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To order the highest quality flawed specimens call: (704) 795-4401 or visit www.flawtech.com

~ The World Leader in Manufacturing Real Flaws ~

Flaw Manufacturing TechnologyFlaw Manufacturing Technology

TABLE OF CONTENTS

FLAWED SPECIMEN CATEGORIES

STANDARD KIT INTRODUCTION

DISCONTINUITIES LIST

STANDARD RADIOGRAPHIC KIT

STANDARD ULTRASONIC KIT

STANDARD MAGNETIC PARTICLE &

LIQUID PENETRANT KIT

STANDARD VISUAL KIT

STANDARD DEMONSTRATION KIT

PRACTICAL EXAM INTRODUCTION

UT PRACTICAL EXAM SPECIMENS

MT/PT PRACTICAL EXAM SPECIMENS

SAMPLE DRAWING OF EXAM SPECIMENS

ADVANCED SPECIMENS

API-UT-1 SPECIMEN KIT

API RP-2X SPECIMEN KIT

SOCKET WELD KIT

EPRI BOILER TUBE DAMAGE KIT

ASME SECTION XI, APPENDIX VII KIT

ASME SECTION XI, APPENDIX VIII

SUPPLEMENTS 2, 3 & 10 KITS

FLAW IMPLANT TECHNIQUES

ULTRASONIC CALIBRATION BLOCKS

PDI ALTERNATIVE ASME CAL BLOCKS

EPRI CS-4774 & BASIC PIPING CAL BLOCKS

PDI UT 10 CALIBRATION BLOCK SET

OVERLAY STEP WEDGE CAL BLOCK

NASA/GENERAL DYNAMICS SERIES

PROGRAMMED INSTRUCTION &

CLASSROOM TRAINING BOOKS

APPENDIX VIII PRACTICE SESSIONS &

APPENDIX VIII QUALIFICATIONS

RENTAL PRICE LIST APPENDIX VIII

RENTAL PRICE LIST STANDARD KITS

RENTAL PRICE LIST ADVANCED KITS

AWS / CWI VISUAL KIT

PH DIVERSIFIED INC.

INQUAL DIVISION

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AWS / CWI PENETRANT KIT

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4486 RACEWAY DR.

CONCORD, NORTH CAROLINA USA 28027

TEL: 704-795-4401 FAX: 704-795-4403 WWW.FLAWTECH.COM


FLAWED

SPECIMEN

CATEGORIES

STANDARD ADVANCED CRITICAL

STANDARD

SPECIMENS

Have a tolerance of

+/- 0.150” (4mm).

Includes all standard kit

specimens and all ut &

mt/pt practical exam

specimens.

Designed to enhance the

training & qualification

of level I & II personnel

with regards to

snt-tc-1a, en473 & pcn.

Normally smaller in size

and less expensive

than Advanced and

Critical specimens.

Basic Document Package

with CAD drawings is

Included with each kit

or exam specimen.

Custom specimens are

available at this level of

tolerance.

Have a tolerance of

+/- 0.080” (2mm)

Includes all advanced

specimens, api-ut-1 kit &

all asme section xi

appendix vii specimen bank.

Designed to enhance the


of level I, II & III

personnel with regards to

snt-tc-1a, en473 & pcn.

Stock Advanced Specimens

are larger in size than

the standard specimen

and higher tolerance.

Document Package with

cad drawings is included

with each kit or individual

Advanced Specimen.

ADVANCED

SPECIMENS



tolerance.

CRITICAL

SPECIMENS

Have a tolerance of

+/- 0.040” (1mm)

Includes all ASME Section

XI Appendix VIII specimens

and most of the custom

designed specimens.

Designed to customer

specifications for their


of ndt personnel,

equipment and procedures.

Size of specimens range

from a small bolt for the

space shuttle to a 20,000

pound reactor nozzle.

Detailed Documentation

is included with specimens.

Contact FlawTech for

exact details.



tolerance.

INDUSTRIES THAT USE FLAWTECH SPECIMENS

CALL FLAWTECH TODAY FOR DETAILS

SPECIMENS

RECOGNIZED

GLOBALLY

NDT

INDUSTRY

PIONEER

UNSURPASSED

QUALITY

1

STANDARD KIT

INTRODUCTION

FLAWTECH STANDARD KITS

4486 RACEWAY DR.



RT KIT

UT KIT

MT/PT KIT

VT KIT

DEMONSTRATION KIT

REFERENCE RADIOGRAPHS

5 SPECIMENS & 11 FLAWS

FILM ONLY - 16 RADIOGRAPHS SHOWING 20 REAL FLAWS

SPECIAL

KITS


20 “REAL” FLAWS PER KIT

10 LARGE 4” X 8”

CARBON STEEL

SPECIMENS PER KIT

“FREE” CARRYING CASE

DETAILED DOCUMENT

PACKAGE WITH CAD

DRAWINGS

Flaw Manufacturing Technology

FLAWTECH STANDARD

KIT SPECIMENS

ARE DESIGNED TO:ENHANCE THE TRAINING &

QUALIFICATION OF LEVEL I & II

PERSONNEL WITH REGARDS TO

SNT-TC-1A, EN473 & PCN.

ASSIST WITH BASIC FLAW

DETECTION, SIZING AND

INTERPRETATION USING COMMON

WELD GEOMETRIES AND FLAW

TYPES.

2

REV. 10-08

CUSTOM KITS AVAILABLE

EACH KIT CONTAINS

FLAWTECH

DISCONTINUITIES

LIST4486 RACEWAY DR.



Flaw Manufacturing Technology

# FLAW TYPE WELD NDT METHOD

10

11

12

13

14

15

16

17

18

19

20

30

31

32

33

34

35

36

37

38

39

50

51

52

53

54

55

56

57

58

59

70

71

72

73

74

75

76

77

78

79

80

90

91

92

93

TOE CRACK

TOE CRACK

ROOT CRACK

UNDERBEAD CRACK

CENTER LINE CRACK (SURFACE)

CENTER LINE CRACK (SUB-SURFACE)

CIRCUMFERENTIAL CRACK (FLUSH CROWN)

TRANSVERSE CRACK (FLUSH CROWN)

BASE METAL CRACK (CROWN HAZ AREA)

BASE METAL CRACK (ROOT HAZ AREA)

CRATER CRACK (CROWN STOP/START AREA)

POROSITY (SUB-SURFACE)

POROSITY (SUB-SURFACE)

POROSITY (SURFACE)

POROSITY (SURFACE)

SINGLE GAS PORE

SINGLE GAS PORE

SLAG INCLUSION (ROOT AREA)

SLAG INCLUSION (WELD GROOVE AREA)

SLAG INCLUSION (ROOT AREA)

TUNGSTEN INCLUSION (ROOT AREA)

LAMINATION (BASE METAL)

LAMINATION (BASE METAL)

LACK OF FUSION (SUB-SURFACE)

LACK OF FUSION (SURFACE BREAKING)

LACK OF FUSION (SURFACE BREAKING)

LACK OF FUSION (ROOT AREA)

INCOMPLETE ROOT PENETRATION

INCOMPLETE ROOT PENETRATION

INCOMPLETE ROOT PENETRATION (BRIDGING)

INCOMPLETE GROOVE WELD (CROWN AREA)

ROOT CONCAVITY

EXCESS ROOT PENETRATION

MISALIGNMENT (ROOT & CROWN AREA)

UNEVEN LEG LENGTH

EXCESS CROWN

EXCESS CROWN

CONCAVE CROWN

CONCAVE CROWN

UNDERCUT

UNDERCUT

OVERLAP

WELD SPATTER

WELD SPATTER

CHIPPING HAMMER MARKS

CHIPPING HAMMER MARKS

SV / DV

FILLET

SV

FILLET

SV / DV

SV / DV

SV / DV

SV / DV

SV / DV

SV

SV / DV

SV / DV

FILLET

SV / DV

FILLET

SV / DV

FILLET

SV

SV / DV

FILLET

SV / DV

SV

WP FACE

SV / DV

SV / DV

FILLET

SV

SV

DV

FILLET

SV / DV

SV

SV

SV

FILLET

SV / DV

FILLET

SV / DV

FILLET

SV / DV

FILLET

FILLET

SV / DV

FILLET

SV / DV

FILLET

-

-

-

-

-

-

-

-

-

-

VT

-

-

VT

VT

-

-

-

-

-

-

-

-

-

-

-

-

VT

-

-

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

VT

MT/PT

MT/PT

MT/PT

-

MT/PT

-

MT/PT

MT/PT

MT/PT

MT/PT

MT/PT

-

-

MT/PT

MT/PT

-

-

-

-

-

-

-

MT/PT

-

MT/PT

MT/PT

MT/PT

MT/PT

-

-

MT/PT

-

-

-

-

-

-

-

-

-

-

MT/PT

-

-

-

-

UT

UT

UT

UT

UT

UT

UT

UT

UT

UT

-

UT

UT

-

-

UT

-

UT

UT

UT

-

UT

-

UT

UT

-

UT

UT

UT

UT

UT

-

-

-

-

-

-

-

-

-

-

-

VT

VT

VT

VT

RT

-

RT

-

RT

RT

RT

-

-

-

-

RT

RT

-

-

RT

RT

RT

RT

RT

RT

-

-

-

-

-

-

RT

RT

-

RT

RT

RT

RT

-

-

-

-

-

-

-

-

RT

RT

RT

-

HOW TO REQUEST A CUSTOM SPECIMEN1ST

SELECT A TOLERANCE

Standard +/-0.150” (4mm)

