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Subsea Presentation 6/26/01 1 Subsea in Sixty Minutes! Subsea in Sixty Minutes!

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Page 1: Subsea in 60 Minutes 7-15-02

Subsea Presentation 6/26/01

1

Subsea in Sixty Minutes!

Subsea in Sixty Minutes!

Page 2: Subsea in 60 Minutes 7-15-02

Subsea Presentation 6/26/01

2

SUBSEA SYSTEM COMPONENTSSUBSEA SYSTEM COMPONENTS

Manifold

Jumper

PLEMTree

Umbilical

UTA

Flying LeadsJumper Control Pod

Page 3: Subsea in 60 Minutes 7-15-02

Subsea Presentation 6/26/01

3Why Subsea?Drivers for Using Subsea Systems

Why Subsea?Drivers for Using Subsea Systems

l Economics: production may not justify the CAPEX for a platform.

l Field reservoir areas may not be reached by delineated drilling from surface wells.

l The water depth may be too great to use a surface well platform.

l Early Production: fast-track development is required.

l Economics: production may not justify the CAPEX for a platform.

l Field reservoir areas may not be reached by delineated drilling from surface wells.

l The water depth may be too great to use a surface well platform.

l Early Production: fast-track development is required.

Page 4: Subsea in 60 Minutes 7-15-02

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4SUBSEA SYSTEMSAdvantages/ Disadvantages

SUBSEA SYSTEMSAdvantages/ Disadvantages

l Advantages

- Eliminate or reduce CAPEX of platform

- Cost burden transferred from CAPEX to OPEX

- Construction cycle is conducive to fast-track projects

- Suitable to phased projects

l Advantages

- Eliminate or reduce CAPEX of platform

- Cost burden transferred from CAPEX to OPEX

- Construction cycle is conducive to fast-track projects

- Suitable to phased projects

l Disadvantages

- Complex hardware

- Inaccessible for maintenance and repair.

- Intervention is expensive and complex

l Disadvantages

- Complex hardware

- Inaccessible for maintenance and repair.

- Intervention is expensive and complex

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5

Field Configurations

Field Configurations

Page 6: Subsea in 60 Minutes 7-15-02

Subsea Presentation 6/26/01

6SUBSEA EQUIPMENT CONFIGURATIONSSatellite Well Systems

SUBSEA EQUIPMENT CONFIGURATIONSSatellite Well Systems

l Individual wells are tied directly to a host facility.

l Tiebacks can be single or multiple wells.

l Hosts can be SWP, TLP, SPAR, FPS, FPSO, etc.

l Individual wells are tied directly to a host facility.

l Tiebacks can be single or multiple wells.

l Hosts can be SWP, TLP, SPAR, FPS, FPSO, etc.

Page 7: Subsea in 60 Minutes 7-15-02

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7SUBSEA EQUIPMENT CONFIGURATIONSTemplate Manifold Systems

SUBSEA EQUIPMENT CONFIGURATIONSTemplate Manifold Systems

l Wells are drilled and

completed through

template manifold.

l Central drilling center.

l Well targets reached via

directional drilling.

l May have satellite wells

tied back to manifold.

l Wells are drilled and

completed through

template manifold.

l Central drilling center.

l Well targets reached via

directional drilling.

l May have satellite wells

tied back to manifold.

Page 8: Subsea in 60 Minutes 7-15-02

Subsea Presentation 6/26/01

8FIELD CONFIGURATIONSWell Cluster Systems

FIELD CONFIGURATIONSWell Cluster Systems

l Wells are drilled in

close proximity and

produce through a

common manifold.

l Batch drilling and

completion are

common.

l Components are

small easily

deployed modular

units.

l Wells are drilled in

close proximity and

produce through a

common manifold.

l Batch drilling and

completion are

common.

l Components are

small easily

deployed modular

units.

Page 9: Subsea in 60 Minutes 7-15-02

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Subsea Wellheads

Subsea Wellheads

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What is a Subsea Wellhead?What is a Subsea Wellhead?

The subsea wellhead is the

interface between

subsurface equipment

(downhole) and the surface

equipment (tree, BOP,

flowlines, host, etc.)

The subsea wellhead is the

interface between

subsurface equipment

(downhole) and the surface

equipment (tree, BOP,

flowlines, host, etc.)

