thomas couplings & flange adaptors restrained products product listing... · size range -...

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PIPE PRODUCTS

THOMAS

Dismantling Joints& Rest. Adaptors

Allowing Setting Flexibility in Flanged Pipeworkwith fully Restrained Products

Couplings & Flange AdaptorsRestrained Products

COUPLINGS & FLANGE ADAPTORS - RESTRAINED

PROJECTChurchill DamBooster Pump StationUpgrade

CLIENTBuffalo CityMunicipality

www.thomaspipeproducts.com 10www.thomaspipeproducts.com A2

CHURCHILL DAM - Eastern Cape - South Africa

PRODUCTSRestrained Flange Adaptors

Flange Adaptors & Couplings

Dismantling Joint

For flexibility during installation and removal of flanged productsin all chambers and bypasses

Size Range

- DN40mm - DN3000mm

Industries

- Water- Gas- Industrial

Pipe Materials

- Ductile Iron- Cast Iron- Steel- Stainless Steel- PVC- HDPE- GRP- AC- Concrete- Clay


Application

Copyright © 2015 by Thomas Pipe Products

Flanged Flexibility

Enabling Setting Adjustment

Dismantling Joints are designed to provide greater versatility for the designer at the planning stage and the contractor at the installation stage of flanged pipe work systems. Dismantling Joints also allow for simpler valve and pump maintenance in chambers.

Dismantling Joints are double flanged fittings that accommodate 50mm (2”) axial adjustment. For applications where a full-face flange is required, such as wafer and butterfly valves, the full-face of the spigot flange provides a full flange sealing area. Once positioned at the required length the product is locked into position with the tie rods supplied. Thereby creating a restrained connection. Dismantling Joints are particularly suitable for simplifying the installation and removal of isolation valves, control valves, check valves, non-return valves, flow metering valves, pump sets, pressure reducing valves, flanged pipe and fittings. Facilitating easy valve & pump set maintenance. The simplicity and versatility of the fittings make them suitable for many applications including pumping stations, water treatment works, sewage treatment works, plant rooms, meter chambers, power generation equipment and gas distribution stations.

Simple Installation

Flange Drilling

Installation of a Dismantling Joint is simple, requiring only a spanner and torque wrench to tighten the galvanised steel or stainless steel tie rods. Dismantling Joints offer a secure, rigid, fully end load restrained system with a pressure rating equal to that of the flange.

From DN40mm - DN3000mm with virtually any flange drilling or pressure rating can be manufactured to order. Special Dismantling Joints offering different flange drillings on each end can also be designed and manufactured on request.

Dismantling Joint - DN50 to DN3000mm


Material Specification

Specifications


Flanged SpigotPipe to SANS62 or SANS719

Adaptor StudsType B Only - SANS1700-5Stainless Steel available on request

Tie Rods, Nuts WashersSteel to SANS1143 Grade 8.8 for M12 & M14Steel to SANS1143 Grade 4.8 for M16 and bigger

Type A - 5 Nuts & Washers per Tie RodType B - 4 Nuts & Washers per Tie Rod

Tie Rods, Nuts Washers CoatingHot Dipped Galvanizing to SANS763Stainless Steel available on request

FlangesBS EN1092-1 (formerly BS4504), ISO7005 or SANS1123. Any drilling is available on request

End Rings & Adaptor BodiesMild Steel to SANS1431 Grade 300WA or Grade CQDuctile Iron to SANS936 Grade SG42 or BS EN1563

Rubber SealEPDM SANS974 Related ISO4633Other rubber compounds such as Nitrile (NBR) and Viton are available on request

CoatingFusion Bonded Epoxy to SANS1217Other coatings available on request

Special Dismantling JointsWe are able to manufacture dismantling joints that operate between two different flange drillings or nominal bores, e.g. connecting a DN 250mm SABS T1000/3 flange to a DN300 BS4504 PN25 flange.

High pressure and longer dismantling joints are available on request.

Type B Dismantling JointIn Type B dismantling joints the PCD of the tie rods does not interfere with the adaptor end ring and therefore the tie rods are able to pass over the adaptor end ring. In certain instances it is necessary for the end ring to be ‘scalloped’ during manufacturing in order to allow restraining tie rods to pass with no interference. A dismantling joint with a scalloped end ring is classed as a Type B dismantling joint.

Type A Dismantling JointType A is a ‘3 Tied’ dismantling joint where the restraining tie rods pass through the end ring of the dismantling joint adaptor. A 3 Tied dismantling joint is necessary when the PCD of the tie rods interferes with the outer edge of the adaptor end ring. Therefore the tie rods must pass through the end ring. This is common on smaller nominal bore dismantling joints below DN350mm.

Dismantling Joint - SANS 1123 - DN50 to DN300mm


Dimensions


Setting Gap - Dimension SNominal Setting Gap = 25mmMinimum Setting Gap = 0mmMaximum Setting Gap = 50mmA Setting Gap = 25mm will result in a Dismantling Joint Overall Length of C being equal to C nom.

* Larger diameters up to DN3000 are available on request.

DN PRODUCT TYPE A B C nom. C min. C max. D E F T TIE TIE ROD

CODE MATING ROD SIZE AND

FLANGE QTY LENGTH

L

MIN. MIN.

