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TRANSCRIPT
PAULA CAHEN
D’ ANVERS
It opened to business in 1981, dedicated to production and export
of 100 % high-quality clothing products.
Our production is mainly directed to The United States of America and
Europe, having as principal clients several recognized top brands such as:
It opened to business in 1981, dedicated to production and export
of 100 % high-quality clothing products.
Our production is mainly directed to The United States of America and
Europe, having as principal clients several recognized top brands such as:
TEXTIL CARMELITA S.A.C
R EF E R E N C ES
R EF E R E N C ES
WEB SITE : www.textilcarmelita.com
CONTACT PERSON : Carmen Falconi
E-mail: [email protected]
WEB SITE : www.textilcarmelita.com
CONTACT PERSON : Carmen Falconi
E-mail: [email protected]
Christian DiorP A R I S
COMPANY NAME : TEXTIL CARMELITA S.A.C
RUC : 20118316054
FACTORY ADDRESS : Mz C Lt. 06 - 19 Parcela I Parque
Indust rial Villa el Salvador Lima 42
PHONE NUMBER : 511 - 291 1691
FAX NUMBER : 511 - 291 0413
COMPANY NAME : TEXTIL CARMELITA S.A.C
RUC : 20118316054
FACTORY ADDRESS : Mz C Lt. 06 - 19 Parcela I Parque
Indust rial Villa el Salvador Lima 42
PHONE NUMBER : 511 - 291 1691
FAX NUMBER : 511 - 291 0413
Our mission it is to improve the quality of service to meet the highest
standards of quality based on the following features:
Hi-tech machinery, which is constantly updated according to the
market trends.�
High quality control and supervision in each production process.�
Highly skilled staff in the textile industry.�
Outstanding customers´ service according to their needs and
delivery request.�
Our labor force is made of about 300 employees. The production is
managed according to customers’ orders. Our production range is
based on 120,000 clothing units per month. We have the following
and integrated processes:
Knitting�
Dyeing�
Laundry�
Cutting�
Embroidery/Printed �
Sewing
Finishing and Packing�
Our mission it is to improve the quality of service to meet the highest
standards of quality based on the following features:
Hi-tech machinery, which is constantly updated according to the
market trends.�
High quality control and supervision in each production process.�
Highly skilled staff in the textile industry.�
Outstanding customers´ service according to their needs and
delivery request.�
Our labor force is made of about 300 employees. The production is
managed according to customers’ orders. Our production range is
based on 120,000 clothing units per month. We have the following
and integrated processes:
Knitting�
Dyeing�
Laundry�
Cutting�
Embroidery/Printed �
Sewing
Finishing and Packing�
Our production is handled by a trained and identified team that is
compromised to pursue their personal development. We practice a
customers’ service philosophy of total quality and excellence to
successfully compete in the market.
TEXTIL CARMELITA S.A.C
ORGANIZATION
Our production is handled by a trained and identified team that is
compromised to pursue their personal development. We practice a
customers’ service philosophy of total quality and excellence to
successfully compete in the market.
TEXTIL CARMELITA S.A.C
ORGANIZATION
GENERALMANAGER
PRODUCTION
MANAGER
QUALITY ASSURANCE CONTROLDEPARTMENT
COMERCIAL
MANAGER
PLANNING
DEPARTMENT
MANAGER
ASSISTANT
PRODUCT
DEVELOPMENT
FINANCIAL
DEPARTMENT
ACCOUNTING
DEPARTMENT
IMPORT /
EXPORT
AREA
HUMAN
RESOURCES
DEPARTMENT
KNITTING
AREA
DYEING &
LAUNDRY
AREA
EMBROIDERY
AREA
PRINTING
AREA
CUTTING
AREA
SEWING
AREA
FINISHING
AREA
SHIPPING
AREA
EXECUTIVE
ACCOUNT 1
EXECUTIVE
ACCOUNT 2
EXECUTIVE
ACCOUNT 3
NEW
DEVELOPMENT
AREA
SALE SAMPLE
PLANNING
PRODUCTION
PLANNING
PURSUIT
PRODUCTION
CONTROL
TEXTILE
PLANNING
MANUFACTURING
PLANNING
COST
PRODUCTION
ORDER
ANALYST OF
PRODUCT
PATTERN
ELABORATION OF
TECH PACK
INVOICE
LOCATION
MZ. C Lote 06-19 Parcela I Parque Industrial Villa el Salvador -
Lima 42 - Perú.
