the psychrometric chart and air conditioning systems

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bs news april 2008 page 18 the psychrometric chart & air conditioning systems BUILDING SERVICES designing Fergus Dunphy e: [email protected] The purpose of this article is to explain the psychrometric processes that occur during the heating, cooling and other cycles of a typical air conditioning system and how these processes are represented on, and calculated, through the use of a psychrometric chart. The psychrometric chart is one of the basic tools which should make up the tool box of every HVAC engineer, together with those other essentials such as the ductulator or and the pipe sizing chart. Yet it would seem that the workings of the psychrometric chart remain a mystery to many engineers who tend to shy away from its use. Also, with the availability of computer software applications and excel spread sheets, many engineers rely more and more on these tools to carry out their heating and cooling load calculations while not fully grasping or understanding the basics of psychrometrics. The psychrometric chart and its intricacies can seem a daunting and complicated subject but like all things, if it is explained properly and the elemental theory understood, then just like riding a bike, it will never be forgotten. The Psychrometric Chart A psychrometric chart is simply a graphical representation of the properties of air which appear in steam or hygrometric tables. At first sight it appears to be extremely complicated but consider firstly the values for air at saturation conditions only. From steam tables or hygrometric data it is possible to plot a graph of moisture content (g/kg) against dry bulb temperature. The result is as shown in Figure 1. The curve obtained is known as the saturation curve and it shows the quantity (g) of moisture (water) present in a unit quantity (kg) of dry air when the air is in a saturated condition. Now let’s include in the graph the moisture content values of the air at various conditions of relative humidity from 10% to 90% in steps of 10% to produce a family of curves as Figure 2. Since the area of the graph to the left hand side of the saturation curve is not used it is normal to plot the curves with the moisture content axes on the right hand side. So the chart Figure 1 — Moisture content at saturation Figure 3 — Normal shape on the Psychrometric Chart Figure 2 — Curves of relative humidity bs news april 2008 page 19 the psychrometric chart & air conditioning systems now has the familiar shape as Figure 3. So, basically the psychrometric chart enables us to find the dry bulb temperature, moisture content and relative humidity of air. In addition to these values, air at a given dry bulb temperature and % RH will have other known conditions of wet bulb temperature, specific volume and enthalpy. These scales can be therefore superimposed on the graph to give the complete picture of data for air at any condition as can be seen from Figure 4. So, now that we have the complete psychrometric chart, let’s see how some basic air conditioning processes are represented on the chart. Air Mixing Consider two different air conditions A and B plotted on the chart. If the air from two such sources is mixed the resultant moisture content, dry bulb temperature and other values must be of values between that of A and B. Drawing a line between points A and B means that the mixed condition is somewhere along that line. Graphically, this mixed condition can be found by dividing the line A/B in direct ratio to the mass flow rates of the two air streams. Therefore, if there is 40% (A) and 60% (B), you can physically divide the length of line A/B into the ratio 2/3 and find point M. Note that because there is a greater quantity of air at condition B, the condition of the mixed air (M) will be nearer to that of condition B. The other method of finding the mixed condition is to calculate the dry bulb temperature of condition M by simply calculating —tm = 0.4 tA + 0.6 tB — and plotting the intersection of tm with the line A/B on the chart. Heating If air is heated by an LPHW heater battery or an electric heater battery then the dry bulb temperature of the air is increased but the moisture content of the air remains constant. This process is called sensible heating – as there is only a change in the sensible heat content of air. Therefore, if we have air at condition A and we know it is heated to condition B, we can read from the chart the increase in enthalpy and obtain the heating load in kW by multiplying by the air mass flow rate. Cooling If air is sensibly cooled, i.e., no moisture removed, then the process is the opposite to that of the heater and is as shown in Figure 7. In order for only sensible cooling to occur, the operating temperature of the cooling coil must be greater than the dew point temperature of the air. In this case the reduction in enthalpy can be read from the Figure 4 — Data present on the Pscychrometric chart Figure 5 — Air mixing process Figure 6 — Heating process

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In an article in ‘Building Services News’ magazine, Fergus Dunphy of PM Group explains the psychometric processes that occur during the heating, cooling and other cycles of a typical air conditioning system, and how these processes are represented on, and calculated, through the use of a psychometric chart.