(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

50 TDJ0040-2 SANS1123 T1000 T1600 A 130 12 180 155 205 168 38 143 12 4 M16 x 330

50 TDJ0040-2 SANS1123 T2500 T4000 A 130 20 180 155 205 160 30 135 20 4 M16 x 330

65 TDJ0050-2 SANS1123 T1000 T1600 A or B 130 12 180 155 205 168 38 143 12 4 M16 x 330




100 TDJ0100 SANS1123 T1000 T1600 A 130 14 200 175 225 186 56 161 14 4 M16 x 330

100 TDJ0100 SANS1123 T2500 T4000 A or B 130 25 200 175 225 175 45 150 25 4 M20 x 380

125 TDJ0148ID SANS1123 T1000 T1600 A 130 16 200 175 225 184 54 159 16 4 M16 x 330

125 TDJ0148ID SANS1123 T2500 T4000 A 130 28 200 175 225 172 42 147 28 4 M24 x 400

150 TDJ0150 SANS1123 T1000 T1600 A 130 18 200 175 225 182 52 157 18 4 M20 x 350

150 TDJ0150 SANS1123 T2500 T4000 A 130 30 200 175 225 170 40 145 30 4 M24 x 400

200 TDJ0175-2 SANS1123 T1000 A 140 18 220 195 245 202 62 177 18 4 M20 x 380

200 TDJ0175-2 SANS1123 T1600 A 140 22 220 195 245 198 58 173 22 4 M20 x 380

200 TDJ0175-2 SANS1123 T2500 A or B 140 28 220 195 245 192 52 167 28 4 M24 x 400

200 TDJ0175-2 SANS1123 T4000 A or B 140 32 220 195 245 188 48 163 32 4 M24 x 400

250 TDJ0225-3 SANS1123 T1000 A or B 140 18 220 195 245 202 62 177 20 4 M20 x 380

250 TDJ0225-3 SANS1123 T1600 A or B 140 18 230 205 255 212 72 187 25 4 M24 x 400

250 TDJ0225-3 SANS1123 T2500 A or B 140 28 230 205 255 202 62 177 30 6 M24 x 450

250 TDJ0225-3 SANS1123 T4000 A or B 140 28 230 205 255 202 62 177 38 6 M30 x 450

300 TDJ0300-2 SANS1123 T1000 A 140 18 220 195 245 202 62 177 22 4 M20 x 380

300 TDJ0300-2 SANS1123 T1600 A 140 18 250 225 275 232 92 207 28 4 M24 x 420

300 TDJ0300-2 SANS1123 T2500 A 140 28 250 225 275 222 82 197 32 8 M24 x 450

300 TDJ0300-2 SANS1123 T4000 A 140 28 250 225 275 222 82 197 40 8 M30 x 500

SPIGOT LENGTH

INCLUDING FLANGE


Dimensions







FLANGE QTY LENGTH

L

MIN. MIN.


350 TDJ0350 SANS1123 T1000 B 178 23 275 250 300 252 74 227 25 4 M20 x 450

350 TDJ0350 SANS1123 T1600 B 178 23 275 250 300 252 74 227 30 4 M24 x 450

350 TDJ0350 SANS1123 T2500 B 183 28 275 250 300 247 64 222 35 4 M30 x 500

350 TDJ0350 SANS1123 T4000 B 183 28 275 250 300 247 64 222 45 4 M30 x 500

400 TDJ0400 SANS1123 T1000 B 178 23 275 250 300 252 74 227 25 4 M24 x 450

400 TDJ0400 SANS1123 T1600 B 178 23 275 250 300 252 74 227 35 4 M24 x 500

400 TDJ0400 SANS1123 T2500 B 183 28 275 250 300 247 64 222 40 4 M30 x 500

400 TDJ0400 SANS1123 T4000 B 183 28 275 250 300 247 64 222 50 4 M36 x 600

450 TDJ0450 SANS1123 T1000 B 178 23 300 275 325 277 99 252 30 4 M24 x 500

450 TDJ0450 SANS1123 T1600 B 178 23 300 275 325 277 99 252 40 4 M24 x 500

450 TDJ0450 SANS1123 T2500 B 183 28 300 275 325 272 89 247 45 4 M30 x 550

450 TDJ0450 SANS1123 T4000 B 183 28 300 275 325 272 89 247 60 4 M36 x 600

500 TDJ0500 SANS1123 T1000 B 178 23 300 275 325 277 99 252 32 4 M24 x 500

500 TDJ0500 SANS1123 T1600 B 178 23 300 275 325 277 99 252 40 4 M30 x 550

500 TDJ0500 SANS1123 T2500 B 183 28 300 275 325 272 89 247 50 4 M30 x 550

500 TDJ0500 SANS1123 T4000 B 183 28 300 275 325 272 89 247 70 4 M36 x 600

600 TDJ0600 SANS1123 T1000 B 178 23 300 275 325 277 99 252 38 4 M24 x 500

600 TDJ0600 SANS1123 T1600 B 178 23 300 275 325 277 99 252 50 4 M30 x 550

600 TDJ0600 SANS1123 T2500 B 183 28 300 275 325 272 89 247 60 4 M36 x 600

600 TDJ0600 SANS1123 T4000 B 278 38 400 375 425 362 84 337 84 4 M45 x 750

SPIGOT LENGTH

INCLUDING FLANGE


Dimensions







FLANGE QTY LENGTH

L

MIN. MIN.


700 TDJ0719ID SANS1123 T1000 B 178 23 300 275 325 277 99 252 45 4 M24 x 500

700 TDJ0719ID SANS1123 T1600 B 178 23 300 275 325 277 99 252 55 4 M30 x 550

700 TDJ0719ID SANS1123 T2500 B 183 28 300 275 325 272 89 247 74 6 M39 x 650

700 TDJ0719ID SANS1123 T4000 B 278 38 400 375 425 362 84 337 96 8 M45 x 800

800 TDJ0821ID SANS1123 T1000 B 193 23 300 275 325 277 84 252 50 4 M30 x 550

800 TDJ0821ID SANS1123 T1600 B 193 23 300 275 325 277 84 252 65 4 M36 x 600

800 TDJ0821ID SANS1123 T2500 B 268 28 400 375 425 372 104 347 82 6 M45 x 800

800 TDJ0821ID SANS1123 T4000 B 278 38 400 375 425 362 84 337 108 6 M52 x 850

900 TDJ0921ID SANS1123 T1000 B 198 28 300 275 325 272 74 247 55 7 M30 x 550

900 TDJ0921ID SANS1123 T1600 B 198 28 300 275 325 272 74 247 70 7 M36 x 600

900 TDJ0922ID SANS1123 T2500 B 268 28 400 375 425 372 104 347 90 7 M45 x 800

900 TDJ0922ID SANS1123 T4000 B 278 38 450 425 475 412 134 387 120 7 M52 x 950

1000 TDJ1024ID SANS1123 T1000 B 238 28 350 325 375 322 84 297 60 7 M30 x 600

1000 TDJ1024ID SANS1123 T1600 B 238 28 350 325 375 322 84 297 75 7 M36 x 700

1000 TDJ1024ID SANS1123 T2500 B 278 38 400 375 425 362 84 337 98 7 M52 x 850

1000 TDJ1024ID SANS1123 T4000 B 278 38 450 425 475 412 134 387 132 14 M52 x 950

1200 TDJ1227ID SANS1123 T1000 B 248 38 400 375 425 362 114 337 70 8 M36 x 720

1200 TDJ1227ID SANS1123 T1600 B 248 38 400 375 425 362 114 337 85 8 M42 x 750

1200 TDJ1227ID SANS1123 T2500 B 278 38 400 375 425 362 84 337 116 8 M52 x 870

1200 TDJ1227ID SANS1123 T4000 B 278 38 450 425 475 412 134 387 154 16 M56 x 1000

INCLUDING FLANGE

SPIGOT LENGTH





Dismantling Joint - BS 4504 - DN50 to DN300mm

Dimensions



FLANGE QTY LENGTH

L

MIN. MIN.


