summer internship program @ itc ppb haridwar
DESCRIPTION
Summer InternshipTRANSCRIPT
Summer Internship Program
ByMurali G
Reg No. – 1313036Under the guidance of
Prof. Gautam Sutar04/28/2023 ITC-PPB 1
SUPPLY CHAIN INITIATIVES FOR INCREASING GROSS CONTRIBUTION IN CARTON LINE.
AT M/S. ITC LTD – PACKAGING AND PRINTING DIVISION
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Supply Chain initiatives for increasing Gross
Contribution in Carton and Flexibles lines
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Supply Chain Management
• “Supply Chain management deals with the control of materials, information, and financial flows in a network consisting of suppliers, manufacturers, distributors, and customers”.
• It covers the management of flow of goods from point of origin to point of consumption
Supply chain•Storage and movement of materials•Work in progress inventory•Finished goods inventory•Supply to end customers
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Gross Contribution• Gross contribution is the difference between a
company’s turnover and its variable expenses.• GC is directly affected by the variable costs spent
in production. In ITC-PPB, the major variable cost occurs in:
• Raw materials• Consumables• Transportation or shipment• power
Variable costs
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Processes in ITC-PPB, Haridwar
ITC-PPB
Carton Flexibles ITD Blown film
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Carton
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Carton Line• Process Areas
CTPPrintingUV CoatingValue additionMicroflutingCutting & CreasingFolding & Gluing
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General Process in Carton line
CTP Printing Lamination
Value AdditionC&CF&G
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Carton-Machines• CTP
Proteck• Printing - Offset
Mitsubishi – UV & Conventional printing – max speed 16000 sheets/hour
Heidelberg Speedmaster XL 105 – Conventional printing – max speed 18000 sheets/hour
• LaminationSteinmann – max speed 60 m/minBMA Foil master – max speed 8000 sheets/hour
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Contd…• Offline UV machines
Ultra coat – max speed 6000 sheets/hourGravetech – max speed 8000 sheets/hour
• MicroflutingChampion Microfluting – max speed 100 m/minMeiguang Liner
• Value AdditionNikko - embossing
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Contd…• Cutting and Creasing
Nova Cut - max speed 8000 sheets/hourExpert Cut - max speed 9000 sheets/hour Spanthera - max speed 9000 sheets/hour
• Folding and GluingHeiber SchroderMedia 45 - max speed 350 m/minFuego - max speed 450 m/minVision fold - max speed 350 m/minExpert Fold - max speed 450 m/min
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Flexibles
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Flexibles Line• Process Areas :
PrintingLamination
i. Solvent basedii. Solvent lessiii. Extrusion Coating
SlittingPouching
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General Process in Flexibles Line
Printing Lamination
Slitting
Pouching
Blown Film
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Flexibles Line - Machines • Printing – Gravure Printing
Rotomec 1 & 2 – max speed 350 m/min• Lamination
BOBST- Laminator CL660 –max speed 450m/min Nord mechanica super combi 3000 – max speed
400m / min Extrusion coating laminator – max speed 300 m/min
• Slitting Titan slitter – max speed 700m/min
• pouching pouching m/c – max speed 22m/min.
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Contd...• Blown film
Raw material for lamination (made from granules)
Max speed – 525 to 550 kg/hr.• PEG
Max speed – 150m/min• Hot melt coating
Max speed - 60 to 100 m /min
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STUDY AREAS
Supply chain
inbound outbound
PlanningRaw
materials
Procurement Cost involved usage
Production
M/c study
Increasing production
rate
Wastage reduction
Study Areas
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Data Required• Raw Material
Procurement dataCost dataBOM
• Consumables data• Logistics data• Production
Production planning dataWastage per machineOEE
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Support Required• Internet Connectivity• Relevant Data
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Schedule
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Carton
Flexibles
Product-ion
Carton
Flexibles
Planning
Apr 24-25
26-27
28-29
30-May 01
02-03
04-05
06-07
08-09
10-11
12-13
14-15
flexibles carton
Project Schedule
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Raw Material
Procurement
Costing
Usage
Production
M/c Study
May 16-17
18-19
20-21
22-23
24-25
26-27
28-29
30-31
June 1-2
03-04
05-06
flexibles carton
Project Schedule
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Production
Prod. rate
Waste
OEE
Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
carton Flexibles
June 7-8
09-10
11-12
13-14
15-16
17-18
19-20
21-22
23-24
25-26
27-28
Project Schedule
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Production planning process- carton
Sales order
New job
PIP Costing Production plan
Registered job
Sales order dump
Material status
Production order
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Production Planning process - Flexibles
Sales order
Availability
Material people
Process specification
2 ply/3 ply
Slitting Pouching
packing
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Report
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Note• Every Monday evening 5:30 meeting
with D.P. Roy sir.• Presentation on every 15 days.