Advanced +/-0.080” (2mm)

Critical +/-0.040” (1mm)

1ST

SELECT A TOLERANCE

Standard +/-0.150” (4mm)

Advanced +/-0.080” (2mm)

Critical +/-0.040” (1mm)

2ND

SELECT YOUR FLAWS

FROM THE ABOVE TABLE

OR SPECIFY YOUR

SPECIAL REQUIREMENTS

2ND

SELECT YOUR FLAWS

FROM THE ABOVE TABLE

OR SPECIFY YOUR

SPECIAL REQUIREMENTS

3RD

SELECT THE MATERIAL

TYPE, WELD PREP GEOMETRY

AND THE REQUIRED NDT

METHOD OF INSPECTION

3RD

SELECT THE MATERIAL

TYPE, WELD PREP GEOMETRY

AND THE REQUIRED NDT

METHOD OF INSPECTION

3

12. Root Crack in Single VeeMT/PT, UT, RT

15. Centerline Crack, Sing leVee (sub-surface)UT, RT

30. Porosity in Double Vee(sub-surface) UT, RT

31. Porosity in Fillet(sub-surface) UT, RT

34. Single Gas Pore in Sing leVee UT, RT

36. Slag Inclusion in Single Vee(root area) UT, RT

37. Slag Inclusion in Single Vee(weld groove area) UT, RT

38. Slag Inclusion in Fill et(root area) UT, RT

39. Tungsten Inclusion in SingleVee (root area) RT

56. Incomplete Root Penetrat ionin Single Vee, VT, UT, RT

57. Incomplete Root Penetration inDouble Vee, UT, RT

59. Incomplete Groove Weld(crown area)VT, MT/PT, UT, RT

70. Root Concavity in SingleVee VT, RT

71. Excess Root Penetrationin Single Vee VT, RT

72. Misalignment, Root & Crownin Single Vee VT, RT

90. Weld Spatter on Single VeeVT, RT

92. Chipping Hammer Markson Single Vee, VT, RT

STANDARDRADIOGRAPHIC

KIT

Broc-RT-A 10-09

Shipping Weight 65lbs

0.375" & 0.625"(9.5mm & 16mm)

CROSS SECTION VIEW

REFERENCE EDGE

I.D. LABEL 8"(200mm)

4"(100mm)

4.5"(114mm)

0.337"(8.6mm)

8"(200mm)

I.D. LABELREFERENCE DATUM

CROSS SECTIONVIEW

CROSS SECTION VIEWREFERENCE EDGE

I.D.LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.375"(9.5mm)

The Radiographic Kit contains:8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS", randomly placed

Actual X-Ray film is provided for each specimen. Specimensare packaged in 2 FREE CARRYING CASES. Complete withDocument Package with "Flaw Truth" documented by CADdrawings with a Standard Tolerance of ±0.150" (4mm).

The standard Radiographic Examination Kit contains 20 flawssimilar to those shown in the cross section drawings below. Also AvailableReference Radiograph Set "Real Film & Real Flaws"Document Package Only - with 10 CAD Drawings & 16 film

VISIT FLAWTECH WEBSITE OR CALL FOR PRICE INFORMATION

30. Porosity in Single VeeRT, UT

14. Centerline Crack, Sing leVee (surface breaking)MT/PT, UT, RT

4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027Phone: 704-795-4401 FAX: 704-795-4403www.FlawTech.com

CONTACT YOUR LOCAL NDTSUPPLIER OR

FLAWTECH FOR ORDERING DETAILS

ALL SPECIMENS CONTAIN"REAL FLAWS"

4

Broc-UT-A 10-08


0.375" & 0.625"(9.5mm & 16mm)

CROSS SECTION VIEW

REFERENCE EDGE


4"(100mm)

4.5"(114mm)

0.337"(8.6mm)

8"(200mm)

I.D. LABEL

REFERENCE DATUM

CROSS SECTIONVIEW


I.D.LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.375"(9.5mm)

34. Single Gas Pore in Sing leVee UT, RT

37. Slag Inclusion in Single Vee(weld groove area) UT, RT

38. Slag Inclusion in Fill et(root area) UT, RT

50. Lamination in Single Vee(base metal) UT

52. Lack of Fusion in Single Vee(crown area) UT

17. Transverse Crack in SingleVee, flush crownMT/PT, UT

18. Base Metal Crack in Si ngleVee (top HAZ area)MT/ PT, UT

19. Base Metal Crack in Si ngleVee (bottom HAZ area)MT/PT, UT

30. Porosity in Double Vee(sub-surface) UT, RT

31. Porosity in Fillet(sub-surface) UT, RT

DrawingsNot toScale

57. Incomplete Root Penetration inDouble Vee, UT, RT


55. Lack of Fusion in Single Vee(surface breaking at root)MT/PT, UT


15. Centerline Crack, Single V ee(sub-surface) UT, RT

16. Circumferential Crack inSingle Vee, flush c rownMT/PT, UT

10. Toe Crack in Single VeeMT/PT, UT


The Ultrasonic Kit contains:8 Plates, 1 Pipe and 1 Tee20 Discontinuities, "REAL FLAWS", randomly placed

Specimens are packaged in 2 FREE CARRYING CASES.Complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of ±0.150" (4mm).

The standard Ultrasonic Examination Kit contains 20 flaws similarto those shown in the cross section drawings below.


4486 RACEWAY DR.CONCORD, NORTH CAROLINA USA 28027TEL: 704-795-4401 FAX: 704-795-4403www.FlawTech.com



5


STANDARDULTRASONIC

KIT

STANDARDMAGNETIC PARTICLELIQUID PENETRANT

KIT


80. Overlap in FilletVT, MT/PT

55. Lack of Fusion in Single Vee(surface breaking at root)MT/PT, UT

10. Toe Crack in Single VeeMT/PT, UT


14. Centerline Crack, Single V ee(surface breaking)MT/PT, UT, RT

11. Toe Crack in FilletMT/PT, UT

The MT/PT Kit contains:8 Plates and 2 Tees20 Discontinuities , "REAL FLAWS", randomly placed

Specimens are packaged in a FREE CARRYING CASE .Complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of +/- 0.150" (4mm).

The standard MT/PT Kit contains 20 "real" flaws similar to thoseshown in the cross section drawings below.


CROSS SECTION VIEW

REFERENCE EDGE


4"(100mm)

0.25"(6mm)


I.D.LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.25"(6mm)

Broc-MT-A 10-08

16. Circumferential Crack inSingle Vee, flush c rownMT/PT, UT

17. Transverse Crack in SingleVee, flush crownMT/PT, UT

18. Base Metal Crack in Si ngleVee (top HAZ area)MT/ PT, UT

19. Base Metal Crack in Si ngleVee (bottom HAZ area)MT/PT, UT

20. Crater Crack in Single Vee(surface stop-start area)MT/PT, VT

32. Porosity in Single Vee(surface breaking)VT, MT/PT

33. Porosity in Fillet(surface breaking)VT, MT/PT

51. Lamination in Weld PrepMT/PT

53. Lack of Fusion in Single Vee(surface breaking at crown)MT/PT, UT

54. Lack of Fusion in Fill et(surface breaking at crown)MT/PT





6

DrawingsNot toScale

STANDARDVISUAL

KIT

33. Porosity in Fillet(surface breaking)VT, MT/PT

32. Porosity in Single Vee(surface breaking)VT, MT/PT

20. Crater Crack in Single Vee(surface stop-start area)MT/PT, VT

The Visual Kit contains:7 Plates and 3 Tees20 Discontinuities, "REAL FLAWS", randomly placed

Specimens are packaged in a FREE CARRYING CASE .complete with Document Package with "Flaw Truth" documentedby CAD drawings with a standard tolerance of +/- 0.150" (4mm).

The standard Visual Examination Kit contains 20 flaws similar tothose shown in the cross section drawings below.


CROSS SECTION VIEW

REFERENCE EDGEI.D.

LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.25"(6mm)

91. Weld Spatter on FillerVT, RT

Broc-VT-A 10-08

Drawings Not to Scale

72. Misalignment, Root & Crownin Single Vee VT, RT

71. Excess Root Penetrationin Single Vee VT, RT

70. Root Concavity in Single VeeVT, RT



90. Weld Spatter on Single VeeVT, RT

80. Overlap in FilletVT, MT/PT

79. Undercut in FilletVT

78. Undercut in Single VeeVT

77. Concave Crown in FilletVT

76. Concave Crown in Single VeeVT

75. Excess Crown in Fil letVT

74. Excess Crown in Single VeeVT

73. Uneven Leg Length in FilletVT




CROSS SECTION VIEW

REFERENCE EDGE

I.D.LABEL

8"(200mm)

4"(100mm)

0.25"(6mm)

7



NDTDEMONSTRATION

KIT

APPLICABLE NDTMETHOD UT RT MT PT VT

11 - Toe Crack (fillet)15 - Center Line Crack

19 - Base Metal Crack

30 - Porosity (single vee)

20 - Crater Crack

37 - Slag Inclusion54 - Lack of Fusion

71 - Excess Root

X X X

X X XX X X

XXX X

XXX

X

The NDT Demonstration Kit contains:1 Pipe, 3 Plates and 1 Tee11 Discontinuities, "REAL FLAWS", randomly placed

Specimens are packaged in a FREE CARRYING CASE. The"Flaw Truth" is documented on CAD drawings with a standardtolerance of +/- 0.150" (4mm).

This Kit contains actual X-Ray film for RT specimens and a"Flaw Locator" for UT specimens.

This standard NDT Demonstration Kit contains 11 flaws in 5specimens. The flaws in these specimens can be examined byseveral different NDT methods to demonstrate the advantagesand disadvantages of each NDT method. See Kit Price List forcost and listings of other flaw types available only from FlawTech.

CROSS SECTION VIEW

REFERENCE EDGE


4"(100mm)

0.25" & 0.625"(6mm & 16mm)

4.5"(114mm)

0.337"(8.6mm)

8"(200mm)

I.D. LABEL

REFERENCE DATUM

CROSS SECTIONVIEW

CROSS SECTION VIEW

REFERENCE EDGE

I.D.LABEL

8"(200mm)

4"(100mm)

4"(100mm)

0.25"(6mm)



11. Toe Crack in FilletMT/PT, UT

19. Base Metal Crack in rootHAZ. MT/PT, UT

Broc-Demo-A 10-08

FlawTech Inc.4486 RACEWAY DR.

CONCORD, NC 28027TEL: 704-795-4401FAX: 704-795-4403

www.FlawTech.com

57 - Incomplete Root

X XX

57. Incomplete Root Penetrationin Double Vee, UT, RT

30. Porosity in Single Vee(sub-surface) UT, RT

37. Slag Inclusion in SingleVee, UT, RT

54. Lack of Fusion in Fillet (surface breaking) MT/PT

71. Excess Root in Single Vee RT, VT

20. Crater Crack (crown stop-start area) MT/PT, VT

15. Center Line Crack in Double Vee (sub-surface) UT, RT

32 - Porosity (surface) X X XX X

32. Porosity in Single Vee(surface) VT, MT/PT

18. Base Metal Crack in Single Vee MT/ PT, UT

18 - Base Metal CrackX X

Demonstration Kit Flaw and Weld Prep Cross Sections

8

Drawings Not to Scale

UT & MT/PT PRACTICAL

EXAM SPECIMENS

UT PRACTICAL

EXAM SPECIMENS

MT/PT PRACTICAL

EXAM SPECIMENS

12 TO CHOOSE FROM

3 FLAWS PER SPECIMEN

12 TO CHOOSE FROM


LARGER THAN STANDARD

KIT SPECIMENS

CUSTOMIZE YOUR SET

PURCHASE 1,2, 3 OR 12

BUY 3 OR MORE AND

RECEIVE 10% OFF &

A “FREE” CARRYING CASE

CUSTOM EXAM SPECIMENS

AVAILABLE UPON REQUEST

REVIEW THE FOLLOWING UT & MT/PT PRACTICAL

EXAM BROCHURES FOR MORE DETAILS


FLAWTECH PRACTICAL

EXAM SPECIMENS

ARE DESIGNED TO:ENHANCE THE TRAINING &

QUALIFICATION OF LEVEL I & II

PERSONNEL WITH REGARDS TO

SNT-TC-1A, EN473 & PCN.

ASSIST WITH BASIC FLAW

DETECTION, SIZING AND

INTERPRETATION USING COMMON

WELD GEOMETRIES AND FLAW

TYPES.

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyPRACTICAL EXAM

INTRODUCTION

9

REV. 10-08

“NEW SPECIMENS”

AVAILABLE!

PURCHASE INDIVIDUAL

SPECIMENS

OR MIXED GROUPS

PURCHASE INDIVIDUAL

SPECIMENS

OR MIXED GROUPS

4486 RACEWAY DR.




ULTRASONIC

PRACTICAL EXAM

SPECIMENS

10

PLATES & SHEETS

P101

0.75" x 8" x 10" plate

BAR & ROD STOCK

P102

1.5" OD x 12"

BAR & ROD STOCK

P103

4" OD x 6"

L/R 90° ELBOW TO PIPE

P104

2" SCH160 (.344" wall)

NODE TO PLATE WELD

P105

2" SCH160 to .375" PLATE

PIPE TO SOCKET WELD

P106

2" SCH160 PIPE to COUPLING

WELDED PLATE

P108

1.0" x 6" x 10"

10

"

WELDED PLATE

P107

0.5" x 8" x 12"

8"

WELDED PIPING

P109

4.5" OD x 0.531" x 8"

FORGED PIPE FLANGE

P111

6" OD x 0.75" thick

WELDED TEE

P112

0.5" x 8" x 8" x 4"

LAP JOINT

P110

6"

0.5" x 12" x 6"

� 3 Flaws per Specimen

� "REAL FLAWS" in Each Specimen

� Document Package w/ Each Specimen

� Standard Tolerance +/- 0.150" (4mm)

� Blank Specimens Available

� Specimens are Carbon Steel

� Custom Specimens Available

� <10% for the Purchase of 3+

� FREE Carrying Case w/ 3+

� Visit FlawTech Website or Call

For Price Information

Specimen Details:

90°6"

6"8"

4"

8"

2"

12" 6"

12"

8"

4486 RACEWAY DR.




MT / PT

PRACTICAL EXAM

SPECIMENS

11

Visio Exam MTBroc 2009

CAST FITTING

P001

2.0" to 1.3" reducer, 5" long

MACHINED SPINDLE

P002

1.75" diameter x 8"

BOLT & NUT

P003

1.25" OD x 6"

FORGED EYE HOOK

P004

6" long with 2" eye

FORGED SHACKLE & PIN

P005

4.25" with 0.75" pin

WELDED PLATE

P007

WELDED PIPING

P008

4.5" OD x 0.25" x 8"

FORGED PIPE FLANGE

P009

6" OD x 0.75" thick

WELDED TEE

P011

0.25" x 8" x 8" x 4"

PIPE to SOCKET WELD

P012

2" SCH160 PIPE to COUPLING

0.25" x 8" x 12"

2.75"

0.25" x 4"

FORMED METAL PLATE

P006

3"

MACHINED GEAR

P010

4.6" diameter x 1.5" bore

Top

ViewP0

01

End

View

Front

View

12"

4"

6"

2"

8"

Specimen Details:� 3 Flaws per specimen

� "REAL FLAWS" in each specimen

� Each Specimen has Document Package

� Standard Tolerance +/- 0.15" (4mm)

� Blank Specimens available

� Specimens are carbon steel

� Custom Specimens Available

� <10% for the Purchase of 3+

� FREE Carrying Case w/ 3+

� Visit FlawTech Website or Call

For Price Information

THESE SPECIMENS ARE DESIGNED FOR:TRAINING & QUALIFICATION OF LEVEL I & II PERSONNEL WITH REGARDS TO SNT-TC-1A, EN473 & PCN

FLAW DETECTION, SIZING & INTERPRETATION USING COMMON WELD GEOMETRIES AND FLAW TYPES.

