumps(shaft diameter 25mm)

157843-6720COUPLINGFor PE(S)-AD, -MD pumps (shaft diameter20mm)

157843-6620COUPLINGFor PE(S)-A pump (shaft diameter 17mm)

157843-6520COUPLINGFor PES-K pump (shaft diameter 17mm)

157843-3121COUPLINGFor connecting flyweight to pump tester

157843-3120COUPLINGFor connecting flyweight to pump tester

157843-3201COUPLINGFor PE(S)-ZWX pump (30mm with splinegear)

157843-3020COUPLINGFor HD-TICS pump (camshaft diameter30mm; for 7NP, 15NP test benches)

157843-2722COUPLINGFor fixing PE(S)-P type pump(camshaft diameter 30mm)

157843-2721COUPLINGFor fixing HD-TICS type pump

157843-2720COUPLINGFor fixing HD-TICS type pump

- 252 -


157843-8120COUPLINGFor PE-P, HD-TICS, MD-TICS, PE-Z pumps(for 10NP, 20NP test benches)

157843-6920COUPLINGFor PE(S)-P, HD-TICS pumps(shaft diameter 30mm)

157843-8821COUPLINGFor PE-ZWY pump (for 10NP, 20NP testbenches)

- 253 -


157844-1020HOLDERFor measuring VE pump housing plainbearing wear (used together with dial gauge157954-4101)

157844-0900PINLength: 20mm(used together with holder 157844-1020)

157844-0320HOLDER ASSEMBLYStamping tool for VE pump two-pieceseparate type control lever

157844-4720HOSE JOINTFor adjusting VE pump solenoid timer

157844-4600DUMMY BOLTFor fixing control lever

157844-4501ADAPTERFor VE pump solenoid timer adjustment toolPart No. 157845-6520

157844-4500UNIONFor adjusting VE pump solenoid timer

157844-4400EXTRACTORFor removing B.C.S. lever

157844-4220COVERFor adjusting diaphragm mounting position

157844-1620CONNECTORFor adjusting VE pump potentiometer(for NISSAN engines)

157844-1520CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4FB1 and C223 engines)

157844-1420CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4EC1 engines)

- 254 -


157844-5000HOSEFor adjusting VE pump solenoid timer

157844-4900HOSEFor VE pump solenoid timer adjustment toolPart No. 157845-6520

157844-4820HOSE JOINTFor VE pump solenoid timer adjustment toolPart No. 157845-6520

157844-6020CONNECTORFor connecting potentiometer to constant-voltage power supply and digital voltmeter

157844-5920CONNECTORFor adjusting VE pump potentiometer(for MAZDA RFX, RFT and PN engines)

157844-5820CONNECTORFor adjusting VE pump potentiometer(for NISSAN RD28, RD28-T, LD20 andNISSAN DIESEL TD27, TD27-T, TD42 andTD42-T engines)

157844-5720CONNECTORFor adjusting VE pump potentiometer(for NISSAN CD17, CD20-T, LD20, LD20-Ⅱ ,LD20T and LD20T-Ⅱ engines)

157844-5620CONNECTORFor adjusting VE pump potentiometer(for NISSAN RD28, LD20T-Ⅱ , CD20-T andNISSAN DIESEL FD35, TD27, TD27-T, TD42and TD42-T engines)

157844-5520CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4FC1-T, 4JB1, 4EE1-T and 4FG1engines)

157844-5420CONNECTORFor adjusting VE pump potentiometer(for MITSUBISHI 4D65 and 4D56 engines)

157844-5320CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4FB1 and 4FC1-T engines)

157844-5120VE PIPING ASSEMBLYFor adjusting VE pump solenoid timer

- 255 -


157844-6120CONNECTORFor connecting potentiometer to constant-voltage power supply and digital voltmeter(for NISSAN TD42 engine)

157844-6520WIRE HARNESSIntermediate harness for connecting REDⅢgovernor for ISUZU engines (governor side 8poles)

157844-6620WIRE HARNESSIntermediate harness for connecting REDⅢgovernor for MITSUBISHI engines (governorside 8 poles)

157844-6821WIRE HARNESSIntermediate harness for connecting REDⅢgovernor for ISUZU engines (governor side12 poles)

157844-7021WIRE HARNESSIntermediate harness for connecting REDⅢgovernor for KOMATSU engines (governorside 8 poles)

157844-6720WIRE HARNESSIntermediate harness for connecting REDⅢgovernor for NISSAN DIESEL engines(governor side 8 poles)




157844-7620WIRE HARNESSIntermediate harness for connecting pre-stroke actuator for NISSAN DIESEL engines(actuator side 6 poles)


157844-7520WIRE HARNESSIntermediate harness for connecting pre-stroke actuator for MITSUBISHI engines(actuator side 6 poles)

- 256 -


157844-9320CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4JB1-T engine)

157844-9120CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4EC1 engine)

157844-9720CONNECTORFor adjusting VE pump potentiometer(for NISSAN CD20 engine)

157844-9520CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4FB1, 4JB1, 4JG2-T and 4FG1-Tengines)

157844-9420CONNECTORFor adjusting VE pump potentiometer(for NISSAN RD28 engine)



157844-7820WIRE HARNESSIntermediate harness for connecting pre-stroke actuator for HINO engines (actuatorside 8 poles)

157844-8820WIRE HARNESSIntermediate harness for connecting racksensor for NISSAN DIESEL engines (sensorside 4 poles)

157844-8921WIRE HARNESSIntermediate harness for connecting pre-stroke actuator for MITSUBISHI engines(governor side 6 poles)

157844-8720WIRE HARNESSIntermediate harness for connecting racksensor for MITSUBISHI engines (sensor side4 poles)

157844-9021WIRE HARNESSIntermediate harness for connecting pre-stroke actuator for NISSAN DIESEL engines(governor side 8 poles)

- 257 -


157844-9920CONNECTORFor adjusting VE pump potentiometer(for MAZDA SL engine)

157844-9820CONNECTORFor adjusting VE pump potentiometer(for MITSUBISHI 4D56 and 4M40 engines)

157845-2322ACCUMULATOR ASSEMBLYComponent part of accumulator kitPart No. 105784-1100

157845-3220CONNECTORFor adjusting VE pump potentiometer(for MAZDA RFX and RFT engines)

157845-2422ACCUMULATOR ASSEMBLYComponent part of accumulator kitPart No. 105784-1110

157845-1420CONNECTORFor adjusting VE pump potentiometer(for MAZDA PN engine)

157845-4920CONNECTORFor adjusting VE pump potentiometer(for MAZDA WLT engine)

157845-3320CONNECTORFor adjusting VE pump potentiometer(for MAZDA R2 engine)

157845-4620BLOCKFor adjusting VE pump “MS” dimension

157845-4720BLOCKFor adjusting VE pump B.C.S. lever


- 258 -


157845-5520VE PIPING ASSEMBLYFor 10NP and 20NP test benches (part of adjustment kit Part No. 105765-1380)

157845-6100BRACKETFor fine adjustment of COVEC-F pump

157845-5920CONNECTORFor adjusting VE pump potentiometer(for NISSAN RD28 engine)

157845-5820CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4HF1 engine)

157845-5720CONNECTORFor adjusting VE pump potentiometer(for ISUZU 4EE1 engine)

157845-6200EXTRACTORFor removing B.C.S lever

157845-5220CONNECTORFor adjusting VE pump potentiometer(for NISSAN DIESEL TD27-T engine)

157845-5120CONNECTORFor adjusting VE pump potentiometer(for NISSAN DIESEL TD27-T engine)

157845-5600JOINTFor measuring control rack

157845-5020CONNECTORFor adjusting VE pump potentiometer(for MAZDA RFX engine)

157845-6020CONNECTORFor adjusting VE pump potentiometer(for NISSAN CD20 engine)

- 259 -


157845-6520PIPING ASSEMBLYVE pump solenoid timer adjustment tool

157845-6420PIPING ASSEMBLYVE pump adjustment tool

157845-7220CONNECTORFor adjusting VE pump potentiometer(for MITSUBISHI 4D56 engine)

157845-8520CONNECTORFor adjusting VE pump potentiometer(for TOYOTA 4B engine)

157845-7720MEASURING DEVICEFor measuring VE pump cam lift(dial gauge Part No. 157954-4101)

157845-8800JOINTFor measuring control rack

157845-6320PIPING ASSEMBLYVE (COVEC-F) pump adjustment tool

- 260 -


157846-0020WIRE HARNESSIntermediate harness for connecting pre-stroke actuator for ISUZU engines (actuatorside 6 poles)




157846-0420WIRE HARNESSIntermediate harness for connecting racksensor for ISUZU engines (sensor side 4poles)

157846-0620WIRE HARNESSIntermediate harness for connecting pre-stroke actuator for ISUZU engines (actuatorside 6 poles)

157846-0720WIRE HARNESSIntermediate harness for connecting REDⅢgovernor for ISUZU engines (governor side 8poles)

157846-0820WIRE HARNESSIntermediate harness for connecting REDⅢgovernor for HINO engines (governor side 8poles)




157846-1320WIRE HARNESSIntermediate harness for connecting racksensor for HINO engines (sensor side 4poles)

- 261 -


157846-1420WIRE HARNESSIntermediate harness for connecting racksensor for HINO engines (sensor side 4poles)

157846-1520WIRE HARNESSIntermediate harness for load sensor forvariable timing device adjustment(for MITSUBISHI engines)

157846-1620WIRE HARNESSIntermediate harness for load sensor forvariable timing device adjustment(for ISUZU engines)

157846-1720WIRE HARNESSIntermediate harness for load sensor forvariable timing device adjustment(for ISUZU engines)


157846-2020WIRE HARNESSIntermediate harness for connecting racksensor for ISUZU engines (sensor side 3poles)



157846-2820WIRE HARNESSIntermediate harness for connecting REDⅢgovernor for HINO engines (governor side 7poles)

157846-3020WIRE HARNESSIntermediate harness for rack sensoradjustment (for ISUZU engines)



- 262 -



157846-3620WIRE HARNESSIntermediate harness for micro switchadjustment (for ISUZU engines)

157846-3720WIRE HARNESSIntermediate harness for connecting pre-stroke actuator for all customers’ engines(actuator side 6 poles)

157846-3820WIRE HARNESSIntermediate harness for connecting racksensor for all customers’ engines (sensorside 4 poles)




157846-4620WIRE HARNESSIntermediate harness for solenoid switchadjustment (for ISUZU engines)

157846-4120WIRE HARNESSIntermediate harness for load sensor forvariable timing device adjustment(for NISSAN DIESEL engines)

157846-4220WIRE HARNESSIntermediate harness for load sensor forvariable timing device adjustment(for NISSAN DIESEL engines)

157846-4420WIRE HARNESSIntermediate harness for load sensor forvariable timing device adjustment(for MITSUBISHI engines)

157846-4520WIRE HARNESSIntermediate harness for load sensor (microswitch) adjustment (for ISUZU engines)

- 263 -


157846-5520WIRE HARNESSIntermediate harness for REDⅣ governoradjustment (for MITSUBISHI 8DC engine)

157847-0420COUPLINGFor MITICS pump timing adjustment(for small module gear)

157847-0220COUPLINGFor MITICS pump timing adjustment(for small module gear)

157847-0520COUPLINGUsed together with 157847-0620 (for tootheddrive type)

157846-5620WIRE HARNESSIntermediate harness for load sensoradjustment

157847-0620COUPLINGFor MITICS pump timing adjustment(for large module gear)

157846-5120WIRE HARNESSIntermediate harness for REDⅣ governoradjustment (for NISSAN DIESEL engines)

157846-5220WIRE HARNESSIntermediate harness for REDⅣ governoradjustment (for MITSUBISHI engines)

157846-5320WIRE HARNESSIntermediate harness for REDⅣ governoradjustment (for ISUZU engines)

157846-5420WIRE HARNESSIntermediate harness for REDⅣ governoradjustment (for HINO engines)

- 264 -


157856-0020INJECTION PIPEFor nozzle tester(φ 1.6xφ 6x 100 mm; M14x1.5; M14x1.5)


157856-0520INJECTION PIPEFor nozzle tester(φ 2xφ 6x 200 mm; M14x1.5; M12x1.5)







157856-5320INJECTION PIPEFor nozzle tester(φ 2xφ 6x 100mm; M14x1.5; 9/16x18 UNF)



- 265 -



157856-5720INJECTION PIPEFor nozzle tester(φ 2xφ 6x 267mm; M14x1.5; M14x1.5)


157856-5920INJECTION PIPEFor nozzle tester(φ 1.6xφ 6x410mm; M14x1.5; 9/16x18UNF)








157856-7920INJECTION PIPEFor nozzle tester(φ 4xφ 10x 500 mm; M22x1.5; PF1/2”)

- 266 -


157856-8120INJECTION PIPEFor nozzle tester(φ 3xφ 10x 700 mm; M18x1.5; M27x2)








157856-9920INJECTION PIPEFor nozzle tester(φ 4xφ 10x 800mm; M22x1.5)

157857-3820HOLDER ASSYFor nozzle tester(SW27, PF1/2)

- 267 -


157858-0120INJECTION PIPEFor nozzle tester(φ 1.6xφ 6x 130mm; M18x1.5; M18x1.5)







157858-0820INJECTION PIPEFor nozzle tester(φ 4xφ 10x1020mm; M22x1.5; M26x1.5)





- 268 -






- 269 -


157890-1400CLEANING BARFor cleaning needle valve tip(white beech wood)

157890-1220SCRAPERFor cleaning nozzle body oil chamber

157890-1100BRUSHFor cleaning outside of nozzle body

157890-3120HOLDERFor cleaning injection holes of hole nozzles(includes 16 different diameter needles)

157890-2120NEEDLE CLEANERFor cleaning injection hole of pintle, throttlenozzles

157890-1600SCRAPERFor cleaning DLL type nozzle body valveseat

157890-1500SCRAPERFor cleaning DN, DL type nozzle body valveseats

157890-2200BARFor 1.0mm diameter hole




157890-2100BARFor cleaning tool injection hole

- 270 -


157890-6300SCRAPERFor cleaning fuel oil chambers of DN-PD andDLLA-P nozzles

157890-6200SCRAPERFor cleaning valve seats of DN-PD and DLLA-P nozzles

157890-6320SCRAPERFor cleaning valve seats of DN-PD and DLLA-P nozzles

157891-3120WIREFor cleaning nozzle holes(φ 0.18; set of 10)









- 271 -











- 272 -


157892-1800BASEFor KBL2.1-S type nozzle holder(included in adjusting device)

157892-1900RETAINING NUTM20x1.5; SW24mm; L=90mm

157892-1600PLUGM8x1.0; SW12mm

157892-1000NUTFor securing dial gauge

157892-0220ADJUSTING DEVICEFor adjusting two-spring nozzle holder(included in adjusting device)

157892-0100NOZZLE GUIDEFor adjusting center of KCA nozzle holderretaining nut and DN nozzle

157892-1500GASKETFor retaining nut; D=15.9mm; d=12.2mm;t=1.0mm

157892-1100PINFor adjusting two-spring nozzle holder(included in adjusting device; Length: 60.5mm)

157892-1420RETAINING NUTFor ISUZU, MITSUBISHI

157892-1400RETAINING NUTM19x1.0; SW22mm; L=75mm(for ISUZU, MITSUBISHI)

157892-1320CONNECTORFor KBL2.1-S type nozzle holder

157892-1200PINFor adjusting two-spring nozzle holder(included in adjusting device; Length: 50mm)

- 273 -


157892-2000RETAINING NUTM20x1.5; SW24mm; L=78.5mm

157892-3200GASKETFor retaining nut; D=13.2mm; d=10.2mm;t=1.0mm

157892-3000PINFor KBL2.1-P type nozzle holder;Length: 60.4mm

157892-2220ADJUSTING DEVICEFor KBL2.1-P type nozzle holder

157892-3300BASEFor KBL2.1-P type nozzle holder(included in adjusting device)

157892-1920RETAINING NUTFor HINO

157892-2020RETAINING NUTFor NISSAN DIESEL

157892-2100NOZZLE GUIDEFor adjusting center of KCA nozzle holderretaining nut and DN nozzle


157892-3120RETAINING NUTFor KBLⅡ -P type nozzle holder

157892-3400CONNECTORFor KBLⅡ -P type nozzle holder

157892-3420CONNECTORFor KBLⅡ -P type nozzle holder

- 274 -


157892-4300PINFor KBL2.3-S type nozzle holder;L=110mm (excluding length of thread)

157892-4200PINFor KBL2.3-S type nozzle holder;L=160mm (excluding length of thread)

157892-4121ADJUSTING DEVICEFor KBL2.3-S, KBL2.4-S type nozzle holders


157892-4100HOLDERFor installing cap nut; M10x1.0

157892-4020RETAINING NUTFor KBL2.3-S, KBL2.4-S type nozzle holders


157892-3620CONNECTORFor KBL2.2-P type nozzle holder

157892-3500PINFor KBL2.2-P type nozzle holder;Length: 45mm

157892-3700SHIMFor KBLⅡ -P type nozzle holder(φ 3.6xφ 7.2; t=1.0mm)



- 275 -



157892-5300PINL=60mm (excluding length of thread)


157892-5120RETAINING NUTFor KBL2.4-P type nozzle holder


157892-5100RETAINING NUTM15x0.5; SW17; L=70mm





157892-5000HOLDERM8x1.25


- 276 -



157892-5800HOLDERFor KBL2.4-P type nozzle holder








157892-6700HOLDERFor KBL2.4-S type nozzle holder

157892-6720ADJUSTING DEVICEFor KBL2.4-S type nozzle holder


- 277 -




157892-6800HOLDERFor KBL2.4-P type nozzle holder





- 278 -


157911-8100WRENCHFor adjusting first opening pressure(SW5mm)

157911-2100SPANNERFor removing and installing RQ and pneumaticgovernor link fixing bolts and nuts (SW9mm)

