the oxidation of polyol esters

50
Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of Chemistry, University of York York, YO10 5DD, UK

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Degradation of Ester Lubricants

Department of Chemistry

John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington

Department of Chemistry, University of York York, YO10 5DD, UK

Degradation of Ester Lubricants Part 2: The Oxidation of Polyol Esters

John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington

Department of Chemistry, University of York York, YO10 5DD, UK

[email protected] www.york.ac.uk/res/gkg

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

Department of Chemistry

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

Model Compounds

O

O

neopentyl hexanoate

Department of Chemistry

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

neopentylglycol dibutanoate

O

O

O

O

Model Compounds

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

O

neopentylglycol dibutanoate

O

O

O

O

TMP tributanoate

Model Compounds

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Oxidation of Ester Lubricants

ReactorSteel : BS 316PTFE Stirrer

Conditions160 ºC0.5 cm3 lubricant4.4 cm3, 5 barA Oxygen

Department of Chemistry

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Oxidation of Neopentylglycol Dibutanoate : GC Trace

O

O

O

O

time (min)

GC: Supelcowax, 30 m, 0.25 mm ID, 0.25 m,FID

time (min)

O

OH

O

OH

O

Oxidation of NPG Dibutanoate : Main Products

time (min)

O

OH

O

OH

O

OH

OH

Oxidation of NPG Dibutanoate : Diol Formation

Oxidation of NPG Dibutanoate : Hydroxyesters

time (min)

O

O

O

O

OH

O

O

O

O

O

O

O

O OH

Oxidation of NPG Dibutanoate : Esters of Hydroxyesters

time (min)

O

O

O

O

O

OO

O

O

O

O

O

Oxidation of NPG Dibutanoate : α,β-Unsaturated Ester

time (min)

O

O

O

O

O

O

O

O

O

O

O

O

O

O

Formation of α,β-Unsaturated Ester

Department of Chemistry

Formation of α,β-Unsaturated Ester

O

O H

O

O

O O

Department of Chemistry

Formation of α,β-Unsaturated Ester

O

O H

O

O

O O

O

O

O

O

O

O

H+

Department of Chemistry

Oxidation of NPG Dibutanoate : Cyclic Acetal

time (min)

O

O

H

H

Formation of Cyclic Acetals

OH

OH

H H

O

..

Department of Chemistry

Formation of Cyclic Acetals

OH

OH

H H

O

..H

OH2+

OH

OH..

+ H+

Department of Chemistry

Formation of Cyclic Acetals

OH

OH

H H

O

..H

OH2+

OH

OH..

+ H+

O

O H

H

- H2O - H+

Department of Chemistry

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Oxidation of TMP Tributanoate : GC Trace

O

OO

O

O

O

Oxidation of TMP Tributanoate : Main Products

OH

O

O

OO

OH

O

O

OO

O

O

O

Butanoic acid

TMP Dibutanoate

Oxidation of TMP Tributanoate : Transesterification

O

O

R' O

OO

O

O

O

O

OO

O

O

O

O

OO

O

O

O

H

TMP Dibutanoate monomethanoate

TMP Dibutanoate monoethanoate

TMP Dibutanoate monopropanoate

eg. methyl butanoate

Oxidation of TMP Tributanoate : Oxidation Products

OO

OO

O

O

O

O

O

O

O

O

O

O

O

Oxidation of TMP Tributanoate : Cyclic Acetal

O

O

O

H

H

O

0

0.5

1

1.5

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoatebutanoic acid

Main Products of TMP Tributanoate Oxidation

O

OO

OH

O

OH

O

Department of Chemistry

0

0.5

1

1.5

2

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoatebutanoic acidoxygen

Main Products of TMP Tributanoate Oxidation

O

OO

OH

O

OH

O

Department of Chemistry

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoateTMP monopropanoateTMP monoethanoateTMP monomethanoate

Transesterification Products

O

OO

OH

O

O

OO

O

O

O

H

O

OO

O

O

O

O

OO

O

O

O

0

0.2

0.4

0.6

0.8

1

1.2

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

butanoic acidpropyl butanoateethyl butanoatemethyl butanoate

Transesterification Products : II

OH

O

O

O

O

O

O

O

Department of Chemistry

Possible Hydrolysis of TMP Tributanoate?