COMMERCIAL AREA�
DEVELOPMENT PRODUCT AREA�
FABRICS WAREHOUSE�
SUPPLIES WAREHOUSE�
KNITTING AREA�
DYEING AREA�
LAUNDRY AREA�
CUTTING AREA�
SEWING AREA�
INSPECTION AREA�
FOLDING AND PACKING AREA�
QUALITY CONTROL AREA��
LABORATORY�
FINAL PRODUCT WAREHOUSE�
Area: 2300 m2
During 2004, Textil Carmelita SAC managed US$ 600,000 in assets in the
construction of a new machinery and equipment area to upgrade the
Dyeing Department.
LOCATION
MZ. C Lote 06-19 Parcela I Parque Industrial Villa el Salvador -
Lima 42 - Perú.
COMMERCIAL AREA�
DEVELOPMENT PRODUCT AREA�
FABRICS WAREHOUSE�
SUPPLIES WAREHOUSE�
KNITTING AREA�
DYEING AREA�
LAUNDRY AREA�
CUTTING AREA�
SEWING AREA�
INSPECTION AREA�
FOLDING AND PACKING AREA�
QUALITY CONTROL AREA��
LABORATORY�
FINAL PRODUCT WAREHOUSE�
Area: 2300 m2
During 2004, Textil Carmelita SAC managed US$ 600,000 in assets in the
construction of a new machinery and equipment area to upgrade the
Dyeing Department.
During 2010, Textil Carmelita SAC managed US$ 450,000 to incorporate
Knitting area. We have 10 machines to knit Jersey, Rib, interlock, waffle,
solid fabric and stripe fabric (feed and engineer)
Knitting Area:
1st Floor : 200 m2 - 3rd Floor : 180 m2
During 2016, Textil Carmelita SAC managed US$ 800,000 build dyeing
area and laundry area. We have 6 machines to wash and dry. We have
5 machines to dye samples fabric and yarn.
Location: Mz C Lt. 06-19 Parcela I Parque Industrial Villa el Salvador
Lima 42-Perú
Laundry area: 150 m2
Dyeing area: 150 m2
PRODUCTION PROCESS
PRODUCT DEVELOPMENT
To analyze the models and customers’ requirements.
To make patterns, prototypes for better standards in the
different clothing items. To generate clear reports to the
correct manufacturing process. For this we have:
Pattern design teams and technical specs in LECTRA.
Pattern elaboration and design with the LECTRA equipment
Use of MODARIS system.
Digitalization and Pattern check using the digitalization board
During 2010, Textil Carmelita SAC managed US$ 450,000 to incorporate
Knitting area. We have 10 machines to knit Jersey, Rib, interlock, waffle,
solid fabric and stripe fabric (feed and engineer)
Knitting Area:
1st Floor : 200 m2 - 3rd Floor : 180 m2
During 2016, Textil Carmelita SAC managed US$ 800,000 build dyeing
area and laundry area. We have 6 machines to wash and dry. We have
5 machines to dye samples fabric and yarn.
Location: Mz C Lt. 06-19 Parcela I Parque Industrial Villa el Salvador
Lima 42-Perú
Laundry area: 150 m2
Dyeing area: 150 m2
PRODUCTION PROCESS
PRODUCT DEVELOPMENT
To analyze the models and customers’ requirements.
To make patterns, prototypes for better standards in the
different clothing items. To generate clear reports to the
correct manufacturing process. For this we have:
Pattern design teams and technical specs in LECTRA.
Pattern elaboration and design with the LECTRA equipment
Use of MODARIS system.
Digitalization and Pattern check using the digitalization board
KNITTING
Knitting area: 1000 m2
Nº OF MACHINE
ORIGIN DESCRIPTION GAUGE
3
GERMANY
JERSEY FULL SPANDEX
28, 24, 20,18
1
GERMANY
RIB FULL SPANDEX
20
2
GERMANY
JERSEY STRIPE
28, 24, 20, 18, 12
1
GERMANY
DOUBLE KNIT MACHINE STRIPE
18
3
JAPAN
FLAT KNIT
12
KNITTING
Knitting area: 1000 m2
Nº OF MACHINE
ORIGIN DESCRIPTION GAUGE
3
GERMANY
JERSEY FULL SPANDEX
28, 24, 20,18
1
GERMANY
RIB FULL SPANDEX
20
2
GERMANY
JERSEY STRIPE
28, 24, 20, 18, 12
1
GERMANY
DOUBLE KNIT MACHINE STRIPE
18
3
JAPAN
FLAT KNIT
12
DYEING
Dyeing area: 150m2
1 fabric dyeing machine in double fiber jet flow (cotton and polyester), capacity 20 kg.
