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PP-R plumbing system (PP-R) TECHNICAL BOOK

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Page 1: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

PP-R plumbing system (PP-R)

TECHNICAL BOOK

Page 2: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the
Page 3: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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CONTENTS

1. VALROM INDUSTRIE PRESENTATION 2

2. QUALITY. QUALITY SYSTEM 2

3. RANGE OF APPLICATION 2

4. GENERAL CHARACTERISTICS 3

4.1 THE MAIN FEATURES OF THE RANDOMKIT SYSTEM 3

4.2 PROPERTIES OF PP RANDOM COPOLYMER 3

4.3 TERMS AND DEFINITIONS 4

4.4 TIPES OF PIPES 4

4.5 MARKING OF PIPES 4

4.6 DIMENSIONS OF THE RANDOMKIT PIPES 5

5. DESIGN CRITERIA 6

6. PACKAGING. HANDLING. TRANSPORT AND STORAGE 9

7. THERMAL DILATATION 9

8. THERMAL ISOLATION OF PP-R PIPE 13

9. INSTALLATION 14

10. PRESSURE TEST 17

11. DISPOSAL AT THE END OF LIFE TIME CONSIDERATIONS 18

ANEXA 1: CHEMICAL RESISTANCE OF PP-R 20

ANEXA 2: PRESSURE LOSS IN PP-R PIPES AND FITTINGS 22

ANEXA 3: NORMATIVE REFERENCES 24

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1. VALROM INDUSTRIE PRESENTATION

VALROM INDUSTRIE ranges of products are intended for construction and installation companies that design and execute water network, sewerage networks, natural gas networks and sanitary and heating installations inside buildings.VALROM INDUSTRIE produces components for networks as well as for sanitary installations as follows:• high density polyethylene (HDPE) pipes and fittings for water, gas, sewage, irrigation, protection networks;• polypropylene (PP) pipes for sewage networks;• polyethylene (HDPE) manholes and chambers for sewage networks;• polypropylene (PP) piping and fittings for sewage installations;• polyethylene (HDPE) piping and fittings for sewage installations;• polypropylene random (PP-R) pipes and fittings for potable water installations, domestic hot water and heating; • cross-linked polyethylene (PE-Xb) pipes and fittings for potable water installations, domestic hot water and heating; • temperature-resistant polyethylene (PE-RT) pipes and fittings for potable water installations, domestic hot water and

heating; • polyethylene tanks for potable water storage.

2. QUALITY. QUALITY SYSTEM

The RandomKIT pipes and fittings are made from high-quality raw materials from established European Union manufacturers, on modern production lines and quality control according to the quality management system ISO 9001.Tests on raw material and finished product are carried out in our laboratory and by periodic tests carried out in recognized laboratories in the European Union.

3. RANGE OF APPLICATION

Polypropylene Copolimer Random PPR or Type 3 is one of the first plastics used in the manufacture of tubes and fittings for:• residential systems for the distribution of drinking water and domestic hot water;• central heating systems at temperatures up to 90 oC.The dimensional range makes this product to be used for household sanitary installations (diameters 20, 32, 40, 50, 63 mm) and industrial installations (diameters of 75, 90, 110 mm).The RandomKIT system is manufactured in the range of grey, white and green colors.

Page 5: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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4. GENERAL CHARACTERISTICS

4.1 THE MAIN FEATURES OF THE RANDOMKIT SYSTEM

• Potability: these pipes and fittings meet the requirements for drinking water systems;• Safety: the pipe and fittings are joined by polyfusion welding, which provides a safe operating system;• Easy handling: this is possible due to the low specific weight of polypropylene;• Low pressure losses: due to the smooth inner surface of pipes and fittings, so that no limescale or other deposits can be

formed;• Soundproof: absence of noise from fluid flow even at high speeds; • Resistance to chemical agents: provides excellent resistance to many chemical agents; • Reduced thermal conductivity: PPR is a weak conductor which has the effect of reducing condensation;• Lifetime of the installation properly executed and used is 50 years

4.2 Properties of PP random copolymer

Properties Unit (SI) Values Test methods

Polymer properties

Density kg/m3 900 ISO 1183

Melt flow rate (MFR) at 230 °C and 2.16 kg dg/min 0.25 ISO 1133

Mechanical properties

Tensile test stress at yield (Speed of testing: 50 mm/min) strain at yield (Speed of testing: 50 mm/min) tensile modulus (Speed of testing: 1 mm/min)

MPa%

MPa

2813

900ISO 527-2 1A

Izod impact notched la 23 °C la 0 °C la - 20 °C

KJ/m2

KJ/m2

KJ/m2

1642

ISO 180/1A

Charpy impact notched at 23 °C KJ/m2 25 ISO 179/1eA

Charpy impact unnotched at 23 °C KJ/m2 Fără rupere ISO 179

Hardness Shore D - 63 ISO 868

Thermal properties

Vicat softening temperature (Temperature rate: 120°C/h) la 10 N (VST/A) la 50 N (VST/B)

°C°C

12968

ISO 306

Thermal conductivity W/K x m 0.24 - PP-R DIN 52612

Thermal expansion coefficient mm/m0K 0.15 - PP-R0.045- PP-R/Fiber ASTM D696-16

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4.3 Terms and definitions

• Nominal size dn related to outside diameter in mm; • Nominal wall thickness en. in mm• Standard Dimension RatioSDR = dn / en• Pipe series : S = (SDR-1)/2• Calculated pipe value Scalc = (dn - en)/2 en• Minimum Required Strenght: MRS = 8.0 MPa

4.4 Tipes of pipes RandomKIT

Pressure for each applications class depending of pipe type

(1) The suitable pipe for these class of application will be selected after a rigorous evaluation of the plan, thermal dilatation calculation and pipe fastening.(2) In conformity with ISO 15874- 1 – the design pressure for the conveyance cold water for a period of 50 years at a temperature of 20°C is 10 bar.

Standard Dimension Ratio (Pipe series) Structure of pipe

SDR 7.4 (S 3.2)PP-R + FIBER Multilayer pipe

SDR 6 (S 2.5)

SDR 7.4 (S 3.2)PP-R Monolayer pipe

SDR 6 (S 2.5)

Type of pipe/Class of application SDR 7.4 (S 3.2) SDR 6 (S 2.5)

Class 1(1) Hot water supply (600C) 8 bar 10 bar

Class 2(1) Hot water supply (700C) 6 bar 8 bar

Class 5(1) High temperature radiators 6 bar 6 bar

Cold water at 20°C (2) 16 bar at c =1.5 and 20 bar at c=1.25

20 bar at c =1.5 and 25 bar at c=1.25

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4.5 Marking of pipes

The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the information repeating in each meter.The marking includes (depending on the pipe type and series):

• Producer name, Brand name : Valrom, RandomKIT• Reference standard: EN ISO 15874 or EN ISO 21003• Country of origin: EUROPEAN UNION;• Nominal diameter. thickness and dimension class:• ø 20 x 3.4/A; ø 25 x 4.2/A; ø 32 x 5.4/A; ø 40 x 6.7/A; ø 50 x 8.3/A; ø 63x10.5/A; ø 63 x 10.5/A. ø 75 x 12.5/A. ø 90x15.0/A; ø 110x18.3/A - for S 2.5 (SDR6);• ø 20 x 2.8/A; ø 25 x 3.5/A; ø 32 x 4.4/A; ø 40 x 5.5/A; ø 50 x 6.9/A; ø 63 x 8.6/A. ø 75 x 10.3/A. ø 90x12.3/A; ø 110x15.1/A – for S 3.2 (SDR7.4).• Estimated life expectancy: 50 ani;• Pipe series S (SDR): • S 2.5 (SDR 6);• S 3.2 (SDR 7.4);• Material: • PP-R;• PP-R/PP-R-GF/PP-R;• Application class and pressure:• 20bar/20°C/C=1.5 25bar/20°C/C=1.25 for SDR 6 and 16bar/20°C/C=1.5 20bar/20°C/C=1.25 for SDR 7.4 – cold water;• CLASS 1/10bar or 8bar/60C_CLASS 2/8bar/6bar/70C_CLASS 5/6bar – warm water and heating;• Maximum temperature: Tmax 90 °C;• Production line: …• Traceability information: date of production, time of production, batch, meterage• Batch “xxyy” or xyy : xx or x - the last two numbers, if the penultimate is 0 is not marked. yy - month Examples of marking:For S2.5 (SDR 6) PPR pipe: VALROM RandomKIT Made in EUROPEAN UNION D 90x15.0/A Batch 1602 20bar/20°C/C=1.5 25bar/20°C/C=1.25 CLASS 1/10bar/60°C CLASS 2/8bar/70°C CLASS 5/6bar S2.5 (SDR6) Tmax90°C EN ISO 15874 PP-R 03.02.16 19:56 617For S3.2 (SDR 7.4) PPR+FIBER pipe: VALROM RandomKIT Made in EUROPEAN UNION D 90x12.3/A Batch 1602 16bar/20°C/C=1.5 20bar/20°C/C=1.25 CLASS 1/8bar/60°C CLASS 2/6bar/70°C CLASS 5/6bar S3.2 (SDR7.4) Tmax90°C EN ISO 21003 PP-R/PP-R-GF/PP-R 03.02.16 19:56 617

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4.6 Pipes dimensions PP-R:

PP-R SDR 7.4 ( S 3.2) SDR 6 ( S 2.5)

dn[mm]

en[mm]

dint[mm]

Volume [l/m]

Weight[kg/m]

en[mm]

dint[mm]

Volume [l/m]

Weight[kg/m]

20 2.8 14.4 0.163 0.150 3.4 13.2 0.137 0.171

25 3.5 18.0 0.254 0.230 4.2 16.6 0.216 0.264

32 4.4 23.2 0.423 0.370 5.4 21.2 0.353 0.432

40 5.5 29.0 0.661 0.570 6.7 26.6 0.556 0.668

50 6.9 36.2 1.029 0.890 8.3 33.4 0.876 1.037

63 8.6 45.8 1.647 1.410 10.5 42.0 1.385 1.647

75 10.3 54.4 2.324 2.002 12.5 50.0 1.963 2.333

90 12.3 65.4 3.359 2.870 15.0 60.0 2.827 3.353

110 15.1 79.8 5.001 4.297 18.3 73.4 4.231 5.005

PP-R+ FIBER SDR 7.4 ( S 3.2) SDR 6 ( S 2.5)

dn[mm]

en[mm]

dint[mm]

Volume [l/m]

Weight[kg/m]

en[mm]

dint[mm]

Volume [l/m]

Weight[kg/m]

20 2.8 14.4 0.163 0.153 3.4 13.2 0.137 0.184

25 3.5 18.0 0.254 0.238 4.2 16.6 0.216 0.281

32 4.4 23.2 0.423 0.380 5.4 21.2 0.353 0.435

40 5.5 29.0 0.661 0.590 6.7 26.6 0.556 0.705

50 6.9 36.2 1.029 0.920 8.3 33.4 0.876 1.085

63 8.6 45.8 1.647 1.418 10.5 42.0 1.385 1.710

75 10.3 54.4 2.324 2.201 12.5 50.0 1.963 2.508

90 12.3 65.4 3.359 3.160 15.0 60.0 2.827 3.605

110 15.1 79.8 5.001 4.727 18.3 73.4 4.231 5.383

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5. DESIGN CRITERIA

Classification of service conditions according to EN ISO 15874-1:

whereTD: design temperature, the temperature at which the system is designed to work;Tmax: maximum design temperature, the highest temperature occurring for a short time onlyTmal : malfunction temperature, the highest temperature can be reached when the control limits are exceeded;Tcold: cold water temperature, for design purpose 20 0C is used pD: Design pressure. the maximum pressure at which the system is designed to work.