157911-0300SPANNERFor adjusting tappet bolt of PES-K pump(SW12mm)

157911-0100SPANNERFor adjusting tappet bolt of PE(S)-A, -AD,-MD pumps (SW14mm and SW17mm)

157910-5100PINFor fixing each extractor (6mm diameter)

157910-1120L-SHAPED HANDLEUsed together with socket wrench andspecial wrench

157910-0300RATCHET HANDLEUsed together with socket wrench andspecial wrench

157910-0400HANDLEUsed together with spanner 157912-2100 or157912-2200

157911-0200SPANNERFor adjusting PE(S)-ZW(X) plunger pre-stroke (SW19mm and SW22mm)

157911-2200SPANNERFor removing and installing RQU governor linkfixing bolt and nut (SW10mm)

157911-2300SPANNERFor removing and installing RLD governor linkfixing bolt and nut (SW7mm)

- 279 -


157912-2620WRENCHFor removing laminated coupling (SW14)

157912-2320SPANNERFor removing and installing rack sensor(set of 2)

157912-2000SPANNERFor removing delivery valve holder (24 teeth)

157913-3520WRENCHFor adjusting boost compensator spring(SW10mm; screwdriver included)

157913-3120BOX WRENCHFor adjusting full-load stopper bolt of RFD,RSV governors (SW10mm)

157913-0100BOX WRENCHFor removing and installing in-line pumpsupply pump fixing nut (SW10mm)

157912-2900SPANNERFor removing and installing rack sensor core(SW4mm and SW5.5mm)



157912-2100SPANNERFor tightening PE(S)-ZW(X) tappet’s locknut(SW19mm; 15ﾟ)

157912-2200SPANNERFor tightening PE(S)-ZW(X) tappet’s locknut(SW19mm; 0ﾟ)

157913-3220BOX WRENCHFor adjusting full-load stopper bolt of RFD-D,RSUV governors (SW14mm)

- 280 -


157913-5321WRENCHFor removing RLD-E governor shaft locknut

157913-6720WRENCHFor adjusting RLD-J governor torque cam

157913-6220WRENCHFor removing and installing RLD-J governoridling spring locknut

157913-6000WRENCHFor removing and installing screw bushing(at timing rod)

157913-5620SCREWDRIVERFor setting eccentric pin

157913-5402WRENCHFor removing and installing RLD-E governoridling spring locknut



157913-5320WRENCHFor removing RLD governor shaft locknut

157913-4120WRENCHFor adjusting torque control stroke of RFD(K)governor (SW8mm; screwdriver included)

157913-3620WRENCHFor adjusting RLD-E governor torque cam(SW7mm; screwdriver included)

157913-6920WRENCHFor adjusting RLD-J governor shifter shim

- 281 -


157914-0100SOCKET WRENCHFor removing and attaching timer round nut(SW14mm)

157913-7220WRENCHFor removing RLD-J governor shaft locknut

157914-1400SOCKET WRENCHFor removing and installing governor housingplug (SW30mm)

157914-1100SOCKET WRENCHFor removing and installing VE pump deliveryvalve holder (SW14mm)

157914-0900SOCKET WRENCHFor removing and installing supply pumpplug (SW32mm)

157914-0800SOCKET WRENCHFor removing PE-Z pump delivery valveholder (SW32mm)

157914-0500SOCKET WRENCHFor removing and installing PE pumpdelivery valve holder (SW22mm)

157914-0300SOCKET WRENCHFor tightening extractor bolts (SW19mm)

157914-0200SOCKET WRENCHFor removing and attaching standard nutsand bolts (SW17mm)

157913-7000SOCKET WRENCHFor removing and installing VE pumpregulating valve

157913-7120BOX WRENCHFor adjusting RSV governor(for setting full load)

157914-0400SOCKET WRENCHFor removing and installing PF pumpdelivery valve holder (SW19mm)

- 282 -


157914-2500SOCKET WRENCHFor tightening VE pump head plug

157914-3300SOCKET WRENCHFor KCA-S type disassembly andreassembly (SW27mm)

157914-3200SOCKET WRENCHFor KCA-P type disassembly andreassembly (SW22mm)

157914-3100 WRENCHFor removing and installing PFR-KX pumpsleeve flanges, fixing bolts

157914-2900SOCKET WRENCHFor removing and installing PFR-MD pumpdelivery valve holder (SW17mm)

157914-2800SOCKET WRENCHFor removing and installing KBL(S) nozzleretaining nut (SW19mm)

157914-2700SOCKET WRENCHFor removing and installing pivot bolt forsupporting VE pump governor lever

157914-2600SOCKET WRENCHFor tightening VE pump regulating valve

157914-2400SOCKET WRENCHFor removing and installing SCDM timerfixing nut (SW12mm)

157914-1700SOCKET WRENCHFor removing gear fixing nut for RSUVgovernor (SW27mm)

157914-1500SOCKET WRENCHFor removing and installing PFR pumpdelivery valve holder (SW19mm)

157914-2000SOCKET WRENCHFor removing and installing PE(S)-ZW(X)delivery valve holder (SW32mm)

- 283 -


157915-4221WRENCHFor adjusting pneumatic governor springguide assy

157915-2620ADJUSTING DEVICEFor adjusting and tightening VE pumpgovernor shaft (SW5mm, 3.5mm wide tooth)

157915-2520BOX SPANNERFor fixing flange when removing and installingSP timer round nuts (7.8mm wide tooth)

157915-2320BOX SPANNERFor fixing flange when removing and installingSP timer round nuts (7.8mm wide tooth)

157915-0720WRENCHFor adjusting RLD governor guide screw ofimproved-type boost compensator

157915-0500WRENCHFor removing and installing PE-Z pump(5.9mm wide tooth)

157915-0300WRENCHFor removing and installing SA, SCD timerfixing nuts (5.9mm wide tooth)

157915-0200WRENCHFor removing and installing RQ governorflyweight assy fixing nut (3.9mm wide tooth)

157915-0100WRENCHFor removing and installing RLD, RSV, RAD,RFD governor flyweight fixing nuts (2.9mmwide tooth)

157914-3500SOCKET WRENCHFor removing and installing outer couplingshaft (SW14mm)

157914-3400SOCKET WRENCHFor removing and installing solenoid switchfixing nut (SW27mm)

157915-6320WRENCHFor removing and installing PE(S)-ZW(X)bottom plug

- 284 -


157915-9100WRENCHFor removing and installing minimum stopperfixing nut

157915-9000SPECIAL WRENCHFor removing and installing screw bushing(at control rack)

157915-8900WRENCHFor removing phillips head screws

157915-8800WRENCHFor removing and installing starting advancemechanism’s U-shaped link fixing bolts(SW5mm)

157915-8700WRENCHFor removing U-shaped link fixing screws(SW4mm)

157915-8500WRENCHFor fixing U-shaped link fixing screws(SW3mm)

157915-8600WRENCHFor fixing pre-stroke actuator fixing screws(phillips head)

157915-8200SOCKET WRENCHFor removing and installing flange screw ofPFR-MD pumps (SW5mm)

157915-6500SPECIAL WRENCHFor removing and installing PE(S)-P, HD-TICS pump rack bush fixing screws(4.9mm wide tooth)

157915-8100WRENCHFor removing and installing PFR-MD pumpsleeve flange fixing bolt (star shaped)

157915-8101SOCKET WRENCHFor removing and installing PFR-MD pumpsleeve flange fixing bolt (star shaped)

157915-8420ADJUSTING DEVICEFor adjusting and tightening VE pumpgovernor shaft (SW14mm)

- 285 -


157916-0400BOX SPANNERFor removing and installing PES-ZWY pumpinjection pipes (SW24mm)

157916-0200BOX SPANNERFor removing and installing PE(S)-A, -AD,-MD, -P pump injection pipes (SW19mm)

157916-0100BOX SPANNERFor removing and installing PE(S)-A, -AD,-MD pump injection pipes (SW17mm)

157916-5020SPANNERFor fixing SDZ timing device flange

157916-4821WRENCHFor fixing SP timing device and PE(S)-P,HD-TICS pump couplings(12mm and 14mm wide grooves)

157916-4620SPANNERFor holding timing device(screw center pitches: 66mm and 72mm)

157916-4320HANDLEFor fixing flange when removing andinstalling SCD timing device round nut

157916-3020WRENCHFor holding belt-drive type SCD timing device(for ISUZU PA-D engine)

157916-2900BOX WRENCHFor removing and installing SP timing deviceround nut (SW17mm)

157916-2800BOX WRENCHFor removing and installing SP timing deviceround nut (SW19mm)

157916-2620WRENCHFor RSV, RFD(K) governor idling and torquecontrol adjustment(SW22mm and 3mm wide tooth)

157916-2420WRENCHFor RSUV governor torque controladjustment(SW24mm and 3mm wide tooth)

- 286 -


157916-5420SPANNERFor fixing SA timing device and PE(S)-A,-AD, MITICS pump couplings(10mm and 12mm wide grooves)

157916-5320SPANNERFor holding SAG, SD, SP timing devices(screw center pitches: 66mm, 72mm and85mm)

157916-5200PIPEUsed together with spannerPart No. 157916-5020

157916-9520SPECIAL WRENCHFor preventing variable timing device rotation

157916-8320WRENCHFor disassembling and assembling SP timingdevice (for fixing flange)

157916-8220WRENCHFor discharging air from test nozzle holder

157916-7320BAND SPANNERFor removing and installing SA timing devicecase

157916-6620BANDService part for band spannerPart No. 157916-6120

157916-6120BAND SPANNERFor removing and installing SA timing devicecase

157916-5720WRENCHFor supporting SBZ-A timing device flange

157916-5520SPANNERFor fixing SBZ timing device flange

- 287 -


157917-1820FLANGESDG timer type: P type pump(camshaft 30mm)

157917-1120SPANNERFor fixing timer housing

157917-0200HANDLEFor SDG, SDDG type timing devices

157917-3321WRENCHFor preventing coupling rotation

157917-3220WRENCHFor preventing drive side gear rotation(for small module gear)

157917-2220FLANGE ASSYSDG timer type: P type pump(camshaft 30mm)

157917-2020FLANGESDG timer type: P type pump(camshaft 30mm)

157917-1920FLANGE ASSYSDG timer type: P type pump(camshaft 30mm)

157917-1720FLANGE ASSYFor disassembling timer cover

157917-0320FLANGE ASSYFor removing and installing screw type coverof SPG timing device

157917-3720WRENCHFor preventing drive side gear rotation(for large module gear)

157917-3820SPANNERFor timing device and coupling

- 288 -


157920-5400OIL SEAL GUIDEFor protecting camshaft oil seal (20mm)


157920-0320EXTRACTORFor removing PE(S)-A, -AD, -MD pumpdelivery valves (M12x1.0)

157920-9900BRACKETFor removing PE(S)-P pump bearing cover(used together with extractor Part No.157920-7720)

157920-8700SEAL GUIDEFor protecting camshaft oil seal (17mm)

157920-7720EXTRACTORFor removing bearing cover (used togetherwith bracket Part No. 157920-9900)

157920-6400EXTRACTORFor removing PF1X pump delivery valve seat(M6x1)


157917-3920SPANNERFor timing device and coupling

157917-4020SPECIAL WRENCHFor timing device and coupling

- 289 -


157921-4120PLUNGER INSERTERFor inserting PE(S)-A, -AD, -MD, MITICSpump plungers (bolt-type tappet adjustment)

157921-3020INSERTERFor inserting PE(S)-A, -AD pump tappets

157921-0120TAPPET INSERTERFor inserting PE(S)-A pump tappet

157921-9820SPRING COMPRESSORFor disassembling and reassemblingflyweight assembly

157921-8900SHAFTFor removing and installing PE(S)8P to 12Pand TC(S)8HD to 12HD pump tappetassemblies

157921-8021TAPPET INSERTERFor removing and installing PE(S)6P pumptappet assy

157921-6120PLUNGER EXTRACTORFor inserting PE(S)-AD, -MD pump plungers(shim-type tappet adjustment)

157921-5620PLUNGER EXTRACTORFor inserting PE(S)-A pump plunger(shim-type tappet adjustment)

157921-4820INSERTERFor removing and inserting PE-P, HD-TICSpump plungers

157921-0020TAPPET INSERTERFor inserting PES-K pump tappet

157921-2520PINCERSFor inserting PES-K pump tappet

157921-5220PLUNGER EXTRACTORFor removing and inserting tappet

- 290 -


157922-4120BRACKET ASSYFor fixing HD-TICSⅠ timing rod(without counterweight)

157922-4000LAMINATED SPRINGFor HD-TICS injection timing adjustment

157922-3920PLUNGER GUIDECenter guide for HD-TICS timing sleeve

157922-3900PLUNGER GUIDEFor installing HD-TICS plunger

157922-1100OIL SEAL GUIDEFor protecting driveshaft oil seal lip of VEpump (20mm dia long stem driveshaft)

157922-0900OIL SEAL GUIDEFor protecting driveshaft oil seal lip of VEpump (17mm dia driveshaft)

157922-3800O-RING GUIDEFor removing and installing HD-TICSⅠplunger’s barrel upper O-ring

157922-3700O-RING GUIDEFor removing and installing HD-TICS plungerbarrel’s upper O-ring

157922-3420PLATEFor sealing timing rod opening

157922-1721TAPPET INSERTERFor removing and installing PE-ZWY pumptappet assy

157922-1620PLUNGER INSERTERFor inserting PE-ZWY pump plunger

157922-1000OIL SEAL GUIDEFor protecting driveshaft oil seal lip of VEpump (20mm dia driveshaft)

- 291 -


157922-4721PLUNGER INSERTERFor removing HD-TICS plunger

157922-4620PLUGFor sealing HD-TICSⅠ overflow valve

157922-4520PLUGFor plugging HD-TICS Ⅰ pre-strokeadjustment holes

157922-6422BRACKET ASSYFor fixing timing rod (HD-TICSⅠ )

157922-6322BRACKET ASSYFor fixing timing rod (HD-TICSⅡ andⅢ )

157922-6220PLATEFor sealing HD-TICSⅡ timing rod opening

157922-9020PLUNGER GUIDEFor installing MD-TICS plunger

157922-8420PUSH ROD ASSEMBLYFor pressfitting MD-TICS rod bushing(for left hand governor)

157922-7720PUSH ROD ASSEMBLYFor pressfitting MD-TICS rod bushing topump housing

157922-8620COVERFor holding MD-TICS U-shaped connector(for right hand governor)

157922-8820COVERFor holding MD-TICS U-shaped connector(for left hand governor: retarded type)

157922-8920COVERFor holding MD-TICS U-shaped connector(for left hand governor: advanced type)

- 292 -


157923-6001RODFor pressfitting RLD-E governor plate plug(26mm diameter)

157923-6000RODFor pressfitting plate plug of RLD-E governoridling spring (26mm diameter plug)

157923-5900RODFor pressfitting plate plug of RLD-E typegovernor shaft (22mm diameter plug)

157923-5800RODFor pressfitting plate plug of RLD-E typegovernor torque cam and tension lever pin(18mm diameter plug)

157923-5520EXTRACTORFor removing RSUV-ZW(X), -ZWY governordrive shafts

157922-9700O-RING GUIDEFor removing and installing MD-TICS plungerbarrel’s upper O-ring

157922-9300GRIPFor removing and installing MD-TICS timingrod

157922-9200GUIDE PINFor pressfitting MD-TICS timing rod bushing

157922-9100GUIDEFor pressfitting MD-TICS timing rod bushing

157922-9600O-RING GUIDEFor removing and installing MD-TICS plungerbarrel’s lower O-ring

157922-9500GUIDEFor pressfitting MD-TICS bottom plugs

157923-5120EXTRACTORFor removing RSUV-P governor drive shaft

- 293 -


157923-6720OIL SEAL GUIDEFor assembling RLD-J, -L, -M stop lever shaft and converse lever shaft oil seals

157923-6700GUIDEFor installing RLD-J, -L, -M oil seals tothreaded end of stop lever shaft

157923-6420EXTRACTORFor removing REDⅢ sensing gear (M6x1.0)

157923-6120EXTRACTORFor removing REDⅢ sensing gear

157923-7401GUIDEFor pressfitting RLD-J, -L, -M oil seals onstop lever shaft

157923-7400GUIDEFor pressfitting oil seal on stop lever shaft

157923-7300RODFor installing RLD-E, -J, -L, -M governorshaft plugs and torque cam adjusting plugs

157923-7500RODFor installing RLD-J, -L, -M idle springassembly plugs

157923-7220WRENCHFor adjusting RLD-J, -L, -M boostcompensator notch

157923-7000GUIDEFor installing RLD-J, -L, -M speed controllever shaft snaprings

157923-6820GUIDE ASSEMBLYFor installing RLD-J, -L, -M speed controllever shaft oil seals

- 294 -


157923-9620TAPPET INSERTERFor removing and installing PE(S)-P andHD-TICS pump tappets

157923-9420GUIDE PLATEFor aligning RLD-L rack link position

157923-9220OIL SEAL GUIDEFor assembling RLD-J, -L, -M speed levershaft oil seals

157923-8800GUIDEGuide tool for HD-TICS bottom housing plug

157923-8620HOOKFor removing and installing PE-P & HD-TICSpump tappets (8cyl～ 12cyl)

157923-8220EXTRACTORFor removing RFD-D, RLD-J governorflyweights with radial rubber dampers

157923-8100O-RING GUIDEFor removing and installing HD-TICSⅡplunger barrel’s upper O-ring

157923-8000GUIDEFor installing RLD-J, -L, -M oil seals tothreaded end of stop lever shaft

157923-7900RODFor installing RLD-E, -J, -L, -M tension levershaft plugs

157923-7822GUIDE PLATEFor aligning RLD-J rack connecting linkposition (for left hand governor)

157923-7622GUIDE PLATEFor aligning RLD-J rack link position (for righthand governor )

157923-9500HOLDERFor supporting RLD-L governor guide leverwhen tightening tension lever-guide lever nut

