technology for making polyether polyols

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New technology for coal-based MEG Via collaboration with Shanghai Jinmei Chemical New Technology Co Ltd, the Fujian Institute of Research on the Structures of Matter (Chinese Academy of Science) has devised a new process for making monoethylene glycol (MEG) from coal. A 200,000 tonne/y MEG plant based on the technology, together with a catalyst preparation plant, is being built in the Tongliao Economic and Technological Development Zone of Inner Mongolia, with startup scheduled for 4Q 2008. Newly developed catalyst technology, which has been awarded Chinese patents, enables industrial-grade carbon monoxide, nitric oxide, hydrogen, oxygen, and alcohol to be used as raw materials in a process that features low production costs. The process is particularly suitable for use in Inner Mongolia, which has large brown coal reserves. China Chemical Reporter, 26 Nov 2007, 18 (33), 15 New catalyst technology for biodiesel production In the US, under the Pennsylvania Department of Environmental Protection’s Alternative Fuels Incentive Grant Program, Rohm & Haas has received a grant of $752,000 to develop its Amberlyst BD20 polymeric catalyst technology. The catalyst has applications in producing good quality biodiesel using low-quality feedstock. China Chemical Reporter, 16 Nov 2007, 18 (32), 15 New research seeks to develop low- cost ethanol Researchers at RTI International, North Carolina State University, and the University of Utah are seeking to scale up proven laboratory technology that they believe will produce low-cost ethanol fuel through the gasification of biomass and other organic waste products. The project, funded by a $2 M cost-shared contract with the US Department of Energy, seeks to develop non-food-based ethanol that costs less than $1.10/gal produced from lignocellulosic biomass feedstocks. BT Catalyst, 13 Dec 2007 (North Carolina Biotechnology Center, USA. Website: http://www.ncbiotech.org) Technology for making polyether polyols In China, Sinopec Gaoqiao Petrochemical Co Ltd and the Research Institute of Sinopec Shanghai Petrochemical Co Ltd have developed a new continuous process for polyether polyol production. The technology, based on a DMC catalyst, has lower energy consumption and high production efficiency. China Chemical Reporter, 16 Dec 2007, 18 (35), 14 Technology for higher propylene yield Technology that enables higher propylene yields from catalytic cracking of heavy oils has been successfully demonstrated in pilot tests at the China Petroleum University. The technology is being used by CNPC Daqing Refining and Chemical Co Ltd to process atmospheric residue in a 120,000 tonne/y commercial-scale pilot plant. Compared with conventional yields of only 3-5%, the propylene has been increased to over 18% before reprocessing of any C4 blends. Yields of LPG, gasoline, and diesel of almost 83% are also achievable. The technology could form a key component of integrated refining/chemical complexes. China Chemical Reporter, 6 Dec 2007, 18 (34), 13 Latest developments in sulfuric acid catalysts Processors’ requirements for higher production and/or lower sulfur dioxide production in sulfuric acid plant operations are leading to the development of new sulfuric acid catalysts with far superior capabilities than the conventional potassium- promoted sulfuric acid catalyst, which is near its practical limit in improving production rates and air quality. Among the new catalysts are MECS’s ‘Super Cesium’ catalyst (SCX-2000); and two caesium-promoted catalysts from Haldor Topsoe. Sulphur, Nov/Dec 2007, (313), 40-42 PATENTS Inexpensive catalysts for PEMFCs An inexpensive catalyst (containing no precious metals) for proton exchange membrane fuel cells is made by calcining a mixture of ferrocene with a carbonaceous precursor such as polyfurfuryl alcohol. US 7,320,842, Sanyo Electric Co Ltd, Moriguchi, Japan, 22 Jan 2008 p-Xylene synthesis A process for methylating toluene with methanol, using a very short contact time over a modified ZSM-5 zeolite catalyst. The zeolite is modified with Mg or B or both. US 7,321,072, Johnson Matthey PLC, London, UK, 22 Jan 2008 Improved epoxidation process The epoxidation of olefins by oxygen over silver-containing catalysts is well established. The productivity of this process is improved if 0.2 mole (or more) of water is added to the olefin. US 7,319,156, Sumitomo Chemical Co Ltd, Osaka, Japan, 15 Jan 2008 Layered particles of zeotypes There are several advantages in applying catalytic materials in the form of layers over inert particles or cores. In this example, the catalytic material is a “MeALPO” used for various hydrocarbon conversion processes. The core can be of alumina, silica, alumina-silica, or other inert inorganic materials. US 7,320,782, UOP LLC, Des Plaines, IL, USA, 22 Jan 2008 Removal of alkyne impurities from alkenes The performance of olefin polymerisation catalysts is degraded if alkynes are present in the olefins. These alkynes can be removed if the alkene is first passed over a copper- zinc catalyst at 70-110°C. US 7,314,965, BASF AG, Ludwigshafen, Germany, 1 Jan 2008 Alkylation processes Alkylation as practised in the petrochemical industry involves combining an olefin with an isoalkane under the influence of an acid catalyst. Two separate improvements are described here. In the first, the FEBRUARY 2008 7 FOCUS ON CATALYSTS

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Page 1: Technology for making polyether polyols

New technology for coal-based MEG

Via collaboration with Shanghai JinmeiChemical New Technology Co Ltd, theFujian Institute of Research on theStructures of Matter (Chinese Academyof Science) has devised a new processfor making monoethylene glycol (MEG)from coal. A 200,000 tonne/y MEGplant based on the technology, togetherwith a catalyst preparation plant, isbeing built in the Tongliao Economicand Technological Development Zoneof Inner Mongolia, with startupscheduled for 4Q 2008. Newlydeveloped catalyst technology, whichhas been awarded Chinese patents,enables industrial-grade carbonmonoxide, nitric oxide, hydrogen,oxygen, and alcohol to be used as rawmaterials in a process that features lowproduction costs. The process isparticularly suitable for use in InnerMongolia, which has large brown coalreserves.