Page 11: Subsea in 60 Minutes 7-15-02

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11What is the purpose of a Subsea Wellhead?

What is the purpose of a Subsea Wellhead?

l Support the BOP (Blowout

Preventer) and seal the well

during drilling

l Support and seal the subsea

tree during production.

l Support the tubing hanger in a

conventional subsea tree.

l Act as a hanger for the casing

strings in the well annulus.

l Support the BOP (Blowout

Preventer) and seal the well

during drilling

l Support and seal the subsea

tree during production.

l Support the tubing hanger in a

conventional subsea tree.

l Act as a hanger for the casing

strings in the well annulus.

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Subsea Wellhead ClassificationSubsea Wellhead Classification

l Typical Sizes: 13 5/8 in, 16 ¾ in, 18 ¾ in, 21 ¼ in

l Most Common: 18 ¾ inch

l Pressure Ratings: 10,000 psi or 15,000 psi

l Common Standard: 18 ¾ in x 10,000 psi

l 18 ¾ in x 15,000 psi is quickly becoming the new standard

l Typical Sizes: 13 5/8 in, 16 ¾ in, 18 ¾ in, 21 ¼ in

l Most Common: 18 ¾ inch

l Pressure Ratings: 10,000 psi or 15,000 psi

l Common Standard: 18 ¾ in x 10,000 psi

l 18 ¾ in x 15,000 psi is quickly becoming the new standard

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Wellhead ProfilesWellhead Profiles

l All wellheads have an external profile

for BOP or tree connectors

l Cameron “hub” or Vetco “mandrel”

profiles are the most common.

l Cooperative license agreements

allow competitors to provide profile

selections.

l The wellhead profile must match the

BOP or tree connector.

l BOP connectors can be changed out

but subsea trees require a

conversion spool called a tubing

spool.

l All wellheads have an external profile

for BOP or tree connectors

l Cameron “hub” or Vetco “mandrel”

profiles are the most common.

l Cooperative license agreements

allow competitors to provide profile

selections.

l The wellhead profile must match the

BOP or tree connector.

l BOP connectors can be changed out

but subsea trees require a

conversion spool called a tubing

spool.

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Major Subsea Wellhead SuppliersMajor Subsea Wellhead Suppliers

l ABB Vetco

l Cooper Cameron

l Dril-Quip

l FMC

l Kvaerner National

l ABB Vetco

l Cooper Cameron

l Dril-Quip

l FMC

l Kvaerner National

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Subsea TreesSubsea Trees

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What is a Subsea Tree?What is a Subsea Tree?

A set of valves and piping to allow the control of a well during production at the mudline and remote to the host facility.

A set of valves and piping to allow the control of a well during production at the mudline and remote to the host facility.

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17What Makes Subsea Trees Different from Surface Trees?

What Makes Subsea Trees Different from Surface Trees?

Subsea Trees are:l More complex

l Larger

l More robust

l More expensive

l Inaccessible

Subsea Trees are:l More complex

l Larger

l More robust

l More expensive

l Inaccessible

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Types of Subsea TreesTypes of Subsea Trees

MudlineTree

MudlineTree

ConventionalTree

ConventionalTree

HorizontalTree

HorizontalTree

Page 19: Subsea in 60 Minutes 7-15-02

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19Subsea TreeMajor Components

Subsea TreeMajor Components

PGBPGB

WellheadWellhead

Valve BlockValve Block

Subsea ChokeSubsea Choke

Tree CapTree Cap

Tree ConnectorTree Connector

Tubing HangerTubing Hanger

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Conventional Vs Horizontal FeaturesConventional Vs Horizontal Features

Dual Bore TreeDual Bore Tree Horizontal TreeHorizontal Tree

l Master & swab valves in vertical bore

l Tree run after tubing

l Tubing Hanger orients from wellhead

l External tree cap

l Master & swab valves in vertical bore

l Tree run after tubing

l Tubing Hanger orients from wellhead

l External tree cap

l No valves in the vertical bore

l Tree run before the tubing

l Tubing hanger orients in tree

l Internal tree cap

l No valves in the vertical bore

l Tree run before the tubing

l Tubing hanger orients in tree

l Internal tree cap

Page 21: Subsea in 60 Minutes 7-15-02

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21Horizontal Vs Conventional Trees Configuration