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Page 1: The Psychrometric Chart and Air Conditioning Systems

bs newsapril 2008page 18

the psychrometric chart & air conditioning systems

BUILDING SERVICESdesigning

Fergus Dunphye: [email protected]

The purpose of this article is toexplain the psychrometricprocesses that occur during theheating, cooling and othercycles of a typical airconditioning system and howthese processes are representedon, and calculated, through theuse of a psychrometric chart.

The psychrometric chart is oneof the basic tools which shouldmake up the tool box of everyHVAC engineer, together withthose other essentials such asthe ductulator or and the pipesizing chart. Yet it would seemthat the workings of thepsychrometric chart remain amystery to many engineers whotend to shy away from its use.Also, with the availability ofcomputer software applicationsand excel spread sheets, manyengineers rely more and moreon these tools to carry out theirheating and cooling loadcalculations while not fullygrasping or understanding thebasics of psychrometrics.

The psychrometric chart and itsintricacies can seem a dauntingand complicated subject butlike all things, if it is explainedproperly and the elementaltheory understood, then just likeriding a bike, it will never beforgotten.

The Psychrometric ChartA psychrometric chart is simply a

graphical representation of theproperties of air which appear insteam or hygrometric tables. Atfirst sight it appears to beextremely complicated butconsider firstly the values for airat saturation conditions only.From steam tables orhygrometric data it is possible toplot a graph of moisture content(g/kg) against dry bulbtemperature. The result is asshown in Figure 1.

The curve obtained is known asthe saturation curve and itshows the quantity (g) ofmoisture (water) present in a unitquantity (kg) of dry air when theair is in a saturated condition.

Now let’s include in the graphthe moisture content values ofthe air at various conditions ofrelative humidity from 10% to90% in steps of 10% to producea family of curves as Figure 2.

Since the area of the graph tothe left hand side of thesaturation curve is not used it isnormal to plot the curves withthe moisture content axes onthe right hand side. So the chart

Figure 1 — Moisture content atsaturation

Figure 3 — Normal shape on thePsychrometric Chart

Figure 2 — Curves of relativehumidity

bs newsapril 2008page 19

the psychrometric chart & air conditioning systemsnow has the familiar shape asFigure 3.

So, basically the psychrometricchart enables us to find the drybulb temperature, moisturecontent and relative humidity ofair. In addition to these values,air at a given dry bulbtemperature and % RH will haveother known conditions of wetbulb temperature, specificvolume and enthalpy. Thesescales can be thereforesuperimposed on the graph togive the complete picture ofdata for air at any condition ascan be seen from Figure 4.

So, now that we have thecomplete psychrometric chart,let’s see how some basic airconditioning processes arerepresented on the chart.

Air MixingConsider two different airconditions A and B plotted onthe chart. If the air from twosuch sources is mixed theresultant moisture content, drybulb temperature and othervalues must be of values

between that of A and B.Drawing a line between points Aand B means that the mixedcondition is somewhere alongthat line.

Graphically, this mixed conditioncan be found by dividing theline A/B in direct ratio to themass flow rates of the two airstreams. Therefore, if there is 40%(A) and 60% (B), you canphysically divide the length ofline A/B into the ratio 2/3 andfind point M.

Note that because there is agreater quantity of air atcondition B, the condition of themixed air (M) will be nearer tothat of condition B.

The other method of finding themixed condition is to calculatethe dry bulb temperature ofcondition M by simplycalculating —tm = 0.4 tA + 0.6 tB— and plotting the intersectionof tm with the line A/B on thechart.

HeatingIf air is heated by an LPHWheater battery or an electricheater battery then the dry bulbtemperature of the air isincreased but the moisturecontent of the air remainsconstant. This process is calledsensible heating – as there isonly a change in the sensibleheat content of air.

Therefore, if we have air atcondition A and we know it isheated to condition B, we canread from the chart the increasein enthalpy and obtain theheating load in kW bymultiplying by the air mass flowrate.

CoolingIf air is sensibly cooled, i.e., nomoisture removed, then theprocess is the opposite to that ofthe heater and is as shown inFigure 7.