The maximum calculated pipe value of Scalc. max for the applicable class of service conditions and design pressure pD is given in the next table::

Application class Design tem-perature

TD [0C]

Time at TD

[ani]

Tmax

[0C]

Time at Tmax

[ani]

Tmal

[0C]

Time at Tmal

[ore]

Typical applications

1 60 49 80 1 95 100 Hot water supply (600C)

2 70 49 80 1 95 100 Hot water supply (700C)

4 20 2.5 70 2.5 100 100 Underfloor heating and low temperature radiators

Followed by:

40 20

Followed by:

60 25

5 20 14 90 1 100 100 High temperature radiators

Followed by

60 25

Followed by:

80 10

pDbar

Applicatios

Class 1 Class Class 4 Class 5

Scalc max

4 6.9 5.3 6.9 4.8

6 5.2 3.6 5.5 3.2

8 3.9 2.7 4.1 2.4

10 3.1 2.1 3.3 1.9

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Design coefficients:

Hydrostatic stress. . in MPa, calculate with the following equation;

Where:p - applied pressure in MPa;dem - mean outside of the diameter of the pipe, in mm;emin - minimum wall thickness, in mm;

Evaluation of σLPL valuesThe reference curves in Figure 1. are derived from the following equations, that are explain in norm ISO 3213:

,

With this is possible to observe that for the hydro sanitary installations, in define temperature and pressure conditions the lifetime of the system reaches over 50 years.

Figure 1 - Reference curves for expected strength of PP-R

Temperature. 0C ToperD Tmax Tmal Tcold

Design coefficient. C 1.5 1.3 1.0 1.4

min

min

2)(

eedp em

min

min

2)(

eedp em

Aplication class 1 2 4 5 20 ˚C /50 years

Design stress. σD. MPa 3.02 2.12 3.29 1.89 6.93

lg39,62,25502lg1,9484725,55lg TT

t

lg11,4950798,19lg T

t

lg39,62,25502lg1,9484725,55lg TT

t

lg11,4950798,19lg T

t

X1 time, t1, to fracture, in hours X2 time, t2, to fractur,. in years. Y hoop stress, σ , in MPa

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In the following table will be find the relation between work temperature, pressure, and lifetime at different safety coefficients (C=1.5 and 1.25):

* Heating application maximum 90 days/year

TEMPERATURE [0C]YEARS/ C = 1.5 C = 1.25

SDR 7.4 6 7.4 6

20

1 23.8 30.0 28.6 36.05 22.3 28.1 26.8 33.8

10 21.7 27.3 26.1 32.825 21.1 26.5 25.3 31.850 20.4 25.7 24.5 30.9

100 19.8 24.9 23.8 29.9

30

1 20.2 25.5 24.3 30.65 19.0 23.9 22.8 28.7

10 18.3 23.1 22.0 27.725 17.7 22.3 21.3 26.850 17.3 21.8 20.7 26.1

100 16.9 21.2 20.2 25.5

40

1 17.1 21.5 20.5 25.85 16.0 20.2 19.2 24.2

10 15.6 19.6 18.7 23.625 15.0 18.8 18.0 22.650 14.5 18.3 17.5 22.0

100 14.1 17.8 16.9 21.3

50

1 14.5 18.3 17.5 22.05 13.5 17.0 16.2 20.4

10 13.1 16.5 15.7 19.725 12.6 15.9 15.2 19.150 12.2 15.4 14.7 18.5

100 11.8 14.9 14.2 17.8

60

1 12.2 15.4 14.7 18.55 11.4 14.3 13.7 17.2

10 11.0 13.8 13.2 16.625 10.5 13.3 12.6 15.950 10.1 12.7 12.1 15.3

70*

1 10.3 13.0 12.4 15.65 9.5 11.9 11.4 14.3

10 9.3 11.7 11.1 14.025 8.0 10.1 9.6 12.150 6.7 8.5 8.1 10.2

80*

1 8.6 10.9 10.4 13.15 7.6 9.6 9.1 11.5

10 6.3 8.0 7.6 9.625 5.1 6.4 6.1 7.6

90*5 6.1 7.7 7.3 9.2

10 4.0 5.0 4.8 6.125 (3.4) (4.2) (4.0) (5.1)

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6. PACKAGING. HANDLING. TRANSPORT AND STORAGE

• Pipes are delivered in bars of 3 or 4 m in plastic bags and the fittings in bags, and remain packaged until installation; • PP-R pipes are stored in their entire length so that they do not bend.• PPR pipes and fittings are stored in dry, clean and shielded areas of external stress like knocks and scratches. Do not throw

the pipes and fittings;• UV rays affect: PPR as all thermoplastic materials, should NOT exposed to sunlight;• Fragile at low temperatures: Pay attention to handling the pipes at temperatures below 0°C;• Scratched or cracked pipes due to handling or transport NOT to be used for installation.

7. THERMAL DILATATION

For the PP-R pipes that will be installed on the wall (visible pipes), the thermal dilatation and how to prevent an uncontrolled movement of them must be considered still from the design phase. For this it have to evaluate the direction and value of pipe expansion, according to temperature variations, which occur not only during the operating life of pipes but also owing to the difference among the four seasons and an expansion compensator with position of the fixed and sliding points. We suggest use of continuous horizontal supports for installation of horizontal pipes where possible or clamps according to pipe outside diameter and fluid temperature. Their expansion should be compensated between 2 fixed points by elbows, flexible arms or, where this is not possible, “compensators” should be fitted between the pipe and the structure.The fixed points of the system are positioned near the branches, valves or wall passages.The sliding points must ensure alignment of the installation, axial support and movement, preventing vibration and noise transmission.For the pipes installed inside the wall or the floor in protective tubes, contraction and dilatation are compensated in this tubes. The material of protective tubes is recomended to be soft, able to absorb pipe expansion and save energy. If the expansion might be excessive, and insulation thickness might not be able to control it, it have to calculate and make an expansion compensator. Please remember that pipes must be installed at an acceptable depth under the surface of wall or floor, in order to avoid cracks; besides, excessively too high internal tension due to stresses on pipe sections and on joints should be avoided.The variation in length of pipe according to pipe length and temperature variation shall be calculated using the following formula:

The thermal expansion coefficient has next value, depending on the type pipe:• monolayer pipe - PP-R α = 0.15 mm/m K (=1.5 * 10-4 K-1) • multilayer pipe PP-R/FIBER α = 0.045 mm/m K (=0.45 * 10-4 K-1)• multilayer pipe PP-R/Al α = 0.03 mm/m K. (=0.3 * 10-4 K-1)

ΔL = α x ΔT x L ΔL = L-LoΔT = T - To

where: ΔL = linear expansion [mm]Δt = temperature difference. [0K]α = thermal expansion coefficient. [mm/m K]L = length of segment under consideration T. [m]T = working temperature. [0K] To = installation temperature . [0K]

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Tables with values of contractions / dilatations per 1 m of pipe depending on mounting conditions (Tmontage in oC) and conditions of use (Toperation in oC) for each type of pipe:

• Values of contractions / dilatations per 1 m of PP-R pipe:

• Values of contractions / dilatations per 1 m of PP-R/fibre pipe:

T operation [˚C]

10 15 20 25 30 35 40

ΔL [mm]/ 1 m PP-R α=0.15 mm/mK

T montage [˚C]

5 0.75 1.50 2.25 3.00 3.75 4.50 5.25

10 0.00 0.75 1.50 2.25 3.00 3.75 4.50

15 -0.75 0.00 0.75 1.50 2.25 3.00 3.75

20 -1.50 -0.75 0.00 0.75 1.50 2.25 3.00

25 -2.25 -1.50 -0.75 0.00 0.75 1.50 2.25

30 -3.00 -2.25 -1.50 -0.75 0.00 0.75 1.50

45 50 55 60 65 70 75

5 6.00 6.75 7.50 8.25 9.00 9.75 10.50

10 5.25 6.00 6.75 7.50 8.25 9.00 9.75

15 4.50 5.25 6.00 6.75 7.50 8.25 9.00

20 3.75 4.50 5.25 6.00 6.75 7.50 8.25

25 3.00 3.75 4.50 5.25 6.00 6.75 7.50

30 2.25 3.00 3.75 4.50 5.25 6.00 6.75

T operare [˚C]

10 15 20 25 30 35 40

ΔL [mm]/ 1 m PP-R FIBER α=0.045 mm/mK

T montage [˚C]

5 0.23 0.45 0.68 0.90 1.13 1.35 1.58

10 0.00 0.23 0.45 0.68 0.90 1.13 1.35

15 -0.23 0.00 0.23 0.45 0.68 0.90 1.13

20 -0.45 -0.23 0.00 0.23 0.45 0.68 0.90

25 -0.68 -0.45 -0.23 0.00 0.23 0.45 0.68

30 -0.90 -0.68 -0.45 -0.23 0.00 0.23 0.45

45 50 55 60 65 70 75

5 1.80 2.03 2.25 2.48 2.70 2.93 3.15

10 1.58 1.80 2.03 2.25 2.48 2.70 2.93

15 1.35 1.58 1.80 2.03 2.25 2.48 2.70

20 1.13 1.35 1.58 1.80 2.03 2.25 2.48

25 0.90 1.13 1.35 1.58 1.80 2.03 2.25

30 0.68 0.90 1.13 1.35 1.58 1.80 2.03

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• Values of contractions / dilatations per 1 m of PP-R/Al pipe:

T operation [˚C]

10 15 20 25 30 35 40

ΔL [mm]/ 1 m PPR +AL α=0.030 mm/mK

T montage [˚C]

5 0.15 0.30 0.45 0.60 0.75 0.90 1.05

10 0.00 0.15 0.30 0.45 0.60 0.75 0.90

15 -0.15 0.00 0.15 0.30 0.45 0.60 0.75

20 -0.30 -0.15 0.00 0.15 0.30 0.45 0.60

25 -0.45 -0.30 -0.15 0.00 0.15 0.30 0.45

30 -0.60 -0.45 -0.30 -0.15 0.00 0.15 0.30

45 50 55 60 65 70 75

5 1.20 1.35 1.50 1.65 1.80 1.95 2.10

10 1.05 1.20 1.35 1.50 1.65 1.80 1.95

15 0.90 1.05 1.20 1.35 1.50 1.65 1.80

20 0.75 0.90 1.05 1.20 1.35 1.50 1.65

25 0.60 0.75 0.90 1.05 1.20 1.35 1.50

30 0.45 0.60 0.75 0.90 1.05 1.20 1.35

Calculation of the expansion compensator type „L”

PF : fixed point ; PM: sliding point

[mm]

where:

Ls = lungimea braţului de expansiune [mm]d =external diameter of pipe [mm]ΔL = linear expansion of pipe length [mm]C = cmaterial constant (C =30)

;LdCLs ∆××=

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Calculation of the expansion compensator type "U"

PF : fixed point ; PM: sliding pointThe U-compensator is made up of 2 type L compensators, the length and minimum width are calculated with follow formula:Lc = 2 x ΔL + ms.Lc = minimum compensator width [mm]ms = safety limit of width = 150 mm

Example: PP-R d = 40 mm. L = 5 m ; T = 60 0C ; To = 20 0C

⇒ ΔT = T - To = 40 0C ; ⇒ ΔL = 0.15 x 5 x 40 = 30 mm ⇒⇒ Lc = 2 x 30 +150 = 210 mm

Distance between supports for the PP-R pipe mounted horizontal [cm]

mmLs 1039304030

Diameter nominal [mm]

ΔT [0C]

20 0C 50 0C 80 0C

Distance between supports [cm]

20 60 60 50

25 75 70 60

32 90 85 70

40 110 100 85

50 125 110 90

63 140 125 105

75 155 135 115

90 165 145 125

110 180 165 130

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Distance between supports for the PPR/FIBRA pipe mounted horizontal [cm]

Distance between supports for the PPR/Al pipe mounted horizontal [cm]

For vertical pipelines the maximum distance between supports is the distances in the table multiplied by a coefficient of 1.3.Attention to the branch installations of the columns, these connections must also compensate for the dilatations, which can be done either by placing the vertical column correctly relative to the wall passage

Diameter nominal [mm]

ΔT [0C]

20 0C 50 0C 80 0C

Distance between supports [cm]

20 85 80 70

25 100 95 80

32 110 105 95

40 130 125 110

50 160 145 130

63 175 165 150

75 185 170 160

90 195 190 165

110 210 200 175

Diameter nominal [mm]

ΔT [0C]

20 0C 50 0C 80 0C

Distance between supports [cm]

20 80 75 65

25 95 90 75

32 100 105 90

40 120 120 95

50 145 135 100

63 170 145 125

75 175 160 160

90 185 175 165

110 200 185 175

Page 17: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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P P - R p l u m b i n g s y s t e m

8. THERMAL ISOLATION OF PP-R PIPES

Thermal insulation for pipes is made according to DIN 1988 standard to avoid condensation for cold water installations and heat loss in hot water and heating installations.The thickness of the insulation is dimensioned according to the temperature difference of the environment and the water temperature flowing through the pipe, the air humidity around the pipe and the thermal resistance of the insulation to be used.The minimum thickness of the insulation layer, depending on the applications, can be appreciated according to the following tables:

9. INSTALLATION

Valrom range has a welding machines and tools for the pipework.

Recommendations for placement:

9.1 Mounting apparentlyEven in the design phase of the installation, the expansion of the pipe must be taken into account and it is therefore necessary to determine the position and size of the expansion joints as well as the mounting method of the installation. The pipe support should be continuously or with clamps.In locations where there is a risk of condensation. the PPR pipe must be insulated.

9.2 Assembly buried in concreteAssembly in concrete is possible because the piping is not sensitive to the aggressive action of the cement and for a safe operation of the installation it has to protect the piping in a protection tube to create the required expansion space and save the energy. The installation depth must be greater than or equal to 1.5 × the outer diameter of the tube. The threaded fittings do not mount in concrete.The pressure test shall be carried out before to pour the concrete.

ATTENTION! Observe the instructions for the use of welding machines and safety regulations

Place of install pipe - PP-R D 20 mm, cold water Thickness of insulation layerλ = 0.040 W/(m •K)

The pipeline apparently mounted in an unheated room (ex - basement) 4 mm

The pipeline is apparently mounted in a heated room 9 mm

Pipe mounted in a duct without hot water pipes 4 mm

Duct pipe along with hot water pipes 13 mm

Pipe buried in concrete 4 mm

Diameter (Dn) of pipes / fittings (mm). hot water Minimum thickness of insulation layerλ = 0.035 W/(m •K)

DN 20 20 mm

DN 25, DN 32 30 mm

DN 40 ÷ 100 Equal to the nominal diameter

Dn > 100 100mm

Pipes and fittings from points 1 ÷ 4, inside in ceiling and walls, distribution pipes. pipes to connect radiators with a maximum length

of 8 mAt ½ of the requirements of points 1 to 4

Page 18: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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P P - R p l u m b i n g s y s t e m

9.3 Pipes and fitting jointing by fusion recommended procedure The jointing between pipes and fittings is made by welding them together using a fusion welder; this acts in the points which come into contact, usually the external surface of pipe and the internal one of fittings. Special equipment is necessary: a fusion welding machine and some tools. Please refer to the manufacturer’s welding machines instructions and the safety regulations.

The operating sequences are following:

Preparing the welding machine:Fit the welding machine with the heating adapters of the diameters to be processed. The heating adapters must be clean and in perfect state.Connect the plug to the 220 V. 50 Hz power supply socket and set the polyfusion temperature indicated by the fittings producer by turning the thermostat on (for Valrom fittings 260°C). Turn on the welding machine. When the red light(s) of the machine is(are) off, the welding machine is ready to use.

Preparing the pipes and fittings for welding:Cut the pipe perpendicularly using the PPR cutting tool and free it from any residual burrs. Check that the parts to be connected are clean. The insertion length should be marked on the pipe with marker.

ATTENTION! In the case of PPR+Al (PPR with aluminum inserts) pipe, the aluminum layer must be removed with careful, if it remove more, the pipe diameter will be smaller, which leads to failed joint. After peeling, we recommend measuring the diameter of the pipe. If it is not correct (equal to the nominal diameter) cut off the piece of compromised pipe and repeat the operation more carefully. For the PPR+FIBER (glass fiber insert) pipe, this operation is no longer required.

Page 19: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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P P - R p l u m b i n g s y s t e m

Making the weld:Fit the pipe and the fitting simultaneously into the heating adaptor of the corresponded size, on the same axis and wait the heating time indicated in the table 1. After heating, quickly remove the pipe and fitting from the heating adapters and press them together up to the limit marked on the pipe joint without twisting them and are pressed all the welding time. Then allow it to cool down according to the recommended cooling time from table1..

After cooling time. check that there are no residues of molten material on the heating adapters after each welding operation.

Table 1

ATTENTION: The temperature of ambient and of the pipes and fittings must be minimum +5 oC in PPR welding procedure time.

9.4 Threaded joints • Use a teflon or similar to prevent escapes in metallic connections. Use only fittings with calibrated fillets and screw them without extreme effort.• The threaded fittings do not mount in concrete

Pipe diameter [mm]

Heating time [sec]

Welding time [sec]

Cooling time [min]

20 5 4 4

25 7 4 4

32 8 6 4

40 12 6 4

50 18 6 4

63 24 8 6

75 30 8 8

90 40 8 8

110 50 10 8

Page 20: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

20

P P - R p l u m b i n g s y s t e m

9.5 Bending of PPR pipes• Do not use a blow torch flame to bend the pipe molecular structure of polypropylene could be damage.

• Minimum radius is external diameter multiplied by 8, see next table:

• A bend with radius less than 8x d can be achieved only with controlled air jet at 140 0C..• Changing the direction of the plumbing installation is better to do with fittings (different elbows) than by bending the pipe.

10. PRESSURE TEST

After the system installation is complete before the job is handed over. it is necessary to perform a pressure test to see if the installation has been performed correctly and there are no system losses.The pressure test is done with water. We do not recommend compressed air pressure testing.