Horizontal Vs Conventional Trees Configuration

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22Advantages/Disadvantages Conventional Tree

Advantages/Disadvantages Conventional Tree

Advantagesl Vertical access to annulus

l Tubing is undisturbed if tree is pulled

l Dual completion designs are available

l Tubing hanger seals are not exposed to well fluids

Disadvantagesl The tree must be pulled if tubing must be pulled

l Dual bore Installation/Workover riser required

l More valves required per tree

l More running tools required

Advantagesl Vertical access to annulus

l Tubing is undisturbed if tree is pulled

l Dual completion designs are available

l Tubing hanger seals are not exposed to well fluids

Disadvantagesl The tree must be pulled if tubing must be pulled

l Dual bore Installation/Workover riser required

l More valves required per tree

l More running tools required

Page 23: Subsea in 60 Minutes 7-15-02

Subsea Presentation 6/26/01

23Advantages/Disadvantages Horizontal Tree

Advantages/Disadvantages Horizontal Tree

Advantagesl Installation/Workover riser not required

l Fewer valves per tree required

l Tree is undisturbed if the tubing is pulled

l A larger vertical bore is available

l Fewer running tools required

Disadvantagesl The tubing is pulled if the tree fails

l No vertical access

l Tubing hanger seals are exposed to well fluid

Advantagesl Installation/Workover riser not required

l Fewer valves per tree required

l Tree is undisturbed if the tubing is pulled

l A larger vertical bore is available

l Fewer running tools required

Disadvantagesl The tubing is pulled if the tree fails

l No vertical access

l Tubing hanger seals are exposed to well fluid

Page 24: Subsea in 60 Minutes 7-15-02

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24Misc. Tree Hardware“Jewelry”

Misc. Tree Hardware“Jewelry”

l Retrievable subsea chokes

l Tree mounted pressure and temperature transducers

l Downhole pressure and temperature transducers

l Downhole flowmeters

l Tree mounted flowmeters

l ROV overrides on tree valves

l Seal test ports

l Trawlboard and dropped object protection

l Retrievable subsea chokes

l Tree mounted pressure and temperature transducers

l Downhole pressure and temperature transducers

l Downhole flowmeters

l Tree mounted flowmeters

l ROV overrides on tree valves

l Seal test ports

l Trawlboard and dropped object protection

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How Are Subsea Trees Identified?How Are Subsea Trees Identified?

l Type: Conventional or Horizontal

l Working Pressure Rating : 5,000 , 10,000 , or 15,000 psig

l Tubing Size: production tubing and annulus tubing ( 4-in x 2 in)

l Any Special Features: integral block, clad, guideline/ guidelineless, split, TFL, etc.

Example: Horizontal 4 X 2- 10,000 psi, Inconel clad, guidelineless subsea tree

l Type: Conventional or Horizontal

l Working Pressure Rating : 5,000 , 10,000 , or 15,000 psig

l Tubing Size: production tubing and annulus tubing ( 4-in x 2 in)

l Any Special Features: integral block, clad, guideline/ guidelineless, split, TFL, etc.

Example: Horizontal 4 X 2- 10,000 psi, Inconel clad, guidelineless subsea tree

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Major Subsea Tree SuppliersMajor Subsea Tree Suppliers

FMC

Cooper Cameron

ABB Vetco

Kvaever National

FMC

Cooper Cameron

ABB Vetco

Kvaever National

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Subsea Manifold Systems

Subsea Manifold Systems

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SUBSEA MANIFOLDSSUBSEA MANIFOLDS

l A collection of valves, pipework and connection devices located on the seabed

l A subsea manifold collects flow from multiple wells before transporting the fluid to the host facility

l A collection of valves, pipework and connection devices located on the seabed

l A subsea manifold collects flow from multiple wells before transporting the fluid to the host facility

What is a Subsea Manifold?What is a Subsea Manifold?