- 295 -


157924-0200SCREWFor SA-A type timing device (Part of flangeinserter Part No. 157924-0120)

157924-0120FLANGE INSERTERFor installing SA-A timing device flange

157924-0110BODYPart of flange inserter Part No. 157924-0120

157923-9820TAPPET INSERTERFor removing and installing MD-TICS,MITICS pump tappets

157923-9720TAPPET INSERTERFor removing and installing PE(S)-ZWX,-ZWY pump tappets

157924-0800BLOCKPart of oil seal inserter Part No. 157924-0810

157924-0700OIL SEAL GUIDEOutside diameter: 94mm

157924-0600OIL SEAL GUIDEOutside diameter: 75mm

157924-0500HOLDERPart of flange inserter Part No. 157924-0120

157924-0400HOLDERPart of flange inserter Part No. 157924-0120

157924-0300HOLDERFor SA-B type timing device (Part of flangeinserter Part No. 157924-0120)

- 296 -


157924-1800GUIDEPart of inserter Part No. 157924-1620

157924-1700HOLDERPart of inserter Part No. 157924-1620

157924-1620INSERTERFor SCD timing device with PE-A type pump

157924-1610BASEPart of inserter Part No. 157924-1620

157924-1500HOLDERPart of oil seal inserter Part No. 157924-0810

157924-1400SPACERFOR SA-B (NISSAN DIESEL type)

157924-1300SPACERFor SA-A, -B timing devices (standard types);part of oil seal inserter Part No. 157924-0810

157924-1200SPACERFor SA-B type timing device (Part of flangeinserter Part No. 157924-0810)

157924-1100HOLDERPart of oil seal inserter Part No. 157924-0810

157924-0900GUIDEPart of oil seal inserter Part No. 157924-0810

157924-0810OIL SEAL INSERTERFor inserting SA timing device oil seal

- 297 -


157924-1900NUTPart of inserter Part No. 157924-1620

157924-2400SCREWPart of inserter Part No. 157924-2420

157924-2300BUSHINGFor installing SDZ timing device flange

157924-2200BUSHINGFor fixing SDZ timing device holder

157924-2100SCREWFor fixing SDZ timing device holder

157924-2020BASEFor SDZ timing device on PE-Z type pump

157924-2920INSERTERFor assembling SBZ timing device

157924-2910BODYPart of inserter Part No. 157924-2920

157924-2810INSERTERFor inserting oil seal into SA-B timing devicecase

157924-2720INSERTERFor inserting SA-B timing device flange

157924-2520BASEFor installing SDDG, SAG, SPG timingdevices

157924-2420INSERTERFor inserting SD timing device flange

- 298 -


157924-4420SPRING COMPRESSORFor disassembling and reassemblingflyweight assembly

157924-4220GUIDEFor removing PE-ZWY control pinion andupper spring seat

157924-3920INSERTERFor belt-drive type SCD type timing device(for ISUZU)

157924-3600SPACERPart of inserter Part No. 157924-3520

157924-3520BASEFor fixing SPZ-Z type timing device flange

157924-3500BASEPart of inserter Part No. 157924-3520



157924-3300SCREWPart of inserter Part No. 157924-3220

157924-3220INSERTERFor inserting SBZ-A timing device flange(for MITSUBISHI)


157924-3100SPACERPart of inserter Part No. 157924-2920

- 299 -



157924-5100OIL SEAL INSERTERFor timer, coupling


157924-4900PINPart of inserter Part No. 157924-4720

157924-4800PINPart of inserter Part No. 157924-4720

157924-4720BASEFor securing SP, SDG, SAG, SPG typetiming devices

157924-5600PINFor fixing flange to timing device(SAG, SPG, SDDG types)

157924-5500SHAFTFor securing timing device housing

157924-5400PINFor holding timing devices(SAG, SPG, SDDG types)

157924-5320FLANGE INSERTERFor removing and installing screw type timingdevice cover

157924-5300BASEFor securing timing device housing


- 300 -


157924-6800NUTFor securing timing device, screwed ontoshaft (SDG-Ⅱ type)

157924-6700NUTFor securing timing device, screwed ontoshaft (SDG type)

157924-6600PINFor holding timing device (SDG type)

157924-6500PINFor holding timing devices (SDG, SDG-Ⅱtypes)

157924-6400PINFor holding timing devices (SPG, SDDGtypes)

157924-6300PLATEFor turning flange inserter

157924-5700FLANGEFor securing timing device housing

157924-6200PINFor holding plate inserted into flange

157924-6100NUTFor securing timing device, screwed ontoshaft (SDDG type)

157924-6000NUTFor securing timing device, screwed ontoshaft (SPG type)

157924-5900NUTFor securing timing device, screwed ontoshaft (SAG type)

157924-5800HANDLEFor turning flange inserter

- 301 -


157924-6900PINFor fixing flange to timing device (SDG type)

157924-7000PINFor fixing flange to timing device(SDG-Ⅱ type)

157924-8420STANDFor timer disassembly

157924-7120OIL SEAL INSERTERFor pressfitting SDGH timer oil seal

157924-7220OIL SEAL INSERTERFor pressfitting SPGH timer oil seal

157925-2420OIL SEAL EXTRACTORFor removing VE pump oil seal(shaft diameter 17mm)

157925-2020BEARING EXTRACTORFor removing PE(S)-P, -PD, MD-TICS pumpbearing outer race (collet diameter 40.6mm)

157925-1820BEARING EXTRACTORFor removing PE(S)-ZW(X) pump bearingouter race (collet diameter 57.5mm)

157925-0720BEARING EXTRACTORFor removing PE(S)-P, HD-TICS pumpbearing outer race (collet diameter 51.5mm)

157925-0520BEARING EXTRACTORFor removing PE(S)-A, -MD pump bearingouter race(collet diameter 37.7mm)

157925-0120BEARING EXTRACTORFor removing PE(S)-A pump bearing outerrace(collet diameter 32.5mm)

- 302 -


157925-9700HOLDERFor inserting PE(S)-A, -AD, -MD pumpbearing inner race(camshaft: diameter 20mm)

157925-9600BUSHFor inserting PE(S)-A, -AD, -MD pumpbearing inner race(camshaft: diameter 20mm)

157925-9500PUSH RODFor inserting PE(S)-A, -AD, -MD pumpbearing inner race(camshaft: diameter 20mm)

157925-9300RODFor inserting PE(S)-A, -AD, -MD pumpgovernor side bearing inner race(camshaft: diameter 20mm)

157925-4120BEARING EXTRACTORFor PE(S)-A pump bearing inner race(camshaft: diameter 17mm)

157925-2720OIL SEAL EXTRACTORFor removing VE pump oil seal(shaft diameter 20mm)

157925-6520EXTRACTORFor PE(S)-AD, -MD pump bearing inner race(camshaft: diameter 20mm)

157925-9120GUIDEFor installing PE(S)-A pump bearing innerrace (camshaft: diameter 17mm)

157925-8120GUIDEFor installing PE(S)-A pump bearing innerrace (camshaft: diameter 17mm)

157925-7120BEARING EXTRACTORFor PE(S)-P, -PD pump bearing inner race(camshaft: diameter 25mm)

- 303 -


157926-2320EXTRACTORFor removing HD-TICS pump side coupling(M45x1.5)

157926-1000PUSH RODFor removing bottom plugs

157926-0120EXTRACTORFor removing PE(S)-A pump control racksleeve & installing delivery valve gasket

157926-5420EXTRACTORSame as 157926-5410

157926-5410EXTRACTORFor removing timer and pump side coupling(M26x1.5; M36x1.5; M42x1.5)


157926-5310EXTRACTORFor removing governor flyweight andcoupling (M20x1.5; M26x1.5; M36x1.5)

157926-5120EXTRACTORFor removing governor flyweight andcoupling (M20x1.5; M36x1.5)

157926-5110EXTRACTORFor removing RSV governor flyweight andcoupling (M20x1.5; M36x1.5)

157926-0820EXTRACTORFor removing SDZ type timing device(M36x1.5; M42x1.5)

157926-2120EXTRACTORFor HD-TICS viscous damper (M36x1.5)

157926-1100INSERTFor inserting PES-K delivery valve gasket

- 304 -


157926-7221EXTRACTORFor removing SP, SDDG, SPG timing devices(M26x1.5)

157926-7220EXTRACTORFor removing SP timing device(M26x1.5; M32x1.5)

157926-7021EXTRACTORFor removing SP, SPG, SPZ, SDD, SDDGtiming devices (M32x1.5)

157926-7020EXTRACTORFor removing SP timing device(M20x1.5; M32x1.5)

157926-5821EXTRACTORFor removing SA, SCD and SAG timingdevices from PE(S)-A pump (M24x1.5)


157926-6921EXTRACTORFor removing SCDM type timing device(M22x1.5)

157926-6920EXTRACTORFor removing SCDM type timing device(M22x1.5)

157926-6620EXTRACTORFor removing SCDM type timing device(M30x1.5; M45x1.5; M50x1.5)


157926-6120EXTRACTORFor removing governor and PE-Z pumpcoupling (M30x1.5; M45x1.5; M50x1.5)

157926-6110EXTRACTORFor removing RSUV-Z, RQU(V)-Z governorgears (M30x1.5; M45x1.5; M50x1.5)

- 305 -


157926-7420EXTRACTORFor removing SPM timing device (M30x1.5)

157926-8321EXTRACTORFor removing PE-ZWY pump side coupling

157926-8320EXTRACTORFor removing PE-ZWY pump side coupling

157926-8220EXTRACTORFor removing PE-ZW(X) pump coupling(M45x1.5)

157926-7820FLYWEIGHT HOLDERFor removing and installing flyweight assy ofSCDM -Ⅱ timing device

157926-7621EXTRACTORFor removing SPGH, SDG timing devices(M36x1.5)

157926-7620EXTRACTORFor removing SPGH, SDG timing devices(M36x1.5)

157926-7421EXTRACTORFor removing SPM timing device(M30x1.5)

157926-8821EXTRACTORFor removing SPM type coupling(M30x1.5 L)

157926-8820EXTRACTORFor removing SPM timing device(M18x1.5; M30x1.5)

157926-8621EXTRACTORFor removing SDGH, MD-TICS type pumpside couplings (M42x1.5)

157926-8620EXTRACTORFor removing SD-D timing device(M45x1.5; M42x1.5)

- 306 -


157926-9121EXTRACTORFor removing PE-ZW(X), HD-TICS, MD-TICSpump side couplings (M45x1.5)

157926-9820EXTRACTORFor removing RFD-D, RLD-J governorflyweights with radial rubber dampers(M18x1.0)

157926-9620EXTRACTORFor removing MD-TICS pump side coupling(M30x1.5)

157926-9320EXTRACTORFor removing RFD flyweight and RSUV-Pincrease gear (M20x1.5)

157926-9220EXTRACTORFor removing HD-TICS pump side coupling(M56x1.5)

157926-9120EXTRACTORFor removing PE-ZW(X), HD-TICS, MD-TICSpump side couplings (M45x1.5)

157926-9520EXTRACTORFor removing HD-TICS coupling

- 307 -


157927-2500MAGNETFor removing shims

157927-2220TAPPET INSERTERFor removing and installing PE(S)-AD, -MDpumps

157927-1400PLATEFor confirming camshaft position

157927-3220BLOCK GAUGEFor measuring RLD-M magnet coupling ballposition

157927-2820SETSCREWFor fixing MITICS starting advancemechanism’s counterweight.

157927-1500RODFor pressfitting hydraulic actuator cap

157927-2700RODFor pressfitting lock plate on boostcompensator equipped RLD-E typegovernor’s governor shaft

157927-1620CLAMPFor fixing flyweight assembly during timingadjustment at installation

157927-1300OIL SEAL GUIDEFor protecting camshaft oil seal lip of PE(S)-P pump (30mm)

157927-0920EXTRACTORFor removing sensing gear (M8x1.25)

157927-1820EXTRACTORFor removing COVEC pump gear

157927-2120EXTRACTORFor removing VE pump coupling

- 308 -


157928-2920PLIERSFor disassembling VE(COVEC-F) pumpregulating valve

157928-2600PINCETTEFor removing and installing control sleeves,plungers, etc.

157929-2320WRENCHFor removing front plug

157929-0920EXTRACTORFor removing MD-TICS bearing’s outer race

157929-0520PUSH ROD ASSEMBLYFor pressfitting MD-TICS outer race bearing

157929-0220BEARING EXTRACTORFor removing HD-TICS drive side bearing’sinner race

157929-0020BEARING EXTRACTORFor removing HD-TICS governor sidebearing’s inner race

157927-3900GAUGEFor RLD-M; used together with block gaugePart No. 157927-3220

157927-3720CASEFor storing RLD-M magnet coupling

157927-3420PLUG INSERTERFor pressfitting MITICS minimum stopperplug

157927-3321SCREWFor pushing MITICS starting advancemechanism’s counterweight.

157929-0321EXTRACTORFor removing PES-ZW(X) pump’s drive gear

- 309 -


157931-2400TAPPET HOLDERFor holding PE-Z pump tappet(13mm wide groove; 13mm height)

157931-2300TAPPET HOLDERFor holding PE-Z pump tappet(14mm wide groove; 11mm height)

157931-4400HOLDERFor holding PE(S)-AD, -MD pump plungersprings

157931-4100HOLDERFor holding PE(S)-A high-speed type pumpplunger spring

157931-3121TAPPET HOLDERFor holding PE(S)-AD, -MD pump tappets(for 11mm camshaft lift)

157931-3000TAPPET HOLDERFor holding PE-ZV pump tappet(14mm wide groove; 10mm height)

157931-2900TAPPET HOLDERFor holding PE-ZW pump tappet(3.2mm dia. pin)

157931-2501TAPPET HOLDERFor holding PE(S)-A, -AD high-speed typepump tappets (for 8mm camshaft lift PE(S)-Aand 10mm camshaft lift PE(S)-AD)

157931-2401TAPPET HOLDERFor holding PE-ZV, -ZWM pump tappets(14.2mm wide groove; 14mm height)

157931-2100TAPPET HOLDERFor holding PE(S)-A pump tappet(9.2mm wide groove; 8.5mm height)

157931-2000TAPPET HOLDERFor holding PES-K pump tappet(9mm wide groove; 6.5mm height)

- 310 -


157931-6020CLAMPFor clamping PES-K pump tappet(tappetφ 22)

157931-4800TAPPET HOLDERFor holding PE-P pump tappet(for 10 to 12mm camshaft lift)

157931-4700TAPPET HOLDERFor holding PE-P pump tappet(for 10 and 11mm camshaft lift)

157931-7800TAPPET HOLDERFor holding PE(S)-ZWX pump tappet(for 12mm camshaft lift)

157931-7620CLAMPFor clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY,HD-TICS pump tappets

157931-7500TAPPET HOLDERFor holding HD-TICS pump tappet

157931-7320TAPPET HOLDERFor holding PE(S)-AD pump tappet

157931-7120CLAMPFor clamping PE(S)-AD, -MD, MD-TICSpump tappets

157931-6921CLAMPFor clamping PE(S)-P, -Z, -ZW, -ZWX, -ZWY,HD-TICS pump tappets (tappetφ 38)

157931-6720CLAMPFor clamping PE-P, HD-TICS pump tappets(tappetφ 38)

157931-6320CLAMPFor clamping PE(S)-AD, -MD, MD-TICSpump tappets (tappetφ 28)

157931-6120CLAMPFor clamping PE(S)-A pump tappet(tappetφ 24)

- 311 -


157931-8400TAPPET HOLDERFor holding PE(S)-P type pump tappet(for 10mm camshaft lift)

157931-8021TAPPET HOLDERFor supporting MD-TICS, MITICS tappets

157931-7920CLAMPFor clamping PE(S)-Z, -ZW type tappetrollers (tappetφ 41)

157931-9300TAPPET HOLDERFor holding HD-TICS pump tappet(for 16mm camshaft lift)

157931-9220TAPPET HOLDERFor holding PE(S)-A type pump tappet(for 9mm camshaft lift)

157931-9100TAPPET HOLDERFor holding PE(S)-ZWX pump tappet(for 13mm camshaft lift)

157931-9000TAPPET HOLDERFor PE-Z, -ZW pump tappets(for 12mm camshaft lift)

157931-8900TAPPET HOLDERFor PE-Z, -ZW pump tappets(for 13mm camshaft lift)

157931-8800TAPPET HOLDERFor holding PE-ZWY pump tappet(for 13mm camshaft lift)

157931-8700TAPPET HOLDERFor supporting MD-TICS, MITICS pumptappets (for 12mm camshaft lift)

157931-8600TAPPET HOLDERFor holding PE(S)-P, HD-TICS type pumptappets (for 12mm camshaft lift PE(S)-P and14mm camshaft lift HD-TICS)

157931-8500TAPPET HOLDERFor holding PE(S)-P type pump tappet(for 11mm camshaft lift)

- 312 -


157932-0300SUPPORTERFor supporting spring of SA timing device onPE-A pump

157932-0200SUPPORTERFor supporting spring of SCD timing deviceon PES-A pump

157932-0100SUPPORTERFor supporting spring of SA timing device onPE-A pump

157932-1221HOUSING ASSEMBLYFor checking eccentric MITICS drive gearinstallation

157932-0820GUIDEFor MITICS drive side flange coverinstallation

157932-0720PUNCHFor MITICS stamping at timing adjustment

157932-0520PUNCHFor MITICS stamping at timing adjustment

157932-1520COUPLINGFor checking eccentric PES-A drive gearinstallation

157932-2920SHAFTFor inserting washer and nut when installingMD-TICS coupling

157932-4120SHAFTFor inserting washer and nut when installingHD-TICS coupling

157932-4320GUIDEFor centering HD-TICS 2-piece type timercase

157932-4400GUIDEFor adjusting gap of HD-TICS speed sensor(pick-up)