10.1 Pressure test procedure according to I 9 and I 1The pipe for which the pressure test is to be carried out must be mounted to be visible and clean in accordance with the design. Valves can be mounted but they must be able to withstand the test pressure to which they are subjected, usually, when this pressure test is performed, shutters are used. The pressure test shall be carried out in accordance with the following conditions:• The maximum length of pipeline for pressure test is 100 m.• Fill the pipeline with 24 hours before pressure test.• The pipe is filled (at least to 2 hours after the last welding) from the lowest place as follows: open all the places through

which permit eject the air and close gradually as soon as water goes out wihout bubbles of air.• Test pressure is equal to 1.5 times the admissible operating pressure, but not less than 6 bar. In the water filled pipeline, we

raise the pressure slightly to the pressure test value.• Beginning of the pressure test is at minimum 1 hour after eject the air from installation.• Duration of pressure test: 60 minutes. During this period is must to check the pipeline and leakages must not occur at any

point in the system being tested.• Pressure loose maximum allowed is 0.02MPa (0.2 bar). If we have a decrease of more than 0.02 MPa means that there is a

fault (water loss) and this must be repaired

11.Disposal at the end of life time considerations

Waste treatmentWaste and products at end-of-life should be recycled as much as possible. Recycling is done on the thermoplastic container or by specialized firms.Methods for disposal of waste and packaging contaminatedThey will be recycled. Treating as domestic garbage is discouragedCommunity and harmonized waste legislationThe legislation in force will be observed

External diameter d [mm]

Minimum radius Rmin=8 x d [mm]

20 160

25 200

32 260

40 320

50 400

63 500

Page 21: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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P P - R p l u m b i n g s y s t e m

ANEXA 1: CHEMICAL RESISTANCE OF PP-R

Chemical resistance of PP-R to approx. 140 chimicals under the following conditions:• maximum temperature of 20, 60 and 100 0C• in the absence of internal pressure and other external mechanical stress

Definitions, symbols and classifications:

• resistant: +PP is not affected or the effect is minor; stable long term• limited resistance: 0chemicals can affected the PP-R pipes and fittings; the pressure. temperature of the application and the life time have to considered• resistance not satisfactory: : -the effect is sever and PP-R cannot be in contact with these chimicals• Sat. saturated aqueous solution, prepared at 20 ˚C• Solaqueous solution at a concentraction ≥10% but not saturated• Sol. dil.dilute aqueous solution at a concentration ≤10%• Sol. ind.aqueous solution at a usual concentration for industrial applications

An authorized source is ISO/TR 10358:1993 Plastics pipes and fittings – Combined chemical–resistance classification table.

Page 22: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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P P - R p l u m b i n g s y s t e m

Chemical Conc.Temperature. oC

20 60 100AAcetic acid 97% + 0 -Acetic acid 50% + +Acetic acid 10% + +Acetone (boiling point=56.3oC) 100% + 0

Acetophenone 100% 0 0Acrylic emulsions + +Aluminum chloride sat + +Aluminum sulfate sat + + -Ammonium chloride Sat. + + -Ammonia Liquid max. 30% + -Aniline 100% + 0Apple juice + + -Avgas 115/145 0 - -BBarium carbonate Sat. + +Barium chloride Sat. + +Barium hydroxide Sat + +Barium sulfate Susp. + +Benzene 100% 0 - -Benzoic acid Sat. + +Benzil alcohol Sat. + +Borax Sol. + +Boric acid sat +Butanol 100% + 0 0Butyl acetate 100% 0 - -Butyl glycol 100% 0CCalcium carbonate Sat. + + +Calcium chloride Sat. + + +Calcium hydroxid + +Calcium nitrate + +Calcium phosphate 50% +Calcium sulphate Susp. + +Carbon disulfide 100% 0 -Carbon tetrachloride 100% - - -Castor Oil 100% +Carbonic acid + +Chlorine dry gas 100% - -Chlorin water Sat. + 0Chloracetic acid Sat. -

Chemical Conc.Temperature. oC

20 60 100Chlorobenzene 100% - -Chloroethanol 100% +Chloroform 100% 0 - -Chlorsulfonic acid 100% - -Citric acid Sat. + +Copper chloride Sat. + +Copper cyanide Sat. + +Copper nitrate Sat. + +Copper sulphate Sat. + +Cyclohexane 100% +Cyclohexanol 100% + 0Cyclohexanone 100% 0 -DDecalin (deca-dihy-dronaphthalene) 100% - - -

Detergents 2% + + +Dichloroethylenes 100% 0Diethanolamine 100% 0Diethylene glycol 100% + +Diisooctyl phthalate 100% + 0Dimethylamine 100% +Dimethylformamide 100% + +Dioxane 100% 0 0E

Ethanol 95% + +

Ethanolamine 100% +

Ethyl acetate 100% 0

Ethyl chloride 100% - -

Ethylene glycol 100% + +

FFerric chloride Sat. + +Ferric nitrate Sat. + +Ferrous sulfate Sat. + +Formaldehyde 40% + +Formic acid 100% + - -

Furfural 100% - -

Fruit juice + + +

G

Gasoline (fuel) Worksol. - - -

Glycerine + +

Glycolic acid 30% +

Page 23: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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P P - R p l u m b i n g s y s t e m

Chemical Conc.Temperature. oC

20 60 100

H

Heptane 100% 0 - -

Hexane 100% + 0

Hydrogen 100% +

Hydrogen peroxide max. 10% +

I

Ink + +

Isooctane 100% - -

L

Lactic acid max. 90% + +

Lanolin 100% + 0

Lead acetate Sat. + +

M

Magnesium carbonate Sat. + +

Magnesium chloride Sat. + +

Magnesium Nitrate Sat. + +

Magnesium sulfate Sat. + +

Mercury 100% + +

Methyl acetate 100% + +

Methanol 5% + 0 0

Methyl amine max. 32% +

Methyl ethyl ketone 100% +

Milk + + +

N

Naphthalene + - -

Nickel chloride Sat. + +

Nitric acid - -

Nitric acid 70% - -

Nitric acid 50% 0 -

Nitrobenzene 100% + 0

O

Oil (aliphatyc hydrocar-bons) - - -

Oleic acid 100% + 0

Olive oil + + 0

Oxalic acid sat + 0 -

Chemical Conc.Temperature. oC

20 60 100

P

Paraffin + 0

Paraffin oil (FL 65) + 0 -

Pentyl acetate 100% 0

Phenol 5% + +

Phenol 90% +

Phosphoric acid 50% + +

Phosphoric acid max. 10% + + +

Propane 100% +

Pyridine 100% 0

S

Silicone oil + + +

Sodium carbonate max. 50% + + 0

Sodium chloride 20% + 0 -

Sulphur dioxide (wet or dry) 100% +

Sulphuric acid >10% + + +

Sulphuric acid 15% +

Sulphuric acid 50% + 0 0

T

Tannic acid 10% + +

Tartaric acid + +

Tetrahydrofuran 100% 0 - -

Tincture of iodine +

Toluene 100% - -

Trichloroacetic Acid 10% + +

Trichloroethylene 100% + +

U

Urea + +

Urine + +

W

Water + + +

Water, Sea + + +

Water, Distilled 100% + + +

Water royal 0 0

White spirit 100% 0 -

X

Xylene 100% - - -

Page 24: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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P P - R p l u m b i n g s y s t e m

ANEXA 2: PRESSURE LOSS IN PP-R PIPES AND FITTINGS

PPR SDR7.4/S3.2- K = 0.01; WATER – Temperature: 10 oC. Density: 999.77 kg/m3; Dynamic viscosity : 0.00131 kg/m sQ [l/s] – flow; R [kPa/m]- pressure drop; v [m/s]- velocity of flow

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

0.01

0.06

0.01

2

0.02

0.12

0.02

50.

080.

010

0.03

0.18

0.05

90.

120.

015

0.07

0.00

6

0.04

0.25

0.09

50.

160.

033

0.10

0.00

70.

060.

003

0.05

0.31

0.14

00.

200.

049

0.12

0.01

50.

080.

004

0.06

0.37

0.19

10.

240.

066

0.14

0.02

00.

090.

007

0.06

0.00

2

0.07

0.43

0.24

90.

280.

086

0.17

0.02

60.

110.

009

0.07

0.00

2

0.08

0.49

0.31

30.

310.

109

0.19

0.03

30.

120.

011

0.08

0.00

4

0.09

0.55

0.38

40.

350.

133

0.21

0.04

00.

140.

014

0.09

0.00

5

0.10

0.61

0.46

10.

390.

160

0.20

0.04

80.

150.

017

0.10

0.00

60.

060.

002

0.12

0.74

0.63

40.

470.

219

0.30

0.06

60.

180.

023

0.12

0.00

80.

070.

003

0.14

0.86

0.83

10.

550.

286

0.30

0.08

60.

210.

030

0.14

0.01

00.

080.

003

0.06

0.00

20.

040.

001

0.16

0.98

1.05

10.

630.

361

0.40

0.10

80.

240.

037

0.16

0.01

30.

100.

004

0.07

0.00

20.

050.

001

0.18

1.11

1.29

30.

710.

444

0.40

0.13

20.

270.

046

0.17

0.01

60.

110.

005

0.08

0.00

20.

050.

001

0.20

1.23

1.55

90.

790.

534

0.50

0.15

90.

300.

055

0.19

0.01

90.

120.

006

0.09

0.00

30.

060.

001

0.30

1.84

3.21

21.

181.

094

0.70

0.32

40.

450.

097

0.29

0.03

90.

180.

013

0.13

0.00

60.

090.

002

0.06

0.00

1

0.40

2.46

5.39

31.

571.

827

0.90

0.53

80.

610.

163

0.39

0.06

40.

240.

021

0.17

0.00

90.

120.

004

0.08

0.00

2

0.50

3.07

8.08

71.

962.

727

1.20

0.80

00.

760.

244

0.49

0.09

50.

300.

031

0.22

0.01

40.

150.

006

0.10

0.00

2

0.60

2.36

3.79

01.

401.

108

0.91

0.35

10.

580.

131

0.36

0.04

30.

260.

019

0.18

0.00

80.

120.

003

0.70

2.75

5.01

31.

701.

460

1.06

0.47

80.

680.

172

0.42

0.05

60.

300.

025

0.21

0.01

00.

140.

004

0.80

3.14

6.39

51.

901.

857

1.21

0.62

50.

780.

217

0.49

0.07

00.

340.

031

0.24

0.01

30.

160.

005

0.90

3.54

7.93

32.

102.

298

1.36

0.79

00.

870.

268

0.55

0.08

70.

390.

038

0.27

0.01

60.

180.

006

1.00

2.40

2.78

11.

510.

976

0.97

0.32

30.

610.

105

0.43

0.04

60.

300.

019

0.20

0.00

7

Page 25: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

25

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

1.20

2.80

3.87

61.

821.

405

1.17

0.44

80.

730.

144

0.52

0.06

30.

360.

026

0.24

0.01

0

1.40

3.30

5.13

72.

121.

913

1.36

0.59

00.

850.

190

0.60

0.08

30.

420.

034

0.28

0.01

3

1.60

2.42

2.49

81.

550.

751

0.97

0.24

10.

690.

106

0.48

0.04

40.

320.

017

1.80

2.73

2.73

21.

750.

929

1.09

0.29

80.

770.

130

0.54

0.05

40.

360.

021

2.00

3.03

3.31

21.

941.

124

1.21

0.36

00.

860.

157

0.60

0.06

50.

400.

025

2.20

3.33

3.94

42.

141.

336

1.34

0.42

70.

950.

