tech papers - sumiriko italy s.p.a.€¦ · poka joke quick connectors quick connector solutions...

TECHPAPER IAA 2015| 1

TECH PAPERS

• SCR Pipes• Genestar Fuel Pipes• Carbon Canister• Filler Neck• Vacuum Pipes• A/C Pipes• HP/S Pipes• TOC Pipes• Quick Connectors

Agenda

• SumiRiko Business Development Department

Contact

[email protected] Tel. +39 011.98.68.61


Selective Catalitic Reduction system

• Ad Blue Chemical resistance• Various sizes and shape (corrugated)• Heated pipe for 12 V and 24 V• Heated Quick Connector solutions

Features

Benefits• Reliability• Layout• Heating Time

• R&D Status: Prototype• Schedule: Serial Production 2016

SCR Heated and Not Heated Pipes

Performance Measurements• R&D Status: Production• Schedule:Serial Production from 2010

Not Heated Pipes

Heated Pipes


Contact



Genestar Molecules Fuel Pipe Family

• Excellent Barrier Layer(both USA LEV III and BEIJING 6)

• Artic cold impact resistance SourGasoline resistance up to 180 PN

• Excellent strenght to E22 and E100• Excellent resistance to Oil• Full Oligomer free

Features

Benefits• Cost/Performances• Straight & Corrugated shape• Conductive & not conductive types

• R&D Status: Released FCA & VW

ML11 Fuel Pipe Structure

Performance Measurements Applications• Fuel Pipes• TOC pipes• Plastic A/C Pipes R134A / 1234YF

MLT EVOH

MLT ETFE

MLT PVDF

MLT PBN

Genestar - DB1078

CE 10 g/m/Cycle CARB

24

21,7

9,3

1,3

0,9

0

5

10

15

20

25

PERMEATION FUEL LINE 8X10 - CARB CYCLE FUEL CE10(aged 500 h 40°C - test with fuel filled tube in pression)


Contact



Poka Joke Quick Connectors

Quick Connector solutions

• SAE approved Quick Connectors• Two solutions available• Pull Tab• Push Lock• Current Production: 8 Mln pcs/Y• Production in Mexico, Japan, Thailand

Features

Benefits

• R&D Status: Released Nissan, Honda, Mazda, ToyotaPerformance Measurements

Applications• Fuel Pipes

Check by Feeling of well-fitted and clicks

Lock the pipe Double action

Check by releasing the pull –tab type ofsecondary lock

• Cost/Performance• Pull Tab with evidence of correct assembly• Conduction/not conductive


Contact



Carbon Canister Euro VI / USA LEV III / CHINA BEIJING 6

• CFD simulation for low emissionand high efficiency purge layout

• Pressure Drop simulation• Bleed Emissions Solutions• BETP SHED tests in EMEA & CHINA

Features

Benefits• Cost/Performances• Reduce time-to-market• Over 25 Y experience in BETP test• Complex layout with integrated

functions (OBD, Aif filer, Brackets,..)

Design

Performance MeasurementsApplications• Euro IV, V, VI• USA LEV I, LEV II, LEV III• China Beijing 5, Beijing 6

SHED AIR CONDITIONING

FID

MINISHED

MICROSHED

A

HC

+

HC

+

HC

+

HC

+

HC

+

------

++++++

Shed air sample

H2Synthetic air

Burner

F.I.D.

BETP EMISSIONS BELOW 3 mg @ CARB profile


Contact



FILLER NECK

• CFD simulation for emission reductionduring ORVR performance

• Full Metail solution for improved crashresistance

• Full Plastic solution with weight andcost reduction

Features

Benefits• Cost/Performances• Reduce time-to-market• Plastic solution -30% Weight Vs

Blow Molded solution• Cap Less option available• In House Rubber hose LP production

Metal and Plastic Design

Performance Measurements

Applications• Euro IV, V, VI• USA LEV I, LEV II, LEV III• China Beijing 5, Beijing 6


Contact



VACUUM PIPE

• MLT solutions for High Temperatureresistance (up 150°C)

• Dedicated Valve design• Dedicated S&S Pressure sensor Design• PA Metal coated pipe for extreme T.

Features

Benefits

• Cost/Performances• Reduce time-to-market• Integrated Design Tube, Valve, QC• 100% Leak Test in Vacuum• S&S Sensor in production since 2010

Design for standard application & Start/Stop systems

Performance MeasurementsApplications• EMEA• SOUTH AMERICA• USA• CHINA


Contact



AIR CONDITIONING PIPES

• A/C Pipe for 1234a & 1234YF gas• IHX option available• High NVH competence and Know-how• Innovative Fitting design• Available Plastic Liquid Line solutions

Features

Benefits• Cost/Performances• Reduce time-to-market• IHX improved heat exchange +12%• Barrier Hose In production• Veneer Hose in development• R744 Gas solution in development• In house Rubber Hose production

Standard Design & Internal Heat Exchange (IHX) / R134a & 1234YF


Applications• EMEA• SOUTH AMERICA• USA• CHINA

New IHX cross-section type 3:

846W +12,3%


Contact



HYDRAULIC POWER STEERING

Design


TEMPERATURE REDUCTIONNOISE REDUCTION

• Hydraulic P/S for LD, MD and HD• High NVH competence and Know-how• Innovative Fitting design• High performance cooler design

Features

Benefits• Cost/Performances• Reduce time-to-market• Various hose HP & LP in production

also for NVH solutions• Dedicated design for Cooler• High corrosion resistance coatings

Applications

• EMEA• SOUTH AMERICA• CHINA


Contact



TRANSMISSION OIL COOLING with THERMOSTAT

Design


• Plastic and Metal + Rubber Solutions• Integrated Wax Thermostat Design• High Temperature resistance pipes• High Corrosion resistance

Features

Benefits• Cost/Performances• Reduce time-to-market• Dedicated Wax Thermostat Design• Various Fitting for Rubber or Plastic• Setable Wax T Sensor

Applications• EMEA• SOUTH AMERICA• USA• CHINA


Contact



COMPUTATIONAL FLUID DYNAMICS (CFD)

Applications• Carbon Canister• Metal & Plastic Filler Neck• Wax Thermostat• Bending Metal Pipes• Extrusion Plastic Pipes


Contact



NOISE VIBRATION HARSHNESS (NVH)

Applications• HPS• TOC• A/C• ENGINE FUEL PIPES


Contact


tech papers - sumiriko italy s.p.a.€¦ · poka joke quick connectors quick connector solutions...

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