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Standard products Tasmania 2010

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Standard productsTasmania 2010

A catalogue of standard products manufactured at Humes Invermay. All products are cast with means of lifting unless otherwise specified. Other products can be manufactured to your specifications on request.

Standard products

Humes19 - 25 Churchill Park Drive

Invermay TAS 7248

Phone: 03 6335 6300 Fax: 03 6335 6330

Table of contents600mm dia. access chamber shaft and cover .............................................................. 1900mm dia. access chamber shaft and cover .............................................................. 2750mm surround and covers (1010 dia.) ......................................................................... 31050mm dia. access chamber shaft ............................................................................... 41350mm surround and cover ........................................................................................... 51430mm offset light duty surround and covers .............................................................. 61420mm offset heavy duty surround and class D cover ............................................... 71050 – 600mm conical top ................................................................................................ 8Junction pit frames and covers ........................................................................................ 91120mm square frame and cover ................................................................................. 10Side entry pit frame with circular cover ........................................................................ 11Side entry pit frame with rectangular cover .................................................................. 12Side entry pit frame (mountable kerb) - DMR type ..................................................... 13Side entry pit frame (mountable kerb) - DMR type ..................................................... 14Gully pit lintels and grates ............................................................................................... 15Half section spoon drain ................................................................................................. 16Gutter crossing ................................................................................................................. 17Mini headwall and subsoil endwall ................................................................................ 18Mountable Kerbs .............................................................................................................. 19Tapered channel (batter) ............................................................................................... 201200 litre Humepit (gray water pit) ................................................................................ 21Rural headwalls ................................................................................................................ 22Stormwater pits, risers and grates (900 x 600, 900 x 900) ............................................. 23Stormwater pits, risers and grates (300 x 300) ............................................................... 24Stormwater pits, risers and grates (400 x 400) ............................................................... 25Stormwater pits, risers and grates (500 x 500) ............................................................... 26Stormwater pits, risers and grates (600 x 600) ............................................................... 27Stormwater pit and risers (LCC type with sump 850 x 750) ......................................... 28

1

50

700

680

600

50

700

680

600

600mm dia. access chamber shaft and coverThis product is not manufactured with step iron holes or lifting lugs, so must be manouvered with chains/strap.

Sections join together with butt joints. As with all shafts, to achieve a water tight seal, mortar or similar will have to be applied to all joints. The 600 plain cover is suitable for stormwater applications and pedestrian traffic. For traffic and sewer applications refer page 3 (750 surround with light duty or heavy duty gatic cover).

Description Number Mass (t)

600mm shaft sections various 0.243/m

600mm plain concrete cover 5027055 0.055

ShaftShafts are centrifugally spun (not vertically cast) giving a very high strength reinforced concrete. These are available in 0.31, 0.61, 0.91 and 1.22 metre lengths. This allows smaller, more manageable sections to be stacked if handling is a problem.

Cover600mm plain concrete cover with built in rebate.

Fitted with 1no. recessed steel galvanised lifting handle.

Figure 1.1 – Cover cross section

Figure 1.2 – 600mm shaft

2

900mm dia. access chamber shaft and coverThe 900mm shaft is manufactured with 2 x 1.3t lifting lugs at the spigot end for handling and may be fitted with the 750 surround (refer page 3), or various covers for appropriate applications. Any section may be cast with a base except 0.31m length section. When a section is cast with a base the effective length of the section when installed is reduced by approx 40 - 60mm. Section joints are internal flush joints (FJ), therefore mortar or similar should be applied to joint gaps where a water tight seal is required.

Description Number Mass (t)

900mm shaft sections various 0.443/m

1300 x 100mm base various 0.336

ShaftShafts are centrifugally spun, not vertically cast, giving a very dense, high strength reinforced concrete. Available in lengths of 0.31, 0.61, 0.91, 1.22, 1.53, 1.83, 2.14 and 2.44 metres. The cost of a 0.91m section is about the same as the cost of 3 x 0.31m sections allowing smaller, more manageable sections to be joined if handling is an issue on site due to product mass.