186

0.65

0.07

70.

440.

030

2.40

2.33

1.56

51.

460.

500

1.03

0.21

80.

710.

090

0.48

0.03

5

2.60

2.53

1.81

11.

580.

577

1.12

0.25

10.

770.

104

0.52

0.04

0

2.80

2.72

2.07

31.

700.

660

1.20

0.28

70.

830.

118

0.56

0.04

5

3.00

2.91

2.35

31.

820.

748

1.29

0.32

50.

890.

134

0.60

0.05

1

3.20

3.11

2.64

81.

940.

841

1.38

0.36

50.

950.

150

0.64

0.05

8

3.40

3.30

2.96

02.

060.

939

1.46

0.40

81.

010.

167

0.68

0.06

4

3.60

3.50

3.28

82.

191.

042

1.55

0.45

21.

070.

186

0.72

0.07

1

3.80

2.31

1.15

01.

630.

498

1.13

0.20

50.

760.

078

4.00

2.43

1.26

31.

720.

547

1.19

0.22

40.

800.

086

4.20

2.55

1.38

01.

810.

598

1.25

0.24

50.

840.

094

4.40

2.67

1.50

31.

890.

650

1.31

0.26

60.

880.

102

4.60

2.79

1.63

11.

980.

705

1.37

0.28

90.

920.

110

4.80

2.91

1.76

32.

070.

762

1.43

0.31

20.

960.

119

5.00

3.03

1.90

02.

150.

821

1.49

0.33

61.

000.

128

5.20

3.16

2.04

22.

240.

882

1.55

0.36

01.

040.

138

5.40

3.28

2.18

92.

320.

944

1.61

0.38

61.

080.

147

5.60

3.40

2.34

12.

411.

010

1.67

0.41

21.

120.

157

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26

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

5.80

3.52

2.49

72.

501.

076

1.73

0.43

91.

160.

168

6.00

2.58

1.14

51.

790.

467

1.20

0.17

8

6.20

2.67

1.21

61.

850.

496

1.24

0.18

9

6.40

2.75

1.28

91.

910.

526

1.28

0.20

0

6.80

2.93

1.44

12.

020.

587

1.36

0.22

4

7.00

3.01

1.52

02.

080.

619

1.40

0.23

6

7.20

3.10

1.60

12.

140.

651

1.44

0.24

8

7.40

3.18

1.68

42.

200.

685

1.48

0.26

1

7.60

3.27

1.76

82.

260.

719

1.52

0.27

3

7.80

3.36

1.85

52.

320.

754

1.56

0.28

7

8.00

3.44

1.94

42.

380.

790

1.60

0.30

0

8.20

3.53

2.03

42.

440.

826

1.64

0.31

4

8.60

2.56

0.90

21.

720.

342

9.00

2.68

0.98

01.

800.

372

9.60

2.86

1.10

41.

920.

418

10.0

0

2.

981.

190

2.00

0.45

1

11.0

0

3.

271.

418

2.20

0.53

6

12.0

0

3.

571.

665

2.40

0.62

9

13.0

0

2.

600.

729

14.0

0

2.

800.

835

15.0

0

3.

000.

948

16.0

0

3.

201.

068

17.0

0

3.

401.

194

Page 27: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

27

P P - R p l u m b i n g s y s t e m

PR SDR7.4/S3.2- K = 0.01; WATER – Temperature: 50 oC. Density: 988.02 kg/m3; Dynamic viscosity : 0.00055kg/m sQ [l/s] – flow; R [kPa/m]- pressure drop; v [m/s]- velocity of flow

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

0.01

0.06

0.00

5

0.02

0.12

0.02

20.

080.

008

0.03

0.18

0.04

50.

120.

016

0.07

0.00

5

0.04

0.25

0.07

40.

160.

026

0.09

0.00

80.

060.

003

0.05

0.31

0.10

90.

200.

038

0.12

0.01

10.

080.

004

0.06

0.37

0.15

00.

240.

052

0.14

0.01

60.

090.

005

0.07

0.43

0.19

70.

280.

068

0.17

0.02

00.

110.

007

0.07

0.00

2

0.08

0.49

0.25

00.

310.

086

0.19

0.02

60.

120.

009

0.08

0.00

3

0.09

0.55

0.30

80.

350.

105

0.21

0.03

10.

140.

011

0.09

0.00

4

0.10

0.61

0.37

10.

390.

127

0.24

0.03

80.

150.

013

0.10

0.00

5

0.12

0.74

0.51

40.

470.

175

0.28

0.05

20.

180.

018

0.12

0.00

60.

070.

002

0.14

0.86

0.67

80.

550.

231

0.33

0.06

80.

210.

023

0.14

0.00

80.

080.

003

0.16

0.98

0.86

30.

630.

292

0.38

0.08

60.

240.

030

0.16

0.01

00.

100.

003

0.18

1.11

1.06

80.

710.

361

0.43

0.10

60.

270.

036

0.17

0.01

30.

110.

004

0.20

1.23

1.29

20.

790.

436

0.47

0.12

80.

300.

044

0.19

0.01

50.

120.

005

0.09

0.00

2

0.30

1.84

2.71

51.

180.

909

0.71

0.26

50.

450.

090

0.29

0.03

10.

180.

010

0.13

0.00

40.

090.

002

0.40

2.46

4.62

21.

571.

537

0.95

0.44

50.

610.

151

0.39

0.05

20.

240.

017

0.17

0.00

70.

120.

003

0.50

3.07

7.00

81.

962.

318

1.18

0.66

70.

760.

225

0.49

0.07

70.

300.

025

0.22

0.01

10.

150.

005

0.60

2.36

3.25

01.

420.

931

0.91

0.31

30.

580.

107

0.36

0.03

40.

260.

015

0.18

0.00

60.

120.

002

0.70

2.75

4.33

21.

661.

236

1.06

0.41

50.

680.

141

0.42

0.04

50.

300.

020

0.21

0.00

80.

140.

003

0.80

3.14

5.56

11.

891.

581

1.21

0.52

90.

780.

180

0.49

0.05

80.

340.

025

0.24

0.01

00.

160.

004

0.90

3.54

6.93

62.

131.

966

1.36

0.65

60.

870.

222

0.55

0.07

10.

390.

031

0.27

0.01

30.

180.

005

1.00

2.37

2.39

21.

510.

796

0.97

0.26

90.

610.

086

0.43

0.03

70.

300.

015

0.20

0.00

6

Page 28: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

28

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

1.20

2.84

3.36

11.

821.

115

1.17

0.37

60.

730.

120

0.52

0.05

20.

360.

021

0.24

0.00

8

1.40

3.31

4.48

82.

121.

483

1.36

0.49

80.

850.

158

0.60

0.06

90.

420.

028

0.28

0.01

1

1.60

2.42

1.90

11.

550.

637

0.97

0.20

20.

690.

087

0.48

0.03

60.

320.

014

1.80

2.73

2.36

91.

750.

792

1.09

0.25

00.

770.

108

0.54

0.04

40.

360.

017

2.00

3.03

2.88

61.

940.

963

1.21

0.30

30.

860.

131

0.60

0.05

40.

400.

020

2.20

3.33

3.45

22.

141.

149

1.34

0.36

10.

950.

156

0.65

0.06

40.

440.

024

2.40

2.33

1.35

11.

460.

424

1.03

0.18

30.

710.

075

0.48

0.02

8

2.60

2.53

1.56

91.

580.

492

1.12

0.21

20.

770.

086

0.52

0.03

3

2.80

2.72

1.80

21.

700.

564

1.20

0.24

30.

830.

099

0.56

0.03

7

3.00

2.91

2.05

11.

820.

641

1.29

0.27

50.

890.

112

0.60

0.04

2

3.20

3.11

2.31

51.

940.

722

1.38

0.31

00.

950.

126

0.64

0.04

7

3.40

3.30

2.59

42.

060.

809

1.46

0.34

71.

010.

141

0.68

0.05

3

3.60

3.50

2.88

92.

190.

899

1.55

0.38

51.

070.

157

0.72

0.05

9

3.80

2.31

0.99

41.

630.

426

1.13

0.17

30.

760.

065

4.00

2.43

1.09

41.

720.

468

1.19

0.19

00.

800.

071

4.20

2.55

1.19

91.

810.

513

1.25

0.20

80.

840.

078

4.40

2.67

1.30

81.

890.

559

1.31

0.22

60.

880.

085

4.60

2.79

1.42

21.

980.

607

1.37

0.24

60.

920.

092

4.80

2.91

1.54

02.

070.

657

1.43

0.26

60.

950.

099

5.00

3.03

1.66

32.

150.

709

1.49

0.28

60.

990.

107

5.20

3.16

1.79

02.

240.

763

1.55

0.30

81.

030.

115

5.40

3.28

1.92

12.

320.

818

1.61

0.33

01.

070.

123

5.60

3.40

2.05

82.

410.

876

1.67

0.35

31.

110.

132

Page 29: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

29

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

5.80

3.52

2.19

92.

500.

935

1.73

0.37

71.

150.

140

6.00

2.58

0.99

71.

790.

402

1.19

0.14

9

6.20

2.67

1.06

01.

850.

427

1.23

0.15

9

6.40

2.75

1.12

51.

910.

453

1.27

0.16

8

6.80

2.93

1.26

02.

020.

507

1.35

0.18

8

7.00

3.01

1.33

12.

080.

535

1.39

0.19

9

7.20

3.10

1.40

32.

140.

564

1.43

0.20

9

7.40

3.18

1.47

72.

200.

593

1.47

0.22

0

7.60

3.27

1.55

42.

260.

623

1.51

0.23

1

7.80

3.36

1.63

22.

320.

654

1.55

0.24

3

8.00

3.44

1.71

12.

380.

686

1.59

0.25

4

8.20

3.53

1.79

32.

440.

719

1.63

0.26

6

8.60

2.56

0.78

61.

710.

291

9.00

2.68

0.85

51.

790.

316

9.60

2.86

0.96

61.

910.

357

10.0

0

2.

981.

043

1.99

0.38

5

11.0

0

3.

271.

248

2.19

0.46

0

12.0

0

3.

571.

471

2.39

0.54

1

13.0

0

2.

590.

628

14.0

0

2.

790.

722

15.0

0

2.

980.

822

16.0

0

3.

180.

929

17.0

0

3.

381.

041

17.4

0

3.

461.

088

17.6

0

3.

501.