- 313 -


157944-2000PLATEFor mounting PE3A～ 6A pumps

157943-0500BLOCKFor nozzle holder disassembly andreassembly

157943-0320PLATEFor fixing flange-less type nozzle holders

157944-3620PLATEFor mounting PE-P pump

157944-3521PLATEFor disassembling and reassembling PE(S)-P, HD-TICS, MD-TICS pump plunger blocks

157944-3520PLATEFor disassembling and reassembling PE(S)-P, HD-TICS, MD-TICS pump plunger blocks

157944-2600BRACKETFor mounting VE pump

157944-2200PLATEFor mounting PES-A pump

157944-2100PLATEFor mounting PE3A～ 8A pumps

157943-0020HOLDERFor KBL-S type nozzle holder disassemblyand reassembly

157944-4120PLATEFor disassembling and reassembling PE(S)-PD pump plunger block

- 314 -


157944-7820BRACKETFor mounting PES-A, -AD, -MD pumps inuniversal vise

157944-7200BRACKETFor mounting VE pumps in universal vise

157944-9520PLATEFor supporting KBL(S) nozzle holder

157944-9421BRACKETFor mounting PES-P and HD-TICS flangetype pumps in universal vise

157944-9420BRACKETFor mounting PES-P pump in universal vise

157944-8720BRACKETFor mounting PE-A, -AD, -MD base typepumps in universal vise

157944-8620BRACKETFor mounting PE-P, -ZWX, -ZWY, HD-TICSflange type pumps in universal vise

157944-8521UNIVERSAL VISEFor disassembling & reassembling pump(for fixing brackets 157944-8620, -8720)

157944-8520UNIVERSAL VISEFor disassembling & reassembling pump(for fixing brackets 157944-7820, -8720)

157944-7920BRACKETFor mounting VE pump

157944-8120BRACKETFor mounting PES-K pump

- 315 -


�

157951-1100PLATEFor measuring timing advance of timingdevice (to be cut to size)

157945-0720BRACKETFor fixing PE-ZWY type pump(used together with bracket: 157944-8620)

157945-0520PLATEFor disassembling & reassemblingPE(S)-ZWY pump plunger block

157945-2320BOLT SETFor mounting HD-TICS pump in universalvise (M10x1.5; L=90mm; SW17)

157945-1301BRACKETFor mounting HD-TICS pump in universalvise

157945-1021BRACKETFor fixing MD-TICS, MITICS pump drivesides(used together with bracket: 157944-8620)

157945-0920PLATEFor mounting PE-P pump

157945-0121BRACKETFor mounting PES-ZWX flange type pump(universal vise: 157944-8521, bracket:157944-8620)

157945-1201BRACKETFor mounting HD-TICS pump in universalvise

157945-0320BRACKETFor mounting PES2A flange type pump(universal vise: 157944-8521, bracket:157944-8720)

157945-2120BOLT SETFor mounting PE-A, -AD, -MD, MD-TICSpumps in universal vise (M8x1.25; L=75mm;SW13)

157945-2220BOLT SETFor mounting MD-TICS pump in universalvise (M8x1.25; L=80mm; SW13)

- 316 -


157954-3501DIAL GAUGEFor measuring PE type pump control rodposition; measuring range: 0-20mm(x0.01mm)

157954-3500DIAL GAUGEFor measuring PE-P pump plunger pre-stroke; measuring range: 0-20mm (x0.01mm)

157954-4101DIAL GAUGEFor measuring VE(COVEC-F) pump cam lift;measuring range: 0-4mm (x0.01mm)

157954-4100DIAL GAUGEFor measuring VE pump cam lift;measuring range: 0-5mm (x0.01mm)

157954-3801DIAL GAUGEFor measuring two-spring nozzle holder pre-lift; measuring range: 0-5mm (x0.01mm)

157954-3700DIAL GAUGEFor measuring in-line pump rack travel;measuring range: 0-20mm (x0.05mm)

157954-3600DIAL GAUGEFor measuring “K” and “KF” dimensions of VEpump; measuring range: 0-10mm (x0.01mm)

157954-1001DIAL GAUGEFor measuring camshaft axial play;measuring range: 0-5mm (x0.01mm)

157954-0101DIAL GAUGEFor measuring VM pump plunger shims;measuring range: 0-20mm (x0.01mm)

157954-3601DIAL GAUGEFor measuring PE-A, -AD pump plunger pre-stroke; measuring range: 0-10mm (x0.01mm)

157954-4221DIAL GAUGEFor measuring PE type pump rack stroke;measuring range: 0-30mm (x0.01mm)

157954-4401DIAL GAUGEFor measuring PE type pump pre-stroke;measuring range: 0-20mm (x0.01mm)

- 317 -


157955-3901PRESSURE GAUGEPart of accumulator assembly nos.157845-2321, -2421


157955-2000PRESSURE GAUGEFor measuring two-spring nozzle holderpressure; measuring range: 0-500kgf/cm2

(x10kgf/cm2)

157955-4700PRESSURE GAUGEFor measuring nozzle opening pressure;measuring range: 50MPa



157955-3500PRESSURE GAUGEFor measuring nozzle opening pressure;measuring range: 0-700kgf/cm2)






- 318 -







157955-5800PRESSURE GAUGEFor checking nozzle tester pressure gauge;measuring range: 25MPa


157955-6100PRESSURE GAUGEFor use with pressure control kit 105782-0121; measuring range: 250kPa

157955-6200VACUUM GAUGEFor use with pressure control kit 105782-0120; measuring range: -100kPa

157955-6300VACUUM GAUGEFor use with pressure control kit 105782-0121; measuring range: -100kPa

- 319 -


157977-6900BOLTPart of bracket assy Part Nos. 157922-6322,-6422

157975-8800BOLTFor VE pump solenoid timer adjustment toolPart No. 157845-6520 (M12x1.5)

157970-0500MEASURING CYLINDERFor measuring supply pump supply rate(500cc)

157977-9100ADAPTERFor adjusting PE(S)-ZWX, -ZWY pumps;for fuel inlet and outlet

157977-9000ADAPTERFor adjusting VE type pump; for fuel inlet andoutlet

157977-8900ADAPTERFor adjusting PE(S)-A, -AD, -MD, -P pumps;for fuel inlet and outlet

157977-7000NUTPart of bracket assy Part Nos. 157922-6322,-6422

157978-3400SOCKET HEAD BOLTPart of bracket assy Part No. 157924-3520

157977-8700HOSE JOINTFor VE pump solenoid timer adjustment toolPart No. 157845-6520

157977-9620EYE JOINTFor PE, TICS type pumps’ outlet, inlet pipes

157980-0720PIPEIncluded in measuring unitPart No. 105782-0010

157980-0820PIPEIncluded in measuring unitPart No. 105782-0010

- 320 -


157984-7400HOSEFor adjusting VE pump (length: 700mm)

157984-7100HOSEFor fuel inlet


157986-0500HOSEIncluded in accumulator assyPart No. 105784-1050;(8mmx11mmx500mm)

157984-8400HOSEFor measuring supply pump feed pressure(5mmx12mmx1000mm)

157984-8100HOSEIncluded in accumulator assy Part No.105784-1050 (5mmx12mmx500mm)


157986-0300HOSEIncluded in measuring unitPart No. 105782-0010

157986-0400HOSEIncluded in measuring unitPart No. 105782-0010

- 321 -


157991-0200SLEEVE INSERTERFor pressfitting camshaft sleeve(25mm diameter camshaft)



157991-9900EYEFor connecting piping supply port for PFR-MD pump

157991-3320PIPING KITFor timing device operating oil piping

157992-2820PLATEFor supporting KBL2.2-P nozzle holder


157992-2521PLATEFor supporting KBL2.1-P nozzle holder

157992-1400HOUSINGFor checking rack sensor core installation

157992-1500INSERTERFor inserting PE(S)-P snapring into plungerbarrel (used together with 157992-1600)

157992-1600CAPFor protecting PE(S)-P plunger barrel O-ringgroove (used when installing snapring)

- 322 -


157992-6120SPACERFor measuring control rack position

157992-6523SPACERFor measuring control rack position(used together with measuring devicePart No. 105782-4210)

157992-6522SPACERFor measuring control rack position

157992-3200SLEEVEFor protecting oil seal lip(25mm shaft diameter)


157992-4300BOLTFor fixing stand (length: 55mm)

157992-4200ADAPTERFor adjusting height when fixing stand(15NP, 7NP types)





- 323 -


376100-2000CASEFor RHD governor special tool kit

307610-1010ADJUSTING DEVICEFor adjusting RHD governor lever angle(used together with driving stand Part No.307610-0050)

307610-0050DRIVING STANDFor driving RHD governor(center height: 110mm)

376100-2800EXTRACTORFor removing RHD governor terminal armtaper pin

376100-2700HEXAGON WRENCHFor removing and installing RHD governorbase fixing bolt (SW5mm)

376100-2600HEXAGON WRENCHFor removing and installing RHD governorterminal arm fixing screw (SW3mm)

376100-2500SPANNERFor removing and installing RHD governorplug (SW17mm)

376100-2400PLIERSFor removing RHD governor split pin

376100-2300SCREWDRIVERFor adjusting RHD governor speed droopadjuster (tip thickness: 0.5mm)

376100-2200SCREWDRIVERFor removing and installing RHD governorcover fixing bolt (tip thickness: 0.9mm)

376100-2100SPANNERFor removing and installing RHD governorregulating valve (SW22mm and 24mm)

- 324 -


407910-3032MANUAL CONTROLLERFor MD-TICS and MITICS type pumps;used only in North America

407910-2902CONTROLLERFor HD-TICS pre-stroke actuator adjustment

407910-5540WIRE HARNESSMain harness (for REDⅣ governor)

407910-5300WIRE HARNESSUsed only in North America; main harness(used together with 105782-6420 and407910-3032)

407910-5230WIRE HARNESSFor connecting controller, constant voltagepower supply and intermediate harness

407910-2470CONTROL UNITFor REDⅢ type pump; for driving governoractuator (for 15mm type)

407910-3960CONTROL UNITFor REDⅢ type pump; for driving governoractuator (for 19mm type)

407910-5060WIRE HARNESSFor connecting control unit, constant voltagepower supply and governor

407910-5350WIRE HARNESSFor connecting pre-stroke actuator, racksensor, control unit, checker and constantvoltage power supply

407910-6010CONTROL UNITFor adjusting HD-TICS pre-stroke actuator(with counterweight) and rack sensor(used together with 407980-2090)

407910-5360WIRE HARNESSFor connecting manual controller and racksensor and pre-stroke actuator intermediateharness

407910-5460WIRE HARNESSFor connecting manual controller andconstant voltage power supply

- 325 -


407980-2270MANUAL CONTROLLERFor COVEC-F type pump(For ISUZU, NISSAN, MAZDA)

407980-1120CHECKERFor REDⅢ governor

407980-2310INTERMEDIATE HARNESSFor NISSAN CD20, TD27 engines

407980-2090CHECKERUsed together with 407910-6010

407980-2281MANUAL CONTROLLERFor the adjustment of GE actuator(For ISUZU, NISSAN, MAZDA)

407980-2300MAIN HARNESSUsed together with 407980-2281

407915-0590CONTROL UNITFor confirming control rack position sensorcharacteristics (for REDⅣ governor)used together with 407980-4340

407913-1080CONTROL UNITFor COVEC-T type pump

407912-1742CONTROL UNITFor adjusting drive side rack sensor

407980-2251CHECKERComponent part of Part No. 407980-2240.For rack sensor and pre-stroke actuatoradjustment

407980-2240MANUAL CONTROLLERFor adjusting HD-TICS, MD-TICS, MITICS type pumps

- 326 -


407980-4340MANUAL CONTROLLERFor confirming control rack position sensorcharacteristics (for REDⅣ governor; switchbox) Used together with 407915-0590

407980-2340INTERMEDIATE HARNESSFor ISUZU 4JG2 engines

407980-2360INTERMEDIATE HARNESSFor MAZDA RF engines

407980-2390WIRE HARNESSComponent part of Part No. 105782-8280.

407980-2400WIRE HARNESSComponent part of Part No. 105782-8280.

- 327 -

INDEX

- 328 -

- 329 -

INDEX

OBSOLETE ＊: These parts are no longer available.