50 TDJ0040-2 BS4504 PN10 PN16 A 130 12 180 155 205 168 38 143 18 4 M16 x 330

50 TDJ0040-2 BS4504 PN25 PN40 A 130 20 180 155 205 160 30 135 20 4 M16 x 330

65 TDJ0050-2 BS4504 PN10 PN16 A or B 130 12 180 155 205 168 38 143 18 4 M16 x 330




100 TDJ0100 BS4504 PN10 PN16 A 130 14 200 175 225 186 56 161 20 4 M16 x 330

100 TDJ0100 BS4504 PN25 PN40 A or B 130 25 200 175 225 175 45 150 26 4 M20 x 380

125 TDJ0148ID BS4504 PN10 PN16 A 130 16 200 175 225 184 54 159 22 4 M16 x 330

125 TDJ0148ID BS4504 PN25 PN40 A 130 28 200 175 225 172 42 147 28 4 M24 x 400

150 TDJ0150 BS4504 PN10 PN16 A 130 18 200 175 225 182 52 157 22 4 M20 x 350

150 TDJ0150 BS4504 PN26 PN40 A 130 30 200 175 225 170 40 145 30 4 M24 x 400

200 TDJ0175-2 BS4504 PN10 A 140 18 220 195 245 202 62 177 24 4 M20 x 380

200 TDJ0175-2 BS4504 PN16 A 140 22 220 195 245 198 58 173 24 4 M20 x 380

200 TDJ0175-2 BS4504 PN25 A or B 140 28 220 195 245 192 52 167 28 4 M24 x 400

200 TDJ0175-2 BS4504 PN40 A or B 140 32 220 195 245 188 48 163 34 4 M27 x 450

250 TDJ0225-3 BS4504 PN10 A or B 140 18 220 195 245 202 62 177 26 4 M20 x 380

250 TDJ0225-3 BS4504 PN16 A or B 140 18 230 205 255 212 72 187 26 4 M24 x 400

250 TDJ0225-3 BS4504 PN25 A or B 140 28 230 205 255 202 62 177 32 6 M27 x 450

250 TDJ0225-3 BS4504 PN40 A or B 140 28 230 205 255 202 62 177 42 6 M30 x 450

300 TDJ0300-2 BS4504 PN10 A 140 18 220 195 245 202 62 177 26 4 M20 x 380

300 TDJ0300-2 BS4504 PN16 A 140 18 250 225 275 232 92 207 28 4 M24 x 420

300 TDJ0300-2 BS4504 PN25 A 140 28 250 225 275 222 82 197 38 8 M27 x 450

300 TDJ0300-2 BS4504 PN40 A 140 28 250 225 275 222 82 197 50 8 M30 x 500

SPIGOT LENGTH

INCLUDING FLANGE





Dimensions




FLANGE QTY LENGTH

L

MIN. MIN.


350 TDJ0350 BS4504 PN10 B 178 23 275 250 300 252 74 227 28 4 M20 x 450

350 TDJ0350 BS4504 PN16 B 178 23 275 250 300 252 74 227 32 4 M24 x 450

350 TDJ0350 BS4504 PN25 B 183 28 275 250 300 247 64 222 42 4 M30 x 500

350 TDJ0350 BS4504 PN40 B 183 28 275 250 300 247 64 222 56 4 M33 x 550

400 TDJ0400 BS4504 PN10 B 178 23 275 250 300 252 74 227 32 4 M24 x 450

400 TDJ0400 BS4504 PN16 B 178 23 275 250 300 252 74 227 36 4 M27 x 500

400 TDJ0400 BS4504 PN25 B 183 28 275 250 300 247 64 222 46 4 M33 x 550

400 TDJ0400 BS4504 PN40 B 183 28 275 250 300 247 64 222 64 4 M36 x 600

450 TDJ0450 BS4504 PN10 B 178 23 300 275 325 277 99 252 36 4 M24 x 500

450 TDJ0450 BS4504 PN16 B 178 23 300 275 325 277 99 252 40 4 M27 x 500

450 TDJ0450 BS4504 PN25 B 183 28 300 275 325 272 89 247 52 4 M33 x 550

450 TDJ0450 BS4504 PN40 B 183 28 300 275 325 272 89 247 68 4 M36 x 600

500 TDJ0500 BS4504 PN10 B 178 23 300 275 325 277 99 252 38 4 M24 x 500

500 TDJ0500 BS4504 PN16 B 178 23 300 275 325 277 99 252 44 4 M30 x 550

500 TDJ0500 BS4504 PN25 B 183 28 300 275 325 272 89 247 58 4 M33 x 600

500 TDJ0500 BS4504 PN40 B 183 28 300 275 325 272 89 247 72 4 M39 x 650

600 TDJ0600 BS4504 PN10 B 178 23 300 275 325 277 99 252 42 4 M27 x 530

600 TDJ0600 BS4504 PN16 B 178 23 300 275 325 277 99 252 52 4 M33 x 550

600 TDJ0600 BS4504 PN25 B 183 28 300 275 325 272 89 247 66 4 M36 x 600

600 TDJ0600 BS4504 PN40 B 278 38 400 375 425 362 84 337 84 4 M45 x 750

SPIGOT LENGTH

INCLUDING FLANGE

www.thomaspipeproducts.com




Dimensions




FLANGE QTY LENGTH

L

MIN. MIN.