112

Page 30: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

30

P P - R p l u m b i n g s y s t e m

PPR SDR7.4/S3.2- K = 0.01; WATER – Temperature: 80 oC. Density: 971.6 kg/m3; Dynamic viscosity: 0.00036 kg/m sQ [l/s] – flow; R [kPa/m]- pressure drop; v [m/s]- velocity of flow

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

0.01

0.06

0.00

6

0.02

0.12

0.02

00.

080.

007

0.03

0.18

0.04

00.

120.

014

0.07

0.00

4

0.04

0.25

0.06

60.

160.

023

0.09

0.00

70.

060.

002

0.05

0.31

0.09

70.

200.

033

0.12

0.01

00.

080.

003

0.06

0.37

0.13

50.

240.

046

0.14

0.01

40.

090.

005

0.07

0.43

0.17

70.

280.

060

0.17

0.01

80.

110.

006

0.07

0.00

2

0.08

0.49

0.22

50.

310.

077

0.19

0.02

30.

120.

008

0.08

0.00

3

0.09

0.55

0.27

80.

350.

094

0.21

0.02

80.

140.

010

0.09

0.00

3

0.10

0.61

0.33

50.

390.

114

0.24

0.03

40.

150.

012

0.10

0.00

4

0.12

0.74

0.46

60.

470.

158

0.28

0.04

60.

180.

016

0.12

0.00

6

0.14

0.86

0.61

70.

550.

208

0.33

0.06

10.

210.

021

0.14

0.00

70.

080.

002

0.16

0.98

0.78

80.

630.

265

0.38

0.07

70.

240.

026

0.16

0.00

90.

100.

003

0.18

1.11

0.97

70.

710.

328

0.43

0.09

60.

270.

033

0.17

0.01

10.

110.

004

0.20

1.23

1.18

60.

790.

397

0.47

0.11

60.

300.

039

0.19

0.01

40.

120.

004

0.09

0.00

2

0.30

1.84

2.51

51.

180.

834

0.71

0.24

10.

450.

081

0.29

0.02

80.

180.

009

0.13

0.00

4

0.40

2.46

4.31

21.

571.

420

0.95

0.40

70.

610.

137

0.39

0.04

70.

240.

015

0.17

0.00

70.

120.

003

0.50

3.07

6.57

41.

962.

153

1.18

0.61

30.

760.

205

0.49

0.07

00.

300.

022

0.22

0.01

00.

150.

004

0.60

2.36

3.03

11.

420.

859

0.91

0.28

70.

580.

097

0.36

0.03

10.

260.

014

0.18

0.00

60.

120.

002

0.70

2.75

4.05

41.

661.

145

1.06

0.38

10.

680.

129

0.42

0.04

10.

300.

018

0.21

0.00

70.

140.

003

0.80

3.14

5.22

11.

891.

469

1.21

0.48

70.

780.

164

0.49

0.05

20.

340.

023

0.24

0.00

90.

160.

004

0.90

3.54

6.53

22.

131.

831

1.36

0.60

60.

870.

204

0.55

0.06

50.

390.

028

0.27

0.01

20.

180.

004

1.00

2.37

2.23

31.

510.

737

0.97

0.24

70.

610.

078

0.43

0.03

40.

300.

014

0.20

0.00

5

Page 31: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

31

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

1.20

2.84

3.15

11.

821.

035

1.17

0.34

60.

730.

109

0.52

0.04

70.

360.

019

0.24

0.00

7

1.40

3.31

4.22

22.

121.

382

1.36

0.46

00.

850.

145

0.60

0.06

30.

420.

026

0.28

0.01

0

1.60

2.42

1.77

71.

550.

590

0.97

0.18

50.

690.

080

0.48

0.03

30.

320.

012

1.80

2.73

2.22

01.

750.

662

1.09

0.23

00.

770.

099

0.54

0.04

00.

360.

015

2.00

3.03

2.71

11.

940.

801

1.21

0.28

00.

860.

120

0.60

0.04

90.

400.

018

2.20

3.33

3.25

02.

140.

951

1.34

0.33

40.

950.

143

0.65

0.05

80.

440.

022

2.40

2.33

1.11

21.

460.

393

1.03

0.16

80.

710.

068

0.48

0.02

6

2.60

2.53

1.28

61.

580.

456

1.12

0.19

50.

770.

079

0.52

0.03

0

2.80

2.72

1.47

01.

700.

524

1.20

0.22

40.

830.

091

0.56

0.03

4

3.00

2.91

1.66

61.

820.

596

1.29

0.25

50.

890.

103

0.60

0.03

9

3.20

3.11

1.87

21.

940.

673

1.38

0.28

70.

950.

116

0.64

0.04

3

3.40

3.30

2.08

92.

060.

754

1.46

0.32

11.

010.

130

0.68

0.04

8

3.60

3.50

2.31

72.

190.

839

1.55

0.35

81.

070.

144

0.72

0.05

4

3.80

2.31

0.93

01.

630.

396

1.13

0.16

00.

760.

059

4.00

2.43

1.02

41.

720.

435

1.19

0.17

50.

800.

065

4.20

2.55

1.12

31.

810.

477

1.25

0.19

20.

840.

071

4.40

2.67

1.22

71.

890.

521

1.31

0.20

90.

880.

078

4.60

2.79

1.33

51.

980.

566

1.37

0.22

70.

920.

085

4.80

2.91

1.44

72.

070.

613

1.43

0.24

60.

950.

091

5.00

3.03

1.56

32.

150.

662

1.49

0.26

60.

990.

099

5.20

3.16

1.68

52.

240.

713

1.55

0.28

61.

030.

106

5.40

3.28

1.81

02.

320.

766

1.61

0.30

71.

070.

114

5.60

3.40

1.94

02.

410.

820

1.67

0.32

81.

110.

122

Page 32: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

32

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 2

.825

x 3

.532

x 4

.440

x 5

.550

x 6

.963

x 8

.675

x 1

0.3

90 x

12.

311

0 x

15.0

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

5.80

3.52

2.07

52.

500.

876

1.73

0.35

11.

150.

130

6.00

2.58

0.93

41.

790.

374

1.19

0.13

8

6.20

2.67

0.99

41.

850.

398

1.23

0.14

7

6.40

2.75

1.05

61.

910.

422

1.27

0.15

6

6.80

2.93

1.18

52.

020.

473

1.35

0.17

4

7.00

3.01

1.25

22.

080.

499

1.39

0.18

4

7.20

3.10

1.32

12.

140.

527

1.43

0.19

4

7.40

3.18

1.39

22.

200.

555

1.47

0.20

4

7.60

3.27

1.46

42.

260.

583

1.51

0.21

5

7.80

3.36

1.53

92.

320.

613

1.55

0.22

5

8.00

3.44

1.61

52.

380.

643

1.59

0.23

6

8.20

3.53

1.69

32.

440.

673

1.63

0.24

8

8.60

2.56

0.73

71.

710.

271

9.00

2.68

0.80

31.

790.

295

9.60

2.86

0.90

81.

910.

333

10.0

0

2.

980.

981

1.99

0.35

9

11.0

0

3.

271.

176

2.19

0.43

0

12.0

0

3.

571.

389

2.39

0.50

7

13.0

0

2.

590.

590

14.0

0

2.

790.

679

15.0

0

2.

980.

774

16.0

0

3.

180.

875

17.0

0

3.

380.

983

17.4

0

3.

461.

027

17.6

0

3.

501.

050

Page 33: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

33

P P - R p l u m b i n g s y s t e m

PPR SDR6/S2.5- K = 0.01; WATER – Temperature: 10 oC. Density: 999.77 kg/m3; Dynamic viscosity: 0.00131 kg/m sQ [l/s] – flow; R [kPa/m]- pressure drop; v [m/s]- velocity of flow

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

0.01

0.07

0.01

8

0.02

0.15

0.03

50.

090.

014

0.06

0.00

5

0.03

0.22

0.08

80.

140.

021

0.08

0.00

80.

050.

003

0.04

0.29

0.14

40.

180.

049

0.11

0.01

10.

070.

006

0.05

0.37

0.21

00.

230.

071

0.14

0.02

30.

090.

009

0.06

0.44

0.28

80.

280.

097

0.17

0.03

10.

110.

010

0.07

0.00

4

0.07

0.51

0.37

60.

320.

127

0.20

0.04

00.

130.

013

0.08

0.00

5

0.08

0.58

0.47

30.

370.

159

0.23

0.05

00.

140.

017

0.09

0.00

6

0.09

0.66

0.58

10.

420.

195

0.25

0.06

10.

160.

020

0.10

0.00

70.

060.

002

0.10

0.73

0.69

80.

460.

234

0.28

0.07

40.

180.

024

0.11

0.00

90.

070.

003

0.12

0.88

0.96

10.

550.

322

0.34

0.10

10.

220.

033

0.14

0.01

20.

090.

004

0.14

1.02

1.26

00.

650.

421

0.40

0.13

10.

250.

043

0.16

0.01

50.

100.

005

0.07

0.00

2

0.16

1.17

1.59

50.

740.

532

0.45

0.16

60.

290.

055

0.18

0.01

90.

120.

007

0.08

0.00

3

0.18

1.32

1.96

50.

830.

654

0.51

0.20

30.

320.

067

0.21

0.02

40.

130.

008

0.09

0.00

4

0.20

1.46

2.37

00.

920.

787

0.57

0.24

40.

360.

075

0.23

0.02

80.

140.

010

0.10

0.00

40.

070.

002

0.30

2.19

4.89

91.

391.

615

0.85

0.49

80.

540.

157

0.34

0.05

70.

220.

019

0.15

0.00

80.

110.

004

0.40

2.92

8.24

51.

852.

703

1.13

0.83

00.

720.

265

0.46

0.09

40.

290.

032

0.20

0.01

40.

140.

006

0.50

3.65

12.3

92.

314.

041

1.42

1.23

50.

900.

398

0.57

0.13

90.

360.

047

0.25

0.02

00.

180.

009

0.12

0.00

3

0.60

2.77

5.62

51.

701.

713

1.08

0.55

40.

680.

192

0.43

0.06

40.

310.

028

0.21

0.01

20.

140.

005

0.70

3.23

7.44

91.

982.

261

1.26

0.73

40.

800.

252

0.51

0.08

40.

360.

037

0.25

0.01

50.

170.

006

0.80

2.27

2.87

91.

440.

936

0.91

0.32

00.

580.