CoverRefer to 750 surround and covers on page 3.

BaseShaft sections may be cast with a 1300 x 100mm base upon request. Please order bases in advance as 900mm dia. sections with a base are not stocked.

Figure 2.2 – 900mm shaft Figure 2.3 – Base cross section

915

1029

57

1300

100

915

1029

57

1300

100

Shaft keys in 40-60mm

3

750 surround and coversThis surround suits the 600 and 900mm access chamber shafts or the1050 conical top. It is suitable for pedestrian or non-traffic applications when fitted with banded concrete cover, light traffic when fitted with light duty gatic cover, highway loadings when fitted with heavy duty gatic cover. The gatic covers are gas tight therefore suitable for sewer applications.

Description Number Mass (t)

750 surround 5027065 0.129

710 banded “SW” cover 5027056 0.084

750 surround cast with LD gatic cover 5027066 0.181

750 surround cast with HD gatic cover 5027067 0.181

Hatched surface marked “SW”. Fitted with 2 no. recessed galvanised 1.3t lifting lugs

25 x 5mm galvanised steel band

Figure 3.1 – 710mm banded cover and 750 frame

Figure 3.2 – 710mm banded cover cross section Figure 3.4 – Gatic covers (concrete infill)

Figure 3.3 – 750 frame (1010mm dia.) cross section

1010

697

720

603

82150

1010

697

720

603

82150

Light duty

Heavy duty

4

1050mm dia. access chamber shaftThe 1050mm shaft is available in 0.305m increments and is manufactured with prefab step iron holes (at 375mm centres) and 1.3t lifting lugs at the spigot end. Various surrounds and covers can be fitted for appropriate applications. Any section may be cast with a base except 0.31m, however the effective length of the section when installed is reduced as the key in is 40-60mm into the base. Section joints are internal flush joints (FJ), therefore mortar or similar should be applied to joint gaps where a water tight seal is required.

Description Number Mass (t)

1050mm shaft sections various 0.443/m

1300 x 100mm base various 0.336

ShaftShafts are centrifugally spun, not vertically cast, giving a very dense, high strength reinforced concrete. Available in lengths of 0.31, 0.61, 0.91, 1.22, 1.53, 1.83, 2.14 and 2.44 metre lengths. The cost of a 0.91m section is about the same as the cost of 3 x 0.31m sections allowing smaller, more manageable sections to be joined if handling is an issue on site due to product mass.

CoverRefer to surrounds and covers on pages 5,6,7.

BaseShaft sections may be cast with a 1300 x 100mm base upon request. Please order bases in advance as 1050mm shaft sections with bases are stocked, but not always available in all lengths.

Figure 4.1 – 900mm shaft Figure 4.2 – 900mm base cross section

915

1029

57

1300

100

915

1029

57

1300

100

Shaft keys in 40-60mm

1194

1066

1300

100

64

5

1350mm surround and cover(flying saucer, devonport surround)

This frame is suitable to use for the 1050mm dia. access chamber shaft in non-traffic, stormwater applications. The frame design is only suitable for pedestrian type traffic and cannot be cast with gatic covers. Please refer to pages 6 and 7 for frames and covers suitable for sewer and traffic applications.

Description Number Mass (t)

1350mm surround 5027064 0.358

750mm banded “SW” cover 5027060 0.091

Hatched surface marked “SW”. Fitted with 2 no. recessed galvanised 1.3t lifting lugs

2 no. swiftlift

Figure 5.1 – 750mm banded cover and 1350mm frame

Figure 5.2 – 750mm banded cover cross section

Figure 5.3 – 1350mm frame cross section

25 x 5mm galvanised steel band

13601000

772

747

1372619610

102152

75

6

1430mm offset LD surround and covers(lilydale surround, light duty offset surround)

This frame is designed to suit a 1050mm access chamber shaft and can be cast with a light duty gatic frame and cover which is water and gas tight.