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 0.2 0.4 0.6 0.8 1 1.2 1.4

butanoic acid + derivatives (mol/l)

TMP

dib

utan

oate

+ d

eriv

ativ

es (m

ol/l)

Department of Chemistry

Water Content During Autoxidation

OH

O

O

OO

OH

O

0

0.5

1

1.5

2

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoatebutanoic acidoxygen

Department of Chemistry

0

0.5

1

1.5

2

0 5 10 15

time (hours)

conc

entra

tion

(mol

/l)

TMP dibutanoatebutanoic acidoxygenwater

Water Content During Autoxidation

OH

O

O

OO

OH

O

Department of Chemistry

TMP Tributanoate Oxidation : Viscosity Increase

8.8

9

9.2

9.4

9.6

0 1 2 3 4 5

time (hours)

visc

osity

(@40

C, c

P)

Viscosity Increase : Correlation with TMP Dibutanoate

O

OO

OH

O

O

OO

O

O

O

8.8

9

9.2

9.4

9.6

0 5 10 15 20

TMP dibutanoate % (mol/mol )

visc

osity

(@40

C, c

P)

Viscosity Increase : Correlation with TMP Dibutanoate

O

OO

OH

O

O

OO

O

O

O

8.8

9

9.2

9.4

9.6

0 5 10 15 20

TMP dibutanoate % (mol/mol )

visc

osity

(@40

C, c

P)

experimentalmodel mixture

Formation of High Molecular Weight Species

O

OO

O

O

O

mass : 344 mass430458516530544610630

Department of Chemistry

Formation of High Molecular Weight Species : II

O

OO

O

O

O

oxidation oxidation

+esterification

(-H2O)

mass : 344

mass : 430

radical attack

O

O

O

O

O

O

O

O

O

OO

O

O

O

O

(+ O2 - O)O

OO

O

O

O

OH

(+ RH)

O

OO

O

O

O

OH

OH

O

Formation of High Molecular Weight Species : III

O

OO

O

O

O

O

OO

O

O

H

oxidation

mass : 344

mass : 458

radical attack

O

OO

O HO

O

O

O

OH

O

OH

O

O

OO

O

O

H

+

cleavageO

OO

O

O

O

O

O

O

+

(+ O2 - O)

Formation of High Molecular Weight Species : IV

O

OO

O

O

O

O

OO

O

O

H

O

OOH

O

O

O

O

O

O

O

OO

O

O O

oxidation oxidation

+(-H2O)

mass : 344

mass : 544

O

OO

O

O

OH

O

OO

O

O

OHradical attack

esterification

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

0

0.2

0.4

0.6

0.8

0 5 10 15

time (hours)

TMP

Die

ster

(mol

/l)

TMP Trihexanoate vs. TMP Tributanoate Oxidation

O

OO

O

O

O

O

OO

OH

O

0

0.2

0.4

0.6

0.8

0 5 10 15

time (hours)

TMP

Die

ster

(mol

/l)

TMP Trihexanoate vs. TMP Tributanoate Oxidation

O

OO

O

O

O

O

OO

O

O

O

O

OO

OH

O

O

OO

OH

O

Conclusions : Main Oxidation Mechanisms of Polyol Esters

Department of Chemistry

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

Department of Chemistry

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

Department of Chemistry

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

• High molecular weight species formed by esterification of alcohol oxidation products

Department of Chemistry

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

• High molecular weight species formed by esterification of alcohol oxidation products

Acknowledgements

Peter Smith and Castrol

Department of Chemistry