107

0.41

0.04

60.

280.

019

0.19

0.00

7

0.90

2.55

3.56

51.

621.

160

1.03

0.39

50.

650.

131

0.46

0.05

70.

320.

024

0.21

0.00

9

1.00

2.83

4.31

91.

801.

383

1.14

0.47

60.

720.

158

0.51

0.06

90.

350.

029

0.24

0.01

1

Page 34: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

34

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

1.20

3.40

6.02

72.

161.

935

1.37

0.66

00.

870.

219

0.61

0.09

50.

420.

040

0.28

0.01

5

1.40

2.52

2.57

31.

600.

872

1.01

0.28

80.

710.

125

0.50

0.05

20.

330.

020

1.60

2.88

3.29

41.

831.

109

1.15

0.36

60.

810.

158

0.57

0.06

60.

380.

025

1.80

3.24

4.20

72.

051.

373

1.30

0.45

20.

920.

195

0.64

0.08

10.

430.

031

2.00

2.28

1.66

21.

440.

547

1.02

0.23

60.

710.

098

0.47

0.03

7

2.20

2.51

1.97

71.

590.

650

1.12

0.28

00.

780.

116

0.52

0.04

4

2.40

2.74

2.31

81.

730.

761

1.22

0.32

70.

850.

136

0.57

0.05

2

2.60

2.97

2.68

31.

880.

879

1.32

0.37

80.

920.

157

0.61

0.05

9

2.80

3.20

3.07

32.

021.

005

1.43

0.43

20.

990.

179

0.66

0.06

8

3.00

3.42

3.48

92.

171.

140

1.53

0.48

91.

060.

203

0.71

0.07

7

3.20

2.31

1.28

21.

630.

550

1.13

0.22

80.

760.

086

3.40

2.45

1.43

21.

730.

613

1.20

0.25

40.

800.

096

3.60

2.60

1.58

91.

830.

680

1.27

0.28

10.

850.

106

3.80

2.74

1.75

41.

940.

751

1.34

0.31

00.

900.

117

4.00

2.89

1.92

72.

040.

824

1.41

0.34

00.

950.

129

4.20

3.03

2.10

82.

140.

901

1.49

0.37

20.

990.

140

4.40

3.18

2.29

62.

240.

980

1.56

0.40

41.

040.

153

4.60

3.32

2.49

12.

341.

063

1.63

0.43

81.

090.

165

4.80

3.46

2.69

42.

441.

149

1.70

0.47

31.

130.

178

5.00

2.55

1.23

81.

770.

510

1.18

0.19

2

5.20

2.65

1.33

11.

840.

548

1.23

0.20

6

5.40

2.75

1.42

61.

910.

586

1.28

0.22

1

5.60

2.85

1.52

41.

980.

627

1.32

0.23

6

Page 35: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

35

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

5.80

2.95

1.62

52.

050.

668

1.37

0.25

1

6.00

3.06

1.72

92.

120.

710

1.42

0.26

7

6.20

3.16

1.83

72.

190.

754

1.47

0.28

3

6.40

3.26

1.94

72.

260.

799

1.51

0.30

0

6.80

3.46

2.17

72.

410.

893

1.61

0.33

5

7.00

3.57

2.29

72.

480.

942

1.65

0.35

3

7.20

2.55

0.99

11.

700.

372

7.40

2.62

1.04

21.

750.

391

7.60

2.69

1.09

51.

800.

410

7.80

2.76

1.14

81.

840.

430

8.00

2.83

1.20

31.

890.

450

8.20

2.90

1.25

91.

940.

471

8.60

3.04

1.37

32.

030.

514

9.00

3.18

1.49

42.

130.

558

9.60

3.40

1.68

22.

270.

628

10.0

0

3.

541.

814

2.36

0.67

7

11.0

0

2.

600.

806

12.0

0

2.

840.

946

13.0

0

3.

071.

096

14.0

0

3.

311.

257

15.0

0

3.

541.

428

Page 36: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

36

P P - R p l u m b i n g s y s t e m

PPR SDR6/S2.5- K = 0.01; WATER - Temperature 50 oC. Density: 988.02 kg/m3; Dynamic viscosity : 0.00055 kg/m sQ [l/s] – flow; R [kPa/m]- pressure drop; v [m/s]- velocity of flow

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

0.01

0.07

0.00

7

0.02

0.15

0.03

40.

090.

011

0.06

0.00

4

0.03

0.22

0.06

80.

140.

023

0.08

0.00

70.

050.

002

0.04

0.29

0.11

20.

180.

038

0.11

0.01

20.

070.

004

0.05

0.37

0.16

60.

230.

055

0.14

0.01

70.

090.

006

0.06

0.00

2

0.06

0.44

0.22

80.

280.

076

0.17

0.02

40.

110.

008

0.07

0.00

3

0.07

0.51

0.30

00.

320.

100

0.20

0.03

10.

130.

011

0.08

0.00

4

0.08

0.58

0.38

00.

370.

126

0.23

0.03

90.

140.

013

0.09

0.00

5

0.09

0.66

0.46

80.

420.

155

0.25

0.04

80.

160.

016

0.10

0.00

6

0.10

0.73

0.56

50.

460.

187

0.28

0.05

80.

180.

020

0.11

0.00

70.

070.

002

0.12

0.88

0.78

40.

550.

259

0.34

0.08

00.

220.

027

0.14

0.00

90.

090.

003

0.14

1.02

1.03

50.

650.

341

0.40

0.10

50.

250.

035

0.16

0.01

20.

100.

004

0.16

1.17

1.31

80.

740.

433

0.45

0.13

30.

290.

045

0.18

0.01

50.

120.

005

0.08

0.00

2

0.18

1.32

1.63

30.

830.

535

0.51

0.16

40.

320.

055

0.21

0.01

90.

130.

006

0.09

0.00

3

0.20

1.46

1.97

90.

920.

647

0.57

0.19

80.

360.

066

0.23

0.02

20.

140.

007

0.10

0.00

3

0.30

2.19

4.17

11.

391.

350

0.85

0.41

00.

540.

137

0.34

0.04

60.

220.

015

0.15

0.00

70.

110.

003

0.40

2.92

7.12

21.

852.

289

1.13

0.69

00.

720.

229

0.46

0.07

60.

290.

025

0.20

0.01

10.

140.

005

0.50

2.31

3.45

81.

421.

037

0.90

0.34

30.

570.

114

0.36

0.03

80.

250.

016

0.18

0.00

70.

120.

003

0.60

2.77

4.85

61.

701.

450

1.08

0.47

70.

680.

158

0.43

0.05

20.

310.

023

0.21

0.00

90.

140.

004

0.70

3.23

6.48

11.

981.

927

1.26

0.63

20.

800.

209

0.51

0.06

90.

360.

030

0.25

0.01

20.

170.

005

0.80

2.27

2.46

91.

440.

807

0.91

0.26

60.

580.

088

0.41

0.03

80.

280.

016

0.19

0.00

6

0.90

2.55

3.07

41.

621.

003

1.03

0.32

90.

650.

108

0.46

0.04

70.

320.

019

0.21

0.00

7

1.00

2.83

3.74

21.

801.

218

1.14

0.39

90.

720.

131

0.51

0.05

60.

350.

023

0.24

0.00

9

Page 37: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

37

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

1.20

3.40

5.26

82.

161.

707

1.37

0.55

70.

870.

182

0.61

0.07

80.

420.

032

0.28

0.01

2

1.40

2.52

2.27

41.

600.

740

1.01

0.24

10.

710.

103

0.50

0.04

30.

330.

016

1.60

2.88

2.91

81.

830.

947

1.15

0.30

80.

810.

132

0.57

0.05

40.

380.

021

1.80

3.24

3.64

02.

051.

178

1.30

0.38

20.

920.

163

0.64

0.06

70.

430.

025

2.00

3.60

4.43

92.

281.

432

1.44

0.46

41.

020.

198

0.71

0.08

20.

470.

031

2.20

2.51

1.71

11.

590.

553

1.12

0.23

50.

780.

097

0.52

0.03

6

2.40

2.74

2.01

31.

730.

649

1.22

0.27

60.

850.

114

0.57

0.04

3

2.60

2.97

2.33

91.

880.

753

1.32

0.32

00.

920.

131

0.61

0.04

9

2.80

3.20

2.68

82.

020.

864

1.43

0.36

70.

990.

150

0.66

0.05

6

3.00

3.42

3.06

12.

170.

982

1.53

0.41

61.

060.

171

0.71

0.06

4

3.20

2.31

1.10

81.

630.

469

1.13

0.19

20.

760.

072

3.40

2.45

1.24

01.

730.

525

1.20

0.21

50.

800.

080

3.60

2.60

1.38

01.

830.

583

1.27

0.23

80.

850.

089

3.80

2.74

1.52

71.

940.

645

1.34

0.26

30.

900.

098

4.00

2.89

1.68

12.

040.

709

1.41

0.29

00.

950.

108

4.20

3.03

1.84

32.

140.

777

1.49

0.31

70.

990.

118

4.40

3.18

2.01

12.

240.

847

1.56

0.34

51.

040.

129

4.60

3.32

2.18

72.

340.

921

1.63

0.37

51.

090.

140

4.80

3.46

2.36

92.

440.

997

1.70

0.40

61.

130.

151

5.00

2.55

1.07

61.

770.

437

1.18

0.16

3

5.20

2.65

1.15

81.

840.

470

1.23

0.17

5

5.40

2.75

1.24

31.

910.

505

1.28

0.18

8

5.60

2.85

1.33

01.

980.

540

1.32

0.20

1

Page 38: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

38

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

5.80

2.95

1.42

12.

050.

576

1.37

0.21

4

6.00

3.06

1.51

42.

120.

614

1.42

0.22

8

6.20

3.16

1.61

12.

190.

653

1.47

0.24

2

6.40

3.26

1.71

02.

260.

692

1.51

0.25

7

6.80

3.46

1.91

72.

410.

775

1.61

0.28

7

7.00

3.57

2.02

52.

480.

819

1.65

0.30

3

7.20

2.55

0.86

31.

700.

319

7.40

2.62

0.90

81.

750.

336

7.60

2.69

0.95

51.

800.

353

7.80

2.76

1.00

31.

840.

370

8.00

2.83

1.05

21.

890.

388

8.20

2.90

1.10

11.

940.

406

8.60

3.04

1.20

52.

030.