1 fabric dyeing machine in double fiber jet flow (cotton and polyester), capacity 35 kg.
3 fabric dyeing machines in cloths, capacity of 5kg.
2 fabric dyeing machines in cloths, capacity of 15 kg.
2 yarn dyeing machines capacity of 30 kg
1 centrifugal spinning dry machine capacity of 20 kg
1 hydro extractor for finishes.
We have a fully equipped laboratory to develop the lab dips and yarn dips according customer’s requirements.
DYEING
Dyeing area: 150m2
1 fabric dyeing machine in double fiber jet flow (cotton and polyester), capacity 20 kg.
1 fabric dyeing machine in double fiber jet flow (cotton and polyester), capacity 35 kg.
3 fabric dyeing machines in cloths, capacity of 5kg.
2 fabric dyeing machines in cloths, capacity of 15 kg.
2 yarn dyeing machines capacity of 30 kg
1 centrifugal spinning dry machine capacity of 20 kg
1 hydro extractor for finishes.
We have a fully equipped laboratory to develop the lab dips and yarn dips according customer’s requirements.
LAUNDRY
Laundry capability: 1,000kg/ per Day
CUTTING Cutting capacity: 8,500 pieces per day.
Cutting area: 500 m2
The cutting process uses chalk and patterns generated by
LECTRA equipment, this way the appropriate use of the
fabrics is guaranteed. Using this information the pattern
are used to run the automatic cutting machine.
1 Industrial washing machine of 15kg.
4 Industrial drying machine of 30kg.
1 Industrial drying machine of 15 kg.
1 centrifugal machine of 80 kg.
1 centrifugal machine of 15 kg.
1 industrial boiler of 100hp
Laundry area: 150m2
Our laundry area has the following machinery:
2 Industrial washing machine of 80kg.
LAUNDRY
Laundry capability: 1,000kg/ per Day
CUTTING Cutting capacity: 8,500 pieces per day.
Cutting area: 500 m2
The cutting process uses chalk and patterns generated by
LECTRA equipment, this way the appropriate use of the
fabrics is guaranteed. Using this information the pattern
are used to run the automatic cutting machine.
1 Industrial washing machine of 15kg.
4 Industrial drying machine of 30kg.
1 Industrial drying machine of 15 kg.
1 centrifugal machine of 80 kg.
1 centrifugal machine of 15 kg.
1 industrial boiler of 100hp
Laundry area: 150m2
Our laundry area has the following machinery:
2 Industrial washing machine of 80kg.
For this we use: LECTRA Pattern and scale equipment with the
following features:
ALYS30 ENTRY LINE INKJET 4E1330
SIZAD DIGITIZING /DRAWING LEA040003
COMPUTER IV 2.8GB MAINBOARD INTEL
ORIGINS 170804-1 DIAMINO
BASICMARK APPAREL V4
MODELISM V4
We have 5 tables for manual stretching out. We also
manage orders of pattern and stripe fabrics.
The cutting is performed by EASTMAN 10” cutting machines,
model. BRUTTE 627 x 6, WIDERKING ribbon cutting machines,
Model SW-102 which is handled by trained workers in order to
optimize final results with accuracy and efficiency that allows
us to meet the customers’ demands.
Cutting area, EASTMAN 10”cutting machine handling
Enabling area, fabric fusion process
Operator running half-moon and small pieces cutting process
Band equipment handling
Operators running cutting process
Warehouse’s supplies (threads, buttons, needles, tags, twill, etc.)
For this we use: LECTRA Pattern and scale equipment with the
following features:
ALYS30 ENTRY LINE INKJET 4E1330
SIZAD DIGITIZING /DRAWING LEA040003
COMPUTER IV 2.8GB MAINBOARD INTEL
ORIGINS 170804-1 DIAMINO
BASICMARK APPAREL V4
MODELISM V4
We have 5 tables for manual stretching out. We also
manage orders of pattern and stripe fabrics.
The cutting is performed by EASTMAN 10” cutting machines,
model. BRUTTE 627 x 6, WIDERKING ribbon cutting machines,
Model SW-102 which is handled by trained workers in order to
optimize final results with accuracy and efficiency that allows
us to meet the customers’ demands.
Cutting area, EASTMAN 10”cutting machine handling
Enabling area, fabric fusion process
Operator running half-moon and small pieces cutting process
Band equipment handling
Operators running cutting process
Warehouse’s supplies (threads, buttons, needles, tags, twill, etc.)
SEWING AREA
This is a vital step of the process for the final production result.