OBSOLETE PART NO. SUPERSEDED BY PART NAME PAGE

010006-1440～～～～～ 026514-2040

010006-1440 BOLT 183

010010-2040 BOLT 183

010010-2200 BOLT 56, 58, 183

010206-1040 SOCKET HEAD BOLT 142, 183

010206-1240 SOCKET HEAD BOLT 183


010206-2040 SOCKET HEAD BOLT 142, 183

010206-4540 SOCKET HEAD BOLT 142, 183

010206-5540 SOCKET HEAD BOLT 142, 183


010208-1240 SOCKET HEAD BOLT 142, 183

010208-2040 SOCKET HEAD BOLT 142, 183


010235-1020 SOCKET HEAD BOLT 88, 184


011105-1220 SET SCREW 88, 184

012555-1040 SCREW 142, 184

012655-0860 SCREW 20, 184

013021-0040 NUT 184

013021-2120 NUT 142, 184

013030-5220 NUT 88, 184

013121-4140 NUT 142, 184

014011-2140 WASHER 185

014020-5190 WASHER 20, 184

014110-6440 SPRING WASHER 185

014111-0440 SPRING WASHER 185

015060-3680 PIN 142, 185

016809-0020 STEEL BALL 185

017211-0010 HOSE CLAMP 129, 185

017211-2010 HOSE CLAMP 129, 185

020006-1440 BOLT 142, 186

020365-1040 BOLT 142, 186

023641-2410 SPRING WASHER 142, 186

025805-1910 WOODRUFF KEY 186

026506-1040 GASKET 142, 186

026508-1140 GASKET 155, 156, 158, 160, 186

026510-1340 GASKET 138, 186

026512-1540 GASKET 139, 140, 186

026512-1640 GASKET 129, 186

026514-2040 GASKET 129, 186

- 330 -

INDEX



027412-2440～～～～～ 105763-1080

027412-2440 EYE BOLT 186

029001-2090 BOLT 187

029001-2220 BOLT 187

029001-2280 BOLT 187

029111-4050 PLUG 187

029111-8080 PLUG 116, 187

029300-6010 WASHER 142, 187

029300-6020 WASHER 142, 187

029300-6030 WASHER 142, 187

029300-6040 WASHER 142, 187

029301-2040 WASHER 187

029301-2260 WASHER 187

029301-5020 WASHER 142, 187

029711-2150 EYE 139, 140, 188

029711-2160 EYE 188

029711-2180 EYE 129, 188

029711-2240 EYE 188

029711-4190 EYE 188

029711-4420 EYE 129, 188

029731-2010 EYE BOLT 139, 140, 188

029731-2200 EYE BOLT 129, 188

029731-4080 EYE BOLT 188

029920-8020 CAP 188

029998-0640 SHIM 142

105763-0000 10NP TEST BENCH 10

105763-0010 10NP TEST BENCH 10

105763-0020 10NP TEST BENCH 10

105763-0040 10NP TEST BENCH 10

105763-0050 10NP TEST BENCH 10

105763-0060 10NP TEST BENCH 10

105763-0080 10NP TEST BENCH 10

105763-0090 10NP TEST BENCH 10

105763-0100 10NP TEST BENCH 10

105763-1000 10NP TEST BENCH 10

105763-1010 10NP TEST BENCH 10

105763-1020 10NP TEST BENCH 10

105763-1040 10NP TEST BENCH 10

105763-1050 10NP TEST BENCH 10

105763-1060 10NP TEST BENCH 10

105763-1080 10NP TEST BENCH 10

- 331 -

INDEX



105763-1090～～～～～ 105780-8180

105763-1090 10NP TEST BENCH 10

105763-1100 10NP TEST BENCH 10

105764-0000 20NP TEST BENCH 10

105764-0010 20NP TEST BENCH 10

105764-0020 20NP TEST BENCH 10

105764-0040 20NP TEST BENCH 10

105764-0050 20NP TEST BENCH 10

105764-0060 20NP TEST BENCH 10

105764-0080 20NP TEST BENCH 10

105764-0090 20NP TEST BENCH 10

105764-0100 20NP TEST BENCH 10

105764-1000 20NP TEST BENCH 10

105764-1010 20NP TEST BENCH 10

105764-1020 20NP TEST BENCH 10

105764-1040 20NP TEST BENCH 10

105764-1050 20NP TEST BENCH 10

105764-1060 20NP TEST BENCH 10

105764-1080 20NP TEST BENCH 10

105764-1090 20NP TEST BENCH 10

105764-1100 20NP TEST BENCH 10

＊ 105765-1290 157845-6420 PIPING ASSEMBLY 190

＊ 105765-1350 ADJUSTMENT; VE KIT 190

105765-1370 TEST BENCH ATTACHMENTS 11, 189

105765-1380 ADJUSTMENT; VE KIT 11, 189

105765-1390 ADJUSTMENT; PES-K KIT 11, 190

105765-1400 ADJUSTMENT; PE-A KIT 11, 190

105765-1410 ADJUSTMENT; PE-P KIT 11, 190

105765-1420 ADJUSTMENT; PES-PD KIT 11, 190

105780-0000 NOZZLE 190

105780-0050 NOZZLE 190

105780-0060 NOZZLE 190

105780-0120 NOZZLE 191

105780-2080 NOZZLE HOLDER 191





105780-8130 NOZZLE & HOLDER ASSY 108, 112, 114, 116, 191

105780-8140 NOZZLE & HOLDER ASSY 102, 110, 112, 191

105780-8180 NOZZLE & HOLDER ASSY 138, 139, 191

- 332 -

INDEX



105780-8190～～～～～ 105781-0561

105780-8190 NOZZLE & HOLDER ASSY 102, 124, 126, 140, 191

105780-8250 NOZZLE & HOLDER ASSY 118, 120, 122, 191

＊ 105781-0010 CLAMPING DEVICE 192

＊ 105781-0050 105781-0051 FIXING STAND 192

105781-0051 FIXING STAND 166, 192

＊ 105781-0120 105781-0121 FIXING STAND 192

105781-0121 FIXING STAND 166, 192

105781-0160 FIXING STAND 192

＊ 105781-0170 FIXING STAND 192

105781-0180 FIXING STAND 110, 112, 192

＊ 105781-0190 FIXING STAND 192

＊ 105781-0200 105781-0201 FIXING STAND 192

105781-0201 FIXING STAND 167, 192

＊ 105781-0300 105781-0301 FIXING STAND 192

105781-0301 FIXING STAND 166, 193

105781-0361 FIXING STAND 172, 193

＊ 105781-0420 105781-0421 FIXING STAND 193

105781-0421 FIXING STAND 102, 115, 118, 166, 193

＊ 105781-0430 105781-0431 FIXING STAND 193

105781-0431 FIXING STAND 102, 110, 166, 193

＊ 105781-0450 105781-0451 FIXING STAND 193

105781-0451 FIXING STAND 102, 112, 167, 193

＊ 105781-0460 105781-0461 FIXING STAND 193

105781-0461 FIXING STAND 166, 167, 193

＊ 105781-0470 105781-0471 FIXING STAND 193

105781-0471 FIXING STAND 166, 193

＊ 105781-0480 105781-0481 FIXING STAND 194

105781-0481 FIXING STAND 166, 194

＊ 105781-0510 105781-0511 FIXING STAND 194

105781-0511 FIXING STAND 166, 194

＊ 105781-0520 105781-0521 FIXING STAND 194

105781-0521 FIXING STAND 167, 194

＊ 105781-0530 105781-0531 FIXING STAND 194

105781-0531 FIXING STAND 166, 194

＊ 105781-0540 105781-0541 FIXING STAND 194

105781-0541 FIXING STAND 167, 194

＊ 105781-0550 105781-0551 FIXING STAND 194

105781-0551 FIXING STAND 166, 194

＊ 105781-0560 105781-0561 FIXING STAND 195

105781-0561 FIXING STAND 107, 167, 195

- 333 -

INDEX



105781-0580～～～～～ 105781-4290

105781-0580 FIXING STAND 166, 195

105781-0590 FIXING STAND 166, 195

105781-0600 FIXING STAND 166, 195

105781-0610 FIXING STAND 102, 124, 126, 172, 195

105781-0620 FIXING STAND 105, 166, 195

105781-0630 FIXING STAND 166, 195

105781-0640 FIXING STAND 102, 120, 122, 166, 195

105781-0650 FIXING STAND 102, 166, 195

105781-0660 FIXING STAND 166, 195

105781-0670 FIXING STAND 108, 166, 195

105781-0680 FIXING STAND 114, 167, 196

105781-0690 FIXING STAND 166, 196

105781-0700 FIXING STAND 167, 196

105781-0710 FIXING STAND 167, 196

105781-0720 FIXING STAND 166, 196

105781-0730 FIXING STAND 102, 167, 196

105781-0740 FIXING STAND 120, 166, 196

105781-0750 FIXING STAND 120, 122, 166, 196

105781-0760 FIXING STAND 120, 166, 196

105781-0770 FIXING STAND 114, 166, 167, 196

105781-0780 FIXING STAND 115, 166, 196

105781-0790 FIXING STAND 166, 196

105781-0800 FIXING STAND 120, 166, 197

105781-0810 FIXING STAND 167, 197

105781-0820 FIXING STAND 118, 167, 197

105781-0830 FIXING STAND 122, 197

105781-0860 FIXING STAND 167, 197

105781-0870 FIXING STAND 197

105781-0880 FIXING STAND 197

＊ 105781-4130 DRIVING STAND 197

＊ 105781-4140 DRIVING STAND 197

＊ 105781-4150 DRIVING STAND 197

＊ 105781-4160 DRIVING STAND 197

＊ 105781-4180 DRIVING STAND 197

＊ 105781-4190 DRIVING STAND 198

＊ 105781-4200 DRIVING STAND 198

＊ 105781-4210 DRIVING STAND 198

＊ 105781-4270 DRIVING STAND 198

＊ 105781-4280 DRIVING STAND 198

＊ 105781-4290 DRIVING STAND 198

- 334 -

INDEX



105781-4300～～～～～ 105782-6340

＊ 105781-4300 DRIVING STAND 198

105781-4320 DRIVING STAND 138, 139, 140, 198

105782-0121 PRESSURE CONTROL KIT 128, 199

105782-0150 PRESSURE CONTROL KIT 128, 199

＊ 105782-4020 MEASURING DEVICE 199

105782-4130 MEASURING DEVICE 33, 56, 58, 199

105782-4140 MEASURING DEVICE 36, 40, 48, 52, 199


105782-4210 MEASURING DEVICE 199


105782-4290 MEASURING DEVICE 114, 199

＊ 105782-4320 105782-4440 MEASURING DEVICE 199








105782-4390 MEASURING DEVICE 120, 122, 200





















- 335 -

INDEX



105782-6350～～～～～ 105784-0520




105782-6383 MEASURING DEVICE 102, 112, 118, 120, 122, 202












105782-8270 CHECKER 22, 203

105782-8280 MANUAL CONTROLLER 22, 126, 203


105783-0070 TIMING CHECKER 87, 203

105783-0090 SOLENOID VALVE 87, 203

105784-0110 COUPLING 18, 204

＊ 105784-0120 105784-0121 COUPLING 204

105784-0121 COUPLING 18, 204

105784-0130 COUPLING 18, 204

105784-0150 COUPLING 18, 204

105784-0160 COUPLING 18, 204

105784-0170 COUPLING 18, 204

105784-0180 COUPLING 18, 204

105784-0190 COUPLING 18, 204

105784-0200 COUPLING 204

105784-0210 DRIVING DEVICE 204

＊ 105784-0220 105784-0221 DRIVING DEVICE 204

105784-0221 COUPLING 18, 205

＊ 105784-0230 105784-0231 DRIVING DEVICE 205

105784-0231 COUPLING 18, 205

＊ 105784-0500 105784-0501 COUPLING 205

105784-0501 COUPLING 205

＊ 105784-0510 105784-0511 COUPLING 205

105784-0511 COUPLING 18, 205

＊ 105784-0520 105784-0521 COUPLING 205

- 336 -

INDEX



105784-0521～～～～～ 105785-2600

105784-0521 COUPLING 18, 205

＊ 105784-0530 105784-0531 COUPLING 205

105784-0531 COUPLING 18, 205

105784-0540 COUPLING 18, 205

105784-0551 COUPLING 206

105784-0560 COUPLING 18, 206

105784-0570 COUPLING 206

105784-0580 COUPLING 18, 206

105784-0590 COUPLING 18, 206

105784-0600 COUPLING 18, 206

105784-0610 COUPLING 18, 206

105784-0620 COUPLING 18, 206

105784-0630 COUPLING 18, 206

105784-0640 COUPLING 18, 206

105784-0650 DRIVING DEVICE 18, 206

105784-1100 ACCUMULATOR ASSEMBLY 207


105785-0030 NOZZLE TESTER 13, 90, 208

＊ 105785-0700 105785-5150 NOZZLE TESTER 208

＊ 105785-0730 105785-5220 NOZZLE TESTER 208

＊ 105785-0740 105785-5020 NOZZLE TESTER 208

＊ 105785-0750 105785-5150 NOZZLE TESTER 208

＊ 105785-0800 NOZZLE TESTER 208

＊ 105785-0840 105785-5160 NOZZLE TESTER 208

＊ 105785-0880 105785-5190 NOZZLE TESTER 208

＊ 105785-0960 105785-5170 NOZZLE TESTER 209

＊ 105785-0970 105785-5060 NOZZLE TESTER 209

＊ 105785-0980 105785-5180 NOZZLE TESTER 209

＊ 105785-0990 105785-5080 NOZZLE TESTER 209

＊ 105785-1000 NOZZLE TESTER 209

＊ 105785-1010 105785-5200 NOZZLE TESTER 209

＊ 105785-1020 105785-5210 NOZZLE TESTER 209

＊ 105785-1030 105785-5140 NOZZLE TESTER 209

＊ 105785-1040 105785-5120 NOZZLE TESTER 210

＊ 105785-1050 105785-5210 NOZZLE TESTER 210

＊ 105785-1060 105785-5160 NOZZLE TESTER 210

＊ 105785-1070 105785-5190 NOZZLE TESTER 210

105785-2010 NOZZLE TESTER 13, 210

＊ 105785-2040 NOZZLE TESTER 210

＊ 105785-2600 105785-6180 NOZZLE TESTER 210

- 337 -

INDEX



105785-2610～～～～～ 105785-5060

＊ 105785-2610 105785-6010 NOZZLE TESTER 210

＊ 105785-2670 NOZZLE TESTER 210

＊ 105785-2700 105785-6020 NOZZLE TESTER 211

＊ 105785-2730 NOZZLE TESTER 211

＊ 105785-2750 105785-6180 NOZZLE TESTER 211

＊ 105785-2820 NOZZLE TESTER 211

＊ 105785-2830 105785-6150 NOZZLE TESTER 211

＊ 105785-2840 105785-6060 NOZZLE TESTER 211

＊ 105785-2850 105785-6160 NOZZLE TESTER 211

＊ 105785-2880 105785-6040 NOZZLE TESTER 211

＊ 105785-2940 105785-6170 NOZZLE TESTER 211

＊ 105785-2950 NOZZLE TESTER 211

＊ 105785-2960 105785-6060 NOZZLE TESTER 211

＊ 105785-2970 105785-6210 NOZZLE TESTER 211

＊ 105785-2980 105785-6080 NOZZLE TESTER 212

＊ 105785-2990 105785-6190 NOZZLE TESTER 212

＊ 105785-3010 105785-6200 NOZZLE TESTER 212

＊ 105785-3020 105785-6110 NOZZLE TESTER 212

＊ 105785-3030 105785-6120 NOZZLE TESTER 212

＊ 105785-3040 105785-6130 NOZZLE TESTER 212

＊ 105785-3050 NOZZLE TESTER 212

＊ 105785-3060 105785-5120 NOZZLE TESTER 212

＊ 105785-3070 105785-6200 NOZZLE TESTER 212

＊ 105785-3080 NOZZLE TESTER 212

105785-4050 NOZZLE TESTER 13, 212

＊ 105785-4530 105785-7070 NOZZLE TESTER 213

＊ 105785-4600 105785-7060 NOZZLE TESTER 213

＊ 105785-4610 105785-7020 NOZZLE TESTER 213

＊ 105785-4630 105785-7030 NOZZLE TESTER 213

＊ 105785-4680 105785-7040 NOZZLE TESTER 213

＊ 105785-4690 105785-7100 NOZZLE TESTER 213

＊ 105785-4700 105785-7040 NOZZLE TESTER 213

＊ 105785-4710 105785-7090 NOZZLE TESTER 213

＊ 105785-5000 105785-5150 NOZZLE TESTER 213

＊ 105785-5010 105785-5220 NOZZLE TESTER 213

＊ 105785-5020 NOZZLE TESTER 213

＊ 105785-5030 105785-5160 NOZZLE TESTER 213

＊ 105785-5040 105785-5190 NOZZLE TESTER 214

＊ 105785-5050 105785-5170 NOZZLE TESTER 214

＊ 105785-5060 NOZZLE TESTER 214

- 338 -

INDEX



105785-5070～～～～～ 105785-6210

＊ 105785-5070 105785-5180 NOZZLE TESTER 214

＊ 105785-5080 NOZZLE TESTER 214

＊ 105785-5090 105785-5200 NOZZLE TESTER 214

＊ 105785-5100 105785-5210 NOZZLE TESTER 214

＊ 105785-5110 105785-5140 NOZZLE TESTER 214

＊ 105785-5120 NOZZLE TESTER 214

105785-5130 NOZZLE TESTER 215




105785-5170 NOZZLE TESTER 13, 215



105785-5200 NOZZLE TESTER 13, 90, 216


105785-5220 NOZZLE TESTER 13, 216



＊ 105785-6000 105785-6180 NOZZLE TESTER 217

＊ 105785-6010 NOZZLE TESTER 217

＊ 105785-6020 NOZZLE TESTER 217

＊ 105785-6030 105785-6150 NOZZLE TESTER 217

＊ 105785-6040 NOZZLE TESTER 217

＊ 105785-6050 105785-6170 NOZZLE TESTER 217

＊ 105785-6060 NOZZLE TESTER 217

＊ 105785-6070 105785-6210 NOZZLE TESTER 217

＊ 105785-6080 NOZZLE TESTER 217

＊ 105785-6090 105785-6190 NOZZLE TESTER 217

＊ 105785-6100 105785-6200 NOZZLE TESTER 217

＊ 105785-6110 NOZZLE TESTER 217

＊ 105785-6120 NOZZLE TESTER 218

＊ 105785-6130 NOZZLE TESTER 218





105785-6180 NOZZLE TESTER 13, 218




- 339 -

INDEX



105785-7000～～～～～ 105796-0040

＊ 105785-7000 105785-7070 NOZZLE TESTER 219

＊ 105785-7010 105785-7060 NOZZLE TESTER 219

＊ 105785-7020 NOZZLE TESTER 219

＊ 105785-7030 NOZZLE TESTER 219

＊ 105785-7040 NOZZLE TESTER 219


105785-7070 NOZZLE TESTER 13, 219




105789-0010 CLEANING TOOLS 90, 220

105789-0500 ADJUSTING DEVICE 152, 220




105789-0570 ADJUSTING DEVICE 221







105790-5010 TOOL KIT 223

105790-5020 TOOL KIT 223