China Chemical Reporter, 26 Nov 2007, 18 (33), 15

New catalyst technology for biodieselproduction

In the US, under the PennsylvaniaDepartment of EnvironmentalProtection’s Alternative FuelsIncentive Grant Program, Rohm &Haas has received a grant of$752,000 to develop its AmberlystBD20 polymeric catalyst technology.The catalyst has applications inproducing good quality biodiesel usinglow-quality feedstock.

China Chemical Reporter, 16 Nov 2007, 18 (32), 15

New research seeks to develop low-cost ethanol

Researchers at RTI International,North Carolina State University, andthe University of Utah are seeking toscale up proven laboratory technologythat they believe will produce low-costethanol fuel through the gasification ofbiomass and other organic wasteproducts. The project, funded by a $2M cost-shared contract with the USDepartment of Energy, seeks todevelop non-food-based ethanol thatcosts less than $1.10/gal producedfrom lignocellulosic biomassfeedstocks.

BT Catalyst, 13 Dec 2007 (North CarolinaBiotechnology Center, USA. Website:http://www.ncbiotech.org)

Technology for making polyether polyols

In China, Sinopec GaoqiaoPetrochemical Co Ltd and theResearch Institute of SinopecShanghai Petrochemical Co Ltd havedeveloped a new continuous processfor polyether polyol production. Thetechnology, based on a DMC catalyst,has lower energy consumption andhigh production efficiency.

China Chemical Reporter, 16 Dec 2007, 18 (35), 14

Technology for higher propylene yield

Technology that enables higherpropylene yields from catalytic crackingof heavy oils has been successfullydemonstrated in pilot tests at the ChinaPetroleum University. The technology isbeing used by CNPC Daqing Refiningand Chemical Co Ltd to processatmospheric residue in a 120,000tonne/y commercial-scale pilot plant.Compared with conventional yields ofonly 3-5%, the propylene has beenincreased to over 18% beforereprocessing of any C4 blends. Yieldsof LPG, gasoline, and diesel of almost83% are also achievable. Thetechnology could form a keycomponent of integratedrefining/chemical complexes.

China Chemical Reporter, 6 Dec 2007, 18 (34), 13

Latest developments in sulfuric acidcatalysts

Processors’ requirements for higherproduction and/or lower sulfur dioxideproduction in sulfuric acid plantoperations are leading to thedevelopment of new sulfuric acidcatalysts with far superior capabilitiesthan the conventional potassium-promoted sulfuric acid catalyst, whichis near its practical limit in improvingproduction rates and air quality.Among the new catalysts are MECS’s‘Super Cesium’ catalyst (SCX-2000);and two caesium-promoted catalystsfrom Haldor Topsoe.

Sulphur, Nov/Dec 2007, (313), 40-42

PATENTSInexpensive catalysts for PEMFCs

An inexpensive catalyst (containingno precious metals) for proton

exchange membrane fuel cells ismade by calcining a mixture offerrocene with a carbonaceousprecursor such as polyfurfuryl alcohol.

US 7,320,842, Sanyo Electric Co Ltd, Moriguchi,Japan, 22 Jan 2008

p-Xylene synthesis

A process for methylating toluene withmethanol, using a very short contacttime over a modified ZSM-5 zeolitecatalyst. The zeolite is modified withMg or B or both.

US 7,321,072, Johnson Matthey PLC, London, UK, 22Jan 2008

Improved epoxidation process

The epoxidation of olefins by oxygenover silver-containing catalysts is wellestablished. The productivity of thisprocess is improved if 0.2 mole (ormore) of water is added to the olefin.

US 7,319,156, Sumitomo Chemical Co Ltd, Osaka,Japan, 15 Jan 2008

Layered particles of zeotypes

There are several advantages inapplying catalytic materials in the formof layers over inert particles or cores.In this example, the catalytic materialis a “MeALPO” used for varioushydrocarbon conversion processes.The core can be of alumina, silica,alumina-silica, or other inert inorganicmaterials.

US 7,320,782, UOP LLC, Des Plaines, IL, USA, 22 Jan2008

Removal of alkyne impurities fromalkenes

The performance of olefinpolymerisation catalysts is degraded ifalkynes are present in the olefins.These alkynes can be removed if thealkene is first passed over a copper-zinc catalyst at 70-110°C.

US 7,314,965, BASF AG, Ludwigshafen, Germany, 1Jan 2008

Alkylation processes

Alkylation as practised in thepetrochemical industry involvescombining an olefin with an isoalkaneunder the influence of an acidcatalyst. Two separate improvementsare described here. In the first, the

FEBRUARY 2008 7

F O C U S O N C A T A L Y S T S