In order for only sensible coolingto occur, the operatingtemperature of the cooling coilmust be greater than the dewpoint temperature of the air. Inthis case the reduction inenthalpy can be read from the

Figure 4 — Data present on thePscychrometric chart

Figure 5 — Air mixing process

Figure 6 — Heating process

Page 2: The Psychrometric Chart and Air Conditioning Systems

bs newsapril 2008page 20

the psychrometric chart & air conditioning systems

chart and the cooling load inkW calculated by multiplying bythe air mass flow rate.

Cooling and DehumidifyingIf the cooling coil temperature isbelow the dew-pointtemperature of the air, then thewater vapour in the air willcondense on the tubes of thecoil. The amount of moisturewhich is removed from the airstream will depend on thedifference in temperaturebetween the air dew pointtemperature and the coolingcoil operating temperature. Thiscooling coil temperature isknown as the “apparatus dew-point”. This cooling and moistureremoval process is shown asfollows on the psychometricchart, Figure 8.While the above shows the

process occurring in twoseparate stages, it would bemore normal to indicate theprocess as one straight line fromA – B on the psychrometricchart.In this instance the total cooling

coil load (sensible and latent)can be calculated bymultiplying the reduction inenthalpy by the air mass flowrate. Similarly, the amount ofmoisture removed (g/hr) can becalculated by multiplying thereduction in moisture content(g) by the air mass flow rate.

HumidificationHumidification or an increase inthe moisture content of an airstream can be accomplished ina number of different ways,each of which can be shown onthe psychrometric chart. In eachprocess there must be intimatecontact between the air andwater and this is achieved byusing, for example, atomisingnozzles, an evaporativemembrane, or steam injection.The psychrometric processwhich results depends on therelative enthalpy andtemperature of the water withrespect to that of the air steam.If water is re-circulated over awetted surface or membranethrough which the air passes,

the water will assume the wetbulb temperature of theincoming air. In this case thehumidification process underthese conditions will be one ofconstant wet bulb. There is noexternal heat exchange in theprocess and it is known as an”Adiabatic Process“, as shown inFigure 10, ... the increase inmoisture content results in areduction in sensible heat (i.e., afall in temperature).

(The process is one of constantenthalpy and in reality the wetbulb line deviates slightly fromthe constant enthalpy line onthe chart). If the water on awetted surface is heated to thesame temperature as the air drybulb temperature then theprocess is ‘Isothermalhumidification’ i.e. constant drybulb temperature, as shown inFigure 11. If the water is heatedfurther, or if steam is used thenthere is an increase in air drybulb temperature during thehumidification process.

Air Conditioning CyclesWe will finish the article byputting together all of theprocess which we havechartered on the psychrometricchart in order to illustrate acomplete air conditioning cycle

Figure 7 — Sensible cooling process

Figure 8 — Cooling & moistureremoval (dehumidification)

Figure 9 — Dehumidification

Figure 10 — Adiabatic humidification

bs newsapril 2008page 21

the psychrometric chart & air conditioning systems

for a clean room application,where it is required to controltemperature and humidity inboth winter and summer. Seethe summer air conditioningcycle as shown in Figure 12.

1. Return air heat gain (sensibleheating)2. Mixed air 40% outside air.60%return air3. Cooling and dehumidification4. Re-heating to supply ducttemperature (sensible heating)5. Room re-heat (sensibleheating)

I hope this article has beensome help in explaining andclarifying the basics of thepsychometric processes whichoccurs in all air conditioningsystem cycles, and that it hasgone some way towards makingthe psychrometric chart moreuser-friendly.

Fergus Dunphy is an AssociateDirector of PM Group and, asDepartment Manager, isresponsible for the technicaloutput and administration of themechanical building servicesdepartment. Fergus has over 25years experience in the buildingindustry, both in the contractingand consultancy fields in Ireland,the UK, the Middle East, Germanyand Turkey. He has extensiveexperience in mechanicalbuilding services design for awide variety of clients andsectors includingpharmaceutical, web hosting,commercial and medicaldevices.

Figure 11 — Isothermalhumidification A — BSteam Humidification A — C

Figure 12 — Summer air conditioning cycle