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SUBSEA MANIFOLDSSUBSEA MANIFOLDS

Why are subsea manifolds necessary?l Collect flow from a number of subsea

wells into a single transportation system

l Provide an economical alternative to individual flowlines

l Commingle production from individual wells

l Provide a mechanism for well testing

l Allows first oil to be produced in a phased well development program

Why are subsea manifolds necessary?l Collect flow from a number of subsea

wells into a single transportation system

l Provide an economical alternative to individual flowlines

l Commingle production from individual wells

l Provide a mechanism for well testing

l Allows first oil to be produced in a phased well development program

Page 30: Subsea in 60 Minutes 7-15-02

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SUBSEA MANIFOLD TYPESSUBSEA MANIFOLD TYPES

l Template Manifolds

l Cluster Manifolds

l Large Gathering Manifolds

l Hybrid Manifolds

l Template Manifolds

l Cluster Manifolds

l Large Gathering Manifolds

l Hybrid Manifolds

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SUBSEA MANIFOLDSSUBSEA MANIFOLDS

Template Manifoldsl Provides drilling base and

manifold in one structurel Provides a multi-well drilling

templatel May be small (i.e. 3-slot) or

large (i.e. 24-slot)l Multi-well subsea tieback to a

host facility

Template Manifoldsl Provides drilling base and

manifold in one structurel Provides a multi-well drilling

templatel May be small (i.e. 3-slot) or

large (i.e. 24-slot)l Multi-well subsea tieback to a

host facility

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SUBSEA MANIFOLDSSUBSEA MANIFOLDS

Cluster Manifolds

l Trees are located within 15 to 50

meters

l Generally small (4 or 6-slots)

l Commingles production or

distributes injection

l Retrievable module design

Cluster Manifolds

l Trees are located within 15 to 50

meters

l Generally small (4 or 6-slots)

l Commingles production or

distributes injection

l Retrievable module design

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SUBSEA MANIFOLDSSUBSEA MANIFOLDS

Modular Manifolds

l Modular ‘Building block’ arrangement

l Size may be increases after

installation

l Some designs fold up for smaller

installation package

l Standard design

Modular Manifolds

l Modular ‘Building block’ arrangement

l Size may be increases after

installation

l Some designs fold up for smaller

installation package

l Standard design

Page 34: Subsea in 60 Minutes 7-15-02

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SUBSEA MANIFOLDSSUBSEA MANIFOLDS

Hybrid Manifolds

l Template Manifolds that allow satellite well tie-ins

l Generally large structure for high well count

l Associated production riser system

l Generally located near the platform facility

Hybrid Manifolds

l Template Manifolds that allow satellite well tie-ins

l Generally large structure for high well count

l Associated production riser system

l Generally located near the platform facility

Page 35: Subsea in 60 Minutes 7-15-02

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BASIC MANIFOLD DESIGNSBASIC MANIFOLD DESIGNS

l Single Header Manifolds

- Water injection

- Gas injection

l Dual or Multiple Header Manifolds

- Oil and gas production systems

- Dual flowlines

- Well test and gas lift capabilities

l Single Header Manifolds

- Water injection

- Gas injection

l Dual or Multiple Header Manifolds

- Oil and gas production systems

- Dual flowlines

- Well test and gas lift capabilities

Page 36: Subsea in 60 Minutes 7-15-02

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BASIC MANIFOLD DESIGNSBASIC MANIFOLD DESIGNS

l Typical of gas or water

injection manifolds

l All wells connected to

the main header

l Non-piggable

l Typical of gas or water

injection manifolds

l All wells connected to

the main header

l Non-piggable

Single Header ManifoldsSingle Header Manifolds

Manifold

Flowlines

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BASIC MANIFOLD DESIGNSBASIC MANIFOLD DESIGNS

l Selective routing of wells to headers

l Allows round trip pigging

l Accommodates well test via isolation

l Allows dual pressure regime production

l Selective routing of wells to headers

l Allows round trip pigging

l Accommodates well test via isolation

l Allows dual pressure regime production

Dual Header With Selective Branch ValvesDual Header With Selective Branch Valves

Manifold

Flowlines

Page 38: Subsea in 60 Minutes 7-15-02

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38

BASIC MANIFOLD DESIGNSBASIC MANIFOLD DESIGNS

l Selective routing of

wells to production

header or test line

l Allows round trip

pigging

l Allows dual pressure

regime production

l Selective routing of

wells to production

header or test line

l Allows round trip

pigging

l Allows dual pressure

regime production

Multi-Header With Selective Branch ValvesMulti-Header With Selective Branch Valves