700 TDJ0719ID BS4504 PN10 B 178 23 300 275 325 277 99 252 46 4 M27 x 530

700 TDJ0719ID BS4504 PN16 B 178 23 300 275 325 277 99 252 58 4 M33 x 600

700 TDJ0719ID BS4504 PN25 B 183 28 300 275 325 272 89 247 74 6 M39 x 650

700 TDJ0719ID BS4504 PN40 B 278 38 400 375 425 362 84 337 96 8 M45 x 800

800 TDJ0821ID BS4504 PN10 B 193 23 300 275 325 277 84 252 52 4 M30 x 550

800 TDJ0821ID BS4504 PN16 B 193 23 300 275 325 277 84 252 64 4 M36 x 600

800 TDJ0821ID BS4504 PN25 B 268 28 400 375 425 372 104 347 82 6 M45 x 800

800 TDJ0821ID BS4504 PN40 B 278 38 400 375 425 362 84 337 108 6 M52 x 850

900 TDJ0922ID BS4504 PN10 B 198 28 300 275 325 272 74 247 52 7 M30 x 550

900 TDJ0922ID BS4504 PN16 B 198 28 300 275 325 272 74 247 72 7 M36 x 620

900 TDJ0922ID BS4504 PN25 B 268 28 400 375 425 372 104 347 90 7 M45 x 800

900 TDJ0922ID BS4504 PN40 B 278 38 450 425 475 412 134 387 120 7 M52 x 950

1000 TDJ1024ID BS4504 PN10 B 238 28 350 325 375 322 84 297 62 7 M33 x 650

1000 TDJ1024ID BS4504 PN16 B 238 28 350 325 375 322 84 297 78 7 M39 x 700

1000 TDJ1024ID BS4504 PN25 B 278 38 400 375 425 362 84 337 98 7 M52 x 850

1000 TDJ1024ID BS4504 PN40 B 278 38 450 425 475 412 134 387 132 14 M52 x 950

1200 TDJ1227ID BS4504 PN10 B 248 38 400 375 425 362 114 337 74 8 M36 x 720

1200 TDJ1227ID BS4504 PN16 B 248 38 400 375 425 362 114 337 94 8 M45 x 800

1200 TDJ1227ID BS4504 PN25 B 278 38 400 375 425 362 84 337 116 8 M52 x 870

1200 TDJ1227ID BS4504 PN40 B 278 38 450 425 475 412 134 387 154 16 M56 x 1000

1400 TDJ1428ID BS4504 PN10 B 278 38 450 425 475 412 134 387 84 9 M39 x 800

1400 TDJ1428ID BS4504 PN16 B 278 38 450 425 475 412 134 387 104 9 M45 x 850

1600 TDJ1628ID BS4504 PN10 B 278 38 450 425 475 412 134 387 96 10 M45 x 850

1600 TDJ1628ID BS4504 PN16 B 278 38 450 425 475 412 134 387 118 10 M52 x 950

1800 TDJ1828ID BS4504 PN10 B 278 38 450 425 475 412 134 387 106 11 M45 x 850

1800 TDJ1828ID BS4504 PN16 B 278 38 450 425 475 412 134 387 132 11 M52 x 950

2000 TDJ2028ID BS4504 PN10 B 278 38 450 425 475 412 134 387 118 12 M45 x 900

2000 TDJ2028ID BS4504 PN16 B 303 63 450 425 475 387 84 362 146 12 M56 x 1000

SPIGOT LENGTH

INCLUDING FLANGE

A10



Dismantling Joint - ANSI B16,5 - DN50 to DN600mm

Dimensions

A11



FLANGE QTY LENGTH

L

MIN. MIN.


50 TDJ0040-2 ANSIB16.5 150LB A 130 20 200 175 225 180 50 155 19,1 4 M16 x 330

65 TDJ0050-2 ANSIB16.5 150LB A or B 130 22 200 175 225 178 48 153 22,4 4 M16 x 330


100 TDJ0100 ANSIB16.5 150LB A or B 130 25 200 175 225 175 45 150 23,9 4 M16 x 330

125 TDJ0148ID ANSIB16.5 150LB A 130 28 200 175 225 172 42 147 23,9 4 M20 x 400

150 TDJ0150 ANSIB16.5 150LB A 130 30 200 175 225 170 40 145 25,4 4 M20 x 400



300 TDJ0300-2 ANSIB16.5 150LB A 140 25 250 225 275 225 85 200 31,8 6 M20 x 450

350 TDJ0350 ANSIB16.5 150LB B 185 30 275 250 300 245 60 220 35,1 4 M24 x 500

400 TDJ0400 ANSIB16.5 150LB B 180 25 275 250 300 250 70 225 36,6 4 M24 x 500

450 TDJ0450 ANSIB16.5 150LB B 180 25 300 275 325 275 95 250 39,6 4 M27 x 550

500 TDJ0500 ANSIB16.5 150LB B 180 25 300 275 325 275 95 250 42,9 10 M27 x 550

600 TDJ0600 ANSIB16.5 150LB B 180 25 300 275 325 275 95 250 47,5 10 M30 x 600



FLANGE QTY LENGTH

L

MIN. MIN.


50 TDJ0040-2 ANSIB16.5 300LB A 130 22,3 200 175 225 177,7 47,7 152,7 22,3 4 M16 x 330

65 TDJ0050-2 ANSIB16.5 300LB A or B 130 25,4 200 175 225 174,6 44,6 149,6 25,4 4 M20 x 400


100 TDJ0100 ANSIB16.5 300LB A or B 130 31,7 230 205 255 198,3 68,3 173,3 31,7 4 M20 x 400

125 TDJ0148ID ANSIB16.5 300LB A 130 35 230 205 255 195 65 170 35 4 M20 x 450

150 TDJ0150 ANSIB16.5 300LB A 130 36,5 230 205 255 193,5 63,5 168,5 36,5 4 M20 x 450



300 TDJ0300-2 ANSIB16.5 300LB A 140 50,8 250 225 275 199,2 59,2 174,2 50,8 8 M27 x 500

350 TDJ0350 ANSIB16.5 300LB B 208,8 53,8 350 325 375 296,2 87,4 271,2 53,8 10 M27 x 600

400 TDJ0400 ANSIB16.5 300LB B 212,15 57,15 350 325 375 292,85 80,7 267,85 57,15 10 M30 x 650

450 TDJ0450 ANSIB16.5 300LB B 215,5 60,5 400 375 425 339,5 124 314,5 60,5 12 M30 x 700

500 TDJ0500 ANSIB16.5 300LB B 218,5 63,5 400 375 425 336,5 118 311,5 63,5 12 M30 x 700

600 TDJ0600 ANSIB16.5 300LB B 224,9 69,9 400 375 425 330,1 105,2 305,1 69,9 12 M39 x 750

INCLUDING FLANGE

SPIGOT LENGTH

INCLUDING FLANGE

SPIGOT LENGTH


NOTE:Products may be supplied with a ring to assist coating, this ring is not a lifting eye for the complete product.