It is suitable for pedestrian areas with the banded concrete cover and light traffic or sewer applications when cast with the gatic cover. Both styles of covers branded “SW” are ex-stock, “S” branded covers are made on request. The total height of frame is 150mm with either type of cover.

Description Number Mass (t)

1430mm offset surround 5027070 0.403

750 banded “SW” cover 5027060 0.091

1430mm offset surround c/w LD gatic cover (Class B) 5027071 0.455

Hatched surface marked “SW”. Fitted with 2 no. recessed galvanised 1.3t lifting lugs

Figure 6.1 – 750mm banded cover and 1430mm offset frame

Figure 6.2 – 750mm banded cover cross section

Figure 6.4 – Light duty gatic cover (concrete infill)

2 no. swiftlift

25 x 5mm galvanised steel band

Figure 6.3 – 1430mm offset frame cross section

150

1390

1000765

745

620

615

1430

50 50

75150

1390

1000765

745

620

615

1430

50 50

75

7

1420mm offset HD surround and class D cover(highway surround, heavy duty offset surround)

This frame is to suit a 1050mm dia access chamber shaft. It is cast with a heavy duty Gatic frame and cover which is water and gas tight. Also suitable for heavy traffic and sewer applications. Covers are usually branded “SW” but can be branded with “S” if requested. The gatic cover extends the height of the surround to overall 250mm and sits up approximately 30mm proud of the concrete surround so that only the surface area of the gatic cover is exposed once pavement is completed.

Description Number Mass (t)

1430mm offset surround (w/o gatic cover)

5027068 0.545

1420mm offset surround c/w HD gatic frame and cover

(Class D)5027069 0.647

Figure 7.2 – Heavy duty gatic cover (concrete infill)

Figure 7.1 – 1420mm offset frame cross section

8

1050 - 600mm conical top(Taper top, Cone)

This unit fits on top of a 1050mm dia. access chamber shaft and reduces the top opening to 610mm ID. It can be fitted with a 750 surround (1010mm dia) cast with various covers (refer page 3). It is suitable for all loadings depending on the type of surround fitted.

Description Number Mass (t)

1050 x 600mm conical top 5027051 0.580

Figure 8.2 – 1050 x 600mm conical top cross section

Figure 8.1 – 1050 x 600mm conical top

750 surrounds and covers.Refer page 3

610

820

1064

1290

686

610

820

610

820

1064

1290

686

9

Junction pit frames and coversThis frame suits stormwater applications and the covers are branded “SW” only. Used in areas where a frame of these dimensions is required.

Description Number Mass (t)

1200 x 900 x 130mm frame 5027039 0.285

1200 x 1200 x 130mm frame 5027040 0.410

1500 x 1200 x 130mm frame 5027041 0.527

710mm banded “SW” cover 5027056 0.084

1200 x 900 x 130mm frame c/w LD gatic cover 5103319 0.350

1200 x 1200 x 150mm frame c/w HD gatic cover 5087576 0.427

Hatched surface marked “SW”. Fitted with 2 no. recessed galvanised 1.3t lifting lugs

25 x 5mm galvanised steel band

Figure 9.2 – 710mm banded cover cross section

Light duty

Figure 9.3 – Gatic covers (concrete infill)

Heavy duty

900 or 12001200 or 1500

130

Figure 9.1 – 710mm banded cover and junction pit frame

10

1120mm square frame and coverThis surround is used by Wynyard Council as a cover for 1050mm access chamber shafts. Covers are concrete only, therefore not suitable for vehicular traffic.