4486 RACEWAY DR.





ADVANCED SPECIMENSPLATES PIPES TEES Y’s NODES NOZZLES

PART SPECIMEN DIMENSIONS SPECIMEN

NUMBER TYPE (INCHES) DETAILS

UA-001 PLATE W/SV 0.5 X 12 X 12

UA-002 PLATE W/SV 0.75 X 12 X 12

UA-003 PLATE W/SV 1.0 X 12 X 16

UA-004 PLATE W/DV 1.25 X 12 X 17

UA-005 PIPE W/SV 6 SCH120 X 12

UA-006 PIPE W/SV 6 SCHXXH X 12


UA-008 PIPE W/SV 12 SCH80s X 12


UA-010 TEE W/SV 1.0 X 8 X 8 X 12

UA-011 TEE W/DV 1.0 X 8 X 8 X 12

UA-012 TEE W/DV 1.25 X 9 X 9 X 12

UA-013 Y-JOINT 1.25 X 9 X 9 X 12

UA-014 NODE & 10 SCH120 X 10

CARRIER 1.0 X 20 X 20

UA-015 NOZZLE & 8 SCH80 X 10


RA-001 PLATE W/SV 0.375 X 12 X 12

RA-002 PLATE W/DV 0.625 X 12 X 12

RA-003 PLATE W/SV 0.75 X 12 X 12

RA-004 PLATE W/SV 1.0 X 12 X 16

RA-005 PLATE W/DV 1.0 X 12 X 16

RA-006 PIPE W/SV 2 SCH80 X 12



MA-001 PLATE W/SV 0.375 X 12 X 12

MA-002 PIPE W/SV 6 SCH80 X 12

MA-003 PIPE W/SV 12 SCH40 X 12

MA-004 TEE W/SV 0.375 X 6 X 6 X 12

MA-005 Y-JOINT 0.375 X 6 X 6 X 12

MA-006 NODE & 10 SCH40 X 10


MA-007 NOZZLE & 8 SCH60 X 10


(60°)

(set-trough)

(60°)

UT U

T U

T U

T U

T U

TR

T R

T R

TADVANCED

SPECIMENS

LARGER THAN OUR

PRACTICAL EXAM

SPECIMENS

ADVANCED

SPECIMENS

TOLERANCE+/- 0.080“

3 REAL FLAWS

PER SPECIMEN

RANDOMLY PLACED

COMPLETE

DOCUMENT PACKAGE

INCLUDED

MATERIAL

CARBON STEELCUSTOM SPECIMENS


13

REV. 10-08

VISIT FLAWTECH

WEBSITE FOR PRICE

INFORMATION

FLAWTECH

“THE GLOBAL

STANDARD”

DES

IG

NED

FO

R S

HEAR

W

AVE

(SET-TROUGH)

MT/P

TVT

&

ET-001 PLATE 0.25 X 4 X 12

ET-002 PLATE W/SV 0.25 X 4 X 12

(no weld)

(4 flaws)ET

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI-UT-1 FLAWED

SPECIMEN KIT

API-UT-1 QUALIFICATION SPECIMENS

API-UT-1KIT CONTAINS:

CUSTOM

AND

LEASE

OPTIONS

AVAILABLE

TOTAL OF

4

SPECIMENS

1 - 1.0” THICK PLATE W/ DOUBLE VEE (1” X 12” X 15”)

1 - 0.5” THICK PLATE W/ SINGLE VEE (0.5” X 10” X 12”)

1 - 8” SCH 80 PIPE (0.5” WALL X 12”, 360°)

1 - 12” SCH 80 PIPE (0.688” WALL X 12”, 180° SEG.)

API KIT

STANDARD

FEATURES

- COMPLETE DOCUMENT PACKAGE W/ CAD DRAWINGS

- 3 “REAL” FLAWS PER SPECIMEN

- FLAWTECH ADVANCED TOLERANCE +/- 0.080”

- SPECIMENS ARE CARBON STEEL

API KIT

CUSTOM

OPTIONS

- 10% ID / OD CALIBRATION NOTCHES

- 0.75” X 4.5” X 6” ASME SEC. V BASIC CAL. BLOCK

- 8” SCH 80 (0.5” WALL) X 8” PIPE ASME SEC. V ANGLE

BEAM CALIBRATION BLOCK

- RADIOGRAPHS

VISIT FLAWTECH WEBSITE FOR PRICE INFORMATION

API KIT

STANDARD

FEATURES

“REAL FLAWS”USED IN KIT SPECIMENS

LACK OF PENETRATION

CENTER LINE CRACK

SLAG INCLUSION

LACK OF FUSION

ROOT CRACK

POROSITY

LOCKING STORAGE BOX


FOR UT EXAMINATION OF FERRITIC WELDS

14

REV. 10-08

AF

lawTech Original K

itFlawTech

EST. 1982

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAPI RP-2X

SPECIMEN KIT

API RP-2X PRACTICE SPECIMENS

CUSTOM AND LEASE OPTIONS AVAILABLE

AS DETAILED IN API RECOMMENDED PRACTICE 2X

15

REV. 5-07

AF

lawTech Original K

itFlawTech

EST. 1982

90° “T” CONNECTION

0.75” (T) x 20” (WELD LENGTH) x 4” x 8” LEG

45° CONNECTION

0.75” (T) x 20” (WELD LENGTH) x 4” x +8” LEG

60° CONNECTION

0.75” (T) x 20” (WELD LENGTH) x 4” X +8” lEG

EACH SPECIMEN CONTAINS 4 FLAWS / 12 TOTAL

API LEVEL “C” CRITERIA USED FOR FLAW DESIGN

FLAW ACCEPT / REJECT BASED ON API RP-2X, FIG. 45 & 48

ULTRASONICS WILL NOT BE USED TO DETERMINE ACCEPTABILITY

SET OF 3, API RP-2X FLAWED SPECIMENS

RECOMMENDED FOR TECHNICIAN PRACTICE

OF UT FOR OFFSHORE STRUCTURE’S

SPECIMEN SPECIFICATIONS

FLAW SPECIFICATIONS

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyAWS / CWI VISUAL

SPECIMEN KIT

AWS / CWI VISUAL SPECIMENS

KIT CONTAINS

10 SPECIMENS

4 - TEES 4” X 6” X 2” X 0.25”

4 - PLATES 4” X 6” 0.25”

2 - EDGE & LAP JOINTS

4” X 6” X 0.3125”


FLAW’S ARE RANDOMLY PLACED

FLAW’S ARE “BORDER LINE”

ACCEPTABLE OR REJECTABLE

CARBON STEEL SPECIMENS

WELDING PROCESS - SMAW

DOCUMENT PACKAGE W/ CAD DRAWINGS


DESIGNED SPECIFICALLY FOR

VISUAL WELD INSPECTION

TRAINING

AWS/CWI KIT

DESIGN

FEATURES


DESIGN SPECIFICATIONS BASED ON AWS D1.1

- UNDERCUT

- CRATER CRACK

- EXCESSIVE CONVEXITY

- UNDERSIZE LEG

- CLUSTER POROSITY

- ARC STRIKE

- OVERLAP

- LONGITUDINAL CRACK

- ALIGNED POROSITY

- INCOMPLETE PENETRATION

- EXCESSIVE REINFORCEMENT

- UNDERFILL

- CONCAVITY

- TRANSVERSE CRACK

- OVERSIZE LEG

AWS / CWI KIT FLAWS

AWS / CWI KIT FLAWS

REAL FLAW

S

REAL FLAW

S

THE FLAWS IN THIS KIT

ARE RANDOMLY PLACED

AND ARE DESIGNED TO

BE “BORDER LINE”

ACCEPTABLE

OR REJECTABLE

16

REV. 10-08

VISIT FLAWTECH

WEBSITE OR CALL

FOR PRICE

INFORMATION

AF

lawTech Original K

itFlawTech

EST. 1982

4486 RACEWAY DR.




AWS / CWI PLUS

PT ENDORSEMENT

KIT

AWS / CWI PENETRANT SPECIMENS

KIT CONTAINS

10 SPECIMENS

2 - PLATES 4” X 6” X 0.25”

1 - PIPE 4”SCH80 X 6”

1 - TEE 4” X 6” X 2” X 0.25”

1 - SOCKET WELD 2”SCH80 X 6”

5 - PLATES 1” X 4” X 0.25”

AWS/CWI PLUS

KIT DESIGN

FEATURES


DESIGN SPECIFICATIONS BASED ON AWS D1.1

AWS/CWI CERTIFIED KIT

REAL FLAW

S

REAL FLAW

S17

REV. 10-08

VISIT FLAWTECH

WEBSITE OR CALL

FOR PRICE

INFORMATION

AF

lawTech Original K

itFlawTech

EST. 1982

2+ FLAWS PER SPECIMEN

KIT CONTAINS A TOTAL OF

25 SURFACE BREAKING FLAWS

CARBON STEEL SPECIMENS

WELDING PROCESS - SMAW


DOCUMENT PACKAGE CONTAINS

“AS BUILT” CAD DRAWINGS

& BLANK TEST SHEETS

DESIGNED SPECIFICALLY FOR

PENETRANT WELD INSPECTION

TRAINING

FLAWTECH WORKED

IN CONJUNCTION WITH

AWS AND EPRI IN THE

DEVELOPMENT OF

THIS KIT.

THE KIT HAS BEEN

DESIGNED TO

INCORPORATE BOTH

BASIC PENETRANT

TRAINING AND

TESTING OF THE CWI.