Dismantling Joint - ANSI B16,5 - DN50 to DN600mm

Dimensions


A12



FLANGE QTY LENGTH

L

MIN. MIN.


50 TDJ0040-2 ANSIB16.5 600LB A 130 25,4 230 205 255 204,6 74,6 179,6 25,4 8 M16 x 400



100 TDJ0100 ANSIB16.5 600LB A or B 130 38,1 250 225 275 211,9 81,9 186,9 38,1 8 M20 x 450

125 TDJ0148ID ANSIB16.5 600LB A 210 44,5 350 325 375 305,5 95,5 280,5 44,5 8 M24 x 600

150 TDJ0150 ANSIB16.5 600LB A 210 47,8 350 325 375 302,2 92,2 277,2 47,8 12 M24 x 600



300 TDJ0300-2 ANSIB16.5 600LB A 250 66,55 400 375 425 333,45 83,45 308,45 66,55 20 M30 x 700

350 TDJ0350 ANSIB16.5 600LB B 224,85 69,85 400 375 425 330,15 105,3 305,15 69,85 20 M36 x 750

400 TDJ0400 ANSIB16.5 600LB B 231,2 76,2 400 375 425 323,8 92,6 298,8 76,2 20 M39 x 750

450 TDJ0450 ANSIB16.5 600LB B 237,6 82,6 425 400 450 342,4 104,8 317,4 82,6 20 M42 x 800

500 TDJ0500 ANSIB16.5 600LB B 243,9 88,9 425 400 450 336,1 92,2 311,1 88,9 24 M42 x 800

600 TDJ0600 ANSIB16.5 600LB B 256,6 101,6 450 425 475 348,4 91,8 323,4 101,6 24 M48 x 900

INCLUDING FLANGE

SPIGOT LENGTH

COUPLINGS & FLANGE ADAPTORS - RESTRAINED

PROJECTChurchill DamBooster Pump StationUpgrade

CLIENTBuffalo CityMunicipality

www.thomaspipeproducts.com 10www.thomaspipeproducts.com

CHURCHILL DAM - Eastern Cape - South Africa

PRODUCTSRestrained Flange Adaptors

Flange Adaptors & Couplings

A13

Restrained Flange Adaptors - DN50 to DN3000mm


Material Specification

Specifications


Adaptor StudsType B Only - SANS1700-5Stainless Steel available on request

Tie Rods, Nuts WashersSteel to SANS1143 Grade 8.8 for M12 & M14Steel to SANS1143 Grade 4.8 for M16 and bigger

Type A - 5 Nuts & Washers per Tie RodType B - 4 Nuts & Washers per Tie Rod

Tie Rods, Nuts Washers CoatingHot Dipped Galvanizing to SANS763Stainless Steel available on request

FlangesBS EN1092-1 (formerly BS4504), ISO7005 or SANS1123. Any drilling is available on request

End Rings & Adaptor BodiesMild Steel to SANS1431 Grade 300WA or Grade CQDuctile Iron to SANS936 Grade SG42 or BS EN1563

Rubber SealEPDM SANS974 Related ISO4633Other rubber compounds such as Nitrile (NBR) and Viton are available on request

CoatingFusion Bonded Epoxy to SANS1217Other coatings available on request

Special Restrained Flange AdaptorsWe are able to manufacture special restrained flange adaptors for higher pressures and/or a special flange drilling. Restrained flange adaptors can also be manufactured from special stainless steels. Longer or shorter products are available on request.

Type B Restrained Flange AdaptorIn Type B restrained flange adaptors the PCD of the tie rods does not interfere with the adaptor end ring and therefore the tie rods are able to pass over the adaptor end ring. In certain instances it is necessary for the end ring to be ‘scalloped’ during manufacturing in order to allow restraining tie rods to pass with no interference. A restrained flange adaptor with a scalloped end ring is classed as a Type B restrained flange adaptor.

Type A Restrained Flange AdaptorType A is a ‘3 Tied’ restrained flange adaptor where the restraining tie rods pass through the end ring of the adaptor. A 3 Tied restrained flange adaptor is necessary when the PCD of the tie rods interferes with the outer edge of the adaptor end ring. Therefore the tie rods must pass through the end ring. This is common on smaller nominal bore restrained flange adaptors below DN350mm.

A14


Dimensions


A15

Restrained Flange Adaptors - SANS 1123 - DN50 to DN300mm

Dimensions

Setting Gap - Dimension SNominal Setting Gap = 25mmMinimum Setting Gap = 0mm


DN PRODUCT TYPE A B C nom. D E F T TIE TIE ROD

CODE REST. ROD SIZE AND

FLANGE QTY LENGTH

L

MIN. MIN.