Description Number Mass (t)

1120 x 1120 x 150mm access chamber kerb

5027052 0.299

750 x 750 x 75mm cover with galvanised band 5027054 0.134

Figure 10.1 – 1120mm square frame Figure 10.2 – 750mm square cover cross section

Figure 10.3 – 1120mm square frame cross section

Fitted with 2 no.drop down steel galvanised handles

Galvanised steel band

762

75 (75)

765

1120

1115

775

150

605

616

75

765

1120

1115

775

150

605

616

75

11

603

922

82

720

697 130

603

922

82

720

697 130

Side entry pit frame with circular coverThis frame is used to cover side entry pits in a kerb and gutter situation. It is suitable for pedestrian loadings. Total thickness of frame and cover is 130mm.

Description Number Mass (t)

1200 x 900 x 130mm side entry pit frame

5027086 0.285

710mm banded “SW” cover 5027056 0.084

25 x 5mm galvanised steel band

Figure 11.2 – 710mm banded cover cross section

Figure 11.3 – Side entry pit cross section

Hatched surface marked “SW”. Fitted with 2 no. recessed galvanised 1.3t lifting lugs

9221220

130

Figure 11.1 – 710mm banded cover and side entry pit frame

12

Side entry pit frame with rectangular coverThis frame is to suit side entry pits in a kerb and gutter situation. It is suitable for pedestrian loadings only. Total height of unit is 102mm when cover is installed.

Description Number Mass (t)

915 x 915mm side entry pit frame - Type A 5027083 0.174

1060 x 915mm side entry pit frame - Type B 5027085 0.210

1220 x 915mm side entry pit frame - Type C 5027088 0.246

915 x 750mm side entry pit frame - Type A 5027082 0.132

1060 x 750mm side entry pit frame - Type B 5027084 0.159

1220 x 750mm side entry pit frame - Type C 5027087 0.190

50mm side entry pit cover (one per unit) 5027091 0.050

Figure 12.1 – Side entry pit with rectangular cover

Figure 12.2 – Side entry pit with rectangular cover cross section

Type Length (x)

A 918

B 1067

C 1220

13

Side entry pit frame (mountable kerb) – DMR typeThis product is designed as a heavy duty cover for side entry pits. It is suitable for median strip and highway applications.

Description Number Mass (t)

Side entry pit (DMR mountable kerb) c/w HD gatic frame and cover 5027090 0.610

Deflector unit - Left to right 5027092 0.063

Deflector unit - Right to left 5027093 0.063

Figure 13.2 – Deflector unit

Figure 13.3 – Heavy duty gatic cover

150 x 12 galvanised kerb lintel

Figure 13.1 – Side entry pit (DMR mountable kerb)

14

Figure 14.2 – Deflector unit

Figure 14.3 – Heavy duty gatic cover

Figure 14.1 – Side entry pit (DMR barrier kerb)

Side entry pit frame (barrier kerb) – DMR typeThis product is designed as a heavy duty cover for side entry pits. It is suitable for median strip and highway applications.

Description Number Mass (t)

Side entry pit (DMR barrier kerb) c/w HD gatic frame and cover 5027089 0.620

Deflector unit - Left to right 5027092 0.063

Deflector unit - Right to left 5027093 0.063

150 x 89 x 13L galvanised kerb lintel

15

Gully pit lintels and gratesThis is to suit footpath installation for side entry pits. Cast in as part of the kerb and gutter, the galvanised grates shown are installed in the gutter as a point of acces into the pit and the lintel is formed as part of the kerb. This type of installation is a standard for most councils and new subdivisions.

Description Number Mass (t)

1220mm side entry gully pit lintel 5027026 0.215

1830mm side entry gully pit lintel 5027392 0.315

1220mm lintel bar can stopper 5023392 -

1830mm lintel bar can stopper 5023393 -

Gully pit frame and grate - LCC type (half and half)

5033519 0.056

Gully pit frame and grate - Standard type 5101945 0.040

Figure 15.1 – Gully pit lintel

Figure 15.2 – Gully pit grate - LCC type

Figure 15.3 – Gully pit grate - Standard type

1.22 or 1.83m

1.22 or 1.83m

16

Half section spoon drainThis product is for drainage, most commonly for low volume run off next to paths, houses, garages etc.