That is why special emphasis to the quality control is put.
This process is done piece by piece thanks to a special sewing
training program in the same plant. Our sewing plant has a
capacity of 6000 pieces per day with 6 sewing lines, that
that relies on:
94 COBALT straight sewing automatic and manual machines
26 Covering machines (YAMATO, SIRUBA, KINGTEX)
43 Mending machines
Safety stitching machine ( KINGTEX, SIRUBA)
Double stitching machine ( KINGTEX – SIRUBA)
Single stitching machine ( KINGTEX – SIRUBA)
Cuff and collar cutting machine ( KINGTEX)
01 COBALT Multi-stitching machine
01 OSAKA Runner maker
01 COBALT Hole maker
03 JUKI Buttonhole makers
03 BROTHER Button sewers
02 SUN STAR Mending machines
01 Cloth Fusion machine
SEWING AREA
This is a vital step of the process for the final production result.
That is why special emphasis to the quality control is put.
This process is done piece by piece thanks to a special sewing
training program in the same plant. Our sewing plant has a
capacity of 6000 pieces per day with 6 sewing lines, that
that relies on:
94 COBALT straight sewing automatic and manual machines
26 Covering machines (YAMATO, SIRUBA, KINGTEX)
43 Mending machines
Safety stitching machine ( KINGTEX, SIRUBA)
Double stitching machine ( KINGTEX – SIRUBA)
Single stitching machine ( KINGTEX – SIRUBA)
Cuff and collar cutting machine ( KINGTEX)
01 COBALT Multi-stitching machine
01 OSAKA Runner maker
01 COBALT Hole maker
03 JUKI Buttonhole makers
03 BROTHER Button sewers
02 SUN STAR Mending machines
01 Cloth Fusion machine
We offer high production lines for basic items such as: Box, T-
Shirts, Rugby, Outwear, Sweaters, Bottoms, Hoodie and all
cotton items for men, women and kids.
Sewing area: 1200 m2
FINISHING AND PACKING
This is the final-step area. The piece is vaporized, tagged,
folded and packed. The presentation is according to
customers’ specifications.
For this process we have 7 vaporizing machines.
Production capacity: 8000 pieces a day
Area: 280 m2
We offer high production lines for basic items such as: Box, T-
Shirts, Rugby, Outwear, Sweaters, Bottoms, Hoodie and all
cotton items for men, women and kids.
Sewing area: 1200 m2
FINISHING AND PACKING
This is the final-step area. The piece is vaporized, tagged,
folded and packed. The presentation is according to
customers’ specifications.
For this process we have 7 vaporizing machines.
Production capacity: 8000 pieces a day
Area: 280 m2
PRINTING AREA
AUTOMATIC MACHINE M&R MODEL SPORTMAN 10 COLORS LIGHT BACKGROUNDS: FROM 1 TO 4 COLORS = 3,000 – 3,500 PIECESS FROM 5 A 8 TO COLORS = 2,500 – 2,000 PIECES 2 STEPS TO FLASH
DARK BACKGROUNDS: FROM 1 TO 4 COLORS = 2,500 – 3,000 PIECES FROM 5 TO 7 COLORS = 2,000 – 2,5000 PIECES 3 STEPS TO FLASH MANUAL MACHINE VASTEX V-2000 HD 8 COLORS
LIGHT COLORS: FROM 1 TO 3 COLORS = 1,500 – 2,000 PIECES FROM 4 TO 6 COLORS = 1,000 – 1,200 PIECES 1 STEP TO FLASH 1 STEP TO DRYER
LIGHT COLORS: FROM 1 TO 3 COLORS = 1,000 – 1,200 PIECES FROM 4 TO 6 COLORS = 700 – 1,000 PIECES
SAMPLE TABLE FOR PRODUCTION: LIGHT/DARK COLORS:
FROM 1 TO 3 COLORES = 700 – 1000 PIECES FROM 4 COLORS UP = 500 – 700 PIECES AUTOMATIC IRONNING MACHINE – METALNOX: * FOIL * TRANSFER IMITATION * FLOCK TRANSFER
METALNOX OVEN PRINTING PAINT SETTING
DEVELOPING MACHINE
WASHING MACHINE ( NETS CLEANING)
PRINTING AREA
AUTOMATIC MACHINE M&R MODEL SPORTMAN 10 COLORS LIGHT BACKGROUNDS: FROM 1 TO 4 COLORS = 3,000 – 3,500 PIECESS FROM 5 A 8 TO COLORS = 2,500 – 2,000 PIECES 2 STEPS TO FLASH
DARK BACKGROUNDS: FROM 1 TO 4 COLORS = 2,500 – 3,000 PIECES FROM 5 TO 7 COLORS = 2,000 – 2,5000 PIECES 3 STEPS TO FLASH MANUAL MACHINE VASTEX V-2000 HD 8 COLORS
LIGHT COLORS: FROM 1 TO 3 COLORS = 1,500 – 2,000 PIECES FROM 4 TO 6 COLORS = 1,000 – 1,200 PIECES 1 STEP TO FLASH 1 STEP TO DRYER
LIGHT COLORS: FROM 1 TO 3 COLORS = 1,000 – 1,200 PIECES FROM 4 TO 6 COLORS = 700 – 1,000 PIECES
SAMPLE TABLE FOR PRODUCTION: LIGHT/DARK COLORS:
FROM 1 TO 3 COLORES = 700 – 1000 PIECES FROM 4 COLORS UP = 500 – 700 PIECES AUTOMATIC IRONNING MACHINE – METALNOX: * FOIL * TRANSFER IMITATION * FLOCK TRANSFER
METALNOX OVEN PRINTING PAINT SETTING
DEVELOPING MACHINE
WASHING MACHINE ( NETS CLEANING)
PRINTING TECHNIQUES:
LAIN PAINT - screen size ( 15” x 20”)
PUFF (HIGH RELIEF) - screen size ( 15” x 20”)
CAVIAR( 15” x 20”)
DISCHARGE ( 15” x 20”)
HIGH DENSITY 3D( 15” x 20”)
PLASTISOL C/GEL O CLEAR ( 15” x 20”)
SUEDEX ( 15” x 20”)
SHIMMER ( 15” x 20”)
SUGAR GLITRER ( 15” x 20”)
GLITTER O ESCARCHA ( 15” x 28”)
FLOCK ( 15” x 28”)
ALOE VERA ( 15” x 20”)
FULL COVER( 15” x 28”)
PRINTING TECHNIQUES (washes with print)
Garment wash
Heavy wash
Chromic dye wash
Stone wash
Enzyme wash
Silicone wash
Ozone wash
Vintage wash
PRINTING TECHNIQUES:
LAIN PAINT - screen size ( 15” x 20”)
PUFF (HIGH RELIEF) - screen size ( 15” x 20”)
CAVIAR( 15” x 20”)
DISCHARGE ( 15” x 20”)
HIGH DENSITY 3D( 15” x 20”)
PLASTISOL C/GEL O CLEAR ( 15” x 20”)
SUEDEX ( 15” x 20”)
SHIMMER ( 15” x 20”)
SUGAR GLITRER ( 15” x 20”)
GLITTER O ESCARCHA ( 15” x 28”)
FLOCK ( 15” x 28”)
ALOE VERA ( 15” x 20”)
FULL COVER( 15” x 28”)
PRINTING TECHNIQUES (washes with print)
Garment wash
Heavy wash
Chromic dye wash
Stone wash
Enzyme wash
Silicone wash
Ozone wash
Vintage wash
EMBROIDERY AREA
Embroidery area:
Area : 200 m2.
Machines:
2 Embroidery Machine Industrial SIN SIM 16 HEADS. 7 Embroidery Machine Industrial
DAMEY 12 HEADS.
1 Embroidery Machine Industrial
SIN SIM
6 HEADS.
Capability of Production:
15000 Garments per day with standard of embroidery 3000 stitches . 1 MACHINE EMBROIDERY (FOR SALES SAMPLE)
1 Embroidery Machine Industrial SIN SIM 2 HEADS.
Capability of Production:
240 GARMENTS PER DAY WITH EMBROIDERY OF 3000 stitches. 1 LASER CUTTING MACHINE RICHPEACE Model RPL-CB1309D08C
124 HEADS
EMBROIDERY AREA
Embroidery area:
Area : 200 m2.
Machines:
2 Embroidery Machine Industrial SIN SIM 16 HEADS. 7 Embroidery Machine Industrial
DAMEY 12 HEADS.
1 Embroidery Machine Industrial
SIN SIM
6 HEADS.
Capability of Production:
15000 Garments per day with standard of embroidery 3000 stitches . 1 MACHINE EMBROIDERY (FOR SALES SAMPLE)
1 Embroidery Machine Industrial SIN SIM 2 HEADS.
Capability of Production:
240 GARMENTS PER DAY WITH EMBROIDERY OF 3000 stitches. 1 LASER CUTTING MACHINE RICHPEACE Model RPL-CB1309D08C
124 HEADS