AWS/CWI CERTIFIED KIT

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologySOCKET WELD

SPECIMEN KIT

SOCKET WELD SPECIMENS


PIPE TO FITTING WELD & PIPE TO VESSEL WELD

18

REV. 5-07

AF

lawTech Original K

itFlawTech

EST. 1982

SPECIMEN

SPECIFICATIONS

0.75” SCH80

1.0” SCH 80

2.0” SCH 80

3 ALLOY

OPTIONS

304 S/S

316 S/S

106 C/S

PURCHASE OPTIONS

KIT / Set Contains 6 Specimens

INDIVIDUALLY / Purchase 1 or more

CUSTOMIZE YOUR SET / Mix Different Alloys

SET OF 6 SOCKET WELD SPECIMENS

DESIGNED AND RECOMMENDED

FOR TECHNICIAN PRACTICE INSPECTION OF VENT,

DRAIN LINE AND MISCELLANEOUS SOCKET WELDS

2 SPECIMENS

PER PIPE SIZE

(1) PIPE TO

SOCKET

COUPLING

(1) PIPE TO

1.5”x6”x6”

PLATE w/

MACHINED

SOCKET

FLAW

SPECIFICATIONS

2 FLAWS EACH

SPECIMEN

TOTAL OF 12

REAL FLAWS

FATIGUE & HAZ

CRACKS and

LACKS OF

FUSION

4486 RACEWAY DR.



Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyBOILER TUBE

DAMAGE KIT

19

REV. 10-08

AF

lawTech Original K

itFlawTech

EST. 1982

OFFICIALLY

LICENSED BY

OFFICIALLY NAMED THE BOILER TUBE DAMAGE KIT,

THE EPRI LICENSED KIT CONTAINS:

19 BOILER TUBES: REPRESENTING A COMPLETE RANGE OF FOSSIL- FIRED

BOILER TUBE FAILURE MECHANISMS - STEAM AND WATER TOUCHED

TUBE SPECIFICATIONS: 18 TUBES AT 2.5”OD X 0.25” WALL X 8” LONG AND

1 TUBE AT 1.5” X 0.25” WALL X 8” LONG

MATERIAL: 17 TUBES ARE SA513 T5 GR1020/1026 C/S, 1 TUBE IS 304/304L

AND THERE IS 1 DISSIMILAR METAL WELD

FLAWS / INDICATIONS- LONG TERM OVEREATING/CREEP

- FIRE SIDE CORROSION (COAL)

- TOE CRACK, STRESS CORROSION (STAINLESS)

- SOOT BLOWER EROSION

- FATIGUE CRACK (TOE)

- MAINTENANCE DAMAGE

- PITTING

- RUBBING/FRETTING

- CHEMICAL CLEANING DAMAGE (THINNING & PITTING)

- MATERIAL FLAW (FORGING LAP)

- CORROSION FATIGUE CRACK

- FLY ASH EROSION, HYDROGEN DAMAGE

- ACID PHOSPHATE CORROSION

- CAUSTIC GOUGING

- SUPERCRITICAL WATERWALL CRACKING (1.5” OD TUBE)

- WELD DEFECTS (LACK OF FUSION & POROSITY)

- GRAPHITIZATION

USE THIS KIT TO ASSIST IN THE TRAINING AND QUALIFYING OF NDE TECHNICIANS

TO ACCURATELY IDENTIFY SPECIFIC BOILER TUBE DAMAGE FOUND IN FOSSIL PLANTS.

MEMBERS OF THE EPRI PROGRAM 63 CAN PURCHASE THE BOILER TUBE DAMAGE

KIT AT A DISCOUNTED RATE. SIMPLY CONTACT FLAWTECH.

4486 RACEWAY DR.




12"

10"

1.0"

12"

10"

0.5"

4.50"

2.375"

10.75"6.625"

ASME SECTION XI

APPENDIX VII KIT

CONTAINS 20

“REAL FLAWS”

8 PIECE

SPECIMEN SET

FOR TRAINING &

QUALIFICATION

VISIT FLAWTECH

WEBSITE OR

CALL FOR PRICE

INFORMATION

SAMPLE OF “FLAW TRUTH” DOCUMENTATION

Z

-X +X

0.72"

(18mm)

each grid = 0.1" (2.5mm)

FLAW

FLAW

FLAW

FLAW

FLAWTECH HAS

DESIGNED

THIS KIT TO BE

A COST-

EFFECTIVE

SOLUTION

FOR YOUR

TRAINING AND

QUALIFICATION

KIT SPECIFICATIONSEACH SPECIMEN CONTAINS 2 TO 4 “REAL FLAWS” DESIGNED TO MEET

APPENDIX VII SPECIFICATIONS.

SPECIMENS ARE MANUFACTURED TO FLAWTECH’S ADVANCED TOLERANCE

OF +/- 0.080”.

NO TWO SPECIMENS ARE ALIKE. BUY TWO SETS, ONE FOR TRAINING AND ONE

FOR TESTING.

DOCUMENT PACKAGE INCLUDES CAD DRAWINGS, CERTIFICATES OF CONFORMANCE

AND NDT REPORTS.

CUSTOM OPTIONS AVAILABLE SUCH AS 10% NOTCHES, BLANK SPECIMENS AND THE

PURCHASE OF INDIVIDUAL FLAWED SPECIMENS. CONTACT FLAWTECH FOR MORE DETAILS.

2 - WELDED PLATES 2 - WELDED PLATES 1 - WELDED PIPE

1 - WELDED PIPE 1 - WELDED PIPE 1 - WELDED PIPE

0.5” X 10” X 12” 1.0” X 10” X 12”

10” SCH160 X 12”

2” SCH160 X 12”

6” SCH160 X 12”4” SCH160 X 12”

ONE CARBON STEEL PLATE: #A7-CS-005

ONE STAINLESS PLATE: #A7-SS-005

ONE CARBON STEEL PLATE: #A7-CS-010

ONE STAINLESS PLATE: #A7-SS-010

ONE STAINLESS PIPE: #A7-SS-020

ONE CARBON STEEL PIPE: #A7-CS-100

(180° SEGMENT)


(180° SEGMENT)


(180° SEGMENT)

ONE STAINLESS PIPE: #A7-SS-060ONE CARBON STEEL PIPE: #A7-CS-040

20

REV. 10-08

AF

lawTech Original K

itFlawTech

EST. 1982

4486 RACEWAY DR.




ASME SECTION XI

APPENDIX VIII KITS

ASME BOILER & PRESSURE VESSEL CODE, SECTION XI,

APPENDIX VIII, SUPPLEMENTS 2, 3 & 10 KITS

2” SCH80 X 24” 360°

4” SCH80 X 24” 360°

6” SCH160 X 24” 360°

12”SCH80s X 24” 360°

24”SCH80s X 24” 120°

KIT TOTAL - 5 SPECIMENS

1

3

4

9

5

22

1

1

2

3

3

10

2” SCH80 X 24” 360°

4” SCH80 X 24” 360°

6” SCH160 X 24” 360°

12”SCH80s X 24” 360°

24”SCH80s X 24” 120°


1

3

4

9

5

22

1

1

2

3

3

10

4” SCH80 X 24” 360°

6” SCH160 X 24” 360°

8” SCH80 X 24” 360°

12”SCH80s X 24” 180°

24”SCH80s X 24” 90°


3

4

6

4

4

21

2

2

3

4

4

15

PIPE SPECIMEN

DIMENSIONS

UNFLAWED

UNITS

FLAWED

UNITS

SUPPLEMENT 2

KIT FOR

AUSTENITIC

PIPING

SUPPLEMENT 3

KIT FOR

FERRITIC

PIPING

SUPPLEMENT 10

KIT FOR

DISSIMILAR

METAL WELDS

KIT AND FLAW DETAILS:

The KITS ARE MANUFACTURED TO MEET THE MINIMUM REQUIREMENTS OF

ASME, BOILER & PRESSURE VESSEL CODE, SECTION XI, APPENDIX VIII, OF

SUPPLEMENTS 2, 3 & 10.

AT LEAST 50% OF THE CRACKS WILL BE COINCIDENT WITH FABRICATED

CONDITIONS, SUCH AS: GROUND & AS-WELDED CROWNS, COUNTERBORES &

WELD ROOT CONDITIONS.

FLAW DEPTHS WILL RANGE FROM THE 10 - 30% THROUGH THE 61 - 100%

DEPTH RANGES AS SPECIFIED IN ASME SECTION XI, APPENDIX VIII.

ALL FLAWS WILL BE MECHANICAL FATIGUE OR THERMAL FATIGUE CRACKS,

WITH AT LEAST 75% OF THE CRACKS BEING THERMAL FATIGUE.