Description Number Mass (t)

150mm half section spoon drain 5027029 0.027

225mm half section spoon drain 5027030 0.046

Figure 16.1 – Half section

Figure 16.2 – 150mm half section cross section Figure 16.3 – 2225mm half section cross section

17

Gutter crossingThis product is used to create driveway crossings. It’s shape is designed to suit standard kerb and gutter.

Description Number Mass (t)

900mm gutter crossing (shaped) 5027024 0.190

Figure 17.1 – 900mm gutter crossing

Figure 17.2 – 900mm gutter crossing cross section

900900

Shaped gutter crossing90mm thick

Road junction made good with asphalt

200 x 150mm precast concrete lintelStandard 600mm wide

concrete kerb and gutter

Gutter crossing to be bedded on 6mm grout

Shaped gutter crossing90mm thick

Road junction made good with asphalt

200 x 150mm precast concrete lintelStandard 600mm wide

concrete kerb and gutter

Gutter crossing to be bedded on 6mm grout

18

Mini headwall and subsoil endwallThe mini headwall is used for soil retention at the end of pipes as in a driveway crossing etc. It is suitable for a 300mm diameter concrete pipe.

The subsoil endwall is suitable for 100mm PVC pipe and is used in subsoil drainage applications.

Description Number Mass (t)

300mm mini headwall 5027073 0.112

100mm subsoil endwall 5027022 0.054

Figure 18.1 – 300mm mini headwall

Figure 18.2 – 100mm subsoil endwall

19

Mountable kerbsThese products are commonly used for traffic islands, traffic barriers and wheel stops.

Description Number Mass (t)

M3 mountable kerb (low profile) 5027044 0.046

225 mountable kerb x 760mm 5027042 0.052

225 mountable kerb x 1520mm 5027043 0.103

Figure 19.1 – DMR mountable kerb

Figure 19.2 – 225 mountable kerb

PLAN SECTION

PLAN SECTION

20

Tapered channel (batter)(batter drain, batter channel)

This product is used for drainage of moderate volumes of water on road cuttings, bridge aprons etc. Effective length per unit when joined is 560mm.

Description Number Mass (t)

Taper channel 5027021 0.050

Figure 20.1 – Tapered channel

255

460525

375

440

220

440

50

255 40255 4020

220

610

460

525

45o

21

1200 litre Humepit (gray water pit)The Humepit is designed to act as a gray water pit where a submersible pump is used in conjunction with a septic tank. It is supplied as a single unit, with the frame which sits flush to the outside epoxied to the shaft. Swiftlifts are cast in the unit for ease of lifting. The removable inner lid is concrete only and only suitable for pedestrian loadings, not vehicles or heavy equipment.

Description Number Mass (t)

1200 litre Humepit (complete) 5029456 1.394

Figure 21.1 – 1200 litre Humepit cross section

280190

1360 OD

70

80

520

INLET (Knockout)Dia. 125mm taper to inside 120mm

1219 ID

1335

OUTLETDia. 45mm taper to inside 40mm(at 90o to inlet)

80550

55570

600

55570

600

550

22

Rural headwallsThese headwalls are of smaller dimensions than the regular type which makes them suitable for rural situations or where less fill on pipes in driveway crossings. Designed to suit 300 and 375mm pipe.

Description Number Mass (t)

300mm rural headwall 5029483 0.256

375mm rural headwall 5025755 0.256

Figure 22.1 – 300mm rural headwall

23

Stormwater pits, risers and grates (900 x 600, 900 x 900)Pits manufactured to AS4198-1994. Base units have 150 and 300mm risers which can be added on until required height is reached. 600 and 900mm high units only are cast with bases. The walls are 85 - 90mm thick with 40mm thick knockouts.

Knockouts are supplied in base units only to take up to 375mm pipes.