444

9.00

3.18

1.31

22.

130.

483

9.60

3.40

1.48

22.

270.

545

10.0

0

3.

541.

601

2.36

0.58

9

11.0

0

2.

600.

704

12.0

0

2.

840.

829

13.0

0

3.

070.

963

14.0

0

3.

311.

108

15.0

0

3.

541.

262

Page 39: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

39

P P - R p l u m b i n g s y s t e m

PPR SDR6/S2.5- K = 0.01; WATER – Temperature: 80 oC. Density: 971.6 kg/m3; Dynamic viscosity: 0.00036 kg/m sQ [l/s] – flow; R [kPa/m]- pressure drop; v [m/s]- velocity of flow

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

0.01

0.07

0.00

9

0.02

0.15

0.03

0

0.

060.

003

0.03

0.22

0.06

00.

140.

020

0.08

0.00

60.

050.

002

0.04

0.29

0.10

00.

180.

033

0.11

0.01

00.

070.

004

0.05

0.37

0.14

80.

230.

049

0.14

0.01

50.

090.

005

0.06

0.44

0.20

50.

280.

068

0.17

0.02

10.

110.

007

0.07

0.00

2

0.07

0.51

0.27

00.

320.

089

0.20

0.02

80.

130.

009

0.08

0.00

3

0.08

0.58

0.34

30.

370.

113

0.23

0.03

50.

140.

012

0.09

0.00

4

0.09

0.66

0.42

40.

420.

139

0.25

0.04

30.

160.

015

0.10

0.00

5

0.10

0.73

0.51

30.

460.

168

0.28

0.05

20.

180.

017

0.11

0.00

60.

070.

002

0.12

0.88

0.71

40.

550.

234

0.34

0.07

20.

220.

024

0.14

0.00

80.

090.

003

0.14

1.02

0.94

50.

650.

309

0.40

0.09

40.

250.

032

0.16

0.01

10.

100.

004

0.16

1.17

1.20

80.

740.

393

0.45

0.12

00.

290.

040

0.18

0.01

30.

120.

005

0.18

1.32

1.50

00.

830.

487

0.51

0.14

80.

320.

049

0.21

0.01

70.

130.

006

0.09

0.00

2

0.20

1.46

1.82

30.

920.

590

0.57

0.17

90.

360.

060

0.23

0.02

00.

140.

007

0.10

0.00

3

0.30

2.19

3.88

01.

391.

243

0.85

0.37

40.

540.

124

0.34

0.04

10.

220.

014

0.15

0.00

60.

110.

002

0.40

2.92

6.67

11.

852.

122

1.13

0.63

40.

720.

209

0.46

0.06

90.

290.

023

0.20

0.01

00.

140.

004

0.50

2.31

3.22

41.

420.

957

0.90

0.31

30.

570.

103

0.36

0.03

40.

250.

015

0.18

0.00

60.

120.

002

0.60

2.77

4.54

61.

701.

343

1.08

0.43

80.

680.

144

0.43

0.04

70.

310.

020

0.21

0.00

80.

140.

003

0.70

3.23

6.08

91.

981.

792

1.26

0.58

20.

800.

191

0.51

0.06

20.

360.

027

0.25

0.01

10.

170.

004

0.80

2.27

2.30

21.

440.

746

0.91

0.24

30.

580.

080

0.41

0.03

40.

280.

014

0.19

0.00

5

0.90

2.55

2.87

41.

620.

928

1.03

0.30

20.

650.

099

0.46

0.04

20.

320.

018

0.21

0.00

7

1.00

2.83

3.50

81.

801.

130

1.14

0.36

70.

720.

120

0.51

0.05

10.

350.

021

0.24

0.00

8

Page 40: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

40

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

1.20

3.40

4.95

82.

161.

591

1.37

0.51

50.

870.

167

0.61

0.07

10.

420.

029

0.28

0.01

1

1.40

2.52

2.12

71.

600.

685

1.01

0.22

20.

710.

094

0.50

0.03

90.

330.

015

1.60

2.88

2.73

71.

830.

880

1.15

0.28

40.

810.

121

0.57

0.05

00.

380.

019

1.80

3.24

3.42

42.

051.

097

1.30

0.35

30.

920.

150

0.64

0.06

10.

430.

023

2.00

3.60

4.18

52.

281.

338

1.44

0.42

91.

020.

182

0.71

0.07

50.

470.

028

2.20

2.51

1.60

11.

590.

513

1.12

0.21

70.

780.

089

0.52

0.03

3

2.40

2.74

1.88

71.

730.

603

1.22

0.25

50.

850.

104

0.57

0.03

9

2.60

2.97

2.19

71.

880.

701

1.32

0.29

60.

920.

121

0.61

0.04

5

2.80

3.20

2.52

92.

020.

805

1.43

0.33

90.

990.

138

0.66

0.05

2

3.00

3.42

2.88

42.

170.

917

1.53

0.38

61.

060.

157

0.71

0.05

9

3.20

2.31

1.03

51.

630.

436

1.13

0.17

70.

760.

066

3.40

2.45

1.16

11.

730.

488

1.20

0.19

80.

800.

074

3.60

2.60

1.29

31.

830.

543

1.27

0.22

00.

850.

082

3.80

2.74

1.43

31.

940.

601

1.34

0.24

40.

900.

091

4.00

2.89

1.57

92.

040.

662

1.41

0.26

80.

950.

100

4.20

3.03

1.73

32.

140.

725

1.49

0.29

40.

990.

109

4.40

3.18

1.89

32.

240.

792

1.56

0.32

01.

040.

119

4.60

3.32

2.06

02.

340.

861

1.63

0.34

81.

090.

129

4.80

3.46

2.23

42.

440.

933

1.70

0.37

71.

130.

139

5.00

2.55

1.00

81.

770.

407

1.18

0.15

0

5.20

2.65

1.08

61.

840.

438

1.23

0.16

2

5.40

2.75

1.16

61.

910.

470

1.28

0.17

4

5.60

2.85

1.25

01.

980.

504

1.32

0.18

6

Page 41: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

41

P P - R p l u m b i n g s y s t e m

d nxen

[mm

]20

x 3

.425

x 4

.232

x 5

.440

x 6

.750

x 8

.363

x 1

0.5

75 x

12.

590

x 1

5.0

110

x 18

.3

Q

vR

vR

vR

vR

vR

vR

vR

vR

vR

[l/s]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

][m

/s]

[kPa

/m]

[m/s

][k

Pa/m

]

5.80

2.95

1.33

62.

050.

538

1.37

0.19

8

6.00

3.06

1.42

52.

120.

573

1.42

0.21

1

6.20

3.16

1.51

62.

190.

610

1.47

0.22

5

6.40

3.26

1.61

12.

260.

648

1.51

0.23

8

6.80

3.46

1.80

82.

410.

726

1.61

0.26

7

7.00

3.57

1.91

12.

480.

767

1.65

0.28

2

7.20

2.55

0.80

91.

700.

297

7.40

2.62

0.85

21.

750.

313

7.60

2.69

0.89

61.

800.

329

7.80

2.76

0.94

21.

840.

345

8.00

2.83

0.98

81.

890.

362

8.20

2.90

1.03

61.

940.

379

8.60

3.04

1.13

42.

030.

415

9.00

3.18

1.23

62.

130.

452

9.60

3.40

1.39

82.

270.

510

10.0

0

3.

541.

511

2.36

0.55

1

11.0

0

2.

600.

660

12.0

0

2.

840.

779

13.0

0

3.

070.

907

14.0

0

3.

311.

045

15.0

0

3.

541.

192

Page 42: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

42

P P - R p l u m b i n g s y s t e m

Local pressure loss in fittings (ζ coefficient)

Socket 0.25

Reduction

la 1 dimension 0.4

la a-II-a dimensions 0.5

a a-III-a dimensions 0.6

Elbow

90o 1.2

45o 0.6

Tee

0.25

1.2

0.8

1.8

3

Male threaded adaptor 0.7

Female threaded adaptor 0.5

Male threaded elbow 1.6

Female threaded elbow 1.4

Male threaded tee

20 x 3/4" 1.4

20 x 1/2" ; 25 x 3/4" ; 32 x 1" 1.6

25 x 1/2" ; 32 x 3/4" 1.8

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43

P P - R p l u m b i n g s y s t e m

ANNEX 3: NORMATIVE REFERENCES

SR EN ISO 15874 - 1:2013. Plastic piping systems for hot and cold water installations – Polypropylene (PP) - Part 1: GeneralSR EN ISO 15874-2:2013. Plastics piping systems for hot and cold water installations. Polypropylene (PP) - Part 2: Pipes SR EN ISO 15874-3:2013. Plastics piping systems for hot and cold water installations - Polypropylene (PP) - Part 3: Fittings SR EN ISO 15874-5:2013. Plastics piping systems for hot and cold water installations - Polypropylene (PP) - Part 5: Fitness for purpose of the systemEN ISO15874 - 7:2003. Plastic piping systems for hot and cold water installations - Polypropylene (PP) - Part 7: Guidance for the assessmentDIN 8077. Polypropylene (PP) pipes - PP-H, PP-B, PP-R, PP-RCT – DimensionsDIN 8078. Polypropylene (PP) pipes - PP-H, PP-B, PP-R, PP-RCT - General quality requirements and testingDVS 2207. Welding of thermoplasticsDVS 2208. Welding machines and devices of termoplastics ISO/TR 10358:1993. Plastics pipes and fittings -Combined chemical-resistance classification tableISO 3213. Polypropylene (PP) pipes - Effect of time and temperature on the expected strengthISO 1167-1. Thermoplastics pipes, fittings and assemblies for the conveyance of fluids. Determination of the resistance to internal pressure. Parst 1: General methodISO 1167-2. Thermoplastics pipes, fittings and assemblies for the conveyance of fluids - Determination of the resistance to internal pressure - Part 2: Preparation of pipe test piecesISO 1043-1. Plastics – Symbols and abbreviated – Part 1: Basic polymers and their special characteristicsISO 4065. Thermoplastics pipes – Universal wall thickness tableISO 472. Plastics – VocabularyI 9 :2013. Norms regarding the design. execution and use of sanitary installations related to buildings (Romanian Norm)

Page 44: TECHNICAL BOOK PP-R plumbing system (PP-R)7 PP-R plumbing system 4.5 Marking of pipes The pipes can e identify by mark. The pipes marking is done by ink jet on the entire length, the

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