CONTACT FLAWTECH FOR QUOTES

ON CUSTOM APPENDIX VIII SPECIMENS

21

REV. 10-08

VISIT FLAWTECH

WEBSITE OR

CALL FOR PRICE

INFORMATION

CRITICAL

TOLERANCE

+/- 0.040” (1MM)

AF

lawTech Original K

itFlawTech

EST. 1982

Car

bon

Stee

lSt

ainl

ess

Stee

l

SS

Cla

d

Stai

nles

s S

teel

Wel

dSS

But

terin

gIn

-Situ

Impl

ants

Bra

nche

d Th

erm

al o

rM

echa

nica

l Fat

igue

Cra

ck

TYPI

CA

L IN

-SIT

U F

ATI

GU

E C

RA

CK

IMPL

AN

T IN

PIP

ING

Mec

hani

cal

Fatig

ue C

rack

Mec

hani

cal F

atig

ue C

rack

inB

ase

Mat

eria

l & C

ladd

ing

In-S

itu Im

plan

tExca

vatio

nAr

ea

TYPI

CA

L IN

-SIT

U F

ATI

GU

E C

RA

CK

IMPL

AN

TS IN

VES

SEL

MA

TER

IAL

Car

bon

Stee

lVe

ssel

SS

Cla

d

Car

bon

Stee

lSt

ainl

ess

Stee

l

SS

Cla

d

Sta

inle

ss S

teel

Wel

d

SS

But

terin

g

Cou

pon

Impl

ant

IGS

CC

or T

herm

alFa

tigue

Cra

ck

TYPI

CA

L C

OU

PON

IMPL

AN

T IN

WEL

D M

ATE

RIA

L

FLAW

IMPL

AN

T TE

CH

NIQ

UES

Fl

awTe

ch h

as th

e ca

pabi

lity

to u

se s

ever

al m

etho

ds to

impl

ant f

law

s in

a v

arie

ty o

f co

nfig

urat

ions

for

non

dest

ruct

ive

test

ing

appl

icat

ions

. In

the

fol

low

ing

data

we

have

des

crib

ed a

few

of

thes

e m

etho

ds s

o yo

u m

ay g

ain

a be

tter

unde

rsta

ndin

g of

our

fla

w m

anuf

actu

ring

poss

ibilit

ies.

In

-Situ

Impl

ant-

Thi

s te

chni

que

has

been

the

cor

ner

ston

e of

fla

w

man

ufac

turin

g fo

r m

any

year

s an

d us

ually

in

volv

es

ther

mal

or

m

echa

nica

l fat

igue

cra

cks.

Th

e im

porta

nt c

hara

cter

istic

is

that

the

fla

w o

ccur

s in

virg

in b

ase

mat

eria

l (i.e

. HA

Z) s

o th

at U

T en

ergy

can

im

ping

e di

rect

ly o

n th

e cr

ack

face

with

out

trave

ling

thro

ugh

wel

d m

etal

. Th

e pr

oces

s al

low

s fo

r pr

ecis

e m

echa

nica

l dim

ensi

ons

of th

e fla

w fa

ce to

be

take

n pr

ior t

o im

plan

t. A

s sh

own

belo

w, t

his

tech

niqu

e al

low

s th

e cr

ack

to b

e "b

ranc

hed"

and

this

is th

e be

st w

ay to

repl

icat

e th

e U

T si

gnal

from

IGSC

C.

Cou

pon

Impl

ant-

Th

is p

roce

ss h

as t

he a

dvan

tage

of

prod

ucin

g th

e fla

w i

n a

smal

l co

upon

in

the

labo

rato

ry a

nd t

hen

impl

antin

g th

e co

upon

into

the

moc

kup.

The

dis

adva

ntag

e is

that

pre

cise

mec

hani

cal

dim

ensi

ons

are

usua

lly n

ot p

ossi

ble

and

the

coup

on is

sur

roun

ded

by

wel

d m

etal

whi

ch m

ay in

trodu

ce a

dditi

onal

UT

refle

ctor

s.

Con

trol

led

Flaw

- T

his

is a

uni

que

prop

rieta

ry p

roce

ss d

evel

oped

by

Flaw

Tech

to p

rogr

essi

vely

ext

end

a "c

rack

-like

" in

dica

tion

in a

ny a

rea

in c

arbo

n st

eel a

nd w

ithin

the

wel

d gr

oove

in s

tain

less

ste

el o

r Inc

onel

. Th

is p

roce

ss i

s of

ten

used

in

the

prod

uctio

n of

"D

issi

mila

r M

etal

" sp

ecim

ens.

W

eld-

Solid

ifica

tion

Cra

ck-

Th

is t

echn

ique

is

occa

sion

ally

use

d w

hen

a cr

ack

is

desi

red

with

in

the

wel

d gr

oove

.

The

wel

d is

"c

onta

min

ated

" by

cha

ngin

g w

eld

chem

istry

in a

des

igna

ted

area

to

prod

uce

a cr

ack.

Dis

adva

ntag

es

incl

ude

unce

rtain

ty

abou

t th

e or

ient

atio

n an

d ex

tent

of c

rack

ing

and

crac

k si

ze.

HIP

(H

ot Is

osta

tic P

roce

ss)-

T

his

tech

niqu

e is

use

d to

tig

hten

the

tips

of m

anuf

actu

red

flaw

s. H

IP is

als

o us

ed to

tigh

ten

ED

M N

otch

es

in a

n ef

fort

to m

ake

them

loo

k lik

e cr

acks

. D

isad

vant

ages

inc

lude

un

certa

inty

as

to h

ow th

e gr

ain

stru

ctur

e of

the

base

met

al is

affe

cted

an

d th

e ch

arac

teris

tics

of t

he U

T re

spon

se t

o an

ED

M n

otch

. T

his

proc

ess

also

add

s tim

e an

d co

st to

the

man

ufac

turin

g pr

oces

s.

In a

dditi

on to

the

afo

rem

entio

ned,

Fla

wTe

ch u

ses

a va

riety

of

othe

r ba

sic

tech

niqu

es f

or i

mpl

antin

g sl

ag,

poro

sity

, la

ck o

f fu

sion

, un

der

bead

cra

ckin

g, e

tc.

Fla

wTe

ch o

ffers

3 le

vels

of

tole

ranc

e; S

tand

ard

+/-

0.15

0",

Adv

ance

d +/

- 0.

080"

an

d C

ritic

al

+/-

0.04

0",

cont

act

Flaw

Tech

for m

ore

deta

ils.

44

86 R

ace

wa

y D

r.

Co

nco

rd, N

orth

Ca

rolin

a U

SA 2

8027

Tel:

704.

795.

4401

F

ax:

704

.795

.440

3

We

b: w

ww

.fla

wte

ch.

co

m

22

4-STEP BLOCK

Thickness and linearity calibration. This 4-Step block comes in thicknesses

of .250”, .500”, .750”, and 1.000”. Step face measures .750”x.750”. In

accordance with ASTM E797. Two metric versions available.(4A and 4B)

NOTE: Variations of this block and the 5-Step block below are available if

additional steps are preferred. Also, larger step faces are offered for use

with large diameter transducers.


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Flaw Manufacturing TechnologyFlaw Manufacturing TechnologyUT CALIBRATION

BLOCKS

5-STEP BLOCK

Thickness and linearity calibration. This 5-Step block comes in thicknesses

of .100”, .200”, .300”, .400 and .500”. Step face measures .750”x.750”. In

accordance with ASTM E797. Two metric versions available.(5A and 5B).

DSC Block

AWS-type clock used for shear wave distance and sensitivity calibration.

Contains a 1.0” radius opposite a 3.0” radius. The 3.0” radius includes a

.375” deep x .032” wide radius slot. Also contains a 0° reference point for

checking exit point on wedge, and a .125” diameter through hole and

corresponding markings at 45°, 60°, and 70° for measuring actual refracted

angle. In accordance with ASTM E164 and AWS 6.16.1B. Metric version

available. Special DSC blocks with radius scanning surfaces for NPS sizes

also offered. In Stock.

Dimensions: 1.000” thick x 4.000” long

AWS Resolution Block (RC Block)

Also called an RC Block, the AWS Resolution Reference Block is used for

checking resolution capabilities of angle beam transducers. Contains three

sets of .0625” diameter through-holes for 45°, 60°, and 70°. In accordance

with AWS Welding Highway and Railway Bridges specification D2.0-69, and

Structural Welding Code ANSI/AWS D1.1- 92. Metric version available. In

Stock.

Dimensions: 1.0"x3.0"x6.0”

DS Block

AWS-type block used for longitudinal distance and sensitivity calibration.

Contains a 2.0” high section between two 4.0” sections. In accordance with

AWS requirements.