105790-5030 TOOL KIT 223

105790-5040 TOOL KIT 223

105790-5050 TOOL KIT 223

105790-5060 TOOL KIT 223

105790-5070 TOOL KIT 223

105790-5200 TOOL KIT 223

105792-0000 O-RING INSERTER 36, 224

105792-0030 EXTRACTOR 36, 44, 48, 52, 224

105792-0050 EXTRACTOR 42, 224

＊ 105794-0050 UNIVERSAL VISE 224

105794-0120 UNIVERSAL VISE 224

105796-0000 FIXING STAND 170, 225

＊ 105796-0010 105796-0160 FIXING STAND 225

＊ 105796-0020 105796-0170 FIXING STAND 225

105796-0030 FIXING STAND 170, 225

＊ 105796-0040 105796-0180 FIXING STAND 225

- 340 -

INDEX



105796-0050～～～～～ 157677-0120

105796-0050 FIXING STAND 170, 225

105796-0060 FIXING STAND 170, 225

105796-0070 FIXING STAND 170, 225

105796-0080 FIXING STAND 170, 225

105796-0090 FIXING STAND 170, 225

105796-0100 FIXING STAND 170, 225

105796-0110 FIXING STAND 170, 225

105796-0120 FIXING STAND 170, 226

105796-0130 FIXING STAND 170, 226

105796-0140 FIXING STAND 170, 226

105796-0150 FIXING STAND 118, 170, 226

105796-0160 FIXING STAND 170, 226

105796-0170 FIXING STAND 170, 226

105796-0180 FIXING STAND 170, 226

132204-0100 PLUG 114, 227

139514-0200 GASKET 129, 227

140402-2600 EYE BOLT 138, 227

156611-1900 COUPLING 142, 227

157626-3500 EYE 227

157636-9100 SOCKET HEAD BOLT 142, 227

157641-4020 TUBE ASSEMBLY 102, 124, 126, 227

157641-4720 JOINT ASSEMBLY 102, 124, 126, 227

157651-5900 COLLAR 108, 112, 227

157655-1020 MEASURING UNIT 176, 178, 228

157656-1020 MEASURING UNIT 174, 228

157656-2020 DISPLAY UNIT 174, 228

157671-0420 COMPUTER UNIT 176, 178, 228

157673-0020 MONITOR 176, 178, 228

157673-0100 CONSOLE 178, 228

157673-0200 DACRON TAPE 178, 228

157673-0300 DACRON TAPE 178, 228

157673-0400 BRACKET 178, 228

157673-0500 PLAIN WASHER 178, 228

157673-0600 HEXAGON NUT 178, 228

157674-0100 COVER 176, 178, 228

157674-0220 KEYBOARD 176, 178, 229

157675-0120 PRINTER 176, 178, 229

157676-0500 NUT 176, 229

157676-1100 BOLT 174, 229

157677-0120 EQUIPMENT WAGON 178, 229

- 341 -

INDEX



157677-0400～～～～～ 157805-4920

157677-0400 CONNECTING CABLE 176, 178, 229

157677-0700 MAIN CONNECTION CABLE 176, 178, 229

157677-1800 CONNECTING CABLE 176, 229

157677-1900 HEX-SOCKET-HEAD BOLT 176, 229

157677-2000 MAIN CONNECTION CABLE 229

157677-2100 IDENTIFICATION PLATE 178, 229

157677-2200 FASTENING PLATE 176, 229

157677-2300 HOUSING 176, 230

157678-0200 RUBBER HOSE 174, 176, 178, 230

157681-4920 INLET UNION 176, 178, 230

157681-8200 PLAIN WASHER 176, 230

157681-8300 HEXAGON NUT 230

157682-0000 INLET-UNION SCREW 176, 178, 230

157682-0100 FLAT SEAL RING 176, 178, 230

157682-0300 CLOSING NIPPLE 176, 178, 230

157682-0400 O-RING 176, 178, 230

157682-0500 O-RING 176, 178, 230

157682-1900 CONNECTING CABLE, PRINTER-P/C 176, 178, 230

157682-2300 CABLE STRAP 176, 230

157682-2400 CONNECTION CABLE 178, 231

157682-2900 CHANGEOVER SET 176, 178, 231

157682-3000 CONNECTING CABLE 176, 231

157683-0000 MEASURING CYLINDER 174, 231

157683-0100 MEASURING CYLINDER 174, 231

＊ 157805-0220 157808-0020 INJECTION PIPE 232

＊ 157805-0320 157808-0120 INJECTION PIPE 232

＊ 157805-0520 157808-0220 INJECTION PIPE 232

＊ 157805-1120 157808-0320 INJECTION PIPE 232

＊ 157805-1720 157808-0420 INJECTION PIPE 232

＊ 157805-2020 157808-0520 INJECTION PIPE 232

＊ 157805-2320 157808-1220 INJECTION PIPE 232

＊ 157805-2520 157808-0720 INJECTION PIPE 232

＊ 157805-2620 157808-0820 INJECTION PIPE 232

＊ 157805-3320 157808-0920 INJECTION PIPE 232

＊ 157805-3820 157808-1020 INJECTION PIPE 232

＊ 157805-3920 157808-1120 INJECTION PIPE 232

＊ 157805-4420 157808-1220 INJECTION PIPE 233

＊ 157805-4720 157808-1320 INJECTION PIPE 233

＊ 157805-4820 157808-1420 INJECTION PIPE 233

＊ 157805-4920 157808-1520 INJECTION PIPE 233

- 342 -

INDEX



157805-5020～～～～～ 157808-0920

＊ 157805-5020 157808-1620 INJECTION PIPE 233

＊ 157805-5120 157808-1720 INJECTION PIPE 233

＊ 157805-5220 157808-1820 INJECTION PIPE 233

＊ 157805-5320 157808-1920 INJECTION PIPE 233

＊ 157805-5420 157808-2020 INJECTION PIPE 233

＊ 157805-5520 157808-2120 INJECTION PIPE 233

＊ 157805-5620 157808-2220 INJECTION PIPE 233

＊ 157805-5720 157808-2320 INJECTION PIPE 233

＊ 157805-5820 157808-2420 INJECTION PIPE 234

＊ 157805-5920 157808-2520 INJECTION PIPE 234

＊ 157805-6020 157808-2620 INJECTION PIPE 234

＊ 157805-6120 157808-2720 INJECTION PIPE 234

＊ 157805-6220 157808-2820 INJECTION PIPE 234

＊ 157805-6320 157808-2920 INJECTION PIPE 234

＊ 157805-6420 157808-3020 INJECTION PIPE 234

＊ 157805-6520 157808-3120 INJECTION PIPE 234

＊ 157805-6620 157808-3220 INJECTION PIPE 234

＊ 157805-6720 157808-3320 INJECTION PIPE 234

＊ 157805-6820 157808-3420 INJECTION PIPE 234

＊ 157805-6920 157808-3520 INJECTION PIPE 234

＊ 157805-7020 157808-3620 INJECTION PIPE 235

＊ 157805-7120 157808-3720 INJECTION PIPE 235

＊ 157805-7320 157808-3820 INJECTION PIPE 235

＊ 157805-7420 157808-3920 INJECTION PIPE 235

＊ 157805-7520 157808-4020 INJECTION PIPE 235

＊ 157805-7720 157808-4120 INJECTION PIPE 235

＊ 157805-7820 157808-4220 INJECTION PIPE 235

＊ 157805-7920 157808-4320 INJECTION PIPE 235

＊ 157805-8020 157808-4420 INJECTION PIPE 235

＊ 157805-9420 157808-4520 INJECTION PIPE 235

＊ 157805-9520 157808-4620 INJECTION PIPE 235

157808-0020 INJECTION PIPE 162, 236

157808-0120 INJECTION PIPE 162, 236

157808-0220 INJECTION PIPE 102, 110, 162, 236

157808-0320 INJECTION PIPE 162, 236

157808-0420 INJECTION PIPE 162, 236

157808-0520 INJECTION PIPE 114, 115, 162, 236

157808-0720 INJECTION PIPE 162, 236

157808-0820 INJECTION PIPE 162, 236

157808-0920 INJECTION PIPE 105, 106, 110, 138, 139, 140, 162, 236

- 343 -

INDEX



157808-1020～～～～～ 157811-0520

157808-1020 INJECTION PIPE 162, 236

157808-1120 INJECTION PIPE 162, 236

157808-1220 INJECTION PIPE 162, 237

157808-1320 INJECTION PIPE 162, 237

157808-1420 INJECTION PIPE 162, 237

157808-1520 INJECTION PIPE 162, 237

157808-1620 INJECTION PIPE 162, 237

157808-1720 INJECTION PIPE 162, 237

157808-1820 INJECTION PIPE 162, 237

157808-1920 INJECTION PIPE 162, 237

157808-2020 INJECTION PIPE 162, 237

157808-2120 INJECTION PIPE 162, 237

157808-2220 INJECTION PIPE 162, 237

157808-2320 INJECTION PIPE 162, 237

157808-2420 INJECTION PIPE 162, 237

157808-2520 INJECTION PIPE 162, 238

157808-2620 INJECTION PIPE 162, 238

157808-2720 INJECTION PIPE 162, 238

157808-2820 INJECTION PIPE 162, 238

157808-2920 INJECTION PIPE 162, 238

157808-3020 INJECTION PIPE 162, 238

157808-3120 INJECTION PIPE 163, 238

157808-3220 INJECTION PIPE 163, 238

157808-3320 INJECTION PIPE 163, 238

157808-3420 INJECTION PIPE 163, 238

157808-3520 INJECTION PIPE 163, 238

157808-3620 INJECTION PIPE 163, 238

157808-3720 INJECTION PIPE 163, 239

157808-3820 INJECTION PIPE 102, 124, 126, 163, 239

157808-3920 INJECTION PIPE 163, 239

157808-4020 INJECTION PIPE 163, 239

157808-4120 INJECTION PIPE 163, 239

157808-4220 INJECTION PIPE 163, 239

157808-4320 INJECTION PIPE 163, 239

157808-4420 INJECTION PIPE 163, 239

157808-4520 INJECTION PIPE 102, 112, 118, 120, 122, 163, 239

157808-4620 INJECTION PIPE 108, 112, 163, 239

157811-0321 FLANGE 170, 240

157811-0421 FLANGE 170, 240

＊ 157811-0520 157811-0521 FLANGE 240

- 344 -

INDEX



157811-0521～～～～～ 157820-1520

157811-0521 FLANGE 170, 240

＊ 157811-0620 157811-0621 FLANGE 240

157811-0621 FLANGE 110, 170, 240

157811-0721 FLANGE 110, 170, 240

157811-0821 FLANGE 110, 170, 240

＊ 157811-0920 157811-0921 FLANGE 240

157811-0921 FLANGE 112, 170, 240

157811-1021 FLANGE 170, 240

157811-2421 FLANGE 112, 170, 240

157811-2521 FLANGE 112, 170, 172, 240

＊ 157811-2620 157811-2621 FLANGE 241

157811-2621 FLANGE 110, 170, 173, 240

157811-7320 FLANGE 170, 241

157814-1000 BUSH 142, 241

157815-9600 SCREW 142, 241

157816-7120 CAMSHAFT 142, 241

157816-7220 CAMSHAFT 142, 241

157816-9200 CONTROL RACK 142, 241

157817-0800 COLLAR 142, 241

157817-1000 CONNECTOR 142, 241

157817-1100 CONNECTOR 142, 241

157817-1200 COLLAR 142, 242

157817-1700 COVER 142, 242

157817-1800 SPACER 142, 242

157817-2020 HOLDER 142, 242

157817-2100 HOLDER 140, 142, 242

157817-2200 HOLDER 142, 242

157817-2300 HOLDER 142, 242

157817-2400 STAND 142, 242

157817-2500 HOLDER 142, 242

157817-2600 HOLDER 142, 242

157817-2720 HOLDER 242

157817-2820 CONNECTOR 140, 242

157817-3120 GAUGE 140, 243

157817-3320 HOLDER 140, 243

157817-3420 HOLDER 243

157817-3520 HOLDER 140, 243

157817-3620 GAUGE 140, 243

＊ 157820-0120 AIR PUMP 243

＊ 157820-1520 MANOMETER 243

- 345 -

INDEX



157820-1720～～～～～ 157829-7620

＊ 157820-1720 JOINT 243

157820-6100 TUBE 20, 243

＊ 157820-8400 VACUUM GAUGE 243

＊ 157820-8500 PRESSURE GAUGE 243

157820-9120 EYE 20, 243

157820-9220 HOSE JOINT 20, 244

＊ 157820-9400 VACUUM GAUGE 244

157820-9520 CYLINDER ASSY 20, 244

＊ 157820-9620 BRACKET ASSY 244

157821-0021 BRACKET ASSY 20, 244

＊ 157821-0620 PRESSURE GAUGE 244

＊ 157821-0720 VACUUM GAUGE 244

＊ 157821-0800 VACUUM GAUGE 244

157821-4500 VACUUM PUMP 21, 244

157821-6900 PRESSURE GAUGE 21, 244

157821-7420 PRESSURE GAUGE 20, 244

157821-7620 VACUUM GAUGE 20, 244

157825-3900 PLATE 40, 42, 245

157827-3320 LEVER 105, 245

157827-3520 LEVER 105, 245

157827-6220 ADAPTER 245

157827-6320 ADAPTER 245

157827-6520 ADAPTER 245

157827-6720 ADAPTER 245

157827-6820 CONNECTOR 245

157827-8720 INTERMEDIATE HARNESS 133, 245



157828-7100 PLATE 246

157828-7200 PLATE 42, 246


157829-0720 INSERTER 56, 246

157829-0820 ADJUSTING DEVICE 104, 124, 126, 246

157829-1100 BLOCK GAUGE 56, 246


＊ 157829-4620 157928-2920 EXTRACTOR 246

157829-5220 INSERTER DEVICE 104, 124, 126, 246

157829-5420 FEED PUMP HOLDER 56, 58, 246

157829-7520 BLOCK GAUGE 56, 246

157829-7620 BLOCK GAUGE 56, 60, 246

- 346 -

INDEX



157829-8100～～～～～ 157842-9600

157829-8100 ADAPTER 247

＊ 157829-8620 157829-8621 ADJUSTING DEVICE 247


157829-8820 CONNECTOR 134, 136, 247

157829-9700 GUIDE PIN 60, 247

157830-3320 TIMING CHECKER 16, 247

157830-3420 SENSOR 16, 247

157830-3520 LAMP 16, 247

157840-0900 LEVER 110, 112, 114, 115, 120, 122, 248

＊ 157840-3620 157811-7320 FLANGE 248

157840-4020 COUPLING 112, 248

157841-8500 EYE 129, 248

157841-8720 CONNECTOR 136, 248

＊ 157841-9200 157841-9201 HOLDER 248

157841-9201 HOLDER 56, 248

＊ 157842-0900 LEVER 248

157842-3300 COUPLING 248

＊ 157842-3400 157842-3401 COUPLING 248

157842-3401 COUPLING 248

157842-3500 COUPLING 248

＊ 157842-4420 157842-4421 COUPLING 249

157842-4421 COUPLING 104, 124, 126, 249

＊ 157842-4520 157842-4522 COUPLING 249

＊ 157842-4521 157842-4522 COUPLING 249

157842-4522 COUPLING 104, 124, 249

＊ 157842-4620 157842-4621 COUPLING 249

157842-4621 COUPLING 104, 112, 124, 126, 249

157842-5220 HOLDER 16, 249

157842-5320 POINTER 16, 18, 249

157842-5400 POINTER 16, 18, 249

157842-5520 POINTER 16, 18, 249

157842-5600 POINTER 16, 18, 249

157842-5700 POINTER 16, 18, 250

157842-5800 POINTER 16, 18, 250

157842-5920 HOLDER 16, 249

＊ 157842-6220 157842-6222 COUPLING 250

＊ 157842-6221 157842-6222 COUPLING 250

157842-6222 COUPLING 40, 49, 52, 112, 114, 250

157842-8600 SCREW 87, 250

157842-9600 SCREW 87, 250

- 347 -

INDEX



157843-2320～～～～～ 157844-5820

157843-2320 COUPLING 250

157843-2420 COUPLING 250

157843-2500 COUPLING 250

＊ 157843-2720 157843-2722 COUPLING 251

＊ 157843-2721 157843-2722 COUPLING 251

157843-2722 COUPLING 40, 44, 114, 251

157843-3020 COUPLING 251

＊ 157843-3120 157843-3121 COUPLING 251

157843-3121 COUPLING 251

157843-3201 COUPLING 114, 251

157843-3320 COUPLING 122, 251

157843-6520 COUPLING 105, 251

157843-6620 COUPLING 102, 110, 251

157843-6720 COUPLING 102, 110, 251

157843-6820 COUPLING 102, 120, 122, 251

157843-6920 COUPLING 118, 252

157843-8120 COUPLING 110, 115, 118, 120, 252

157843-8821 COUPLING 42, 115, 252

157844-0320 HOLDER ASSEMBLY 124, 253

157844-0900 PIN 253

157844-1020 HOLDER 56, 58, 253

157844-1420 CONNECTOR 136, 253

157844-1520 CONNECTOR 136, 253

157844-1620 CONNECTOR 253

157844-4220 COVER 60, 253

＊ 157844-4400 157845-6200 EXTRACTOR 253

＊ 157844-4500 157844-4501 UNION 253

157844-4501 ADAPTER 129, 253

157844-4600 DUMMY BOLT 253

157844-4720 HOSE JOINT 253

157844-4820 HOSE JOINT 129, 254

157844-4900 HOSE 129, 254

157844-5000 HOSE 254

＊ 157844-5120 157845-6520 VE PIPING ASSEMBLY 254

157844-5320 CONNECTOR 136, 254

157844-5420 CONNECTOR 136, 254

157844-5520 CONNECTOR 136, 254

157844-5620 CONNECTOR 136, 254

157844-5720 CONNECTOR 136, 254

157844-5820 CONNECTOR 136, 254

- 348 -

INDEX



157844-5920～～～～～ 157845-5220

157844-5920 CONNECTOR 136, 254

157844-6020 CONNECTOR 134, 136, 254

157844-6120 CONNECTOR 134, 255

157844-6520 WIRE HARNESS 131, 255

157844-6620 WIRE HARNESS 131, 255

157844-6720 WIRE HARNESS 131, 255

157844-6821 WIRE HARNESS 131, 255

157844-7021 WIRE HARNESS 131, 255

157844-7121 WIRE HARNESS 131, 255

157844-7221 WIRE HARNESS 131, 255

157844-7420 WIRE HARNESS 131, 255

157844-7520 WIRE HARNESS 120, 132, 255

157844-7620 WIRE HARNESS 132, 255

157844-7720 WIRE HARNESS 132, 255

157844-7820 WIRE HARNESS 132, 256

157844-8120 WIRE HARNESS 131, 256

157844-8620 WIRE HARNESS 131, 256

157844-8720 WIRE HARNESS 133, 256

157844-8820 WIRE HARNESS 133, 256