(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

50 TFR0040-2 SANS1123 T1000 T1600 A 130 12 180 167 50 155 12 4 M16 x 330

50 TFR0040-2 SANS1123 T2500 T4000 A 130 20 180 175 50 155 20 4 M16 x 330

65 TFR0050-2 SANS1123 T1000 T1600 A or B 130 12 180 167 50 155 12 4 M16 x 330




100 TFR0100 SANS1123 T1000 T1600 A 130 14 200 189 70 175 14 4 M16 x 330

100 TFR0100 SANS1123 T2500 T4000 A or B 130 25 200 200 70 175 25 4 M20 x 380

125 TFR0148ID SANS1123 T1000 T1600 A 130 16 200 191 70 175 16 4 M16 x 330

125 TFR0148ID SANS1123 T2500 T4000 A 130 28 200 203 70 175 28 4 M24 x 400

150 TFR0150 SANS1123 T1000 T1600 A 130 18 200 193 70 175 18 4 M20 x 350

150 TFR0150 SANS1123 T2500 T4000 A 130 30 200 205 70 175 30 4 M24 x 400

200 TFR0175-2 SANS1123 T1000 A 140 18 220 213 80 195 18 4 M20 x 380

200 TFR0175-2 SANS1123 T1600 A 140 22 220 217 80 195 22 4 M20 x 380

200 TFR0175-2 SANS1123 T2500 A or B 140 28 220 223 80 195 28 4 M24 x 400

200 TFR0175-2 SANS1123 T4000 A or B 140 32 220 227 80 195 32 4 M24 x 400

250 TFR0225-3 SANS1123 T1000 A or B 140 18 220 215 80 195 20 4 M20 x 380

250 TFR0225-3 SANS1123 T1600 A or B 140 18 230 230 90 205 25 4 M24 x 400

250 TFR0225-3 SANS1123 T2500 A or B 140 28 230 235 90 205 30 6 M24 x 450

250 TFR0225-3 SANS1123 T4000 A or B 140 28 230 243 90 205 38 6 M30 x 450

300 TFR0300-2 SANS1123 T1000 A 140 18 220 217 80 195 22 4 M20 x 380

300 TFR0300-2 SANS1123 T1600 A 140 18 250 253 110 225 28 4 M24 x 420

300 TFR0300-2 SANS1123 T2500 A 140 28 250 257 110 225 32 8 M24 x 450

300 TFR0300-2 SANS1123 T4000 A 140 28 250 265 110 225 40 8 M30 x 500


Dimensions


A16




FLANGE QTY LENGTH

L

MIN. MIN.


350 TFR0350 SANS1123 T1000 B 178 23 275 275 97 250 25 4 M20 x 450

350 TFR0350 SANS1123 T1600 B 178 23 275 280 97 250 30 4 M24 x 450

350 TFR0350 SANS1123 T2500 B 183 28 275 285 92 250 35 4 M30 x 500

350 TFR0350 SANS1123 T4000 B 183 28 275 295 92 250 45 4 M30 x 500

400 TFR0400 SANS1123 T1000 B 178 23 275 275 97 250 25 4 M24 x 450

400 TFR0400 SANS1123 T1600 B 178 23 275 285 97 250 35 4 M24 x 500

400 TFR0400 SANS1123 T2500 B 183 28 275 290 92 250 40 4 M30 x 500

400 TFR0400 SANS1123 T4000 B 183 28 275 300 92 250 50 4 M36 x 600

450 TFR0450 SANS1123 T1000 B 178 23 300 305 122 275 30 4 M24 x 500

450 TFR0450 SANS1123 T1600 B 178 23 300 315 122 275 40 4 M24 x 500

450 TFR0450 SANS1123 T2500 B 183 28 300 320 117 275 45 4 M30 x 550

450 TFR0450 SANS1123 T4000 B 183 28 300 335 117 275 60 4 M36 x 600

500 TFR0500 SANS1123 T1000 B 178 23 300 307 122 275 32 4 M24 x 500

500 TFR0500 SANS1123 T1600 B 178 23 300 315 122 275 40 4 M30 x 550

500 TFR0500 SANS1123 T2500 B 183 28 300 325 117 275 50 4 M30 x 550

500 TFR0500 SANS1123 T4000 B 183 28 300 345 117 275 70 4 M36 x 600

600 TFR0600 SANS1123 T1000 B 178 23 300 313 122 275 38 4 M24 x 500

600 TFR0600 SANS1123 T1600 B 178 23 300 325 122 275 50 4 M30 x 550

600 TFR0600 SANS1123 T2500 B 183 28 300 335 117 275 60 4 M36 x 600

600 TFR0600 SANS1123 T4000 B 278 38 400 459 122 375 84 4 M45 x 750




Dimensions


A17




FLANGE QTY LENGTH

L

MIN. MIN.


700 TFR0719ID SANS1123 T1000 B 178 23 300 320 122 275 45 4 M24 x 500

700 TFR0719ID SANS1123 T1600 B 178 23 300 330 122 275 55 4 M30 x 550

700 TFR0719ID SANS1123 T2500 B 183 28 300 349 117 275 74 6 M39 x 650

700 TFR0719ID SANS1123 T4000 B 278 38 400 471 122 375 96 8 M45 x 800

800 TFR0821ID SANS1123 T1000 B 193 23 300 325 107 275 50 4 M30 x 550

800 TFR0821ID SANS1123 T1600 B 193 23 300 340 107 275 65 4 M36 x 600

800 TFR0821ID SANS1123 T2500 B 268 28 400 457 132 375 82 6 M45 x 800

800 TFR0821ID SANS1123 T4000 B 278 38 400 483 122 375 108 6 M52 x 850

900 TFR0921ID SANS1123 T1000 B 198 28 300 330 102 275 55 7 M30 x 550

900 TFR0921ID SANS1123 T1600 B 198 28 300 345 102 275 70 7 M36 x 600

900 TFR0922ID SANS1123 T2500 B 268 28 400 465 132 375 90 7 M45 x 800

900 TFR0922ID SANS1123 T4000 B 278 38 450 545 172 425 120 7 M52 x 950

1000 TFR1024ID SANS1123 T1000 B 238 28 350 385 112 325 60 7 M30 x 600

1000 TFR1024ID SANS1123 T1600 B 238 28 350 400 112 325 75 7 M36 x 700

1000 TFR1024ID SANS1123 T2500 B 278 38 400 473 122 375 98 7 M52 x 850

1000 TFR1024ID SANS1123 T4000 B 278 38 450 557 172 425 132 14 M52 x 950

1200 TFR1227ID SANS1123 T1000 B 248 38 400 445 152 375 70 8 M36 x 720

1200 TFR1227ID SANS1123 T1600 B 248 38 400 460 152 375 85 8 M42 x 750

1200 TFR1227ID SANS1123 T2500 B 278 38 400 491 122 375 116 8 M52 x 870

1200 TFR1227ID SANS1123 T4000 B 278 38 450 579 172 425 154 16 M56 x 1000







Dimensions

Restrained Flange Adaptors - BS 4504 - DN50 to DN300mm

Dimensions



FLANGE QTY LENGTH

L

MIN. MIN.