Manifold

Flowline

Flowline

Test Line

Page 39: Subsea in 60 Minutes 7-15-02

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MANIFOLD ASSEMBLY EXAMPLESMANIFOLD ASSEMBLY EXAMPLES

Template ManifoldTexaco Captain Field

North Sea

Template ManifoldTexaco Captain Field

North Sea

Cluster ManifoldBP Foinhaven FieldWest of Shetlands

Cluster ManifoldBP Foinhaven FieldWest of Shetlands

Page 40: Subsea in 60 Minutes 7-15-02

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MANIFOLD ASSEMBLY EXAMPLESMANIFOLD ASSEMBLY EXAMPLES

Cluster ManifoldTexaco Gemini Field

Gulf of Mexico

Cluster ManifoldTexaco Gemini Field

Gulf of Mexico

Cluster ManifoldShell Popeye Field

Gulf of Mexico

Cluster ManifoldShell Popeye Field

Gulf of Mexico

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Subsea Jumper Systems

Subsea Jumper Systems

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SUBSEA JUMPER SYSTEMSSUBSEA JUMPER SYSTEMS

What is a Subsea Jumper?

l A means of connecting

subsea equipment together

l Consists of connection

devices either end of a

jumper spool piece (pipe)

What is a Subsea Jumper?

l A means of connecting

subsea equipment together

l Consists of connection

devices either end of a

jumper spool piece (pipe)

Page 43: Subsea in 60 Minutes 7-15-02

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SUBSEA JUMPER SYSTEMSSUBSEA JUMPER SYSTEMS

Rigid Pipe Spooll Equipment is connected

using a jumper fabricated from rigid pipe

l Can be fabricated on site or onshore

Rigid Pipe Spooll Equipment is connected

using a jumper fabricated from rigid pipe

l Can be fabricated on site or onshore

Flexible Pipe Spooll Flexible pipe spool (e.g.

Coflexip)

l Equipment is connected using flexible pipe

l Manufactured on shore and shipped complete

Flexible Pipe Spooll Flexible pipe spool (e.g.

Coflexip)

l Equipment is connected using flexible pipe

l Manufactured on shore and shipped complete

Subsea Jumper Basic TypesSubsea Jumper Basic Types

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SUBSEA JUMPER SYSTEMSSUBSEA JUMPER SYSTEMS

Rigid JumpersRigid Jumpers

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SUBSEA JUMPER SYSTEMSSUBSEA JUMPER SYSTEMS

Flexible JumpersFlexible Jumpers

Page 46: Subsea in 60 Minutes 7-15-02

HORIZONTAL CONNECTION SYSTEM

HORIZONTAL CONNECTION SYSTEM

Horizontal Arrangement

l Stab and Hinge-Over Design (SHO)

l Mating hubs are positioned together horizontally

l Connection made by running tool or integrated hydraulics

l Hubs are pulled (Running tool) or stoked (integrated hydraulics) together before connection is made

Horizontal Arrangement

l Stab and Hinge-Over Design (SHO)

l Mating hubs are positioned together horizontally

l Connection made by running tool or integrated hydraulics

l Hubs are pulled (Running tool) or stoked (integrated hydraulics) together before connection is made

Page 47: Subsea in 60 Minutes 7-15-02

Collet Connector

Receiver Structure

Vertical Connection System

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Subsea

Production Control Systems

Subsea

Production Control Systems

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Subsea Control SystemsSubsea Control Systems

Why do we need them?l To enable remote control of subsea production wells by:

- Operation of subsea valves

- Adjusting subsea chokes

l To enable the safe operation of subsea wells by:- Closing valves on command

- Performing shutdown operations

- Enabling interlock functions

l To monitor conditions during production by:- Readback of produced fluid conditions

- Warning of unstable/ undesirable conditions

- Continually updating all system information

Why do we need them?l To enable remote control of subsea production wells by:

- Operation of subsea valves

- Adjusting subsea chokes

l To enable the safe operation of subsea wells by:- Closing valves on command

- Performing shutdown operations

- Enabling interlock functions

l To monitor conditions during production by:- Readback of produced fluid conditions

- Warning of unstable/ undesirable conditions

- Continually updating all system information

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Subsea Control System TypesSubsea Control System Types

l 1. Direct Hydraulic

- Up to 3 miles

- Single wells

l 2. Piloted Hydraulic

- Up to 7 miles

- Low well count

l 3. Electro Hydraulic

- 65 miles + to date

- Multiple wells

l 1. Direct Hydraulic

- Up to 3 miles

- Single wells

l 2. Piloted Hydraulic

- Up to 7 miles

- Low well count

l 3. Electro Hydraulic

- 65 miles + to date

- Multiple wells

$$

$$$$

$$$$$$$$$$$$

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51What Can Subsea Control Systems Do?