Dimensions: 6.0”x4.0”x2.0”

23

Contact FlawTech for all your Standard and

Custom Calibration Block Needs

*all materials available upon request*


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BLOCKS

All Blocks Available In: CS 1018, AL 7075-T6, & SS 304

*all other materials available upon request*

PDI ALTERNATIVE ASME CALIBRATION BLOCKS

The new PDI Alternative ASME blocks meet the requirements of the Performance Demonstration

Initiatice(PDI) Procedure No. PDI-UT-1, Rev. C, Fig. 4(Ferritic) and PDI-UT-2, Rev. C,

Fig.4(Austenitic). These cover the generic procedures for the ultrasonic examination of both ferritic

and austenitic pipe welds. The blocks offer users an economical alternative to fabricating multiple

curved cal blocks (pipe sections) in many diameters and wall thicknesses.

The blocks are normally supplied in sets of 3 individual blocks; one in A516 Grade 70 Steel, one in

Type 304/304L Stainless Steel, and one in Type 316/316L Stainless Steel. Individual blocks of any

one alloy are also offered.

Block design consists of steps(wall thicknesses) measuring 0.500", 1.000", 1.500", and 2.000".

Each step contains an EDM machined to a depth of 10% of wall x .010" wide x 2.0" long. Overall

block size is 2.00" wide x 2.25" tall x 10.00" long. The scanning and reflecting surfaces are

intentionally machined to simulate pipe and plate surfaces of 250 Ra maximum finish. Each block

is permanently machine-engraved on one edge to include the block description, serial no., alloy,

heat no., and FlawTech. The blocks are made from ultrasonically inspected, heat number-

traceable material supplied to FlawTech.

24





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BLOCKS

EPRI CS-4774 Basic Calibration BlockUsed for establishment of primary reference responses for UT examination of welds. Block contains three axial SDHs

and two circ SDHs at 1.5" deep. Also contains one 1/8" diameter FBH at 0.5" deep and four notches at .031" deep x

.063" wide x 1.5" long. In accordance with EPRI CS-4774, Fig. A-3

ASME Sec. XI Basic Piping Calibration BlockComplete manufacture of the ASME Section XI Blocks including: supplying of pipe, machining of OD/ID(if needed),

cladding(if needed), machining of all notches and side-drilled holes(SDH), machine engraving of all essential info

including alloy, specification, diameter, wall thickness, and serial number. Blocks normally contain: one axial OD notch,

one axial ID notch, one circumferential OD notch, one circ ID notch, three axial SDHs at 1/4, 1/2, and 3/4T, and three

circ SDHs at 1/4, 1/2, and 3/4T. Can also be made from customer supplied material. We can upgrade your existing

blocks to Sec. XI requirements by adding needed holes and notches.

25




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BLOCKS

26




PDI UT 10 CALIBRATION BLOCK SET

2” CIRC. BLOCK FOR ANGLES </= 50° 4” CIRC. BLOCK FOR ANGLES </= 50°

2” CONTOUR BLOCK FOR AXIAL SCANS 4” CONTOUR BLOCK FOR AXIAL SCANS

12 - 24 CONTOURED PROBE BLOCK 12” STAINLESS PIPE SEGMENT BLOCK

24” STAINLESS PIPE SEGMENT BLOCK

BLOCKS ARE BASED ON EPRI DESIGN

304 STAINLESS STEEL MATERIAL

BLOCKS MAY BE PURCHASED AS SET

OR INDIVIDUALLY

VISIT FLAWTECH WEBSITE OR CALL

FOR PRICE INFORMATION

OVERLAY STEP WEDGE

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BLOCKS

27




STEP WEDGE IS BASED ON EPRI DESIGN FOR UTILITIES

CONTAINS 7 SDH’S, 5 FBH’S AND 5 EDM NOTCHES

BASE METAL AND OVERLAY SPECIFIED BY CUSTOMER

CONTACT FLAWTECH FOR MORE DETAILS AND PRICE INFORMTION

Revision of NASA/General Dynamics 28

NDT Training Series The Industry Standard for Basic NDT Training

Level I Programmed Instruction Handbooks

Author ISBN No. Editiion Order # New Low Price

Introduction to NDT Smilie 978-1-886630-00-0 1999 PI-1 $18.00

Liquid Penetrant Testing Smilie 978-1-886630-01-7 1998 PI-2 $18.00

Magnetic Particle Testing Smilie - 978-1-886630-22-2 2 Vol. Set 1997 PI-3 $32.00 Ultrasonic Testing Smilie - 978-1-886630-03-1 3 Vol. Set 1999 PI-4 $49.00

Eddy Current Testing Cox - 978-1-886630-21-5 2 Vol. Set 1997 PI-5 $32.00

Level II Classroom Training Handbooks Liquid Penetrant Testing Smilie 978-1-886630-14-7 1998 CT-2 $15.00 Magnetic Particle Testing Smilie 978-1-886630-15-4 1997 CT-3 $15.00 Ultrasonic Testing Smilie 978-1-886630-16-1 1995 CT-4 $15.00 Eddy Current Testing Cox 978-1-886630-17-8 1997 CT-5 $15.00

Level I-III McGraw Hill Reference Handbook Handbook of Nondestructive Evaluation – Hellier 978-0-07-028121-9 2001 REF-1 $99.00

This classic series of General Dynamics Programmed Instruction and Classroom Training Handbooks has been the standard of the NDT industry for many years and has been Updated with Current Technology and is now available from the publisher, PH Diversified, Inc. or your local NDT Supplier.

Level I - Programmed Instruction Handbooks This entry-level material is designed as self-study instruction with quizzes at the end of each chapter to reinforce learning. The "Introduction to NDT" book (PI-1) should be read prior to starting any of the other books in the series. Typically, it takes about 10-12 hours to complete each volume of Programmed Instruction (PI) text. Written examinations suitable for Level I-II qualifications are included in the PI series. Level II - Classroom Training Handbooks This material is an extension of the information taught in the corresponding Programmed Instruction Books, deleting some of the processing details and adding tabular matter and other technical details. These texts are best used in conjunction with classroom lectures after the student has completed the Programmed Instruction Books. Level I-III – Reference Handbook for NDE This McGraw Hill publication is the ideal complement to any NDT/NDE training program or reference library. The content was written and compiled by one of the master trainers in the NDT industry, Mr. Charles J. Hellier.

Buy Direct and Save: PH Diversified Inc. Publisher • 20% Discount for orders 4486 Raceway Drive # B totaling 20 or more books. Concord, NC 28027 Phone: 704-795-4402 • Intl. orders require Credit Fax: 704-436-8009 Card or a proforma invoice. Email: [email protected] • VISA, MC and AMEX

Next Day Shipping Possible www.PHDiversified.com

Visio/pricelist\isi-inqual practice 10 -09

Performance DemonstrationAPPENDIX VIII QUALIFICATIONS

1 person at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . .$ 1,300 2 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . .$ 1,6003-4 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . . $ 2,0005-6 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . . . . $ 2,700

INQUAL will review procedures, administer the Appendix VIII qualificationand provide full documentation in accordance with the ASME Code and theuser's "written program."

INQUAL's QA program complies with 10CFR50 and has been audited by NUPIC.

Contact INQUAL for a complete package of information.

PH Diversified, Inc.INQUAL Division...NDE Performance Demonstration and Qualification Services

Contact: PH Diversified, Inc., 4486-B Raceway Dr., Concord, NC 28027 Tel: 704-795-4402 Fax: 704-436-8009 Email: [email protected]

APPENDIX VIII PRACTICE SESSIONS

Appendix VIII Hands-On Guided Practice Session

$250 per person with a minimum of three and a maximum of 6 people.Six (6) persons from the same company will cost $1095.No charge for attendance of NDE instructor or PDI qualified administrator.

Specimen Lease for On-Site Practice Session

Basic Practice Session

1-2 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $2903-4 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $3805-6 people at INQUAL facility per 10 hour day. . . . . . . . . . . . . . $460

4 OPTIONS AVAILABLE

Individual or multiple specimens may be leased and shipped to your facility.Prices range from $75 to $175 including specimens a day plus freight cost.See "Rental Price List" for more information.

Includes: Unlimited access to INQUAL's specimen inventory

Includes: Unlimited access to INQUAL's specimen inventory One day of "Guided Practice Exercises" with a certificate to document compliance with USNRC, ASME & PDI Guidelines.

On-Site Appendix VIII Hands-On Guided Practice Session

INQUAL proctor will provide approximately 15 specimens delivered to your site.Proctor will also administer practice session.Certificate of Completion for each technician completing 8 Hour Practice Session.Proctor fee $75 per hour travel, $175 including specimens per hour On-Site and$100 per diem plus fuel.