50 TFR0040-2 BS4504 PN10 PN16 A 130 12 180 173 50 155 18 4 M16 x 330

50 TFR0040-2 BS4504 PN25 PN40 A 130 20 180 175 50 155 20 4 M16 x 330

65 TFR0050-2 BS4504 PN10 PN16 A or B 130 12 180 173 50 155 18 4 M16 x 330




100 TFR0100 BS4504 PN10 PN16 A 130 14 200 195 70 175 20 4 M16 x 330

100 TFR0100 BS4504 PN25 PN40 A or B 130 25 200 201 70 175 26 4 M20 x 380

125 TFR0148ID BS4504 PN10 PN16 A 130 16 200 197 70 175 22 4 M16 x 330

125 TFR0148ID BS4504 PN25 PN40 A 130 28 200 203 70 175 28 4 M24 x 400

150 TFR0150 BS4504 PN10 PN16 A 130 18 200 197 70 175 22 4 M20 x 350

150 TFR0150 BS4504 PN26 PN40 A 130 30 200 205 70 175 30 4 M24 x 400

200 TFR0175-2 BS4504 PN10 A 140 18 220 219 80 195 24 4 M20 x 380

200 TFR0175-2 BS4504 PN16 A 140 22 220 219 80 195 24 4 M20 x 380

200 TFR0175-2 BS4504 PN25 A or B 140 28 220 223 80 195 28 4 M24 x 400

200 TFR0175-2 BS4504 PN40 A or B 140 32 220 229 80 195 34 4 M27 x 450

250 TFR0225-3 BS4504 PN10 A or B 140 18 220 221 80 195 26 4 M20 x 380

250 TFR0225-3 BS4504 PN16 A or B 140 18 230 231 90 205 26 4 M24 x 400

250 TFR0225-3 BS4504 PN25 A or B 140 28 230 237 90 205 32 6 M27 x 450

250 TFR0225-3 BS4504 PN40 A or B 140 28 230 247 90 205 42 6 M30 x 450

300 TFR0300-2 BS4504 PN10 A 140 18 220 221 80 195 26 4 M20 x 380

300 TFR0300-2 BS4504 PN16 A 140 18 250 253 110 225 28 4 M24 x 420

300 TFR0300-2 BS4504 PN25 A 140 28 250 263 110 225 38 8 M27 x 450

300 TFR0300-2 BS4504 PN40 A 140 28 250 275 110 225 50 8 M30 x 500


Dimensions


Dimensions






FLANGE QTY LENGTH

L

MIN. MIN.


350 TFR0350 BS4504 PN10 B 178 23 275 278 97 250 28 4 M20 x 450

350 TFR0350 BS4504 PN16 B 178 23 275 282 97 250 32 4 M24 x 450

350 TFR0350 BS4504 PN25 B 183 28 275 292 92 250 42 4 M30 x 500

350 TFR0350 BS4504 PN40 B 183 28 275 306 92 250 56 4 M33 x 550

400 TFR0400 BS4504 PN10 B 178 23 275 282 97 250 32 4 M24 x 450

400 TFR0400 BS4504 PN16 B 178 23 275 286 97 250 36 4 M27 x 500

400 TFR0400 BS4504 PN25 B 183 28 275 296 92 250 46 4 M33 x 550

400 TFR0400 BS4504 PN40 B 183 28 275 314 92 250 64 4 M36 x 600

450 TFR0450 BS4504 PN10 B 178 23 300 311 122 275 36 4 M24 x 500

450 TFR0450 BS4504 PN16 B 178 23 300 315 122 275 40 4 M27 x 500

450 TFR0450 BS4504 PN25 B 183 28 300 327 117 275 52 4 M33 x 550

450 TFR0450 BS4504 PN40 B 183 28 300 343 117 275 68 4 M36 x 600

500 TFR0500 BS4504 PN10 B 178 23 300 313 122 275 38 4 M24 x 500

500 TFR0500 BS4504 PN16 B 178 23 300 319 122 275 44 4 M30 x 550

500 TFR0500 BS4504 PN25 B 183 28 300 333 117 275 58 4 M33 x 600

500 TFR0500 BS4504 PN40 B 183 28 300 347 117 275 72 4 M39 x 650

600 TFR0600 BS4504 PN10 B 178 23 300 317 122 275 42 4 M27 x 530

600 TFR0600 BS4504 PN16 B 178 23 300 327 122 275 52 4 M33 x 550

600 TFR0600 BS4504 PN25 B 183 28 300 341 117 275 66 4 M36 x 600

600 TFR0600 BS4504 PN40 B 278 38 400 459 122 375 84 4 M45 x 750


Dimensions


Dimensions






FLANGE QTY LENGTH

L

MIN. MIN.


700 TFR0719ID BS4504 PN10 B 178 23 300 321 122 275 46 4 M27 x 530

700 TFR0719ID BS4504 PN16 B 178 23 300 333 122 275 58 4 M33 x 600

700 TFR0719ID BS4504 PN25 B 183 28 300 349 117 275 74 6 M39 x 650

700 TFR0719ID BS4504 PN40 B 278 38 400 471 122 375 96 8 M45 x 800

800 TFR0821ID BS4504 PN10 B 193 23 300 327 107 275 52 4 M30 x 550

800 TFR0821ID BS4504 PN16 B 193 23 300 339 107 275 64 4 M36 x 600

800 TFR0821ID BS4504 PN25 B 268 28 400 457 132 375 82 6 M45 x 800

800 TFR0821ID BS4504 PN40 B 278 38 400 483 122 375 108 6 M52 x 850

900 TFR0922ID BS4504 PN10 B 198 28 300 327 102 275 52 7 M30 x 550

900 TFR0922ID BS4504 PN16 B 198 28 300 347 102 275 72 7 M36 x 620

900 TFR0922ID BS4504 PN25 B 268 28 400 465 132 375 90 7 M45 x 800

900 TFR0922ID BS4504 PN40 B 278 38 450 545 172 425 120 7 M52 x 950

1000 TFR1024ID BS4504 PN10 B 238 28 350 387 112 325 62 7 M33 x 650

1000 TFR1024ID BS4504 PN16 B 238 28 350 403 112 325 78 7 M39 x 700

1000 TFR1024ID BS4504 PN25 B 278 38 400 473 122 375 98 7 M52 x 850

1000 TFR1024ID BS4504 PN40 B 278 38 450 557 172 425 132 14 M52 x 950

1200 TFR1227ID BS4504 PN10 B 248 38 400 449 152 375 74 8 M36 x 720

1200 TFR1227ID BS4504 PN16 B 248 38 400 469 152 375 94 8 M45 x 800

1200 TFR1227ID BS4504 PN25 B 278 38 400 491 122 375 116 8 M52 x 870

1200 TFR1227ID BS4504 PN40 B 278 38 450 579 172 425 154 16 M56 x 1000

1400 TFR1428ID BS4504 PN10 B 278 38 450 509 172 425 84 9 M39 x 800

1400 TFR1428ID BS4504 PN16 B 278 38 450 529 172 425 104 9 M45 x 850

1600 TFR1628ID BS4504 PN10 B 278 38 450 521 172 425 96 10 M45 x 850

1600 TFR1628ID BS4504 PN16 B 278 38 450 543 172 425 118 10 M52 x 950

1800 TFR1828ID BS4504 PN10 B 278 38 450 531 172 425 106 11 M45 x 850

1800 TFR1828ID BS4504 PN16 B 278 38 450 557 172 425 132 11 M52 x 950

2000 TFR2028ID BS4504 PN10 B 278 38 450 543 172 425 118 12 M45 x 900

2000 TFR2028ID BS4504 PN16 B 303 63 450 571 147 425 146 12 M56 x 1000



Restrained Flange Adaptors - ANSI B16,5 150 lb - DN50 to DN600mm

Dimensions





FLANGE QTY LENGTH

L

MIN. MIN.