157844-8921 WIRE HARNESS 132, 256

157844-9021 WIRE HARNESS 132, 256

157844-9120 CONNECTOR 136, 256

157844-9320 CONNECTOR 136, 256

157844-9420 CONNECTOR 136, 256

157844-9520 CONNECTOR 136, 256

157844-9720 CONNECTOR 256

157844-9820 CONNECTOR 136, 257

157844-9920 CONNECTOR 136, 257

157845-0020 WIRE HARNESS 133, 257

157845-1420 CONNECTOR 136, 257



157845-3220 CONNECTOR 136, 257

157845-3320 CONNECTOR 136, 257

157845-4620 BLOCK 257

157845-4720 BLOCK 257

157845-4920 CONNECTOR 136, 257

157845-5020 CONNECTOR 136, 258

157845-5120 CONNECTOR 136, 258

157845-5220 CONNECTOR 136, 258

- 349 -

INDEX



157845-5520～～～～～ 157846-3420

157845-5520 VE PIPING ASSEMBLY 104, 258

157845-5600 JOINT 258

157845-5720 CONNECTOR 136, 258

157845-5820 CONNECTOR 136, 258

157845-5920 CONNECTOR 136, 258

157845-6020 CONNECTOR 136, 258

157845-6100 BRACKET 126, 258

157845-6200 EXTRACTOR 60, 258

157845-6320 PIPING ASSEMBLY 126, 259

157845-6420 PIPING ASSEMBLY 259

157845-6520 PIPING ASSEMBLY 259

157845-7220 CONNECTOR 136, 259


157845-8520 CONNECTOR 136, 259

157845-8800 JOINT 259

157846-0020 WIRE HARNESS 120, 132, 260

157846-0120 WIRE HARNESS 120, 132, 260

157846-0220 WIRE HARNESS 120, 133, 260

157846-0320 WIRE HARNESS 133, 260

157846-0420 WIRE HARNESS 120, 133, 260

157846-0620 WIRE HARNESS 132, 260

157846-0720 WIRE HARNESS 131, 260

157846-0820 WIRE HARNESS 131, 260

157846-0920 WIRE HARNESS 133, 260

157846-1020 WIRE HARNESS 120, 132, 260

157846-1221 WIRE HARNESS 132, 260

157846-1320 WIRE HARNESS 133, 260

157846-1420 WIRE HARNESS 120, 133, 261

157846-1520 WIRE HARNESS 130, 261

157846-1620 WIRE HARNESS 130, 261

157846-1720 WIRE HARNESS 130, 261

157846-1920 WIRE HARNESS 120, 132, 261

157846-2020 WIRE HARNESS 120, 122, 133, 261

157846-2120 WIRE HARNESS 120, 133, 261

157846-2220 WIRE HARNESS 120, 132, 261

157846-2820 WIRE HARNESS 131, 261

157846-3020 WIRE HARNESS 122, 261

157846-3220 WIRE HARNESS 131, 261

157846-3320 WIRE HARNESS 120, 132, 261

157846-3420 WIRE HARNESS 120, 133, 262

- 350 -

INDEX



157846-3620～～～～～ 157856-6220

157846-3620 WIRE HARNESS 122, 262

157846-3720 WIRE HARNESS 122, 132, 262

157846-3820 WIRE HARNESS 133, 262

157846-3920 WIRE HARNESS 132, 262

157846-4020 WIRE HARNESS 133, 262

157846-4120 WIRE HARNESS 130, 262

157846-4220 WIRE HARNESS 130, 262

157846-4320 WIRE HARNESS 133, 262

157846-4420 WIRE HARNESS 130, 262

157846-4520 WIRE HARNESS 262

157846-4620 WIRE HARNESS 122, 262

157846-5120 WIRE HARNESS 149, 263

157846-5220 WIRE HARNESS 149, 263

157846-5320 WIRE HARNESS 149, 263

157846-5420 WIRE HARNESS 149, 263

157846-5520 WIRE HARNESS 149, 263

157846-5620 WIRE HARNESS 263

157847-0220 COUPLING 122, 263

157847-0420 COUPLING 122, 263

157847-0520 COUPLING 122, 263

157847-0620 COUPLING 122, 263

157856-0020 INJECTION PIPE 14, 264

157856-0220 INJECTION PIPE 14, 264

157856-0520 INJECTION PIPE 13, 14, 90, 264

157856-4420 INJECTION PIPE 13, 14, 264

157856-4620 INJECTION PIPE 14, 264

157856-4720 INJECTION PIPE 14, 264

157856-5020 INJECTION PIPE 14, 264

157856-5120 INJECTION PIPE 14, 264

157856-5220 INJECTION PIPE 14, 264

157856-5320 INJECTION PIPE 14, 264

157856-5420 INJECTION PIPE 13, 14, 264

157856-5520 INJECTION PIPE 13, 14, 264

157856-5620 INJECTION PIPE 13, 14, 265

157856-5720 INJECTION PIPE 13, 14, 265

157856-5820 INJECTION PIPE 14, 265

157856-5920 INJECTION PIPE 14, 265

157856-6020 INJECTION PIPE 14, 265

157856-6120 INJECTION PIPE 14, 265

157856-6220 INJECTION PIPE 14, 265

- 351 -

INDEX



157856-6320～～～～～ 157890-2300

157856-6320 INJECTION PIPE 13, 14, 90, 265

157856-6420 INJECTION PIPE 14, 265

157856-6520 INJECTION PIPE 14, 265

157856-6620 INJECTION PIPE 14, 265

157856-7920 INJECTION PIPE 14, 265

157856-8120 INJECTION PIPE 15, 266

157856-8820 INJECTION PIPE 15, 266

157856-9020 INJECTION PIPE 15, 266

157856-9320 INJECTION PIPE 15, 266

157856-9420 INJECTION PIPE 15, 266

157856-9620 INJECTION PIPE 15, 266

157856-9720 INJECTION PIPE 15, 266

157856-9820 INJECTION PIPE 15, 266

157856-9920 INJECTION PIPE 15, 266

157857-3820 HOLDER ASSY 266

157858-0120 INJECTION PIPE 15, 267

157858-0220 INJECTION PIPE 15, 267

157858-0320 INJECTION PIPE 15, 267

157858-0420 INJECTION PIPE 15, 267

157858-0520 INJECTION PIPE 15, 267

157858-0620 INJECTION PIPE 15, 267

157858-0720 INJECTION PIPE 13, 15, 267

157858-0820 INJECTION PIPE 15, 267

157858-0920 INJECTION PIPE 15, 267

157858-1020 INJECTION PIPE 15, 267

157858-1120 INJECTION PIPE 15, 267

157858-1220 INJECTION PIPE 15, 267

157858-1320 INJECTION PIPE 15, 268

157858-1420 INJECTION PIPE 15, 268

157858-1520 INJECTION PIPE 15, 268

157858-1620 INJECTION PIPE 15, 268

157890-1100 BRUSH 30, 269

157890-1220 SCRAPER 30, 269

157890-1400 CLEANING BAR 30, 269

157890-1500 SCRAPER 30, 269

157890-1600 SCRAPER 30, 269

157890-2100 BAR 30, 269

157890-2120 NEEDLE CLEANER 30, 269

157890-2200 BAR 30, 269

157890-2300 BAR 30, 269

- 352 -

INDEX



157890-2400～～～～～ 157892-2100

157890-2400 BAR 30, 269

157890-2500 BAR 30, 269

157890-3120 HOLDER 30, 269

157890-6200 SCRAPER 30, 154, 155, 270

157890-6300 SCRAPER 270

157890-6320 SCRAPER 30, 154, 155, 270

157891-3120 WIRE 30, 270

157891-3220 WIRE 30, 270

157891-3320 WIRE 30, 270

157891-3420 WIRE 30, 270

157891-3520 WIRE 30, 270

157891-3620 WIRE 30, 270

157891-3720 WIRE 30, 270

157891-3820 WIRE 30, 270

157891-3920 WIRE 30, 270

157891-4120 WIRE 30, 271

157891-4220 WIRE 30, 271

157891-4320 WIRE 30, 271

157891-4420 WIRE 30, 271

157891-4520 WIRE 30, 271

157891-4620 WIRE 30, 271

157891-4720 WIRE 30, 271

157891-4820 WIRE 30, 271

157891-4920 WIRE 30, 271

157892-0100 NOZZLE GUIDE 90, 272

157892-0220 ADJUSTING DEVICE 152, 153, 272

157892-1000 NUT 156, 158, 160, 272

157892-1100 PIN 152, 153, 272

157892-1200 PIN 152, 153, 272

157892-1320 CONNECTOR 152, 153, 272

157892-1400 RETAINING NUT 272

157892-1420 RETAINING NUT 152, 272

157892-1500 GASKET 152, 153, 156, 158, 273

157892-1600 PLUG 155, 156, 158, 160, 272

157892-1800 BASE 152, 153, 272


157892-1920 RETAINING NUT 152, 173


157892-2020 RETAINING NUT 153, 173

157892-2100 NOZZLE GUIDE 273

- 353 -

INDEX



157892-2220～～～～～ 157892-6400


157892-3000 PIN 154, 173

157892-3100 RETAINING NUT 155, 273

157892-3120 RETAINING NUT 155, 273

157892-3200 GASKET 155, 160, 173

157892-3300 BASE 154, 173

157892-3400 CONNECTOR 273

157892-3420 CONNECTOR 273

157892-3500 PIN 155, 274

157892-3620 CONNECTOR 155, 274

157892-3700 SHIM 274

157892-3800 SHIM 274

157892-3900 SHIM 274

157892-4000 RETAINING NUT 156, 158, 274

157892-4020 RETAINING NUT 156, 158, 274

157892-4100 HOLDER 156, 158, 274

＊ 157892-4120 157892-4121 ADJUSTING DEVICE 274


157892-4200 PIN 156, 274

157892-4300 PIN 156, 274

157892-4400 HOLDER 156, 158, 275


157892-4700 PIN 156, 158, 275

157892-5000 HOLDER 160, 275


157892-5100 RETAINING NUT 160, 275

157892-5120 RETAINING NUT 160, 275

157892-5200 PIN 160, 275

157892-5300 PIN 158, 275

157892-5400 HOLDER 156, 275

157892-5500 PIN 158, 275

157892-5600 PIN 275

157892-5700 PIN 158, 160, 276

157892-5800 HOLDER 276


157892-6000 PIN 276

157892-6100 PIN 276

157892-6200 PIN 276

157892-6300 PIN 276

157892-6400 PIN 276

- 354 -

INDEX



157892-6500～～～～～ 157913-5320

157892-6500 PIN 276

157892-6600 PIN 276

157892-6700 HOLDER 276


157892-6800 HOLDER 277


157892-6900 PIN 277

157892-7000 PIN 277

157892-7100 PIN 277

157892-7200 PIN 277

157892-7300 PIN 277

157905-0120 TOOL BOX 72, 79

157905-0220 TOOL BOX 73

157905-0320 TOOL BOX 74

157910-0300 RATCHET HANDLE 32

157910-0400 HANDLE 114

157910-1120 L-SHAPED HANDLE 32, 37, 42, 80, 81, 82, 83, 278

157910-5100 PIN 278

157911-0100 SPANNER 106, 110, 278

157911-0200 SPANNER 114, 278

157911-0300 SPANNER 105, 278

157911-2100 SPANNER 32, 278

157911-2200 SPANNER 278

157911-2300 SPANNER 278

157911-8100 WRENCH 156, 278

157912-2000 SPANNER 279

157912-2100 SPANNER 114, 279

157912-2200 SPANNER 114, 279

157912-2320 SPANNER 44, 120, 279

157912-2620 WRENCH 33, 279

157912-2720 WRENCH 33, 37, 44, 48, 279

157912-2820 WRENCH 37, 44, 48, 279

157912-2900 SPANNER 45, 49, 52, 279

157913-0100 BOX WRENCH 32, 44, 49, 52, 120, 279

157913-3120 BOX WRENCH 32, 144, 145, 279

157913-3220 BOX WRENCH 279

157913-3520 WRENCH 62, 64, 67, 144, 145, 146, 279

157913-3620 WRENCH 62, 146, 280

157913-4120 WRENCH 145, 280

＊ 157913-5320 157913-5321 WRENCH 280

- 355 -

INDEX



157913-5321～～～～～ 157915-0720

157913-5321 WRENCH 62, 146, 280

＊ 157913-5400 157913-5402 WRENCH 280

＊ 157913-5401 157913-5402 WRENCH 280

157913-5402 WRENCH 62, 146, 280

157913-5620 SCREWDRIVER 118, 280

157913-6000 WRENCH 44, 48, 52, 280

157913-6220 WRENCH 64, 67, 147, 280

157913-6720 WRENCH 64, 67, 147, 280

157913-6920 WRENCH 147, 280

157913-7000 SOCKET WRENCH 56, 58, 281

157913-7120 BOX WRENCH 144, 145, 281

157913-7220 WRENCH 64, 67, 147, 281

157914-0100 SOCKET WRENCH 32, 72, 82, 281

157914-0200 SOCKET WRENCH 32, 36, 281

157914-0300 SOCKET WRENCH 32, 36, 80, 81, 83, 281

157914-0400 SOCKET WRENCH 281

157914-0500 SOCKET WRENCH 32, 36, 42, 45, 48, 52, 156, 158, 281

157914-0800 SOCKET WRENCH 42, 281

157914-0900 SOCKET WRENCH 33, 37, 281

157914-1100 SOCKET WRENCH 56, 58, 281

157914-1400 SOCKET WRENCH 40, 144, 281

157914-1500 SOCKET WRENCH 61, 77, 282

157914-1700 SOCKET WRENCH 40, 42, 282

157914-2000 SOCKET WRENCH 40, 282

157914-2400 SOCKET WRENCH 33, 62, 84, 282

157914-2500 SOCKET WRENCH 56, 58, 282

＊ 157914-2600 157913-7000 SOCKET WRENCH 282

157914-2700 SOCKET WRENCH 56, 282

157914-2800 SOCKET WRENCH 152, 153, 156, 158, 282

157914-2900 SOCKET WRENCH 61, 282

157914-3100 SOCKET WRENCH 61, 282

157914-3200 SOCKET WRENCH 151, 282

157914-3300 SOCKET WRENCH 151, 282

157914-3400 SOCKET WRENCH 53, 283

157914-3500 SOCKET WRENCH 52, 283

157915-0100 WRENCH 32, 37, 62, 64, 67, 68, 69, 283

157915-0200 WRENCH 37, 283

157915-0300 WRENCH 32, 37, 40, 42, 283

157915-0500 WRENCH 283

157915-0720 WRENCH 146, 147, 283

- 356 -

INDEX



157915-2320～～～～～ 157916-9520

157915-2320 BOX SPANNER 77, 283

157915-2520 BOX SPANNER 77, 283


157915-4221 WRENCH 32, 283

157915-6320 WRENCH 40, 283

157915-6500 SPECIAL WRENCH 36, 44, 284

＊ 157915-8100 157915-8101 WRENCH 284

157915-8101 SOCKET WRENCH 61, 284

157915-8200 SOCKET WRENCH 61, 284


157915-8500 WRENCH 284

157915-8600 WRENCH 284

157915-8700 WRENCH 45, 49, 52, 125, 284

157915-8800 WRENCH 45, 49, 52, 120, 284

157915-8900 WRENCH 45, 49, 53, 120, 284

157915-9000 WRENCH 44, 48, 52, 284

157915-9100 WRENCH 53, 284

157916-0100 BOX SPANNER 102, 110, 285

157916-0200 BOX SPANNER 102, 110, 112, 285

157916-0400 BOX SPANNER 112, 114, 115, 285

157916-2420 WRENCH 285

157916-2620 WRENCH 32, 144, 145, 285

157916-2800 BOX WRENCH 36, 77, 285

157916-2900 BOX WRENCH 37, 77, 285

＊ 157916-3020 WRENCH 86, 285

157916-4320 HANDLE 73, 285

157916-4620 SPANNER 86, 285

157916-4821 WRENCH 36, 40, 42, 44, 87, 285

157916-5020 SPANNER 74, 285

157916-5200 PIPE 74, 286

157916-5320 SPANNER 75, 77, 286

157916-5420 SPANNER 32, 48, 52, 286

157916-5520 SPANNER 76, 286

157916-5720 WRENCH 78, 286

157916-6120 BAND SPANNER 72, 79, 286

157916-6620 BAND 86, 286

157916-7320 BAND SPANNER 86, 286

157916-8220 WRENCH 102, 110, 112, 114, 115, 120, 122, 286

157916-8320 WRENCH 77, 286

157916-9520 SPECIAL WRENCH 36, 286

- 357 -

INDEX



157917-0200～～～～～ 157922-3420

157917-0200 HANDLE 287

157917-0320 FLANGE ASSY 83, 287

157917-1120 SPANNER 80, 287

157917-1720 FLANGE ASSY 82, 287

157917-1820 FLANGE 287

157917-1920 FLANGE ASSY 81, 287

157917-2020 FLANGE 287

157917-2220 FLANGE ASSY 80, 287

157917-3220 WRENCH 52, 287

157917-3321 WRENCH 49, 52, 287

157917-3720 WRENCH 53, 287

157917-3820 SPANNER 33, 48, 287

157917-3920 SPANNER 36, 44, 48, 288

157917-4020 SPECIAL WRENCH 42, 288

157920-0320 EXTRACTOR 32, 288

157920-5300 OIL SEAL GUIDE 32, 26, 45, 49, 70, 288

157920-5400 OIL SEAL GUIDE 32, 288

157920-5500 OIL SEAL GUIDE 36, 87, 288

157920-6400 EXTRACTOR 61, 288

157920-7720 EXTRACTOR 36, 40, 42, 44, 288

157920-8700 SEAL GUIDE 288

157920-9900 BRACKET 36, 288

157921-0020 TAPPET INSERTER 289

157921-0120 TAPPET INSERTER 32, 289

157921-2520 PINCERS 289

＊ 157921-3020 157927-2220 INSERTER 289

157921-4120 PLUNGER INSERTER 32, 48, 52, 289

157921-4820 PLUNGER INSERTER 289

157921-5220 PLUNGER EXTRACTOR 40, 289

157921-5620 PLUNGER EXTRACTOR 32, 36, 44, 48, 52, 289

157921-6120 PLUNGER EXTRACTOR 33, 289

＊ 157921-8021 TAPPET INSERTER 289

157921-8900 SHAFT 36, 44, 93, 289

＊ 157921-9820 157924-4420 SPRING COMPRESSOR 289

157922-0900 OIL SEAL GUIDE 56, 58, 290

157922-1000 OIL SEAL GUIDE 56, 290

157922-1100 OIL SEAL GUIDE 56, 58, 290

157922-1620 PLUNGER INSERTER 42, 290

＊ 157922-1721 TAPPET INSERTER 290

157922-3420 PLATE 118, 290

- 358 -

INDEX



157922-3700～～～～～ 157923-7401

157922-3700 O-RING GUIDE 45, 290

157922-3800 O-RING GUIDE 45, 290

157922-3900 PLUNGER GUIDE 290

157922-3920 PLUNGER GUIDE 45, 290

157922-4000 LAMINATED SPRING 118, 290

157922-4120 BRACKET ASSY 118, 290

157922-4520 PLUG 118, 291

157922-4620 PLUG 118, 291