What Can Subsea Control Systems Do?

FUNCTION

Tree Valves

SCSSV’S

Chokes

Manifold Valves

Pipeline Valves

Throttle Valves

PREVENT

Operator Error

Overpressure

Incorrect Valve Operation

FUNCTION

Tree Valves

SCSSV’S

Chokes

Manifold Valves

Pipeline Valves

Throttle Valves

PREVENT

Operator Error

Overpressure

Incorrect Valve Operation

MONITOR

Pressure

Temperature

Flow Rate

Choke Position

Valve Position

Erosion Rates

Corrosion Rates

RESPOND

Automatic Well Shut in

Automatic Choke Control

Automatic System Shut in

MONITOR

Pressure

Temperature

Flow Rate

Choke Position

Valve Position

Erosion Rates

Corrosion Rates

RESPOND

Automatic Well Shut in

Automatic Choke Control

Automatic System Shut in

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52Electro/Hydraulic Control System Major Components

Electro/Hydraulic Control System Major Components

• Hydraulic Power Unit (HPU)

• Master Control Station (MCS)

• Electrical Power Unit (EPU)

• Uninterruptible Power Supply (UPS)

• Topside Umbilical Termination Assembly (TUTA)

• Subsea Umbilical

• Umbilical Termination Unit (UTA)

• Subsea Distribution Unit (SDU)

• Flying Leads

• Subsea Control Module (SCM or Pod)

• Hydraulic Power Unit (HPU)

• Master Control Station (MCS)

• Electrical Power Unit (EPU)

• Uninterruptible Power Supply (UPS)

• Topside Umbilical Termination Assembly (TUTA)

• Subsea Umbilical

• Umbilical Termination Unit (UTA)

• Subsea Distribution Unit (SDU)

• Flying Leads

• Subsea Control Module (SCM or Pod)

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Hydraulic Power Unit (HPU)Hydraulic Power Unit (HPU)

l Provides system hydraulic

pressure

l Stores control fluid energy

l Supplies clean hydraulic fluid

l Regulates supply pressure

l Sends status information to the

MCS

l Allows remote or local control

l Provides system hydraulic

pressure

l Stores control fluid energy

l Supplies clean hydraulic fluid

l Regulates supply pressure

l Sends status information to the

MCS

l Allows remote or local control

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Master Control Station (MCS)Master Control Station (MCS)

l Operator Control Station

l Supplies and monitors subsea power

l Sends and receives signals via the SCM

l Allows operator intervention

l Provides interface with platform control system

l Operator Control Station

l Supplies and monitors subsea power

l Sends and receives signals via the SCM

l Allows operator intervention

l Provides interface with platform control system

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Subsea Control PodSubsea Control Pod

l Subsea control center

l Executes commands from the surface

l Features

- Must be fully retrievable

- Receives and sends signals to MCS

- Tracks internal status and transmits to the MCS

- Functions subsea valves

- Monitors subsea sensors

- Re-configuration from topside

l May operate 18 – 24 hydraulic functions

l May monitor 8 – 10 remote sensor inputs

l Subsea control center

l Executes commands from the surface

l Features

- Must be fully retrievable

- Receives and sends signals to MCS

- Tracks internal status and transmits to the MCS

- Functions subsea valves

- Monitors subsea sensors

- Re-configuration from topside

l May operate 18 – 24 hydraulic functions

l May monitor 8 – 10 remote sensor inputs

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Subsea UmbilicalsSubsea Umbilicals

l Provides link between surface (operator) and subsea

equipment

l Supplies hydraulic fluid to operate subsea valves and chokes

l Supplies electrical power to operate subsea electronics

l Transmits electronic signals to execute operational commands subsea

l Returns electronic data to the surface from subsea instrumentation

l Provides link between surface (operator) and subsea

equipment

l Supplies hydraulic fluid to operate subsea valves and chokes

l Supplies electrical power to operate subsea electronics

l Transmits electronic signals to execute operational commands subsea

l Returns electronic data to the surface from subsea instrumentation

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Subsea UmbilicalsSubsea Umbilicals

l Very many types/sizes/configurations/materials

l Main factors effecting design:

- Water depth - Chemical compatibility

- Tie-back type - Flow rates

- Internal pressures - Size of field

- Tie-back length - Service life

- Installation methods

l Very many types/sizes/configurations/materials

l Main factors effecting design:

- Water depth - Chemical compatibility

- Tie-back type - Flow rates

- Internal pressures - Size of field

- Tie-back length - Service life

- Installation methods

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Subsea Umbilical TypesSubsea Umbilical Types

Types

l Hydraulic Umbilicals

l Electrical Electric Umbilicals

l Electro-Hydraulic Umbilicals

Construction

l Thermoplastic Tubes Umbilicals

l Steel Tube Umbilicals

New Configurations

l Integrated Service Umbilicals (ISU)

l Integrated Production Umbilicals (IPU)

Types

l Hydraulic Umbilicals

l Electrical Electric Umbilicals

l Electro-Hydraulic Umbilicals

Construction

l Thermoplastic Tubes Umbilicals

l Steel Tube Umbilicals

New Configurations

l Integrated Service Umbilicals (ISU)

l Integrated Production Umbilicals (IPU)

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Direct or Piloted Hydraulic UmbilicalDirect or Piloted Hydraulic Umbilical

l Simple

- Short tiebacks

- Steel tube or hose

l All hydraulic systems

l Simple

- Short tiebacks

- Steel tube or hose

l All hydraulic systems

8

10

3 2

6

7

5

1

129

4

11

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Electro-Hydraulic UmbilicalElectro-Hydraulic Umbilical

l Complex

- Electrical power pairs

- Electrical signal pairs

- HP hydraulic supply- hose or tube

- LP hydraulic supply- hose or tube

l Most Common Type

- Deep water applications

- Long offsets

l Complex

- Electrical power pairs

- Electrical signal pairs

- HP hydraulic supply- hose or tube

- LP hydraulic supply- hose or tube

l Most Common Type

- Deep water applications

- Long offsets

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Subsea UmbilicalSubsea Umbilical

Design Considerations:l Water depthl Tie-back typel Tie-back lengthl Service lifel Installationl Chemical compatibilityl Flow ratesl Internal pressuresl Size of field

Design Considerations:l Water depthl Tie-back typel Tie-back lengthl Service lifel Installationl Chemical compatibilityl Flow ratesl Internal pressuresl Size of field

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Umbilical TerminationsUmbilical Terminations

Umbilical Termination Unit (UTA)

l Provides the subsea termination for

the umbilical

l Can be the subsea distribution point

for hydraulic fluid, electrical power,

electronic signals, and injection

chemicals

l Provides an interface for flying leads

or SDUs

l Can be retrieved for maintenance

Umbilical Termination Unit (UTA)

l Provides the subsea termination for

the umbilical

l Can be the subsea distribution point

for hydraulic fluid, electrical power,

electronic signals, and injection

chemicals

l Provides an interface for flying leads

or SDUs

l Can be retrieved for maintenance

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Subsea DistributionSubsea Distribution

Flying Leads

l Connects UTA or SDU to subsea

trees and manifolds

l Provides distribution of hydraulic

fluid, electrical power, electronic

signals, and injection chemicals to

subsea equipment

l Can be retrieved for maintenance

l May be high collapse resistant

thermoplastic or steel tube

configuration

Flying Leads

l Connects UTA or SDU to subsea

trees and manifolds

l Provides distribution of hydraulic

fluid, electrical power, electronic

signals, and injection chemicals to

subsea equipment

l Can be retrieved for maintenance

l May be high collapse resistant

thermoplastic or steel tube

configuration

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Subsea DistributionSubsea Distribution

Subsea Distribution Unit (SDU)

l Provides distribution of hydraulic fluid,

electrical power, electronic signals, and

injection chemicals

l Provides interface for flying leads

l Can be an isolation point for supplies

l Can be retrieved for maintenance

l Can be reconfigured subsea

Subsea Distribution Unit (SDU)

l Provides distribution of hydraulic fluid,

electrical power, electronic signals, and

injection chemicals

l Provides interface for flying leads

l Can be an isolation point for supplies

l Can be retrieved for maintenance

l Can be reconfigured subsea