50 TFR0040-2 ANSIB16.5 150LB A 130 20 200 194,1 70 175 19,1 4 M16 x 330

65 TFR0050-2 ANSIB16.5 150LB A or B 130 22 200 197,4 70 175 22,4 4 M16 x 330


100 TFR0100 ANSIB16.5 150LB A or B 130 25 200 198,9 70 175 23,9 4 M16 x 330

125 TFR0148ID ANSIB16.5 150LB A 130 28 200 198,9 70 175 23,9 4 M20 x 400

150 TFR0150 ANSIB16.5 150LB A 130 30 200 200,4 70 175 25,4 4 M20 x 400



300 TFR0300-2 ANSIB16.5 150LB A 140 25 250 256,8 110 225 31,8 6 M20 x 450

350 TFR0350 ANSIB16.5 150LB B 185 30 275 285,1 90 250 35,1 4 M24 x 500

400 TFR0400 ANSIB16.5 150LB B 180 25 275 286,6 95 250 36,6 4 M24 x 500

450 TFR0450 ANSIB16.5 150LB B 180 25 300 314,6 120 275 39,6 4 M27 x 550

500 TFR0500 ANSIB16.5 150LB B 180 25 300 317,9 120 275 42,9 10 M27 x 550

600 TFR0600 ANSIB16.5 150LB B 180 25 300 322,5 120 275 47,5 10 M30 x 600



Dimensions




FLANGE QTY LENGTH

L

MIN. MIN.


50 TFR0040-2 ANSIB16.5 300LB A 130 22,3 200 197,3 70 175 22,3 4 M16 x 330

65 TFR0050-2 ANSIB16.5 300LB A or B 130 25,4 200 200,4 70 175 25,4 4 M20 x 400


100 TFR0100 ANSIB16.5 300LB A or B 130 31,7 230 236,7 100 205 31,7 4 M20 x 400

125 TFR0148ID ANSIB16.5 300LB A 130 35 230 240 100 205 35 4 M20 x 450

150 TFR0150 ANSIB16.5 300LB A 130 36,5 230 241,5 100 205 36,5 4 M20 x 450



300 TFR0300-2 ANSIB16.5 300LB A 140 50,8 250 275,8 110 225 50,8 8 M27 x 500

350 TFR0350 ANSIB16.5 300LB B 208,8 53,8 350 378,8 141,2 325 53,8 10 M27 x 600

400 TFR0400 ANSIB16.5 300LB B 212,2 57,15 350 382,15 137,85 325 57,15 10 M30 x 650

450 TFR0450 ANSIB16.5 300LB B 215,5 60,5 400 435,5 184,5 375 60,5 12 M30 x 700

500 TFR0500 ANSIB16.5 300LB B 218,5 63,5 400 438,5 181,5 375 63,5 12 M30 x 700

600 TFR0600 ANSIB16.5 300LB B 224,9 69,9 400 444,9 175,1 375 69,9 12 M39 x 750



FLANGE QTY LENGTH

L

MIN. MIN.


50 TFR0040-2 ANSIB16.5 600LB A 130 25,4 230 230,4 100 205 25,4 8 M16 x 400




125 TFR0148ID ANSIB16.5 600LB A 210 44,5 350 369,5 140 325 44,5 8 M24 x 600

150 TFR0150 ANSIB16.5 600LB A 210 47,8 350 372,8 140 325 47,8 12 M24 x 600



300 TFR0300-2 ANSIB16.5 600LB A 250 66,55 400 441,55 150 375 66,55 20 M30 x 700

350 TFR0350 ANSIB16.5 600LB B 224,9 69,85 400 444,85 175,15 375 69,85 20 M36 x 750

400 TFR0400 ANSIB16.5 600LB B 231,2 76,2 400 451,2 168,8 375 76,2 20 M39 x 750

450 TFR0450 ANSIB16.5 600LB B 237,6 82,6 425 482,6 187,4 400 82,6 20 M42 x 800

500 TFR0500 ANSIB16.5 600LB B 243,9 88,9 425 488,9 181,1 400 88,9 24 M42 x 800

600 TFR0600 ANSIB16.5 600LB B 256,6 101,6 450 526,6 193,4 425 101,6 24 M48 x 900



Dimensions






FLANGE QTY LENGTH

L

MIN. MIN.


50 TFR0040-2 ANSIB16.5 600LB A 130 25,4 230 230,4 100 205 25,4 8 M16 x 400




125 TFR0148ID ANSIB16.5 600LB A 210 44,5 350 369,5 140 325 44,5 8 M24 x 600

150 TFR0150 ANSIB16.5 600LB A 210 47,8 350 372,8 140 325 47,8 12 M24 x 600



300 TFR0300-2 ANSIB16.5 600LB A 250 66,55 400 441,55 150 375 66,55 20 M30 x 700

350 TFR0350 ANSIB16.5 600LB B 224,9 69,85 400 444,85 175,15 375 69,85 20 M36 x 750

400 TFR0400 ANSIB16.5 600LB B 231,2 76,2 400 451,2 168,8 375 76,2 20 M39 x 750

450 TFR0450 ANSIB16.5 600LB B 237,6 82,6 425 482,6 187,4 400 82,6 20 M42 x 800

500 TFR0500 ANSIB16.5 600LB B 243,9 88,9 425 488,9 181,1 400 88,9 24 M42 x 800

600 TFR0600 ANSIB16.5 600LB B 256,6 101,6 450 526,6 193,4 425 101,6 24 M48 x 900

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