Includes: Unlimited access to INQUAL's specimen inventory

29

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RENTAL

PRICE LIST

Supplement 2 -

Supplement 3 - FERRITIC PIPING SPECIMENS

Supplement 10 - DISSIMILAR METAL SPECIMENS

AUSTENITIC PIPING SPECIMENSLOCATION SPEC # DIA WALL CROWN GEOMETRY # Flaws Weight Cost/DayFlawTech 02-02-14 2" 0.218" flush no 2 11 Lbs $50FlawTech 02-04-01 4" 0.337" flush no 4 30 Lbs $50FlawTech 02-04-02 4" 0.337" flush no 4 30 Lbs $50FlawTech 02-06-01 6" 0.718" as-welded yes 4 91 Lbs $50FlawTech 02-06-02 6" 0.718" as-welded yes 4 91 Lbs $50FlawTech 02-08-01 8" 0.500" flush yes 4 87 Lbs $75FlawTech 02-08-02 8" 0.500" flush no 4 87 Lbs $75FlawTech 02-10-01 10" 0.594" as-welded yes 4 129 Lbs $75FlawTech 02-10-02 10" 0.594" as-welded yes 4 129 Lbs $75FlawTech 02-12-01 12" 1.125" as-welded yes 4 280 Lbs $75FlawTech 02-12-02 12” 1.125" as-welded yes 4 280 Lbs $75FlawTech 02-12-31 12" 1.125" as-welded yes 3FlawTech 02-12-42 12" 1.312” flush no 4 ***FlawTech 02-14-08 14" 0.750" blended yes 5 212 Lbs $100FlawTech 02-14-09 14" 0.750" blended yes 5 212 Lbs $100FlawTech 02-16-01 16" 1.219" flush yes 4 385 Lbs $100FlawTech 02-16-02 16" 1.219" flush no 4 385 Lbs $100FlawTech 02-18-07 18" 1.781” flush yes 3FlawTech 02-24-01 24" 2.00" flush no 3FlawTech 02-24-02 24" 2.00" flush no 3

LOCATION SPEC # DIA WALL CROWN GEOMETRY # FlawsFlawTech 03-04-01 4" 0.337" flush no 4 30 Lbs $50FlawTech 03-04-02 4" 0.337" flush no 4 30 Lbs $50FlawTech 03-04-08 4" 0.337" flat-topped no 2 30 Lbs $50FlawTech 03-06-03 6" 0.718" flush yes 4 91 Lbs $50FlawTech 03-08-01 8" 0.500" as-welded yes 4 87 Lbs $75FlawTech 03-12-01 12" 1.125" as-welded yes 4 280 Lbs $75

FlawTech 03-12-11 12" 0.688" flush yes 4 178 Lbs $75FlawTech 03-16-01 16" 1.593" flush yes 4 245 Lbs $100FlawTech 03-18-02 18" 1.562" as-welded yes 2 182 Lbs $100FlawTech 03-36-01 32" 3.125” flat-topped yex 4 90 535 Lbs

LOCATION SPEC # DIA.-WALL-GEOMETRYFlawTech 10-04-01 4" Dia. 0.674" wall CS to SS with Inco butter and SS weld 56LbsFlawTech 10-04-03 4" Dia. 0.531" wall CS to SS with Inco butter and weld 46 LbsFlawTech 10-04-04 4" Dia. 0.337" wall CS to SS with Inco butter and weld 30 LbsFlawTech 10-07-02 7" Dia. 1.137" wall CS to Inco with Inco weld $100FlawTech 10-08-06 8" Dia. 0.500” wall CS with Inco clad to SS with inco butter & weld 85 Lbs $100FlawTech 10-12-02 12" Dia. 1.125 wall CS with SS clad to Inco with Inco butter & weld 140 LbsFlawTech 10-14-02 14" Dia. 1.094" wall CS with SS clad to SS pipe with Inco butter & weld 150 LbsFlawTech 10-20-03 20" Dia. 1.125" wall CS pipe to Inconel pipe with Inconel weld 128 LbsFlawTech 10-20-04 20" Dia. 1.125" wall CS pipe to Inconel pipe with Inconel weld 128 LbsFlawTech 10-24-02 24" Dia. 1.531" wall CS pipe with SS clad to SS pipe with Inco weld Inco butter 245 LbsFlawTech 10-24-03 24" Dia. 1.531" wall CS pipe with SS clad to SS pipe with Inco weld Inco butter 245 LbsFlawTech 10-40-02 40" Dia. 3.6" wall CS pipe to Inconel safe end, Inconel weld to Inconel pipe 400 LbsFlawTech 10-40-03 40" Dia. 3.6" wall CS pipe to Inconel safe end, Inconel weld to Inconel pipe 400 Lbs

Notes

180° Seg 280 Lbs $75Cast Stainless *** 320 Lbs $75

130° Seg 205 Lbs $100120° Seg 322 Lbs $100120° Seg 322 Lbs $100

Notes Weigth Cost/Day

FlawTech 03-12-09 12" 0.688" flush yes 4 178 Lbs $75

180° Seg120° Seg

° Seg $100

Weight Cast/Day$75$75$75

180° Seg 75 Lbs

180° Seg $100180° Seg $100120° Seg $100180° Seg $100120° Seg $100120° Seg $100

60° Seg $15060° Seg $150

ASME BPVC, SECTION XI, APPENDIX VIII

30

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RENTAL

PRICE LIST

STANDARD FLAWED SPECIMEN KITS

31

Radiographic Testing Kit (RT Kit) - Part # RK-1

2 Each - Plates ( 0.625"T x 4"W x 8"L)

6 Each - Plates (0.375"T x 4"W x 8"L)

1 Each - Pipe (4" Dia. x 0.337" wall x 8" Long)

1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)

65 Lbs

$80/day

Ultrasonic Testing Kit (UT Kit) - Part # UK-1




1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)

65 Lbs

$80/day

Magnetic Particle / Liquid Penetrant Testing Kit (MT/PT Kit)- Part # MK-1


2 Each - Tee (0.250"T x 4"W x 4"H x 8"L)

35 Lbs

$80/day

Visual Testing Kit (VT Kit) - Part # VK-1


3 Each - Tee (0.250"T x 4"W x 4"H x 8"L)

35 Lbs

$80/day

NDT Demonstration Kit (Demo Kit) - Part # DK-1

(Contains 11 Flaws in 5 Specimens)




1 Each - Tee (0.375"T x 4"W x 4"H x 8"L)

35 Lbs

$60/day

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RENTAL

PRICE LIST

ADVANCED FLAWED SPECIMEN KITS FOR RENT

REV. 11-08

32

API-UT-1 Qualification Kit - Part # API-K1

4 Specimen Set

- 3 Real Flaws in each Specimen

- Advanced Flaw Tolerance

- Flaws include: LOF, Cracks, LOP, Porosity, etc.

Plate with Double Vee (1.0"T x 12"W x 15"L) 50 Lbs

Plate with Single Vee (0.5"T x 10"W x 12"L) 17 Lbs

Pipe with Single Vee (8" Sch 80 x 12"L) 44 Lbs

Pipe with Single Vee (12" Sch 80 x 12"L) 89 Lbs

Optional: 10% Notches, Sec.V Cal Blocks, X-rays, Storage Box

Total 200 Lbs

$200/Day

AWS / CWI Training Kit - Part # AWS-K1

10 Specimen Set

- Designed in accordance with AWS D1.1

- 2 Flaws in each specimen

- Free Carrying Case

- Document Package with CAD Drawings

- Flaws are designed to be "borderline" acceptable

4 Each - Welded Tee (0.25"T x 2"H x 4"W x 6"L) 2 Lbs Ea.

4 Each - Welded Plates (0.25"T x 4"W x 6"L) 2 Lbs Ea.

2 Each - Welded Edge Lap Joint (0.312"T x 4"W x 6"L) 2 Lbs Ea.

Total 35 Lbs

$80/Day

ASME Appendix VII Kit - Part # A7-K1

8 Specimen Set

- Designed in accordance with ASME Section XI, Appendix VII

- Each specimens contains between 2 and 4 real flaws

- All flaw locations are unique

- Document Package with CAD Drawings

A7-SS-005 Stainless Steel Welded Plate (0.5"T x 10"W x 12"L) 15 Lbs

A7-CS-005 Carbon Steel Welded Plate (0.5"T x 10"W x 12"L) 15 Lbs

A7-SS-010 Stainless Steel Welded Plate (1.0"T x 10"W x 12"L) 29 Lbs

A7-CS-010 Carbon Steel Welded Plate (1.0"T x 10"W x 12"L) 29 Lbs

A7-SS-020 Stainless Steel Welded Pipe (2" Sch 160 x 12"L) 8 Lbs

A7-CS-040 Carbon Steel Welded Pipe (4" Sch 160 x 12"L) 23 Lbs

A7-SS-060 Stainless Steel Welded Pipe (6" Sch 160 x 12"L) 44 Lbs

A7-CS-100 Carbon Steel Welded Pipe (10" Sch 160 x 12"Lx180°Seg)116Lbs

Total 300 Lbs

$400/Day

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