Humes can supply with grates as shown or various concrete frames and covers for different types of applications. Top edges of pit bases and risers are rebated to take a grate which are supplied fully galvanised.

Description Number Mass (t)

900 x 600 x 150mm riser 5027554 0.128

900 x 600 x 300mm riser 5027943 0.269

900 x 600 x 600mm base unit 5027846 0.540

900 x 600 x 600mm base unit - bottomless 5097215 0.385

995 x 685mm galvanised grate 5068696 0.063

900 x 900 x 150mm riser 5025089 0.134

900 x 900 x 300mm riser 5025064 0.267

900 x 900 x 900mm base unit 5027551 0.930

965 x 965mm galvanised grate 5068695 0.094

Figure 23.1 – Stormwater pit

Base unit

300mm riser

150mm riser

24

Stormwater pits, risers and grates Type 1 (300 x 300)All pits supplied with galvanised grates or concrete lids and knockouts to all vertical faces at varying heights. Base units be manufactured without bottoms.

Description Number Mass (t)

300 x 300 x 440mm base - Type 1 5095780 0.100

350 x 350 x 40mm galvanised grate 5095776 0.010

Figure 24.1 – Stormwater pit - Type 1

25

Stormwater pits, risers and grates Type 2 (400 x 400)All pits supplied with galvanised grates or concrete lids and knockouts to all vertical faces at varying heights. Base units be manufactured without bottoms.

Description Number Mass (t)

400 x 400 x 590mm base - Type 2 5095781 0.150

450 x 450 x 40mm galvanised grate 5095777 0.015

400 x 400 x 590mm base with cast in angle and heavy duty grate 5108677 0.180

520 520

Figure 25.1 – Stormwater pit - Type 2

26

Stormwater pits, risers and grates Type 3 (500 x 500)All pits supplied with galvanised grates or concrete lids and knockouts to all vertical faces at varying heights. Base units be manufactured without bottoms.

Description Number Mass (t)

500 x 500 x 590mm base - Type 3 5095782 0.175

550 x 550 x 40mm galvanised grate 5095778 0.020

500 x 500 x 590mm base with cast in angle and heavy duty grate 5108510 0.250

Figure 26.1 – Stormwater pit - Type 3

620 620

27

Stormwater pits, risers and grates Type 4 (600 x 600)All pits supplied with galvanised grates or concrete lids and knockouts to all vertical faces at varying heights. Base units be manufactured without bottoms.

Description Number Mass (t)

600 x 600 x 735mm base - Type 4 5095783 0.300

600 x 600 x 300mm riser - Type 4 5096459 0.150

650 x 650 x 40mm galvanised grate 5095779 0.025

600 x 600 x 735mm base with cast in angle and heavy duty grate 5418511 0.375

730 730

Figure 27.1 – Stormwater pit - Type 4

28

Stormwater pit and risers (LCC type with pump 850 x 750)Pits are supplied with knockouts to 3 vertical faces as per LCC specifications. These can be manufactured without the base. Risers can be ordered up to 600mm in height. Used mainly in Launceston City Council area usually in conjunction with the gully pit lintel components on page 15.

Description Number Mass (t)

850 x 750 x 1220mm base - LCC type 5096100 1.045

850 x 750 x 600mm riser - LCC type 5103184 0.480

850 x 750 x 450mm riser - LCC type 5096937 0.400

850 x 750 x 300mm riser - LCC type 5098381 0.270

850 x 750 x 250mm riser - LCC type 5098382 0.220

850 x 750 x 200mm riser - LCC type 5098384 0.180

850 x 750 x 150mm riser - LCC type 5098385 0.130

Figure 26.1 – Stormwater pit - LCC type

This brochure supersedes all previous literature on this subject. As the specifications and details contained in this publication may change please check with Humes Customer Service for confirmation of current issue. © 2010 Holcim (Australia) Pty Ltd ABN 87 099 732 297

Humes is a registered trademark and a registered business name of Holcim (Australia) Pty Ltd.