157922-4721 PLUNGER INSERTER 36, 44, 291

157922-6220 PLATE 118, 291

157922-6322 BRACKET ASSY 118, 291

157922-6422 BRACKET ASSY 118, 291

157922-7720 PUSH ROD ASSEMBLY 48, 291

157922-8420 PUSH ROD ASSEMBLY 48, 52, 291

157922-8620 COVER 120, 291

157922-8820 COVER 120, 291

157922-8920 COVER 120, 291

157922-9020 PLUNGER GUIDE 48, 52, 291

157922-9100 GUIDE 48, 52, 292

157922-9200 GUIDE PIN 48, 52, 292

157922-9300 GRIP 48, 52, 292

157922-9500 GUIDE 48, 52, 292

157922-9600 O-RING GUIDE 48, 52, 292

157922-9700 O-RING GUIDE 48, 52, 292

157923-5120 EXTRACTOR 292

157923-5520 EXTRACTOR 40, 42, 292

＊ 157923-5800 157923-7900 ROD 292

＊ 157923-5900 157923-7300 ROD 292

＊ 157923-6000 157923-6001 ROD 292

157923-6001 ROD 62, 292

＊ 157923-6120 157923-6420 EXTRACTOR 293

157923-6420 EXTRACTOR 70, 293

157923-6700 GUIDE 293

157923-6720 OIL SEAL GUIDE 64, 67, 293

＊ 157923-6820 157923-9220 GUIDE ASSEMBLY 293

157923-7000 GUIDE 64, 67, 293

157923-7220 WRENCH 64, 67, 293

157923-7300 ROD 62, 64, 67, 293

＊ 157923-7400 157923-7401 GUIDE 293

157923-7401 GUIDE 293

- 359 -

INDEX



157923-7500～～～～～ 157924-2300

157923-7500 ROD 64, 67, 293

157923-7622 GUIDE PLATE 64, 294

157923-7822 GUIDE PLATE 64, 67, 294

157923-7900 ROD 62, 64, 67, 294

157923-8000 GUIDE 294

157923-8100 O RING GUIDE 45, 294

＊ 157923-8220 157926-9820 EXTRACTOR 294

157923-8620 HOOK 37, 45, 93, 294

157923-8800 GUIDE 37, 45, 294

157923-9220 OIL SEAL GUIDE 64, 67, 294

157923-9420 GUIDE PLATE 66, 294

157923-9500 HOLDER 66, 294

157923-9620 TAPPET INSERTER 36, 44, 93, 294

157923-9720 TAPPET INSERTER 40, 42, 93, 295

157923-9820 TAPPET INSERTER 48, 52, 93, 295

157924-0110 BODY 295

157924-0120 FLANGE INSERTER 72, 295

157924-0200 SCREW 295

157924-0300 HOLDER 295

157924-0400 HOLDER 295

157924-0500 HOLDER 295

157924-0600 OIL SEAL GUIDE 72, 79, 295

157924-0700 OIL SEAL GUIDE 72, 295

157924-0800 BLOCK 295

157924-0810 OIL SEAL INSERTER 72, 296

157924-0900 GUIDE 296

157924-1100 HOLDER 296

157924-1200 SPACER 296

157924-1300 SPACER 296

157924-1400 SPACER 296

157924-1500 HOLDER 296

157924-1610 BASE 296

157924-1620 INSERTER 73, 296

157924-1700 HOLDER 296

157924-1800 GUIDE 296

157924-1900 NUT 297

157924-2020 BASE 74, 297

157924-2100 SCREW 74, 297

157924-2200 BUSHING 74, 297

157924-2300 BUSHING 74, 297

- 360 -

INDEX



157924-2400～～～～～ 157924-6500

157924-2400 SCREW 297

157924-2420 INSERTER 75, 297

157924-2520 BASE 81, 82, 83, 297

157924-2720 INSERTER 79, 297

157924-2810 INSERTER 79, 297

157924-2910 BODY 297

157924-2920 INSERTER 76, 297

157924-3000 GUIDE 298

157924-3100 SPACER 298

157924-3210 BODY 298

157924-3220 INSERTER 78, 298

157924-3300 SCREW 298

157924-3400 GUIDE 298

157924-3500 BASE 298

157924-3520 BASE 77, 298

157924-3600 SPACER 298

157924-3920 INSERTER 86, 298

157924-4220 GUIDE 42, 298

157924-4420 SPRING COMPRESSOR 80, 81, 82, 83, 84, 85, 87, 298

157924-4700 BODY 299

157924-4720 BASE 77, 80, 81, 82, 83, 299

157924-4800 PIN 299

157924-4900 PIN 299




157924-5300 BASE 88, 299

157924-5320 FLANGE INSERTER 80, 81, 82, 83, 299

157924-5400 PIN 88, 299

157924-5500 SHAFT 88, 299

157924-5600 PIN 88, 299

157924-5700 FLANGE 88, 300

157924-5800 HANDLE 88, 300

157924-5900 NUT 88, 300

157924-6000 NUT 88, 300

157924-6100 NUT 88, 300

157924-6200 PIN 88, 300

157924-6300 PLATE 88, 300

157924-6400 PIN 88, 300

157924-6500 PIN 88, 300

- 361 -

INDEX



157924-6600～～～～～ 157926-6120

157924-6600 PIN 88, 300

157924-6700 NUT 88, 300

157924-6800 NUT 88, 300

157924-6900 PIN 88, 301

157924-7000 PIN 88, 301

157924-7120 OIL SEAL INSERTER 301

157924-7220 OIL SEAL INSERTER 301

157924-8420 STAND 87, 301

157925-0120 BEARING EXTRACTOR 32, 301


157925-0720 BEARING EXTRACTOR 37, 44, 301


157925-2020 BEARING EXTRACTOR 36, 48, 52, 301

157925-2420 OIL SEAL EXTRACTOR 56, 58, 301

157925-2720 OIL SEAL EXTRACTOR 56, 58, 302


157925-6520 EXTRACTOR 32, 302


157925-8120 GUIDE 33, 302

157925-9120 GUIDE 33, 302

157925-9300 ROD 33, 302

157925-9500 PUSH ROD 33, 302

157925-9600 BUSH 33, 302

157925-9700 HOLDER 33, 302

157926-0120 EXTRACTOR 32, 303

＊ 157926-0820 EXTRACTOR 303

157926-1000 PUSH ROD 44, 48, 52, 303

157926-1100 INSERT 303

157926-2120 EXTRACTOR 96, 303

157926-2320 EXTRACTOR 44, 96, 303

157926-5110 EXTRACTOR 303

157926-5120 EXTRACTOR 303

157926-5310 EXTRACTOR 303

157926-5320 EXTRACTOR 303

157926-5410 EXTRACTOR 303

157926-5420 EXTRACTOR 303

＊ 157926-5820 157926-5821 EXTRACTOR 304

157926-5821 EXTRACTOR 32, 36, 42, 72, 76, 82, 96, 304

157926-6110 EXTRACTOR 304

157926-6120 EXTRACTOR 40, 304

- 362 -

INDEX



157926-6220～～～～～ 157927-3321

＊ 157926-6220 157826-5821 EXTRACTOR 304

157926-6620 EXTRACTOR 304

＊ 157926-6920 157926-6921 EXTRACTOR 304

157926-6921 EXTRACTOR 33, 78, 96, 304

＊ 157926-7020 157926-7021 EXTRACTOR 304

157926-7021 EXTRACTOR 33, 48, 75, 77, 81, 83, 96, 304

＊ 157926-7220 157926-7221 EXTRACTOR 304

157926-7221 EXTRACTOR 36, 77, 81, 83, 87, 96, 304

＊ 157926-7420 157926-7421 EXTRACTOR 305

157926-7421 EXTRACTOR 36, 48, 52, 85, 96, 305

＊ 157926-7620 157926-7621 EXTRACTOR 305

157926-7621 EXTRACTOR 32, 36, 48, 80, 87, 96, 305

157926-7820 FLYWEIGHT HOLDER 84, 305

＊ 157926-8220 157926-9120 EXTRACTOR 305

＊ 157926-8320 157926-8321 EXTRACTOR 305

157926-8321 EXTRACTOR 42, 305

＊ 157926-8620 157926-8621 EXTRACTOR 305

157926-8621 EXTRACTOR 48, 86, 87, 96, 305

＊ 157926-8820 157926-8821 EXTRACTOR 305

157926-8821 EXTRACTOR 85, 96, 305

＊ 157926-9120 157926-9121 EXTRACTOR 306

157926-9121 EXTRACTOR 36, 42, 44, 48, 96, 306

157926-9220 EXTRACTOR 44, 96, 306

157926-9320 EXTRACTOR 33, 37, 40, 45, 49, 62, 64, 67, 68, 69, 96, 306

157926-9520 EXTRACTOR 306

157926-9620 EXTRACTOR 96, 306

157926-9820 EXTRACTOR 37, 45, 49, 64, 67, 68, 69, 96, 306

157927-0920 EXTRACTOR 70, 307

157927-1300 OIL SEAL GUIDE 36, 307

157927-1400 PLATE 36, 45, 49, 52, 307

157927-1500 ROD 307

157927-1620 CLAMP 307

157927-1820 EXTRACTOR 307

157927-2120 EXTRACTOR 307

157927-2220 TAPPET INSERTER 32, 307

157927-2500 MAGNET 151, 307

157927-2700 ROD 62, 307

157927-2820 SETSCREW 122, 307

157927-3220 BLOCK GAUGE 53, 307

157927-3321 SCREW 122, 308

- 363 -

INDEX



157927-3420～～～～～ 157931-8700

157927-3420 PLUG INSERTER 53, 308

157927-3720 CASE 52, 308

157927-3900 GAUGE 53, 308

157928-2600 PINCETTE 61, 308

157928-2920 PLIERS 104, 124, 126, 308



157929-0321 EXTRACTOR 40, 308

157929-0520 PUSH ROD ASSEMBLY 48, 52, 308

157929-0920 EXTRACTOR 48, 52, 308

157929-2320 WRENCH 45, 308

157931-2000 TAPPET HOLDER 309



＊ 157931-2400 157931-2401 TAPPET HOLDER 309

157931-2401 TAPPET HOLDER 92, 309

157931-2501 TAPPET HOLDER 32, 92, 309



157931-3121 TAPPET HOLDER 92, 309

157931-4100 HOLDER 106, 110, 309

157931-4400 HOLDER 106, 110, 309

＊ 157931-4700 TAPPET HOLDER 310

＊ 157931-4800 TAPPET HOLDER 310

157931-6020 CLAMP 94, 310

157931-6120 CLAMP 32, 94, 310

＊ 157931-6320 157931-7120 CLAMP 310

＊ 157931-6720 CLAMP 310

157931-6921 CLAMP 37, 40, 42, 44, 94, 310

157931-7120 CLAMP 48, 52, 94, 310

＊ 157931-7320 TAPPET HOLDER 310

＊ 157931-7500 TAPPET HOLDER 310

＊ 157931-7620 157931-6921 CLAMP 310

157931-7800 TAPPET HOLDER 40, 92, 310

＊ 157931-7920 157931-6921 CLAMP 311

157931-8021 TAPPET HOLDER 120, 122, 311

157931-8400 TAPPET HOLDER 36, 92, 311

157931-8500 TAPPET HOLDER 36, 92, 311

157931-8600 TAPPET HOLDER 37, 44, 92, 311

157931-8700 TAPPET HOLDER 48, 52, 92, 311

- 364 -

INDEX



157931-8800～～～～～ 157944-9520

157931-8800 TAPPET HOLDER 42, 92, 311

157931-8900 TAPPET HOLDER 92, 311

157931-9000 TAPPET HOLDER 92, 311

157931-9100 TAPPET HOLDER 40, 92, 311

157931-9220 TAPPET HOLDER 92, 311

157931-9300 TAPPET HOLDER 44, 92, 311

157932-0100 SUPPORTER 72, 79, 312

157932-0200 SUPPORTER 73, 312

157932-0300 SUPPORTER 72, 312

157932-0520 PUNCH 122, 312

157932-0720 PUNCH 122, 312

157932-0820 GUIDE 53, 312

157932-1221 HOUSING ASSEMBLY 122, 312

157932-1520 COUPLING 312

157932-2920 SHAFT 312

157932-4120 SHAFT 312

157932-4320 GUIDE 312

157932-4400 GUIDE 312

157943-0020 HOLDER 313

157943-0320 PLATE 90, 313

157943-0500 BLOCK 151, 313

＊ 157944-2000 PLATE 313

＊ 157944-2100 PLATE 313

＊ 157944-2200 PLATE 313

＊ 157944-2600 BRACKET 313

＊ 157944-3520 157944-3521 PLATE 313

157944-3521 PLATE 36, 44, 48, 52, 313

＊ 157944-3620 PLATE 313

157944-4120 PLATE 313

157944-7200 BRACKET 56, 58, 314

157944-7820 BRACKET 32, 314

157944-7920 BRACKET 56, 58, 314

＊ 157944-8120 BRACKET 314

＊ 157944-8520 157944-8521 UNIVERSAL VISE 314

157944-8521 UNIVERSAL VISE 32, 36, 40, 42, 44, 48, 52, 56, 58, 314

157944-8620 BRACKET 36, 40, 42, 48, 52, 314

157944-8720 BRACKET 32, 48, 314

＊ 157944-9420 157944-9421 BRACKET 314

157944-9421 BRACKET 36, 44, 93, 314

157944-9520 PLATE 90, 152, 153, 156, 158, 160, 314

- 365 -

INDEX



157945-0121～～～～～ 157955-5600

157945-0121 BRACKET 40, 93, 315

157945-0320 BRACKET 315

157945-0520 PLATE 42, 315

157945-0720 BRACKET 42, 315

＊ 157945-0920 PLATE 315

157945-1021 BRACKET 48, 52, 315

157945-1201 BRACKET 44, 315

157945-1301 BRACKET 44, 315

157945-2120 BOLT SET 315

157945-2220 BOLT SET 315

157945-2320 BOLT SET 44, 315

157951-1100 PLATE 16, 87, 315

157954-0101 DIAL GAUGE 316

157954-1001 DIAL GAUGE 37, 316

＊ 157954-3500 157954-3501 DIAL GAUGE 316

157954-3501 DIAL GAUGE 316

＊ 157954-3600 157954-3601 DIAL GAUGE 316

157954-3601 DIAL GAUGE 56, 58, 124, 316

＊ 157954-3700 DIAL GAUGE 316

157954-3801 DIAL GAUGE 152, 153, 154, 155, 156, 158, 160, 316

＊ 157954-4100 157954-4101 DIAL GAUGE 316

157954-4101 DIAL GAUGE 56, 58, 126, 316

157954-4221 DIAL GAUGE 316

157954-4401 DIAL GAUGE 316

＊ 157955-2000 157955-5500 PRESSURE GAUGE 317

＊ 157955-3500 157955-5400 PRESSURE GAUGE 317

＊ 157955-3900 157955-3901 PRESSURE GAUGE 317

157955-3901 PRESSURE GAUGE 317

＊ 157955-4000 157955-4001 PRESSURE GAUGE 317


＊ 157955-4100 157955-4800 PRESSURE GAUGE 317

＊ 157955-4200 157955-5300 PRESSURE GAUGE 317

＊ 157955-4300 157955-4800 PRESSURE GAUGE 317

＊ 157955-4600 157955-5700 PRESSURE GAUGE 317

＊ 157955-4700 157955-5500 PRESSURE GAUGE 317


157955-5300 PRESSURE GAUGE 13, 318

157955-5400 PRESSURE GAUGE 13, 318

157955-5500 PRESSURE GAUGE 13, 90, 318


- 366 -

INDEX



157955-5700～～～～～ 157992-3000





157955-6200 VACUUM GAUGE 318

157955-6300 VACUUM GAUGE 318

157970-0500 MEASURING CYLINDER 124, 126, 319

157975-8800 BOLT 129, 319

157977-6900 BOLT 319

157977-7000 NUT 319

157977-8700 HOSE JOINT 129, 319

157977-8900 ADAPTER 102, 319

157977-9000 ADAPTER 102, 319

157977-9100 ADAPTER 102, 319

157977-9620 EYE JOINT 102, 319


157980-0720 PIPE 319

157980-0820 PIPE 319

157984-7100 HOSE 320

157984-7400 HOSE 320

157984-8100 HOSE 320

157984-8400 HOSE 320

157986-0300 HOSE 320

157986-0400 HOSE 320

157986-0500 HOSE 320

157986-2000 HOSE 129, 320

157986-8000 HOSE 129, 320

157991-0000 SLEEVE INSERTER 91, 321


157991-0200 SLEEVE INSERTER 37, 48, 52, 91, 321

157991-3320 PIPING KIT 87, 321

157991-9900 EYE 138, 321

157992-1400 HOUSING 118, 120, 321

157992-1500 INSERTER 37, 321

157992-1600 CAP 37, 321

157992-2521 PLATE 154, 321

157992-2700 SLEEVE INSERTER 37, 45, 91, 321

157992-2820 PLATE 155, 160, 321


157992-3000 SLEEVE 322

- 367 -

INDEX



157992-3100～～～～～ 407980-2251

157992-3100 SLEEVE 322

157992-3200 SLEEVE 37, 48, 52, 322

157992-3300 SLEEVE 37, 45, 322

157992-3400 SLEEVE 322

157992-4200 ADAPTER 142, 322

157992-4300 BOLT 142, 322

＊ 157992-6120 157992-6523 SPACER 322

＊ 157992-6522 157992-6523 SPACER 322

157992-6523 SPACER 322

307610-0050 DRIVING STAND 150, 323


376100-2000 CASE 71, 323

376100-2100 SPANNER 71, 323

376100-2200 SCREWDRIVER 71, 323

376100-2300 SCREWDRIVER 71, 323

376100-2400 PLIERS 71, 323

376100-2500 SPANNER 71, 323

376100-2600 HEXAGON WRENCH 71, 323

376100-2700 HEXAGON WRENCH 71, 323

376100-2800 EXTRACTOR 71, 323

407910-2470 CONTROL UNIT 24, 148, 324

407910-2902 CONTROLLER 118, 324

407910-3032 MANUAL CONTROLLER 22, 120, 122, 324

407910-3960 CONTROL UNIT 24, 148, 324

407910-5060 WIRE HARNESS 148, 324

407910-5230 WIRE HARNESS 118, 324

407910-5300 WIRE HARNESS 120, 122, 324

407910-5350 WIRE HARNESS 118, 324

407910-5360 WIRE HARNESS 22, 324

407910-5460 WIRE HARNESS 22, 324

407910-5540 WIRE HARNESS 149, 324

407910-6010 CONTROL UNIT 118, 324

407912-1742 CONTROL UNIT 325

407913-1080 CONTROL UNIT 325

407915-0590 CONTROL UNIT 24, 193, 325

407980-1120 CHECKER 325

407980-2090 CHECKER 118, 325

407980-2240 MANUAL CONTROLLER 22, 118, 120, 122, 325

407980-2270 MANUAL CONTROLLER 22, 325

407980-2251 CHECKER 22, 325

- 368 -

INDEX



407980-2281～～～～～ 407980-4340


407980-2300 MAIN HARNESS 22, 126, 325

407980-2310 INTERMEDIATE HARNESS 22, 126, 325



407980-2390 WIRE HARNESS 22, 326

407980-2400 WIRE HARNESS 22, 326


Pub. No: EI18E-11020SPECIAL TOOL CATALOGFOR FUEL INJECTION EQUIPMENTPrinting: August, 2000Published by:Bosch Automotive Systems CorporationService DepartmentPrinted in Japan

Copyright 2000,Bosch Automotive Systems Corporation

Printed on recycled paper WPGCC-01

C

tool catalog ei18e-11020

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